FrieslandCampina and Innovation The Dairy Dilemma Future ... · • The Dairy Dilemma • Future perspective • Conclusions . FrieslandCampina key figures 3 enue Figures 2014 . Research

Wherein lies the future of Process Development?

Ed van der Ent Food Valley Expo, 12 October 2015

2

Agenda

• FrieslandCampina and Innovation • The Dairy Dilemma • Future perspective

• Conclusions

FrieslandCampina key figures

3

Dairy

revenue

Figures 2014

Research Highlights 2014

● R&D employees: 320

● Multifunctional workplaces: 450

● Pilot plant • Area: 2,500 m2

• Flexible • All main unit operations on pilot/lab scale

● Laboratories for analysis and taste testing

The Dairy Dilemma

Fat

Lactose

Casein

Whey

Raw milk Refine Assemble Pack

Fat

Lactose

Casein

Whey

Ash

Ash

The Dairy Dilemma

Added v

alu

e

€

7

in € x million

Future perspective

Capacity &

Quality

8

Efficient and sustainable production chains

Climate-neutral growth

● Energy efficiency ● Water efficiency

Future perspective

Susta

inablity

Added v

alu

e

€

Future perspective (examples)

10

Lactose crystallization

Lactose/Ash

Whey WPC

Delactosed Permeate (DLP)

- 25% Ash - 25% NPN - 50% lactose

Calcium Phosphate

Lactose 80%

Ash

€

Future perspective (examples)

11

Closing the water loop • Milk = 86.6% water

• Theoretically no water needed

• Microbiology

• Storage

• Volatile organic components

• Reverse Osmosis tight membranes

• Membrane cascading

Future perspective (examples)

12

Chemical free separation • Acid/Caustic

• Casein precipitation

• Whey demineralization

• Cleaning in Place (CIP)

• Solutions should be found in

• Membrane systems

• Reuse of chemicals

• Smart process integration

Conclusions

13

Sustainable future in process development:

• Maximum raw material usage

• Minimum resources • Energy

• Chemicals

• Economics