GF Piping Systems Welding Get ready for the future with the machines innovations from GF Omicron. page 5 Money saver Cut down your installation time by 70% and save money with ELGEF Plus Branch Saddle System Topload. pages 2-3 CAD data Benefit from our online database with more than 25,000 drawings and technical data entries. page 8 Issue 12 | June 2017 Frontier
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Frontier - GFPS · through QR code The Diaphragm Valves will leave the production with the sticker after passing the quality check and it will last until the actuator of the valve
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GF Piping Systems
WeldingGet ready for the future with
the machines innovations
from GF Omicron. page 5
Money saverCut down your installation time by 70% and save money with ELGEF Plus Branch
Saddle System Topload. pages 2-3
CAD dataBenefit from our online database
with more than 25,000 drawings
and technical data entries. page 8
Issue 12 | June 2017
Frontier
23 30 47
60%
100%
30%
Overview of time savings
Trench work
Fusion & cooling process
Fusion preparations Tapping
Butt fusion
Electrofusion with red. tee
Main line d630 mm
13 12 35
13 4 12 1
Branch saddle20 %≙ 1,5 h
40 %≙ 3 h
60 %≙ 4,5 h
80 %≙ 6 h
100 %≙ 7,5 h
With the proven principle of the ELGEF Plus modular system,
the GF branch saddle system Topload is the prefered choice
when it comes to large PE installations for gas, water and
industrial applications.
Now, a redesigned ELGEF Plus Branch saddle system Topload
with outlets of d160 and d225 mm and integrated pressure
test port is hitting the market.
ELGEF Plus Branch saddle system Topload in the dimensions d315 - d2000 mm
Maximum flexibility
Freely positionable frame
Ratchets
Guide carriage
Pressure bar
Clamping device, consisting of:
Branch saddle with outlet d160-d225 mm
Main pipe
d315 – d1000 mm
Spring steel strips PE branch saddle
Outlets d160 – d225 mm
2 Frontier June 2017 Cover story: ELGEF Plus Branch saddle system Topload
High cost efficiency compared to connecting tees• Reduction of the required installation time by 70%,
in comparison with the installation of a reduced tee
(d630 x 160 mm) with butt fusion• Low weight and small packaging size simplify the
installation and reduce the transport and storage costs
Leakage test in advance of tapping:• The installation is secured by means of a leakage test of the
branch saddle, after welding and before initial tapping for
the main pipe
Flexible and individual application • A free axial and radial positioning of the saddle ensures
Ultimate safety for demanding applications Australia has large deposits of coal seam gas, which is
extracted in extensive projects. For a project in the outback
of Queensland, GF Piping Systems supplied the large-pipe
systems for water supply on the site. Roughly 90 megaliters
of water are created in coal gas extraction. The water is
treated for use in households or in irrigation. A network of
supply lines, connected to a 800 mm PE mains is used to
distribute the water from the retention basin in the
extraction zone to the treatment facilities. To connect these
pipelines, the reliable ELGEF branch saddle system for large
dimensions was selected. The reliability and safety offered
by this established system convinced the customer, thanks
to the fast and easy installation method in trenches as well
as the efficiency achieved through this installation.
System solution makes a differenceThe complete package of branch saddles (800x315 mm)
including branch, pre-welded flange adapters, installation
tools and accessories was pivotal in the cost and time
savings for the installation. The decisive difference was the
unique selling proposition of on-site training in all the
installation steps and the comprehensive project support on
site by local teams of experts.
The Australian company is leading in extracting and producing coal seam gas. For decades already, the supplier has successfully converted coal seam gas into liquefied natural gas. With over 10,000 employees, the company supplies a significant percentage of Australia’s gas, thus impacting the country’s energy sector to a great extent.
Coal Seam Gas in Queensland, Australia
We support you from planning to installation
On-site experts all around the worldGF has over 60 years of know-how in the plastic piping systems industry and offers comprehensive support during the planning
phase, installation and commissioning. It is our task to create added value with our product solutions. In direct cooperation with our
customers, we help to master their challenges, by offering services during all phases of a tendering process, including planning,
execution right through to operation and maintenance.
Engineering / CAD We support planning,
installation and testing,
the selection of
materials, testing of the
construction,
standardized execution,
hydraulic modelling,
dynamic tension analysis, a static load certification, FEA / FEM
analysis with professional tools such as ROHR2. Our most
frequently used online tool is the CAD Library. More on page 8.
Customer-specific products / Prefabrication: We focus on
components that
customers require for
completing their
applications. Our
customers profit from
an efficient and
cost-effective solution
that is tailored to their requirements, as well as an excellent
service provided by our global network.
Case study ELGEF Plus Branch saddle system Topload
3 Frontier June 2017 Cover story: ELGEF Plus Branch saddle system Topload
Full house during Water Philippines: Hundreds of visitors dropped
by our GF booth to discover the latest innovations and long time
favorites for Utility, Building Technology and Industrial applications,
to have a chat with our friendly staff while engaging the bubbly
atmosphere. Water Philippines is the leading Water and Wastewater
Conference for the country and designed to stimulate a forward
thinking approach. Our local team from GF Piping Systems
Philippines has joined the event in late March for the first time and
was overwhelmed by the friendly crowd. Thank you, Manila!
Thank you, Manila!Overwhelming crowd at GF booth at Water Philippines 2017
Low noise piping systems in HanoiAt the end of April, GF took part at the
International Trade Fair - Vietnam Expo in
Hanoi. Tran Ngoc Long, Country Manager of
GF Piping Systems Vietnam, and colleagues
from GF Hakan Plastik Turkey welcomed
interested visitors and introduced the
Silenta 3A and Silenta Premium range, GF’s
solution when sound protection is required.
Vietnam Expo took place for the 27th time
and was hosted by the Ministry of Trade
and Industry of Vietnam.
4 Frontier June 2017 Events
5 Frontier June 2017 Machines Innovation Day
Machines Innovation Day at GF Omicron, Italy
Thinking the future
Top 2.0 with automatic cooling pressure recoveryTOP 2.0 is the new butt fusion machine up to
d315. The hydraulic unit has been completely
restyled: enclosured in aluminum only to be
more rugged and easier to clean, more
compact, with a captivating industrial design.
The automatic cooling pressure recovery
helps the installer during the longer fusion
phase.
Wireless MSA will be Omicrons solution for
reducing the overall time in installation and
improve control of welding steps. MSA 4.1
offers the fusion data being captured in one
click, the data being transfered to the central
office via email at the end of the day (or of
the job) and the remote monitoring of the
ongoing fusion. MSA 340 and WeldinAir will
offer similar functionalities.
Faster installation with wireless MSA
Features include:• simplified user interface
• integrated GPS
• new scanner for pipes traceability
• store up to 1000 protocols
• less human setup needed
The CNC line covers pipe dimensions from d125
mm to d630 mm. Its incorporated features
simplify the operation, focus on operator safety
and ensure jointing quality and reliability. The
machines work hand in hand with the specialist
on the construction site. For training and after
sales service, the world-wide network of service
stations of GF Piping Systems is a reliable
partner.
The machines are designed for water and
gas applications, providing high repetitive
accuracy in jointing PE and PP according to the
approved national guidelines or following freely
programmable welding cycles by the operator.
Under the name CNC 4.0, Omicron has worked on a new premium butt fusion machine within
its CNC line, which is suitable for construction and industrial applications.
In May, GF Omicron has invited qualified GF experts from Europe and Asia to share their future product solutions at Machines Innovation Day. Get ready for the future and find out which innovations you can expect from GF.
CNC 4.0: Butt fusion on its highest level
PE Product range from GF Indonesia
6 Frontier June 2017 News
According to DIN ISO 1629 standard, the international naming of (Per-) Fluor-
Elastomers has changed from FPM to FKM (FFPM to FFKM), following the ASTM D 1418
standard which already had changed the naming previously. Following these global
regulations, GF Piping Systems will change the naming for all FPM and FFPM Orings
(and products) to FKM respective FFKM. This change does not affect the technical
specification, the product appearance or -quality, simply the naming of the Elastomer
has changed. The change will be implemented in the course of the year 2017 in all
relevant GF Piping Systems products and documentations.
We are moving! Since June 21st, GF is located at:
CentrePoint BuildingRoom 601, Floor 6 106 Nguyen Van Troi Street Ward 8, Phu Nhuan DistrictHo Chi Minh City
Dear valued customers,
we would like to inform you about the relocation of our office in Ho Chi Minh.
Tel + 84 28 3948 4000 Fax + 84 28 3948 4010
(Per)–Fluor-Elastomer standards change name
Generation 2a of the 9950 Dual
Channel Transmitter is now available.
New features include simplified
Chinese as a language setting and
that custom labels can be assigned to
the 4 to 20 mA Current Loop Outputs,
Relays, and Derived Functions.
The features of the 9950 transmitter
are two measurements in a single unit
and derived functions that allow users
the ability to calculate for example
the sum, difference, and ratio of two
similar readings.
Pneumatic Diaphragm Valveswith Tamper-Proof-Sticker All Diaphragm Valves Type 025 now
have a tamper-proof sticker on the
pneumatic actuator assembly. The
stickers can already be found on the
5-Series Diaphragm Valve range and
offer two advantages:
• The maintenance of the actuator
can be traced, which improves
the quality control
• Product information is accessible
through QR code
The Diaphragm Valves will leave
the production with the sticker after
passing the quality check and it will
last until the actuator of the valve
was opened. The label will not be
replaced.
GF Indonesia
has released
their latest
PE100
catalogue for
water, gas
and industrial
applications.
Spread over
12 pages, GF
Indonesia introduces its products
manufactured at Karawang, Java. For
a soft copy, please get in touch with
your local GF team.
More language options for 9950 Transmitter
7 Frontier June 2017 Corporation
To travel 1200km/h in a capsule that slides through a vacuum pipe is the Hyperloop concept of Tesla and SpaceX founder Elon Musk. The concept aim to create a new transportation system capable of transporting passengers and freight. SpaceX has launched a global competition for universities intended to drive forward the development of the technology.
GF Automotive supports students of Swiss university ETH Zuerich in developing and manufactoring a lightweight aluminium component of the pod’s chassis. In August, an expert jury assembled by SpaceX, will decide who will gain admission to the testing circuit in California. We wish the best of luck to our colleagues from GF Automotive!
As fast as an air plane
Rated as attractive employer Again GF made
it among the top 100 of the most
attractive employers in Switzerland.
GF improved to rank 59 in the segment
“Engineering”, which is the best result
so far for GF. The survey was carried
out by Universum, an independent
consultancy and the global specialist in
employer branding. Universum asked
over a million students and young
professionals, in 55 countries around
the world, about their preferences
regarding potential employers, their
career aspirations and also their
communication preferences.
In Switzerland, more than 11,000
students took part in the survey. This
makes the Universum research the
largest employer attractiveness survey
worldwide and in Switzerland.
The Clean Water Foundation was
founded by GF in 2002 to mark the
company’s 200th anniversary. In
the last 15 years, GF has invested
more than CHF 10 million in the
foundation. So far about 130 projects
helped to improve access to clean
drinking water for some 300,000
people around the globe. “The
supply of clean, potable water is one
of the major global challenges. As a specialist in water networks, we understand
how important clean water is,” says Yves Serra, CEO of GF and President of the
Clean Water Foundation’s board of trustees. “That is why we are so pleased to
work with experienced partners to help people around the world receive better
access to drinking water.”
GF supports the foundation with a significant financial donation every year. Rural
communities where the state has little to no presence are the primary target of
the foundation’s support. As the communities themselves are unable to finance
major infrastructure projects, the support in the area of drinking water supplies
makes a huge contribution to improving people’s standard of living. Currently the
foundation supports projects in Africa, Asia and Latin America.
Celebrating 15 years Clean Water Foundation
8 Frontier June 2017 Online services
Did you know? The comprehensive
CAD library is GF Piping Systems’ most
frequently used planning tool. The
database comprises over 25,000 drawings
and technical data on pipes, fittings,
measurement & control technology, and
manual & actuated valves.
Our features• Data packages including all the drawings
of a system
• Complete CAD library with over 25,000
drawings
• Including pipes, fittings, valves,
measurement and control technology
• 3D and 2D illustration
• Optimal user interface
• Multifunctional drivers for direct
insertion on most common CAD systems
• Fast access
Your benefits• Use globally available products in
designing
• Complete thermoplastic materials
library from one source
• Maximise project quality, helps ”right
first time” design
• Save and share CAD files with DWG
drawings
• Create part and complete drawings
easily
• Continuously check your designs against
cost targets
Our CAD library makes your job easierOnline database for pipes, fittings, valves, measurement and control technology