Large-size models Si-750-6S / Si-940-6S / Si-1050-6S Middle-size models Si-300-6S / Si-400-6S / Si-500-6S Small-size models Si-55-6S / Si-90-6S / Si-110-6S Si-150-6S / Si-200-6S / Si-250-6S Chicago New Jersey Los Angeles Cincinnati ■ Kansas City Amsterdam Tel Aviv Auckland Melbourne Asia North America TOYO Worldwide Network ■ ■ ■ ■ ■ ■ ■ Kuala Lumpur ■ ■Johor Bahru Singapore ■■ Jakarta ■Manila ■ ■ Bangkok ■ Ho Chi Minh Seoul ■Tianjin Daegu ■Chennai ■ ■ Gurgaon ■Pune ■ ■ Beijing ■■ Chongqing Taipei Taichung ■ ■ ■ ■ Hong Kong Shenzhen ■ ■ ■ ■Shanghai ■Kunshan ■ Changshu Head Office (Overseas Division) Hanoi ■ ■ ■ ■ ■ Guangzhou Moscow ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Ufa ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ São Paulo Manaus ■ Charlotte ■ San Luis Potosi ■ Guadalajara ■ Mexico City ■ ■ ■ ■ ■ ■ ■ ■ Wroclaw ■ ■ Valencia ■ Istanbul ■ ■ ■ ■ ■ ■Querétaro For safe use of the machine, please read the respective manual carefully, especially sections for operation and maintenance, and follow all the safety precaution instructions specified in the manual. C 21.3.●●●.R1.○ Printed in Japan Precaution ①Photographs in the catalog include optional devices. ②For the improvement of the product, the appearance and specification are subject to change without notice. ③If these products and technologies (including programs) are subject to the Japanese export control laws, including the Japanese Foreign Exchange and Foreign Trade Law, the products and technologies are required to obtain an export license of the Japanese government, when exported from Japan. ④Some machine pictures and images on the controller screen are superimposed. URL http://www.toyo-mm.co.jp/ The products are produced at the factory certified with ISO-14001. ○Toyo Machinery & Metal Co., Ltd., 2020 All right reserved. No part of this booklet may be duplicated without written permission from TOYO. c ■ TOYO Head Office/Factory ■ TOYO Office ■ Distributor with resident Japanese engineers ■ Distributor with local engineers Fully Electric Injection Molding Machine Overseas Division 523-1, Fukusato, Futami-cho, Akashi-City, Hyogo-Pref, JAPAN PHONE:+81-078-943-7474 FAX:+81-078-943-7222 Sold and Serviced in America by MARUKA U.S.A. INC. URL http://www.marukausa.com E-Mail [email protected]Service and Parts PHONE:(800)262-7852 Kansas City Office 1210 N.E. Douglas Lee’s Summit, MO 64086 PHONE:(816)524-1811 FAX:(816)524-5444 New Jersey Office 45 U.S. Route 46 East, Suite 610, Pine Brook, NJ 07058 PHONE:(973)487-3800 FAX:(973)244-2147 Charlotte Office 4526-B Westinghouse Blvd.Charlotte, NC 28273 PHONE:(704)588-9910 FAX:(704)588-9950 Los Angeles Office 16440 Manning Way, Cerritos, CA 90703 PHONE:(562)926-3654 FAX:(562)926-0884 Chicago Office 1062 Garfield St. Lombard, IL 60148 PHONE:(630)953-1707 FAX:(630)953-1753 Cincinnati Office 7453 Empire Dr., Suite 140, Florence, KY 41042 PHONE:(859)372-6662 FAX:(859)372-6669 JQA-1825 ISO 9001 USA Version Dubai Aichach Brescia
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For safe use of the machine, please read the respective manual carefully, especially sections for operation and maintenance, and follow all the safety precaution instructions specified in the manual.
C21.3.●●●.R1.○Printed in Japan
Precaution
①Photographs in the catalog include optional devices. ②For the improvement of the product, the appearance and specification are subject to change without notice.
③If these products and technologies (including programs) are subject to the Japanese export control laws, including the Japanese Foreign Exchange and Foreign Trade Law, the products and technologies are required to obtain an export license of the Japanese government, when exported from Japan.
④Some machine pictures and images on the controller screen are superimposed.
URL http://www.toyo-mm.co.jp/
The products are produced at the factory certified with ISO-14001.
○Toyo Machinery & Metal Co., Ltd., 2020 All right reserved.No part of this booklet may be duplicated without written permission from TOYO.c
■ TOYO Head Office/Factory ■ TOYO Office ■ Distributor with resident Japanese engineers ■ Distributor with local engineers
Sold and Serviced in America by MARUKA U.S.A. INC.URL http://www.marukausa.com E-Mail [email protected] and Parts PHONE:(800)262-7852
Kansas City Office1210 N.E. Douglas Lee’s Summit, MO 64086 PHONE:(816)524-1811 FAX:(816)524-5444
New Jersey Office45 U.S. Route 46 East, Suite 610, Pine Brook, NJ 07058 PHONE:(973)487-3800 FAX:(973)244-2147
Charlotte Office4526-B Westinghouse Blvd.Charlotte, NC 28273 PHONE:(704)588-9910 FAX:(704)588-9950
Los Angeles Office16440 Manning Way, Cerritos, CA 90703 PHONE:(562)926-3654 FAX:(562)926-0884
Chicago Office1062 Garfield St. Lombard, IL 60148 PHONE:(630)953-1707 FAX:(630)953-1753
Cincinnati Office7453 Empire Dr., Suite 140, Florence, KY 41042 PHONE:(859)372-6662 FAX:(859)372-6669
JQA-1825
ISO 9001
USA Version
Dubai
AichachBrescia
New Control
SYSTEM 800
Carrying technology proven on Si-6 series
LINE UP
Feature 4Feature 3
Feature 2
Globally-uniformed specificationsStandardized multi-language screen and common safety speci�cations covering all the destinations of the machine.● Japan (K1001: The Japan Society of Industrial Machinery Manufacturers)● China (GB22530: National Standard)● Europe (CE Mark) North America (ANSI/SPI)● South Korea (KC Mark)● Brazil (NR-12)
Safety speci�cations are available to meet the safety standards for each country.
The Si-6S clamping unit was jointly developed with academic sector for Optimum Clamp Operation.● V-shaped toggle mechanism, developed in collaboration with Kyoto University,
evenly distributes clamping force over the mold thanks to the center-press effect.● The mold-mounting die-plates, also developed under collaboration with Kyoto University,
are slim and yet highly rigid.● High speed toggle supports high cycle operation.
Based on previous Si-6 series, the Si-6S series is furnished with a renovated control system.
The Si-6S electric servomotors are built with the newest technology available that gives our
customers a competitive advantage with increase speed, precision and repeatability.
Powerful yet Simple Process Control
NR-12
CE Mark
KC MarkGB22530
K1001
ANSI/SPI
3 Si-6S series Si-6S series 4
Ful ly E lectr ic In ject ion Mold ing Machine PLASTAR Si-6S
Functionalbeauty
SYSTEM 800 for higher operator-friendliness and information integration
The HMI (Human-Machine Interface)
with a 18.5-inch large color LCD
screen is equipped with an
electrostatic capacitance
system multi-touch panel,
so you can operate the machine
as if you were handling
a smartphone
with a feeling of luxury.
SYSTEM 800 boasts high visibility,
high operability,
customization feature,
and operator-friendliness.
Luxury feeling andsmartphone-touch operability
For higher informationaggregation and
operator-friendliness
18.5-inch large color LCD screen
Electrostatic capacitance system multi-touch panel is employed.
●
●
●
New Control
SYSTEM 800Feature 4Feature 3
Feature 2High
visibility
Feature 1
Operatorfriendliness
Highoperability
Customizationability
Highvisibility
All necessary information is in one screen so that you can grasp machine conditions at a glance.
A large 18.5-inch LCD screen is laid vertically long, where all the necessary informationcan be displayed in a single screen.
Present machine status is visually recognized by meter display.
Displayed contents can be switched.
A large 18.5-inch LCD screen is laid vertically long, where all the necessary information can be displayed in a single screen.The machine status indicating screen in the middle part is for you to visually and intuitively grasp the current machine status, where strokes, pressures and torques are displayed on the numerical meters. Besides the meter display, you can choose small graph indication, cycle monitor indication, or the like at your convenience.
Highoperability You can intuitively operate the touch panel like a smartphone.
You can operate the screen as if you were handing a smartphone.
Smartphone-touch screen operation
Screen transition by flick operationChangeover of contents of the machine status indicating screen can be made easily by right-left �ick operation on the screen.
Letter entry by �ick operation Item selection by drag and drop operation
Letter entry like name entry to the molding condition is also made by �ick operation.
Item selection is made by drag and drop operation.
The area in the graph you want to see in detail can be zoomed-in or zoomed-out by pinch-in or pinch-out operation, so that you can easily grasp and help adjust the molding condition.
Operations such as injection, metering, and mold opening and closing are made by pushing respective tactile switches instead of conventional touch panel operation. You can operate the machine with a feeling of clicking.
Pinch-in, pinch-out operation in reading graph Non-look operation
Operation keys can be changed by swiping operation.Color indication of LED is different depending on the operated keys,
so that wrong key operation can be visually warned.By changing programs, key application can be
expanded to special requirements.
Respective machine operations are made bypressing tactile switches.
5 Si-6S series Si-6S series 6
Screen list display Categorized display
As with previous models, screen list is displayed in tiled manner.
Screen list is displayed in each category group. By conducting long tapping operation, you can move to an individual screen.
Customized display
You can design the layout of screen items for each log-in user.
Customizationability
Displaying only chosen data for instant recognition of operating conditions.
Selectability of measured items that can be displayed
Three types of MENU screens
On the top part of each screen, monitored data of the ongoing molding cycle are displayed. You can choose the items that are displayed. To set the items, drag and drop the ones you want to be displayed from the LIST SELECT.
The machine is equipped with three kinds of screen-selecting MENU screens.
You can set measured items that are displayed on the top of the screen by drag and drop operation of the items you choose from the LIST SELECT.
Operator-friendliness
High information collecting and aggregating function foreasy use as necessary.
Files stored in the hard memory of the SYSTEM 800 or USB memories can be displayed on the screen. For example,you can read the Instruction Manual or the Operation Manual stored in a PDF �le on the machine screen when necessary.
Display of PDF �le, movie �le and image �le
You can watch material or color changing procedures stored in movie �les on the screen, so that you can conduct such work swiftly and correctly. Unlike paper manuals, you can easily convey highly skilled expertise including intuitive and secret knowhow on the work to the workers. This function helps workers raise their skill level.
PDF filesExamples: Operation Manual and Instruction Manual
Movie filesExamples: Educational movies showing molding procedure or maintenance procedure
Image filesExamples: Images showing how to �nd defective products
Memo hand writing function
Camera image showing function
Hand-written memoExample: Record of defect location
The memo hand writing func-tion allows you to handwrite notes on the screen of the molding machine, and the screens can be captured and stored in image. For example, when you �nd something defective, you handwrite such information on the screen for record, and it can be helpful for future troubleshooting.
Pre-registered text information can be popped up on the screen at a designated time. For example, messages in job handover or a meeting schedule can be displayed on the screen, so that the operator in the next shift can get to notice it without fail.
Notice on job handover
Notice on meeting schedule
Display of camera image via USBExamples: Images for monitoring of molding conditions or post-molding process
If you set a camera on the machine, pictures taken by the camera can be displayed on the screen. You can grasp, in real time, the conditions inside the mold at the time of part removal. This allows you to handle any issue promptly in combination with downstream equipment.
Pop-up display of notice
* A camera is not included in the machine.
Ful ly E lectr ic In ject ion Mold ing Machine PLASTAR Si-6S
7 Si-6S series Si-6S series 8
Mold Clamping Mechanism
Ful ly E lectr ic In ject ion Mold ing Machine PLASTAR Si-6S
■ Parallelism variation during mold opening
00
20
40
60
80
100
50 100 150 200 250 300 350 400Si-110-Ⅴ (Double rollers-supported die plate) Si-110-6S (Linear guides-supported die plate)
Si-55-6S-Si-110-6S Optimum mold clamping is realized.Carrying the fruit of the joint development with academic sector, the mold clamping device efficiently delivers the clamping force to the mold in even distribution. The clamping mechanism can be flexibly adapted to large molds in complex structure.The large model has adopted a clamping mechanism having higher rigidity.
High precision mold clamping mechanism to producehigh grade products.Combining the proven V-clamp mechanism and a newly designed guide structure,we have realized high precision clamping needed to produce small precision products.
The light weight and splittable cover design has eased removing or installing work of covers at the screw access area and the toggle area. This cover design facilitates maintenance work including screw maintenance work and toggle cleaning work.These covers also secure further safety.
Either integrated total power consumption from a preset point or hourly consumption can be displayed by switching. In addition, the consumed power can be displayed in the desired unit such as JP¥, US$ or emitted amount of CO2.
High degree of serviceability and safety, essential to the machine, are provided.The fully automated lubrication control and the wide opening stroke safety door are among the features of the Si-6S series, which facilitate maintenance work and secure greater safety. These features reflect on comments and suggestions from customers who have been using our machines.
H1 lubricants may be used in applications where incidental food contact may potentially occur.
The Si-6S series is equipped with the widely opening safety door, which had been adopted on the previous Si-6 series. The larger safety door opening allows easier and safer mold change and reduces mold change time.
Larger Safety Door Opening
Opening stroke
Table of safety door opening stroke by model
Model
Visualization of power consumption promotes energy saving activity
Totally automatic grease-lubrication system as standard
The Si-6S series is equipped with the totally automatic grease-lu-brication system as standard that covers not only ball screws, toggles, tie-bars and guide bars but also all other greasing points that were previously optional. In addition, the food-grade grease “H1-2” * having the same lubrication property as that of our own “B3 No.2” grease can also be used for this grease-lubrication system. The food-grade grease “H1-2” is authorized by the U.S. public healthcare equipment accreditation body NSF International as “H1 grade grease” that can be used in molding of sanitary-controlled food-grade products. This system has greatly eased the burden in greasing work.
Min. mold heightClamping strokeClamping forceClamping systemNozzle pressing force
Screw revolution speedHeater capacity
Recovery rate (PS)
Nozzle touch motor outputMold height motor output
-
in3/sin/spsipsi
-
in3/sin/spsipsi
-
in3/sin/spsipsioz/s
kW
ininininin
in
in
in
A
kVA
in2
kWkW
U.S ton
U.S ton
U.S ton
min-1
-
-
-
Die plate size (H×V)
Ultrahigh-speed
Power source
Main breaker capacity200V Class【400V Class ※1】
Total electric capacity
Cable size200V Class 【400V Class ※1】
Machine weight
Machine dimensions <W×H>{ }:CH300EU, DH300EU
Machine dimension <L>〈 〉:CH300EU, 《 》:DH300EU
U.S ton
11.81
350
2.2
NOTES・The figures are subject to change without any legal obligation on the part of the manufacture.・The maximum injecting pressure and the maximum holding pressure are attainable maximum set values. There values may be limited by molding conditions and cycle time.・The injection rate and the maximum injecting speed are calculated values. These values may be limited by set injecting pressures.・When a screw with wide diameter is used, some resins may not be accepted.・When the machine is attached with an option, the capacity of the breaker may be changed.・Figures in【 】are optional.・Three insulated cables with a rated temperature of 140℉ are required. The cable size is calculated on the condition that ambient temperature is 86℉ and metallic conduit work is made.・The total electric capacity is calculated based on the maximum performance of the drive unit. The operating conditions of the injection unit may reduce the total electric capacity.※1 A transformer (option) is necessary on the machine side.※2 In injection unit CH300EU with φ1.10in screw, injection stroke is 3.77in, theoretical injection capacity is 3.60in3 and injection capacity (PS) is 1.97oz.※3 Use the machine with the maximum voltage of 230V in 60Hz. It is out of the warranty scope in the event that the electric system is damaged due to the power exceeding above-stated voltage even in a moment. The highlighted specifications are recommended injection units.
Min. mold heightClamping strokeClamping forceClamping systemNozzle pressing force
Screw revolution speedHeater capacity
Recovery rate (PS)
Nozzle touch motor outputMold height motor output
-
in3/sin/spsipsi
-
in3/sin/spsipsi
-
in3/sin/spsipsioz/s
kW
ininininin
in
in
in
A
kVA
in2
kWkW
U.S ton
U.S ton
U.S ton
min-1
-
-
-
Die plate size (H×V)
Ultrahigh-speed
Power source
Main breaker capacity200V Class【400V Class ※1】
Total electric capacity
Cable size200V Class 【400V Class ※1】
Machine weight
Machine dimensions <W×H>
Machine dimension <L>〈 〉:CH300EU, 《 》:DH300EU
U.S ton
350
2.2
NOTES・The figures are subject to change without any legal obligation on the part of the manufacture.・The maximum injecting pressure and the maximum holding pressure are attainable maximum set values. There values may be limited by molding conditions and cycle time.・The injection rate and the maximum injecting speed are calculated values. These values may be limited by set injecting pressures.・When a screw with wide diameter is used, some resins may not be accepted.・When the machine is attached with an option, the capacity of the breaker may be changed.・Figures in【 】are optional.・Three insulated cables with a rated temperature of 140℉ are required. The cable size is calculated on the condition that ambient temperature is 86℉ and metallic conduit work is made.・The total electric capacity is calculated based on the maximum performance of the drive unit. The operating conditions of the injection unit may reduce the total electric capacity.※1 A transformer (option) is necessary on the machine side.※2 In injection unit CH300EU with φ1.10in screw, injection stroke is 3.77in, theoretical injection capacity is 3.60in3 and injection capacity (PS) is 1.97oz.※3 Use the machine with the maximum voltage of 230V in 60Hz. It is out of the warranty scope in the event that the electric system is damaged due to the power exceeding above-stated voltage even in a moment. The highlighted specifications are recommended injection units.
Min. mold heightClamping strokeClamping forceClamping systemNozzle pressing force
Screw revolution speedHeater capacity
Recovery rate (PS)
Nozzle touch motor outputMold height motor output
-
in3/sin/spsipsi
-
in3/sin/spsipsi
-
in3/sin/spsipsioz/s
kW
ininininin
in
in
in
A
kVA
in2
kWkW
U.S ton
U.S ton
U.S ton
min-1
-
-
-
Die plate size (H×V)
Ultrahigh-speed
Power source
Main breaker capacity200V Class【400V Class ※1】
Total electric capacity
Cable size200V Class 【400V Class ※1】
Machine weight
Machine dimensions <W×H>
Machine dimension <L>〈 〉:CH300EU, 《 》:DH300EU
U.S ton
Si-110-6S Specifications
Double toggle11014.175.9020.07
18.11×18.1124.80×24.80
2.753.930.20.2
5.90
11.81
0.40
5.50
0.60
5.85
0.87
6.50
1.10
7.95
27.55(19.68)
0.13
2.58
0.40
5.50
0.24
3.452.20
200【100】
0.09【0.03】
45
4.4
NOTES・The figures are subject to change without any legal obligation on the part of the manufacture.・The maximum injecting pressure and the maximum holding pressure are attainable maximum set values. There values may be limited by molding conditions and cycle time.・The injection rate and the maximum injecting speed are calculated values. These values may be limited by set injecting pressures.・When a screw with wide diameter is used, some resins may not be accepted.・When the machine is attached with an option, the capacity of the breaker may be changed.・Figures in【 】are optional.・Three insulated cables with a rated temperature of 140℉ are required. The cable size is calculated on the condition that ambient temperature is 86℉ and metallic conduit work is made.・The total electric capacity is calculated based on the maximum performance of the drive unit. The operating conditions of the injection unit may reduce the total electric capacity.※1 A transformer (option) is necessary on the machine side.※2 In injection unit CH300EU with φ1.10in screw, injection stroke is 3.77in, theoretical injection capacity is 3.60in3 and injection capacity (PS) is 1.97oz.※3 Use the machine with the maximum voltage of 230V in 60Hz. It is out of the warranty scope in the event that the electric system is damaged due to the power exceeding above-stated voltage even in a moment. The highlighted specifications are recommended injection units.
NOTES・The figures are subject to change without any legal obligation on the part of the manufacture.・The maximum injecting pressure and the maximum holding pressure are attainable maximum set values. There values may be limited by molding conditions and cycle time.・The injection rate and the maximum injecting speed are calculated values. These values may be limited by set injecting pressures.・When a screw with wide diameter is used, some resins may not be accepted.・When the machine is attached with an option, the capacity of the breaker may be changed.・Figures in【 】are optional.・Three insulated cables with a rated temperature of 140℉ are required. The cable size is calculated on the condition that ambient temperature is 86℉ and metallic conduit work is made.・The total electric capacity is calculated based on the maximum performance of the drive unit. The operating conditions of the injection unit may reduce the total electric capacity.※1 A transformer (option) is necessary on the machine side.※2 Use the machine with the maximum voltage of 230V in 60Hz. It is out of the warranty scope in the event that the electric system is damaged due to the power exceeding above-stated voltage even in a moment. The highlighted specifications are recommended injection units.
Min. mold heightClamping strokeClamping forceClamping systemNozzle pressing force
Screw revolution speedHeater capacity
Recovery rate (PS)
Nozzle touch motor outputMold height motor output
-
in3/sin/spsipsi
-
in3/sin/spsipsi
-
in3/sin/spsipsioz/s
kW
ininininin
in
in
in
A
kVA
in2
kWkW
U.S ton
U.S ton
U.S ton
min-1
-
-
-
Die plate size (H×V)
Ultrahigh-speed
Power source
Main breaker capacity200V Class【400V Class ※1】
Total electric capacity
Cable size200V Class 【400V Class ※1】
Machine weight
Machine dimensions <W×H>
Machine dimension <L>( ):FH400EU
U.S ton
Double toggle20018.507.8723.62
22.04×22.0430.70×30.70
3.854.720.20.2
5.90 8.26
11.81 11.81
19.64
3829038290
24.83
3626036260
30.69
3133027130
40.58
2422021320
15.74
0.873506.502.75
1.10
7.95
1.68
11.20
0.95
7.95
1.53
11.20
1.95
13.50
2.22
16.70
0.60
5.85
0.40
5.50
8.26 7.87
300
3.3
NOTES・The figures are subject to change without any legal obligation on the part of the manufacture.・The maximum injecting pressure and the maximum holding pressure are attainable maximum set values. There values may be limited by molding conditions and cycle time.・The injection rate and the maximum injecting speed are calculated values. These values may be limited by set injecting pressures.・When a screw with wide diameter is used, some resins may not be accepted.・When the machine is attached with an option, the capacity of the breaker may be changed.・Figures in【 】are optional.・Three insulated cables with a rated temperature of 140℉ are required. The cable size is calculated on the condition that ambient temperature is 86℉ and metallic conduit work is made.※1 A transformer (option) is necessary on the machine side.※2 Use the machine with the maximum voltage of 230V in 60Hz. It is out of the warranty scope in the event that the electric system is damaged due to the power exceeding above-stated voltage even in a moment. The highlighted specifications are recommended injection units.
NOTES・The figures are subject to change without any legal obligation on the part of the manufacture.・The maximum injecting pressure and the maximum holding pressure are attainable maximum set values. There values may be limited by molding conditions and cycle time.・The injection rate and the maximum injecting speed are calculated values. These values may be limited by set injecting pressures.・When a screw with wide diameter is used, some resins may not be accepted.・When the machine is attached with an option, the capacity of the breaker may be changed.・Figures in【 】are optional.・Three insulated cables with a rated temperature of 140℉ are required. The cable size is calculated on the condition that ambient temperature is 86℉ and metallic conduit work is made.・The total electric capacity is calculated based on the maximum performance of the drive unit. The operating conditions of the injection unit may reduce the total electric capacity.※1 A transformer (option) is necessary on the machine side.※2 Use the machine with the maximum voltage of 230V in 60Hz. It is out of the warranty scope in the event that the electric system is damaged due to the power exceeding above-stated voltage even in a moment. The highlighted specifications are recommended injection units.
Min. mold heightClamping strokeClamping forceClamping systemNozzle pressing force
Screw revolution speedHeater capacity
Recovery rate (PS)
Nozzle touch motor outputMold height motor output
-
in3/sin/spsipsi
-
in3/sin/spsipsi
-
in3/sin/spsipsioz/s
kW
ininininin
in
in
in
A
kVA
in2
kWkW
U.S ton
U.S ton
U.S ton
min-1
-
-
-
Die plate size (H×V)
Ultrahigh-speed
Power sourceMain breaker capacity200V Class【400V Class ※1】
Total electric capacity
Cable size200V Class 【400V Class ※1】Machine weight
Machine dimensions <W×H>
Machine dimension <L>< >:JH600EU, 《 》:JH750EU
U.S ton
Double toggle40027.5511.8130.31
31.88×31.8841.33×41.33
6.735.900.750.4
2.3730019.504.4
2.05
19.50
2.22
16.70
3.78
31.20
3.29
24.80
2.8626024.804.4
J450HEU:225【125】JH600EU:300【200】
J450EU:225【125】 JH750EU:400【200】
J450HEU:61JH600EU:87
J450EU:66JH750EU:107
J450EU:0.15【0.05】JH750EU:0.31【0.15】
J450HEU:0.15【0.05】JH600EU:0.23【0.09】
NOTES・The figures are subject to change without any legal obligation on the part of the manufacture.・The maximum injecting pressure and the maximum holding pressure are attainable maximum set values. There values may be limited by molding conditions and cycle time.・The injection rate and the maximum injecting speed are calculated values. These values may be limited by set injecting pressures.・When a screw with wide diameter is used, some resins may not be accepted.・When the machine is attached with an option, the capacity of the breaker may be changed.・Figures in【 】are optional.・Three insulated cables with a rated temperature of 140℉ are required. The cable size is calculated on the condition that ambient temperature is 86℉ and metallic conduit work is made.・The total electric capacity is calculated based on the maximum performance of the drive unit. The operating conditions of the injection unit may reduce the total electric capacity.※1 A transformer (option) is necessary on the machine side.※2 Use the machine with the maximum voltage of 230V in 60Hz. It is out of the warranty scope in the event that the electric system is damaged due to the power exceeding above-stated voltage even in a moment. The highlighted specifications are recommended injection units.
NOTES・The figures are subject to change without any legal obligation on the part of the manufacture.・The maximum injecting pressure and the maximum holding pressure are attainable maximum set values. There values may be limited by molding conditions and cycle time.・The injection rate and the maximum injecting speed are calculated values. These values may be limited by set injecting pressures.・When a screw with wide diameter is used, some resins may not be accepted.・When the machine is attached with an option, the capacity of the breaker may be changed.・Figures in【 】are optional.・Three insulated cables with a rated temperature of 140℉ are required. The cable size is calculated on the condition that ambient temperature is 86℉ and metallic conduit work is made.・The total electric capacity is calculated based on the maximum performance of the drive unit. The operating conditions of the injection unit may reduce the total electric capacity.※1 A transformer (option) is necessary on the machine side.※2 Use the machine with the maximum voltage of 230V in 60Hz. It is out of the warranty scope in the event that the electric system is damaged due to the power exceeding above-stated voltage even in a moment. The highlighted specifications are recommended injection units.
NOTES・The figures are subject to change without any legal obligation on the part of the manufacture.・The maximum injecting pressure and the maximum holding pressure are attainable maximum set values. There values may be limited by molding conditions and cycle time.・The injection rate and the maximum injecting speed are calculated values. These values may be limited by set injecting pressures.・When a screw with wide diameter is used, some resins may not be accepted.・When the machine is attached with an option, the capacity of the breaker may be changed.・Figures in【 】are optional.・Three insulated cables with a rated temperature of 140℉ are required. The cable size is calculated on the condition that ambient temperature is 86℉ and metallic conduit work is made.・The total electric capacity is calculated based on the maximum performance of the drive unit. The operating conditions of the injection unit may reduce the total electric capacity.※1 A transformer (option) is necessary on the machine side.※2 Use the machine with the maximum voltage of 230V in 60Hz. It is out of the warranty scope in the event that the electric system is damaged due to the power exceeding above-stated voltage even in a moment. The highlighted specifications are recommended injection units.
NOTES・The figures are subject to change without any legal obligation on the part of the manufacture.・The maximum injecting pressure and the maximum holding pressure are attainable maximum set values. There values may be limited by molding conditions and cycle time.・The injection rate and the maximum injecting speed are calculated values. These values may be limited by set injecting pressures.・When a screw with wide diameter is used, some resins may not be accepted.・When the machine is attached with an option, the capacity of the breaker may be changed.・Figures in【 】are optional.・Three insulated cables with a rated temperature of 140℉ are required. The cable size is calculated on the condition that ambient temperature is 86℉ and metallic conduit work is made.・The total electric capacity is calculated based on the maximum performance of the drive unit. The operating conditions of the injection unit may reduce the total electric capacity.※1 A transformer (option) is necessary on the machine side.※2 The heat barrel φ3.26(φ83) for the L750EU Injection unit is not compatible with that of the K600EU.※3 Use the machine with the maximum voltage of 230V in 60Hz. It is out of the warranty scope in the event that the electric system is damaged due to the power exceeding above-stated voltage even in a moment. The highlighted specifications are recommended injection units.
Injection
Others
Clamping
Injection
Others
Clamping
21 Si-6S series Si-6S series 22
Si-940-6S Specifications2.67(68)12.0467.7937.22
65.966.692785024220
39.89
3206028430
56.14
3206028430
81.46
2263020020
71.88
2713024220
86.95
2205020020
86.95 103.49
2567022480
2147018860
48.527.082640022770
59.43
2176018570
55.40
3206028430
82.56
2176018570
67.379.842640022770
2.95(75)14.76101.0555.51
3.26(83)14.76123.7567.94
3.26(83)16.53138.6476.14
3.54(90)17.71174.7195.93
3.93(100)17.71215.65118.43
3.93(100)19.68240.1131.59
4.33(110)19.68290159.22
4.33(110)19.68290159.22
4.72(120)21.65379.52208.44
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44.5(Injection Unit 10.5) 47.8(Injection Unit 13.8) 50.0(Injection Unit 16.0)
NOTES・The figures are subject to change without any legal obligation on the part of the manufacture.・The maximum injecting pressure and the maximum holding pressure are attainable maximum set values. There values may be limited by molding conditions and cycle time.・The injection rate and the maximum injecting speed are calculated values. These values may be limited by set injecting pressures.・When a screw with wide diameter is used, some resins may not be accepted.・When the machine is attached with an option, the capacity of the breaker may be changed.・Figures in【 】are optional.・Three insulated cables with a rated temperature of 140℉ are required. The cable size is calculated on the condition that ambient temperature is 86℉ and metallic conduit work is made.・The total electric capacity is calculated based on the maximum performance of the drive unit. The operating conditions of the injection unit may reduce the total electric capacity.※1 A transformer (option) is necessary on the machine side.※2 Use the machine with the maximum voltage of 230V in 60Hz. It is out of the warranty scope in the event that the electric system is damaged due to the power exceeding above-stated voltage even in a moment. The highlighted specifications are recommended injection units.
NOTES・The figures are subject to change without any legal obligation on the part of the manufacture.・The maximum injecting pressure and the maximum holding pressure are attainable maximum set values. There values may be limited by molding conditions and cycle time.・The injection rate and the maximum injecting speed are calculated values. These values may be limited by set injecting pressures.・When a screw with wide diameter is used, some resins may not be accepted.・When the machine is attached with an option, the capacity of the breaker may be changed.・Figures in【 】are optional.・Three insulated cables with a rated temperature of 140℉ are required. The cable size is calculated on the condition that ambient temperature is 86℉ and metallic conduit work is made.・The total electric capacity is calculated based on the maximum performance of the drive unit. The operating conditions of the injection unit may reduce the total electric capacity.※1 A transformer (option) is necessary on the machine side.※2 The heat barrel φ3.26 (φ83) for the L750EU Injection unit is not compatible with that of the K600EU.※3 Use the machine with the maximum voltage of 230V in 60Hz. It is out of the warranty scope in the event that the electric system is damaged due to the power exceeding above-stated voltage even in a moment. The highlighted specifications are recommended injection units.
Injection
Others
Clamping
Injection
Others
Clamping
23 Si-6S series Si-6S series 24
Standard Equipment List
In the above table:*2. When a specially designed mold is used, consult us. *3. The mold setup capacity when only the molding parameters are stored.
In the above table:*1. The standard band heater can be used for temperatures up to 662°F. For higher temperatures, used the high temperature band heater.
Monitoring function (Up to 32 items selectable; including positions, speeds, times, and revolutions, etc.) Record 400 data
Alarm function (cycle,up-down tolerance, heater disconnection,safety door , etc.) Record 600 dataMachine conditions display (operating mode, completion of clamping, and ejection limit, etc.)
Production control function (job completion ratio,prospective time of job completion, etc.)
Maintenance function (1-cycle graphic, alarm history, grease timing display, and servo amplifer communication)
Self-diagnostic function Local language display (English, Chinese (Simplified / Traditional), Thai, Spanish, Korean, Hebrew)Changing record of the setting value (1000 items) Security function USB memory (TOYO specification) (400 mold setups) *3Unloader interfaceAccessories (mold clamp, tool, backup grease and hand grease pump)Rubber pads
Screw cold-start prevention system (with countdown time display)
Fine PID temperature control (with slope starting, step control function)
PID automatic tuning function
One week automatic heater on-off calendarNozzle area synchronous heating control
Purge cover (with interlock)
Totally enclosed heat-insulated heater cover
Injection unit swiveling mechanism (with nozzle alignment mechanism)
Automatic greasing device on the injection area
Grease pan on the injection area
Hopper (with shutter)
Hopper swiveling device
Closed-loop control of speed and position for mold opening and closing
Closed-loop control of ejection speed and position
Emergency stop pushbutton (for operation and non-operation sides)
Programmable control of mold opening (2 to 5 steps)
Programmable control of mold closing (3 to 5 steps)
Programmable control of ejector forwarding (1 to 3 steps)
2-step ejector
Low pressure mold protection system
Mold protection in mold opening and ejecting (HSP mold protection system)
V-Shaped clamp unit
Movable plate supporting device
Locating ring
T-slotted die plate
Core-back molding control (3 steps)
Servo motor (with brake system) for the ejector system
Automatic greasing device on the clamping area Grease pan on the clamping area
Ejector center pull back specificationEjector double pull back specification
Si-55-6S to 110-6S : Linear guide
Si-150-6S to 500-6SSi-750-6S and larger
: Double roller: Low resistance guide
Si-55-6S to 250-6S
Si-300-6S and larger
: 4.00inchSi-300-6S to 1050-6s : 4.00inch / 7.08inch
φ(inch)
: φ0.62 to φ1.10 20ℓ
40ℓ: φ1.25 to φ1.41
125ℓ: φ2.36 to φ4.72
55ℓ: φ1.57 to φ2.16
Si-55-6S to 250-6S
Si-500-6S to 1050-6S
47 Double safety system (electrical and mechanical)
43
44
Mold exchanging mode (low pressure, low speed)
Automatic clamping force setup system *2
Mold Clamping / Ejector Device and Control
41 Ejecting during mold opening (by position setting) 42 Pre gating system
25 Si-6S series Si-6S series 26
In the above table:○ : Options which can be fitted after shipment. ● : Options which should be fitted at TOYO.*1. Some technical documentation about the screw and the heat barrel has been prepared. For more details please consult it. *2. The mold thickness may be limited. Please consult us before your order. *3. Contact us for the Si-110-6S or smaller models.
In the above table:○ : Options which can be fitted after shipment. ● : Options which should be fitted at TOYO.*2. The mold thickness may be limited. Please consult us before your order.
Optional Equipment Lists
Injection /Plasticization Devices andControl *1
Mold Clamping / Ejector Device and Control
Other Control Units / Monitors
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
24
25
26
27
28
29
30
EquipmentNo. φ(inch) Remarks
Long nozzle / Small diameter long nozzle
Small diameter nozzle
Separable nozzle
2-zone temperature control for the nozzle
High temperature use heater band (up to 932°F)
SRC-Ⅲ screwcheck triplet
Wear-resistant screw and barrel
Material specific screw design
Air-operated check nozzle
Hydraulic check nozzle
Maintenance step for hopper area / Auxiliary step
Coating of frame surface to protect it from purged material
Transparent cover for the checkup of the injection unit
Automatic clamping force adjustment system *2
Hopper sliding device(for K to N injection unit)
Servo motor (with brake system) for the clamping system
T-slotted die plate
Air ejector (1 or 2 lines)
3-way valve for air ejector (1 or 2 lines)
Air-driven core system (1 to 4 lines)
Hydraulic core system (1 to 4 lines ; independent hydraulic unit)
Ejector pull buck control
Ejector pull back system
Mold temperature display (2 lines; with magnet sensor)