FROM PROS FOR PROS: TRAINING PROGRAM · Different types and models Code of conduct and important service work on turbocharged engines Common causes of failure in the turbocharger

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FROM PROS FOR PROS: TRAINING PROGRAM

Training program Training programMAHLE AftermarketMAHLE Aftermarket02 03Contents

Preface

Theory in brief T-FI Filtration in the vehicle: design, function, and common causes of failure

T-TH Thermal management in the modern combustion engine

T-SA Starter motors and alternators: design, function, and common causes of failure

T-EC Combustion engine in detail: from installation through diagnostics

T-TC Turbochargers: design, function, and common causes of failure

T-NT New technologies: opportunities and challenges in modern engines

PRAXIS live P-DP Damage prevention: engine environment

P-TC Damage prevention: turbochargers

P-SA Damage prevention: starter motors and alternators

MAHLE up close and personal Additional services and registration information

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TRAINING COURSES AND EVENTS

MAHLE AftermarketMAHLE Aftermarket04 05Preface

Training program Training program

At MAHLE Aftermarket, we’re flexible: you select the topic, tell us when and where the training should take place, and we’ll

take care of the rest. Simply speak to your MAHLE Aftermarket trading partner or contact us directly at

[email protected]

MAHLE Aftermarket’s technical experts look forward to organizing interesting and exciting events for you.

Whether trainees, experienced mechanics, master mechanics, or engineers: MAHLE Aftermarket offers the right course for everyone.

In addition to teaching theory, MAHLE Aftermarket offers special practical training on damage prevention for passenger cars and trucks as well as for

agricultural and construction machinery.

MAHLE AFTERMARKET PRESENTS ITS WORLD OF TECHNOLOGY—

FROM EXHAUST GAS TURBOCHARGERS THROUGH CYLINDER LINERS

Transfer knowledge:

ongoing development

of the combustion engine

Focus on technical and

practical experience

Explain

complex matters

in simple terms

Share experience

between technicians

Increase

customer satisfaction GOALS

Reduce complaintsReduce costsAvoid repeat repairs

MAHLE AftermarketMAHLE Aftermarket06 07

T-FI FILTRATION IN THE VEHICLE: DESIGN, FUNCTION, AND COMMON CAUSES OF FAILURE

T-TH THERMAL MANAGEMENT IN THE MODERN COMBUSTION ENGINE

Theory in briefTheory in brief

CONTENTS

Requirements of modern filtration in vehicles

Design and function:

∙ Oil filters

∙ Fuel filters

∙ Cabin air filters

∙ Air filters

Vehicle air conditioning

Quality and distinguishing characteristics

Typical filter damage scenarios

Consequential damage in the engine environment

Support in the event of damage

INFORMATION FOR PARTICIPANTS

Duration: 2.5 hours

Participants: Minimum of 10

Participation fee: EUR 39.90 plus VAT

TARGET GROUP

Vehicle master mechanics, experienced mechanics, and trainees

Commercial vehicle master mechanics, experienced mechanics,

and trainees

Agricultural and construction machinery master mechanics,

experienced mechanics, and trainees

Specialists

Sales staff


CONTENTS

Thermostats in the combustion engine

Design and function:

∙ Thermostats

∙ Map-controlled thermostats

∙ Thermal switches

∙ Thermal sensors

The coolant circuit

Correct installation of thermostats

Venting the coolant circuit

Charge air cooling

Cooling electronic systems

Typical coolant circuit damage scenarios



Duration: 2.5 hours



TARGET GROUP



and trainees



Sales staff


T-SA STARTER MOTORS AND ALTERNATORS: DESIGN, FUNCTION, AND COMMON CAUSES OF FAILURE

T-EC COMBUSTION ENGINE IN DETAIL: FROM INSTALLATION THROUGH DIAGNOSTICS


CONTENTS

Design and function of

∙ Starter motors

∙ Alternators

Distinguishing and identifying characteristics

Important steps during assembly

Common causes of failure and damage

Failure prevention during repair



Duration: 2.5 hours



TARGET GROUP



and trainees



Specialists

Sales staff

CONTENTS

MAHLE engine components in the combustion engine

Design and function of

∙ Pistons

∙ Valves

∙ Bearings

∙ Cylinder liners

Correct installation

Failure diagnostics




Duration: 2.5 hours



TARGET GROUP



and trainees



Specialists

Sales staff


MAHLE Aftermarket10 11

T-TC TURBOCHARGERS: DESIGN, FUNCTION, AND COMMON CAUSES OF FAILURE

T-NT NEW TECHNOLOGIES: OPPORTUNITIES AND CHALLENGES IN MODERN ENGINES


CONTENTS

Turbocharger design

Detailed principles of operation

Different types and models

Code of conduct and important service work on turbocharged engines

Common causes of failure in the turbocharger environment

Possible causes of poor performance, noises, and other complaints

Diagnosing damage in the engine environment

Consequential damage following turbocharger failure



Duration: 2.5 hours



TARGET GROUP



and trainees



Specialists

Sales staff


CONTENTS

Future trends and challenges

Electrification of the powertrain

Ongoing development of the combustion engine

Thermal management

Measures for reducing emissions

Optimization measures in the engine environment


Duration: 2.5 hours



TARGET GROUP



and trainees

Specialists

Sales staff

P-TC SCHADENSVERMEIDUNG: TURBOLADER

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P-DP DAMAGE PREVENTION: ENGINE ENVIRONMENT

P-TC DAMAGE PREVENTION: TURBOCHARGERS

PRAXIS livePRAXIS live

CONTENTS

Appraisal of damage to combustion engine components

∙ Pistons and cylinders

∙ Bearings

∙ Valves

∙ Filters

∙ Thermostats and thermal switches

∙ Turbochargers

∙ Starter motors

∙ Alternators


Diagnostic options and measures

Failure prevention during maintenance, service, and installation


Duration: 8 hours

Participants: Minimum of 8, maximum of 15


TARGET GROUP



and trainees



Specialists

CONTENTS

Recognizing common damage scenarios and causes

Checking controls

Checking the complete system prior to repair

Diagnosing different causes of failure

Detailed appraisal of damage to the turbocharger

Important steps when replacing a turbocharger


Duration: 8 hours



TARGET GROUP



and trainees



Specialists


SAFETY NOTICE: SAFETY NOTICE:

This training course involves hands-on practice. Please wear clothing suitable for the workshop as well as safety shoes.



P-SA DAMAGE PREVENTION: STARTER MOTORS AND ALTERNATORS

MAHLE UP CLOSE AND PERSONAL

PRAXIS live

CONTENTS

Appraisal of damage to mechatronic components

∙ Starter motors

∙ Alternators


Diagnostic options and measures

Failure prevention during maintenance, service, and installation


Duration: 8 hours



TARGET GROUP



and trainees



Specialists

Training programMAHLE up close and personal

Training program

SAFETY NOTICE:


ADDITIONAL SERVICES

Plant tours—with and without training—can be arranged

on request, as can specific events for school and university

students as well as training courses for master mechanics.

REGISTRATION INFORMATION

Would you like to attend a course? Then contact

your trading partner or send an e-mail to:

[email protected]

MAHLE Aftermarket GmbH

Pragstraße 26 – 46

70376 Stuttgart/Germany

Phone: +49 711 501-0

www.mahle-aftermarket.com

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FROM PROS FOR PROS: TRAINING PROGRAM · Different types and models Code of conduct and important service work on turbocharged engines Common causes of failure in the turbocharger

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