Full Denture System - Amann Girrbach · The Ceramill Full Denture System ... , which will also allow full and partial dentures to be fabricated in future. ... Design and customisation

Full denture prosthetics for dental technicians – customised, precise, aesthetic

Full Denture System

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Customised and according to dental technology logic.

PRECISE

AESTHE

TIC

EFFICIEN

T

CUSTOMISED

CONV

ENTIO

NAL I

MPRESSION TAKING AUTOMATIC MODEL ANALYSIS / SET-UP

TRY-IN / INDIVIDUAL ADJUSTMENTMILLING OF WAX BASES / A

DAPTAT

ION O

F TOO

TH B

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DIGITALFUNCTIONAL DENTURE

_Increasedconveniencewhensettingupandwaxingup

_Eliminationofsourcesoferrorandgapsinknowledgewhensettingup

_Fullreproducibilityofdentures

_Approx.60%savinginworkingtimewhensettingup,whichcanbeusedprofitably

_Nogrinding-inneededduringsettingup(waxcontraction,contactpoints)

_Increasedreliabilityasadjustmentsarepossibleaftertry-in

DIGITISING THE PATIENT SITUATION SCANNING

FunctionalrecordinganddigitisationofpatientdatawiththeArtexarticulatorsandCeramillTransferKit

ScanningofpatientdatausingtheCeramillMap400scanner

TheCeramillFullDentureSystem(FDS)forfabricatingfulldenturesischaracterisedbytheconsistencyandseamlesslinkingofallsoftandhardwarecomponents,sofaruniqueindentaltechnology.Incontrasttofulldenturesmilledfromacrylic,includingthedentition,thedenturebasesfabricatedusingsettingupwaxcan,ifnecessary,beadjustedinthedentalpracticefollowingtry-in.Theoptionofadjustingthefitandfunctionofthedentureaftertry-inensuresanexactintermaxillaryrelationshipinthepatient.Atthesametime,thisavoidstheriskofadentureremakeduetoincorrectmanualbiteregistration.Thisguaranteeseconomicuseofmaterialwithoutfinancialriskforthedentallaboratory.

Comparison of time required for the fabrication of full/full dentures.Determinedaveragevalues.Source:AmannGirrbachR&D

CeramillFDS

Manual Impressiontaking

Impressiontaking

PRECISE

BASAL ADAPTATION MILLING (WET)DESIGNING

DesigningthefulldentureusingtheCeramillD-Flowsoftware Automaticadaptationofthetoothbasestothealveolarridge Basaladaptationofthedentureteethandmillingofthewaxbase

DevelopmentoftheCeramillFullDentureworkflowbyAmannGirrbachisanongoingprocess.Thesystemisthereforebeingextendedtoincludeocclusaladaptationofthedentureteethetc.,whichwillalsoallowfullandpartialdenturestobefabricatedinfuture.

Impressiontaking

Impressiontaking

Effective working time: 62 min.*

Effective working time: 162 min.

Try-in

Try-in

Modelanalysis/Fabricatingthewaxbase/SettingupWaxingup

Modelanalysis/SettingupWaxingup

TI

ME-SAVING

when setting up

60 %

Waxbasefabrication(CNC)Adaptationoftoothbases(CNC)

CUSTOMISED

CONNECT CHECKING

Connectingthedentureteethwiththewaxbase Checkingthefunction–Theteethcanbere-setandhighspotseliminated

Try-in

Try-in *incl.additionalactivitiesformachinefabrication

EFFICIENT

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CeramillD-FlowisanupgrademodulefortheCeramillMindsoftwareandwasspeciallydevelopedfordesigningcustomised,precisefulldentures.Itisusedaftermodelfabricationandarticulatingusingthemanualprocedureandreplacesallworkingstagesuptothewaxtry-inwithaseamlessdigitalworkflow.Theuserisautomaticallyguidedstep-by-stepthroughtheworkingprocedureandbenefitsfromahighdegreeofconvenience,efficiencyandprocessreliability.

Model analysis

ModelanalysisintheCeramillD-FlowsoftwareisbasedontheTIFsystem.Thesoftwareguidestheuserthroughtheindividualprocessstages,inwhichtherespectiveanatomicaldetailsaremarked.Followingthis,thejointbasicstaticsoftheupperandlowerjawmod-elsarecalculatedintheformofavisualrepresentationofallfunctionallyrelevantsettingupandtoleranceareas.Thesetsofdentureteetharethenselectedbasedontheseresultsfollowedbyautomaticrecommendationfortheset-up.

Automatic setting up by the integrated setting up concept

Thetoothset-upsoftheupperandlowerarestoredinthesoftwareaccordingtothecon-tactpointguidelinesofthetoothmanufacturer.Theintegratedsettingupconceptsthusguaranteeanidealtooth-to-toothrelationshipandformthebasisforinterference-freefunction.Toensureanoptimallyfunctionalandaestheticoutcome,theuserreceivesabest-fitrecommendationfromtheavailablesetsofteeth,whichwereautomaticallydeter-minedfromthevaluesofthepreviousmodelanalysis.Sourcesoferrorandgapsinknowl-edgewhensettingupareavoidedinthiswayinfavourofaquick,easysolutionwithaccu-ratelyfittingresults.

Customisation of the set-up

Tomeettheaestheticrequirementswhensettinguptheteeth,theset-upcanbecustom-isedindividuallyorwiththeaidofthechaintool.Ifthepositionofatoothischangedwhenworkingwiththechaintool,theadjacenttoothfollowsautomaticallywherebytheproximalcontactsalwaysremainintact.Posteriorteethcanbemovedinblocksofeightwhilemaintainingthecontactrelationshipsandinaccordancewiththetoothmanufactur-er’sguidelines.Thisallowstheset-uptobeadjustedindividually,asfaraspermittedbythelimitscalculatedinthemodelanalysis.

Ceramill Mind upgrade module for designing full dentures

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Gingiva forming

CeramillD-Flowincorporatesthefunctionofautomaticallycreatingdenturebasesandgingiva,whichproducesanoptimuminitialbasisforquickandeasy,yetcustomiseddesignofdenturebasesandgingiva.Forexample,gingivalcharacteristicssuchasalveoliprofilesorpapillaecontourscanbegeneratedandtheminimumthicknessofthedenturebaseguaranteedusingdifferentmodellingandsettingoptions.

Ceramill Artex virtual articulator

Excursionsofthemandiblecanbesimulatedinthevirtualarticulator.Thisallowsanyinterferingareasoftheteethinprotrusion,laterotrusionandretrusiontobevisualised.Thedynamicocclusioncanbesetbymovingtheteethdirectlyinthesoftware.

Basal adaptation

Thedentureteethareautomaticallyadaptedbasallywithadefinedgaptothealveolarridge.InterferingareasareremovedlaterusingtheCeramillMotion2(5X),eliminatingtheneedformanualbasalreworkingoftheteeth.Further,infutureitwillbepossibletoinsertrotationalsecuritybasallyintotheteeth.

TheCeramillD-Flowsoftwareenablesvirtualplanningoftheupperandlowerjaws,takingintoaccountallfunctionalandaestheticparameters.Commerciallyavailabledenturetoothrangeswiththeirrespectivesettingupconceptwereintegratedinthesoftwareforthispurpose.Thecontactpointguidelinesofthemanufacturerforexamplewerethereforeadoptedduringautomaticsettingup,ensur-inginterference-freefunctionofthefull/fulldentures.

_Digitallyguidedmodelanalysisisusedasthebasisforautomaticsettingupofteeth

_Integratedsetting-upconceptofthetoothmanufacturerensuresperfectocclusionandfunction

_Best-fitrecommendationofthesetofteethwithautomaticset-up

_Quick,easycustomisationandpositioningoftheanteriorteeth

_Performmandibularexcursionsinthevirtualarticulatorforsettingtherequiredposteriortoothguidance

_Highlyaestheticresultsandcustomisablegingivaforming

_Basaladaptationofthedentureteethatthepressofabutton-time-consuming,manualreworkingisnolongerrequired

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Top function - perfect result

TheCeramillFullDentureSystemfabricatesfulldenturesinaworkingprocessdesignedaccordingtodentaltechnologylogicthatarealsocharacterisednotonlybyperfectocclusalrelationshipsbutalsobyindividualityandaesthetics.TheCeramillD-Flowmoduleoffersawiderangeoffunctionsanddesignpossibilitiestomeetpatient-specificrequirements.

Designandcustomisationofthepapillae,alveoli,tuberositiesandfrenula

Waxtry-inwithoutadditionalmanualediting

Designandcustomisationoftheanteriorset-upandgingivawithcervicalregion

Waxtry-inwithoutadditionalmanualediting

Designandcustomisationofthepalatinerugae Waxtry-inwithoutadditionalmanualediting

Designandcustomisationofthelabialfrenum Waxtry-inwithoutadditionalmanualediting

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Milling of acrylic bases

Thewaxbaseforfunctionaldenturesfabri-catedusingCeramillFDSismilledinthewetmodewiththeCeramillMotion2(5X).Specialcutterswithalongershankalsoreachdeeperbasalcavitiesandguaranteecleanmillingofthetoothsocketsaccordingtopreviouslydefinedfunctionalaspects.

Asthefulldenturesarefabricatedinset-ting-upwax,anyadjustmentsarepossiblewithoutproblem.

Milling of the wax base

_Fabricationonawaxbaseenablesadjustmentsandcorrectionsaftertry-in

_CeramillCAD/CAMusesaproven,full-denturequalitysetting-upwax

_Enlargedblankshapecoversvirtuallyalltypesoffulldentures

_Gum-colouredblankforaestheticcheckintraorally(Class1medicaldevice)

_Blankmillingunderwatercoolingpreventssmearinganddistortion,ensuringoptimumfitofthedentureandteethinthetoothsockets

_Nocutterwearduetomillinginwax

CeramillD-Wax–qualitysheetwaxwithenlargedblankshapeforawiderangeoffulldentures

CeramillRotoD-Waxwithlongershankforoptimummillingresults,evenwithdeepbasalcavities

CeramillD-Waxblankholderwithenlargedrecess

WORK IN PROGRESS

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FulldenturesfabricatedusingCeramillFDSobtainmaximumaestheticsthroughtheuseofhigh-quality,commerciallyavailabledentureteeth.TheseareembeddedatthefactorywithspecialwaxinablankholderdevelopedspecificallyforCeramillCAD/CAM.TheinterferingareasonthebaseofthedenturetoothnexttothealveolarridgeareadaptedintheCeramillMotion2(5X)inapprox.1minute,dependingontheamountofmaterialtoberemoved.Theresultishighlypreciseandfunction-allyprepareddentureteeth,whichmeetthestandardsofcustomised,aestheticallyhigh-qualityfulldentures.

Infuture,CeramillD-Setdentureteethwillbeabletobeadaptedocclusally,whichwillenablefabricationoffulldentures.

Adapting the denture teeth

_PatentedblankholdersdevelopedforCeramillCAD/CAMforeasyinsertionandautomaticbasaladaptationofdentureteethintheCeramillMotion2(5X)

_Useofhigh-quality,commerciallyavailabledentureteethforquick,aestheticandfunctionalresultswithexcellentwearingcomfort

_Currentlyavailabletoothranges:PalaMix&Matchteeth(Premium6,Mondial6/8,Idealis8)withexcellentshade,shapeandfunctionalstability.Othertoothrangesareinvalidation

_Calibrationofblankholderguaranteesexactprocessingofthedentureteeth

_Occlusaldenturetoothadaptationwillinfutureenablethefabricationoffulldentures

AutomaticbasaladaptationofthedentureteethintheCeramillD-Flowsoftware

CeramillD-Set:commerciallyavailabledentureteethforCeramillCAD/CAM

Easyinsertionofthebasallyadapteddentureteethinthetoothsocketsofthewaxbase

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Working and ordering procedure for customers

Day 1

Day 2

SelectionoftheteethintheCeramillD-Flowsoftware

Modelanalysis Orderingofthetoothblanksfromthemanufacturer(e.g.HeraeusKulzer)

Designofthefulldenture Millingofthewaxbase

Deliveryofthetoothblanks Connection,checkandtry-inBasaladaptationofthedentureteeth

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Ordering information

Software

179147 CeramillD-Flow(at least Win7 )

Hardware

760018 CeramillFDSStarterKitforCeramillMotion5(5X)

Contents:

760570 CeramillD-Wax(30mm)2blanks

760301 CeramillTest(20mm)

179282 BlankholderM2(5X)XL

179283 BlankholderM2(5X)D-Set

179285 Storagebarblankholder

760630 CeramillRotoSF1.2Green

760631 CeramillRoto1.0Red

760633 CeramillRoto3.0Red

179286 SpindlecapCeramillMotion22.0

Ceramill D-Set patented denture tooth blanks – Pala Mix&Match DS

PalaPremium6DS,A1,A2,A3,A3,5,B1

PalaMondial6and8DS,A1,A2,A3,A3.5,B1

PalaIdealis8DS,A1,A2,A3,A3,5,B1

PalaMix&MatchforCeramillCAD/CAMCeramillFDSStarterKit

www.amanngirrbach.com

HEADQUARTER AUSTRIAAmannGirrbachAGKoblach,[email protected]

NORTH AMERICAAmannGirrbachNorthAmerica,LPCharlotte,[email protected]

ASIAAmannGirrbachAsiaPTELTD.Singapore,[email protected]

GERMANYAmannGirrbachGmbHPforzheim,[email protected]

BRASILAmannGirrbachBrasilLTDACuritiba,[email protected]

CHINAAmannGirrbachChinaCo.,Ltd.Beijing,[email protected]

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2015

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