FURNACES - BDF Industries.pdf · furnaces • regenerative • recuperative • furnace control systems. ... melting control we foreh. control is machine control anneal. control cold

FURNACES

• REGENERATIVE• RECUPERATIVE• FURNACE CONTROL SYSTEMS

Control systems focused on key-performance factors to grant:•MinimumEnergyConsumptionandOperationCost

•GlassQuality•LowPollutingEmission•FurnaceLife-Time•ElaborationofTrendProcessTheSystemallowseffective,reliablecontrolandrecordingofrealtimeorhistoricaldataduringthewholefurnacecampaign

Continuousmonitoringandcontrolofparameterssuchas:•PilotTemperatures•Combustion•ElectricEnergy

Flexibleapplication•Fullsupplyorintegrationwithmostbest-knownPLCbrands.

•IntegrationwithglassplantSupervisionviaSCADAsystem(SupervisoryandDataAcquisition):

-Forehearths -BatchHouse -FormingArea -Cold-End -WholeProductionProcess

TheapplicationofaSCADAacquisitionsystemcreatesamulti-terminalnetworkforafastaccesstorequiredinformationandgrantsaconstantoverviewof:•Process•CentralizedControls•Historical•Trend•Correlationbetweendifferentareas oftheplantprocess.

Accessfromdifferentplacesandwithhierarchieslevelsisavailabletoensureaproperflexibilityandsafetymanaging.

•SCADASOFTWARE: -HiSTORiCAl -WHOlECAmpAignmEmORyCApACiTy -AlARmmAnAgEmEnT(inCluDED; THROugHmObilEAnDE-mAil)•plC–DCSARCHiTECTuRE: -mOSTpREFERREDplCORDCSbRAnD plATFORmAVAilAblE-REDunDAnCy plCAVAilAblE

UTILITIESCONTROL

DUSTFILTER

CONTROL

BATCHHOUSE

CONTROL

MELTINGCONTROL

WEFOREH.

CONTROL

ISMACHINECONTROL

ANNEAL.CONTROL

COLD END

WAREHOUSE

MES ERP

CONTROLSTATION

PLANTCONTROLLEVEL

OPERATORLEVEL

MANAGEMENTLEVEL

OUR COMPETENCE IN GLASS

CONTROLSTATION

ENGINEERSTATION

MEAUSURING,CONTROL ANdSUPERVISINGSYSTEM

FURNACE• REGENERATIVE• RECUPERATIVE

Type / Tpd20 200 400 600 800 1000

REGENERATIVEEND-FIRED

CROSS-FIRED

RECUPERATIVE

ENd-FIREd

BDFEngineeringDept.developsfurnaceengineeringpayingthegreatestattentiontoreachthefollowingtargetswiththeaidofthemostadvanced3D-CADdesignsoftware:

•Lowestfurnaceenergyconsumption•Highestfurnacepull•LowestNOxemissions•Bestglassquality•Bestfurnaceoperationtoassureminimumoperatingcostsatfixedglassquality•Highestfurnacelifetimeintermsofmetrictons/m2

Main FeaturesMelting Pull• From30upto650tpdMelting Area•From20upto150m2

Application•Container,Tableware,GlassFiberDesign•End-fired,Cross-Fired,Recuperative,Oxy-FuelFuel•NaturalGas,Heavy-Oil,Diesel

CROSS-FIREd

Whenevernecessarythedesignissupportedbythefurnacemathematicalmodeling.

Mathematicalmodelingisanimportantaidtodesign,forinstance,thebestelectrodesorbubblersconfigurationandachievethebestfurnaceefficiency.

RECUPERATIVE

Mathematical Modeling

Manufacturedby

Services•Glass-to-GlassRebuilding•Construction•ColdRepair•HotRepair•Endoscopy•Audit•TechnicalSupport•Commissioning•ProjectManagement•FeasibilityStudy•Training

Manufactured by

studiobrand.it

www.bdf.itbDFinDuSTRiESS.p.A.-HeadOfficeandSalesDepartmentViadell’Industria,40-36100Vicenza-Italyphone+390444.286.100-fax+390444.286.299-e-mail:[email protected]

glassTechnologiesS.r.l.-TechnicalDepartmentViaJ.Massarenti,9-29122Piacenza-Italyphone+390523.623.058-fax+390523.609.785-e-mail:[email protected]

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