Fujitsu Siemens Amilo Pro v2040 Service Guide

Amilo Pro V2040Service Guide

PART NO.: 49.46I01.001 PRINTED IN TAIWAN

Revision HistoryPlease refer to the table below for the updates made on Amilo Pro V2040 service guide.

Date Chapter Updates

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CopyrightCopyright © 2005 by Wistron Incorporated. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual or otherwise, without the prior written permission of Wistron Incorporated.

DisclaimerThe information in this guide is subject to change without notice.

Wistron Incorporated makes no representations or warranties, either expressed or implied, with respect to the contents hereof and specifically disclaims any warranties of merchantability or fitness for any particular purpose. Any Wistron Incorporated software described in this manual is sold or licensed "as is". Should the programs prove defective following their purchase, the buyer (and not Wistron Incorporated, its distributor, or its dealer) assumes the entire cost of all necessary servicing, repair, and any incidental or consequential damages resulting from any defect in the software.

Intel is a registered trademark of Intel Corporation.Pentium is a registered trademark of Intel Corporation.Other brand and product names are trademarks and/or registered trademarks of their respective holders.

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ConventionsThe following conventions are used in this manual:

Screen messages Denotes actual messages that appear on screen.

NOTE Gives bits and pieces of additional information related to the current topic.

WARNING Alerts you to any damage that might result from doing or not doing specific actions.

CAUTION Gives precautionary measures to avoid possible hardware or software problems.

IMPORTANT Reminds you to do specific actions relevant to the accomplishment of procedures.

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PrefaceBefore using this information and the product it supports, please read the following general information.

1. This Service Guide provides you with all technical information relating to the BASIC CONFIGURATION decided for Wistron "global" product offering. To better fit local market requirements and enhance product competitiveness, your regional office MAY have decided to extend the functionality of a machine (e.g. add-on card, modem, or extra memory capability). These LOCALIZED FEATURES will NOT be covered in this generic service guide. In such cases, please contact your regional offices or the responsible personnel/channel to provide you with further technical details.

2. Please note WHEN ORDERING FRU PARTS, that you should check the most up-to-date information available on your regional web or channel. If, for whatever reason, a part number change is made, it will not be noted in the printed Service Guide. For Medion AUTHORIZED SERVICE PROVIDERS, your Medion office may have a DIFFERENT part number code to those given in the FRU list of this printed Service Guide. You MUST use the list provided by your regional Medion office to order FRU parts for repair and service of customer machines.

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Chapter 1

Machine Disassembly and Replacement

This document contains step-by-step procedures on how to disassemble the notebook computer for maintenance and troubleshooting.

To disassemble the computer, you need the following tools:

Wrist grounding strap and conductive mat for preventing electrostatic discharge

Flat screwdriver

Phillips screwdriver

Hex screwdriver

Plastic flat screwdriverNOTE: The screws for the different components vary in size. During the disassembly process, group the

screws with the corresponding components to avoid mismatch when putting back the components.

Chapter 1 1

General Information

Before You BeginBefore proceeding with the disassembly procedure, make sure that you do the following:

1. Turn off the power to the system and all peripherals.

2. Unplug the AC adapter and all power and signal cables from the system.

3. Remove the battery pack.

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Disassembly Procedure FlowchartThe flowchart on the succeeding page gives you a graphic representation on the entire disassembly sequence and instructs you on the components that need to be removed during servicing. For example, if you want to remove the main board, you must first remove the keyboard, then disassemble the inside assembly frame in that order.

I x 1 J x1

Start

E x 2

A x 1

Hard Disk Drive Cover

Hard Disk Drive

Bracket

Hard Disk Drive

Hard Disk Drive

Module

A x 2 F x 4

A x 8

Lower Cover

Thermal Module

CPU

Modem Board

Optical Disk Drive

B x 1

D x 1

Optical Disk Drive Module

Optical Bracket

C x 4 G x 2B x 2

Middle Cover

C x 1A x 1

DIMM Plate

DIMM

Keyboard

B x 15 C x 1A x 1

Upper Case

D x 4

Touch Pad Bracket

Touch Pad Board

D x 4

Touch Pad Bracket

Touch Pad BoardA x 2

H x 1G x 1FAN

G x 1

Lower Case

G x 1

Right Speaker

Main Board

Battery

RTC Battery

Left Speaker

LCD ModuleWireless

LAN Board

3

Screw List

Item Description

A SCREW M2XL4 (Black)

B SCREW M2.5XL6 (Black)

C SCREW M2.5XL8 (Silver)

D SCREW M2XL3 (Silver)

E SCREW M3XL4 (Silver)

F SCREW CPU SPRING (Silver)

G SCREW M2.5XL5 (Silver)

H SCREW M2XL2 (Silver)

I SCREW M2XL6 (Silver)

J SCREW NUT M2.5XL2.5 (Silver)

D x 4D x 4

G x 3

G x 1

Inverter Board

G x 1

Inverter Board

LCD Module

B x 2

Right Hinge

B x 2

Right Hinge

LCD FPC Cable

LCD Assembly LCD Panel

D x 2

Main Antenna

D x 2

Aux Antenna

D x 2

Aux Antenna

B x 2

LCD Bezel

B x 2

LCD Bezel

B x 2

Left Hinge

B x 2

Left Hinge

Left LCD Bracket

Right LCD Bracket

LCD

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Removing the Battery1. Unlock the battery lock knob.

2. Release the battery latch knobs and remove the battery module from the main unit.

5

Removing the Lower Cover1. See “Removing the Battery” on page 5

2. Removing the eight screws to remove the lower cover.

Step Size (Quantity) Color Torque

1-8 M2 x L4 (8) Black 1.2 kgf-cm

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Removing the Modem Board1. See “Removing the Battery” on page 5

2. See “Removing the Lower Cover” on page 6

3. Remove the two screws to detach the modem board.

4. Disconnect the modem cable to remove the modem board.


1 M2 x L4 (2) Black 1.2 kgf-cm

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Removing the Wireless LAN Board1. See “Removing the Battery” on page 5


3. Remove the gasket from the wireless LAN board.

4. Disconnect the main antenna RF cable and aux antenna RF cable.

5. Release the latches on both sides of the socket to detach the wireless LAN board.

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Removing the CPU1. See “Removing the Battery” on page 5


3. Remove the four screws to remove the CPU thermal module.

NOTE: Follow the steps indicated above to secure the screws on CPU thermal module when reinstalling.

4. Release the CPU socket by turning the screw counterclockwise; then remove the CPU.

CAUTION: When attaching the CPU back, locate PIN1 at the corner of the socket as shown.


1-4 CPU SPRING (4) Silver 3 kgf-cm

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Removing the Hard Disk Drive Module1. See “Removing the Battery” on page 5

2. Remove the one screw to remove the hard disk drive cover.

3. Pull the mylar to pull the hard disk drive module out and lift it up to remove it.

Removing the Hard Disk Drive1. See “Removing the Battery” on page 5

2. See “Removing the Hard Disk Drive Module” on page 10

3. Remove the two screws, and then push the hard disk drive out to remove it from the chassis.




1 M3 x L4 (2) Silver 3 kgf-cm

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Removing the Middle Cover1. See “Removing the Battery” on page 5

2. Release latches to remove the middle cover as shown.

11

Removing the Keyboard1. See “Removing the Battery” on page 5

2. See “Removing the Middle Cover” on page 11

3. Release the latches to detach the keyboard as shown, and then turn it over.

4. Release the latch to disconnect the keyboard cable to remove the keyboard.

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Removing the Optical Disk Drive Module1. See “Removing the Battery” on page 5


3. See “Removing the Keyboard” on page 12

4. Remove the one screw; then use a plastic flat screw driver to push the optical disk drive out as shown and pull it out to remove it.

Removing the Optical Disk Drive1. See “Removing the Battery” on page 5



4. See “Removing the Optical Disk Drive Module” on page 13

5. Remove the one screw to remove the optical bracket.


1 M2.5 x L6 (1) Black 3 kgf-cm


1 M2 x L3 (1) Silver 1.6 kgf-cm

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Removing the DIMM Plate1. See “Removing the Battery” on page 5



4. Remove the two screws to remove the DIMM plate.

NOTE: When installing, insert the DIMM plate to the upper case to make sure the DIMM plate is installed well.



2 M2.5 x L8 (1) Silver 3 kgf-cm

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Removing the Internal DIMM1. See “Removing the Battery” on page 5



4. See “Removing the DIMM Plate” on page 14

5. Release the latches on both sides of the DIMM socket to detach the DIMM.

15

Removing the RTC Battery1. See “Removing the Battery” on page 5



4. Disconnect the RTC cable to remove the RTC battery.

CAUTION: Make sure the RTC battery is reinstalled immediately to prevent CMOS from resetting.

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Removing the LCD Module1. See “Removing the Battery” on page 5


3. See “Removing the Wireless LAN Board” on page 8 to disconnect the RF cables.



6. Pull out the RF cables and release the EMI cloth to release the cables from the latches.

NOTE: While reinstalling, arrange the RF cables well as shown.

7. Remove the two screws to disconnect the LCD cable.

8. Remove the four screws as shown.



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9. Remove the other two screws on the bottom of the unit.

10. Remove the LCD module from the main unit.

Removing the LCD Bezel1. See “Removing the Battery” on page 5









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5. See “Removing the LCD Module” on page 17

6. Remove the five pieces of the screw rubber.

7. Remove the five screws as shown.

8. Snap off the LCD bezel carefully and then remove it from the LCD module.

Removing the Inverter Board1. See “Removing the Battery” on page 5





6. See “Removing the LCD Bezel” on page 18


1-3 M2.5 x L5 (3) Silver 3 kgf-cm

4-5 M2.5 x L6 (2) Black 3 kgf-cm

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7. Remove the one screw as shown.

8. Disconnect the inverter cable and LCD power cable to remove the inverter board.

Removing the Hinge1. See “Removing the Battery” on page 5






7. Remove the two screws to remove the left hinge.



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8. Remove the two screws to remove the right hinge.

Removing the LCD1. See “Removing the Battery” on page 5






7. See “Removing the Inverter Board” on page 19

8. See “Removing the Hinge” on page 20

9. Remove the LCD carefully.

Removing the LCD Bracket1. See “Removing the Battery” on page 5









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9. See “Removing the LCD” on page 21

10. Remove the four screws to remove the left LCD bracket.

11. Remove the four screws to remove the right LCD bracket.

Removing the LCD FPC Cable1. See “Removing the Battery” on page 5









10. Remove the tape as shown; and then disconnect the LCD FPC cable.


1-4 M2 x L3 (4) Silver 1.2 kgf-cm


1-4 M2 x L3 (4) Silver 1.2 kgf-cm

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Removing the Antenna1. See “Removing the Battery” on page 5









10. Remove the two screws as shown and release the RF cable to remove the main antenna.

NOTE: When installing, make sure to route the RF cable well as shown.

11. Remove the two screws as shown and release the RF cable to remove the aux antenna.



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NOTE: When installing, make sure to route the RF cable well as shown.



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Removing the Upper Case1. See “Removing the Battery” on page 5




5. Release the latch and disconnect the touch pad cable.

6. Disconnect the cover switch cable.

7. Remove the two screws as shown.

8. Remove the fifteen screws from the bottom of the unit as shown.




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NOTE: Follow the steps indicated above to secure the screws when reinstalling.

9. Release the latches as shown.

10. Remove the upper case.

Removing the Touch Pad Bracket1. See “Removing the Battery” on page 5




1-15 M2.5 x L6 (15) Black 3 kgf-cm

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5. See “Removing the Upper Case” on page 25

6. Remove the four screws as shown.

7. Disconnect the touch pad cable and release it from the bracket to remove it.

8. Remove the five pieces of EMI cloth.

9. Release the latches to remove the touch pad bracket as shown.

NOTE: The adhesive between the touch pad bracket and the upper case would make the removal difficult.

NOTE: While reinstalling, make sure the touch pad bracket is installed well with the latches as shown.



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Removing the Touch Pad Board1. See “Removing the Battery” on page 5





6. See “Removing the Touch Pad Bracket” on page 26

7. Remove the touch pad board.

NOTE: The adhesive between the touch pad bracket and the touch pad board would make the removal difficult.

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Removing the Main Board1. See “Removing the Battery” on page 5







8. Disconnect the left speaker cable; remove the tape and disconnect the right speaker cable.

CAUTION: While reassembling, be careful not to route the right speaker cable on the chip beside.

9. Remove the one screw.

10. Remove the main board carefully.



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Removing the FAN1. See “Removing the Battery” on page 5







8. See “Removing the Main Board” on page 29

9. Remove the three screws and one screw nut and remove the acetic acid tape.

10. Remove the other one screw as shown and remove the acetic acid tape.

11. Disconnect the FAN cable and remove the FAN.


1-2 M2 x L4 (2) Black 1.2 kgf-cm

3 M2 x L6 (1)

M2.5 x L2.5 (1) - Nut

Silver 1.2 kgf-cm

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Removing the Speaker1. See “Removing the Battery” on page 5







8. See “Removing the Main Board” on page 29

9. Remove the one screw to remove remove the left speaker.

10. Remove the one screw.

11. Release the right speaker cable from the latch.





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12. Release the knob latch on the bottom side of the upper case to release the right speaker cable from the upper case to remove the right speaker.

NOTE: While reinstalling, arrange the right speaker cable well as shown.

32 Amilo Pro V2040

Fujitsu Siemens Amilo Pro v2040 Service Guide

Documents

printed service guide

generic service guide

wistron incorporated

technical information

amilo pro v2040 service

claimerhe information

regional medion office

following general information