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“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
1. Introduction2. About Fieldbus Foundation3. The History of Fieldbus4. End User Initiative5. Technology Updates6. Installations7. Benefit of Fieldbus8. Questions and Answers
Agenda
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
Mission of the Fieldbus FoundationMission of the Fieldbus Foundation
The Fieldbus Foundation is the leading organizationdedicated to a single international, interoperablefieldbus standard. Established in September 1994 by a merger of WorldFIP North America and theInteroperable Systems Project (ISP), the foundation is a not-for-profit corporation that consists of nearly 180 of the world's leading suppliers and end users of process control and manufacturing automation products.Working togetherWorking together, these companies have providedunparalleled support for a worldwide fieldbus protocol, and have made major contributions to the IEC/ISA fieldbus standards development.
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
Average distance between Control Room and Plant: shall be : Cable Distance : 1,200m Transmission Distance : 2,400m (8,000 ft)→→ H1 H1 Fieldbus Cable Distance : 1,900m ( with maximum nodes )
Transmission speed considering for the anti-noise immunity, attenuation and reflection of signal shall be:
Cable Type: Existing multi-core cables shall be applicable and device power / signal transmission shall be available through single pair cable→→ Type A, B, C, D Cables
The Fieldbus Devices shall be workable in Intrinsic Safe environment with flammable gas atmosphere in Hydrocarbon Processing Industry. →→ Entity Model : Current Limit (19V 、 40 ~ 60mA), 10mA ~ 30mA/ Device FISCO Model (Fieldbus Intrinsic Safety Concept) : 110mA FNICO Model (Fieldbus Non-Incendive Concept) : 350mA
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
H1 FIELDBUS (31.25 KBIT/S)FF-801 Network ManagementFF-806 H1-H1 BridgeFF-816 H1 Profile (Entity, FISCO, Fiber)FF-821 Data Link ServicesFF-822 Data Link ProtocolFF-870 Fieldbus Message SpecificationFF-875 Fieldbus Access SublayerFF-880 System ManagementFF-940 H1 Profile
Released Specifications
FUNCTION BLOCKSFF-890 Function Block Part 1 – FBAP ModelFF-891 Function Block Part 2 – BasicFF-892 Function Block Part 3 – Advanced FF-893 Function Block Part 4 – Multiple I/O FF-894 Function Block Part 5 – Flexible
SYSTEM ARCHITECTURE
FF-581 System Architecture
HSE FIELDBUS (100 MBIT/S)FF-586 Ethernet PresenceFF-588 Field Device AccessFF-589 HSE System ManagementFF-593 HSE Redundant InterfaceFF-803 HSE Network ManagementFF-941 HSE Profile
DEVICE DESCRIPTIONFF-103 Capability FileFF-900 DD Language
(DDL)USER LAYER
NETWORK
UTILITY FF-883 Common Device Software Download
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
HIST Release 1.2 adds the following feature tests Common Device Software Download Multi-Variable Optimization HSE Linking Device Configuration Flexible Function Blocks Device Replacement Support
Release Schedule Comment Period 1 Dec 2003 Comment Period 2 Jan 2004 EUAC Comment @ GA2004 Feb 2004 TSC Approval May 2004
HIST Release 1.2
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
H1 ITK 4.6 - Basis for DD Self Re-Registration Update to support FF-103 FS 1.7 (Capability File) - Instantiation Library support for Common Device Software Download Minor bug fixes
Release Schedule Beta Test Start Mar 2004 Beta Test Complete Apr 2004 TSC Approval May 2004
Policy: All DD/CF files must be retested* using ITK 4.6
within 6 months of release.
*Either by self-test or by FF
H1 ITK Release 4.6
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
FF Validation Schedule Populate Annex F of the IEC specification with the FF profile information. Jan Identify host and field device prototype suppliers Apr Develop extensions to the DD Tokenizer software and DD Services software. SepDevelop FF host and FF field device lab prototypes (2 vendors) – parallel path to extensions. SepLab validation testing completed. Dec
HCF Validation Schedule2003 Modify the HCF DDL specification to include DD Cooperation enhancements. Send HCF specification to HCF members for ballot (30 days). Approval of HCF specification. Dec2004Modify HCF DD Tokenizer/development tools - make available to HCF membership for testing.Validation Testing Completed. Dec
PNO Validation Schedule2003 Draft of specification in IEC format reviewed by the PNO TC4 WG EDDL. Oct Distribute specification to PNO advisory board for comments. Nov PNO advisory board decides to start PNO member review process. Dec 2004 PNO member review - 3 month. Mar Finalize specification and release. Apr 2005Certification (Interoperability Test) Process. Feb
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
Standard Transducer Block Final Specification Released
Standard pressure transducer block is the first to be released
Released - the final specification for a standard pressure transducer block (TB). Like function blocks, TBs are key components of open, integrated FOUNDATION™ fieldbus architecture. TBs reside at the fieldbus User Layer , used to make sensor-related parameters needed for calibration and diagnostics visible to the fieldbus network.
Standard TBs enable end users to realize additional operational benefits from their FOUNDATION™ fieldbus system, reduced setup time when replacing devices, improved consistency - interoperability of operator and maintenance displays between devices from different vendors, and improved asset utilization.
Tested, proven and easy to implement this significant step forward provides end users with improved access to maintenance and diagnostics. supporting operating system independent proven information in interoperable fieldbus devices.
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
Redundant Interface – Class 47 Class 47 Redundant Interface Lab Testing Mar 2002 System Test Plan Approved by TSC May 2002 Vendors Update Prototypes; Run System Test Jan 2003 TSC Release Redundant Interface Final Specification Feb 2003 HSE Analyzer Toolkit Professional Released May 2003 - Supports Redundant Interface Capture
Redundant Device – Class 46 Class 46 Redundant Device Lab/System Test Plan Approved May 2003 Run Class 46 Lab Test (standalone) Dec 2003 Update Specifications and Compete Test Cases May 2004 Update prototypes and Rerun System Test Jun 2004 TSC Release Redundant Device Final Specification Aug 2004 Complete Beta Registration Testing for Redundancy 4Q 2004 TSC Release Redundancy Test Purposes for Registration 1Q 2005 First Registered Class 47/46 Devices 1Q 2005*
* Depends on vendor schedules
HSE Device Redundancy
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
FBAP(Function Block Application Process) – Part 6SIS Write Protection LockSIS Digital InputSIS Analog InputSIS Digital OutputSIS Analog Value SelectiorSIS Digital Value SelectorSIS AND/OR/XOR
In addition to Device Resource Block, FF-SIS Diagnostic and Statistical Function Block will be provided.
FF-SIS FF-SIS User Layer ExtentionsUser Layer Extentions
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
2004 Draft Preliminary Specification (DPS) Expert Review - hosted by Shell Mar 4th Full Team meeting (Validation Planning) - hosted by Shell
Mar Identify Lab Prototype Suppliers and Lab Test site (Infraserve)
Apr TÜV Agreement on Type Approval Steps for FF-SIS Protocol Apr Editors meeting to resolve DPS review comments – hosted by Triconex
Apr Update specifications to DPS 0.9 May SIS and FB Team Review of DPS 0.9 – Update and release DPS 1.0 Jun Lab Conformance Test Tool Available Jul 5th Full Team Meeting (Profile and Application Guide) – hosted by Infraserve Sep Lab prototypes available - Begin Lab Specification Validation Tests Sep Update Specification to Preliminary Specification (PS) status Dec
2005 FF Membership Review of PS 1Q TÜV Type Approval for FF-SIS protocol 2Q TSC Release of Final Specifications (FS) 2Q Beta FF-SIS Testing Kits (Conformance and Interoperability) 3Q Beta Registration Test (2 beta products)
4Q Beta Product Evaluation – Shell Global Solutions 4Q First registered FF-SIS devices TBD*
* Depends on vendor schedules
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
Process Operator BenefitsProcess Operator Benefits
What can be achieved by Fieldbus?Device and Process Diagnostics available by multi-variable devices Detect gas substance in Mass Flow Meter Detect and Notify supply air drop of Control Valve Detect and Notify the stick of Control Valve Stem Historise the statistical data of Control Valve travel (stem
time) Detect and Notify in-pulse stick of Pressure Transmitter Detect and Notify open thermocouple situation Detect and Notify the Unfilled water condition of Magnetic
Flowmeter Detect and Notify the pipe vibration of Colioli Flow Meter Detect glass electrode corruption of pH Analyzer
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
Oil & Gas Platform model: Oil reserves: 200 million barrels Gas reserves: 100 billion cubic feet Oil production plateau: 75,000 barrels per day Outage cost per hour: US$ 100,000
Crane
Quarters Platform
Flare Stack
Drill Derrick
Crane
Production Platform
Helideck
Bridge
By JNOC Study
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
Fieldbus reduces capital costs• Reduced engineering and documentation time• Reduced installation and startup time• Reduced controller and I/O equipment• Reduced control room spaceAnd…FASTER TIME TO REVENUE
Safety, Health Safety, Health & Environment& EnvironmentSafety, Health Safety, Health & Environment& Environment UtilitiesUtilitiesUtilitiesUtilities Waste/ ReworkWaste/ ReworkWaste/ ReworkWaste/ Rework
Ensure interoperable system Ensure users needs are met Prioritize the enhancements Plan for technology improvement Take advantage of opportunities Field trial testing Identify economic drivers
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
How to get involved Sign up End User Society Membership Sign up for Fieldbus Member Forums Sign up for Fieldbus Users Network (FUN) List Sign up for Fieldbus Facts news
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION