Frame Rigid Assembly

Deluxe

Construction Guide

June 2007

© Copyright – All Rights Reserved.

TYPICAL SLAB & PAD FOOTING DETAIL

Applicable to all Engineering Drawings up to 7.5 metres wide

Typical heavy Industrial Slabs

100mm thick 20 MPa concrete with F62 mesh50mm sand

Under columnthicken as tables

1 Y12 BAR 600 LONG ( for 33 & 41m/s )

FootingBracket

FOOTING PAD TABLES ( with 100mm thick slab )

2 Y12 BAR 600 LONG ( for 50 & 60 m/s )

150mm thick 25 MPa concrete with F72 mesh50mm sand

FootingBracket

Piers and Reo,as per Engineering Drawings

TYPICAL SIZEL x W x D (mm x mm x mm )

300 X 300 X 350400 X 400 X 300450 X 450 X 300 450 X 450 X 450

CONCRETE VOLUME

0.032 m3 0.048 m3 0.06 m3 0.09 m3

DESIGN SPEED m/s 33 41 50 60

Page 1

FOOTING BRACKET DETAIL

FOOTING BRACKET DETAIL

BHP Sections

BHP Sections

Domestic Range up to 7.5m wide use 61mm girtsIndustrial Range greater than 7.5 wide use 120mm girts

61mm Girt = 130mm

120mm Girt = 140mm

61mm Girt = 50mm

120mm Girt = 109mm

C-Section Domestic Industrial100 81150 88 147200 94 153250 94 153300 163350 177

Dimension of columnas per footing bolt plan

Bolt brackets together to form U shape. Inside width to suit column.

Page 2

TYPICAL GABLE ROLLER DOOR ENTRY DETAILOnly where Roller Doors fit right across the gable end.

Rebate to allow sheeting to wrap around the corner

40x40 Rebateto width of Bracket

Page 3

Place truss sections centered into apex plates and screw or bolt through holes provided. Follow engineering drawing all throughout construction for all sizes and specifications, also retain bill of materials supplied with kit for reference.

After assembling first truss, lay others on top and use as template so all end up the same.

TRUSS ASSEMBLY

ScrewedApex plate

BoltedApex plate

Bolted Apex & Knee plates overlap each other and bolt together on the center in the same hole.

Page 4

ASSEMBLE & STAND PORTAL COLUMNS

Knee plate

Top knee plate

1. Lay portal columns in footing brackets2. Attach loosely with 2 bolts (not 4)3. Position bottom knee plates and lay pre-

assembled truss in plates4. Measure diagonally and when measurment

is the same, screw or bolt bottom plate5. Position and screw or bolt top knee plate6. Screw eave purlin bracket in position7. Hinge portal upright and position other

two bolts

Fit eave purlinbrackets beforestanding

Bottom kneeplate

Page 5

Eave purlin

14 x2O tek screw orkwikspan bolts

4 Kwikspan bolts +

Buft join eave purlin in thecentre of column and fix

top hat

12x20 tek screwto portal frames

Follow engineeringdrawings for spacings andspecifications

Page 6

Kwikspan boltsDyna boltsInside View

FRONT MULLION, FRONT ENTRY ONLY

Front mullion plateOutside View

14 x 20 tek screws

Fix mullion angle with 6 - 14 x 20 tek screws

Dyna bolts

Kwikspan bolts

REAR MULLION

Apex Plate

Page 7

SIDE ENTRY ROLLER DOOR JAME & HEADERFIXING DETAIL

Fix door jamb to eave purlin & doorheader to jamb with connectorbrackets & 12 x 20 tek screws

Mullion bracket

Page 8

SINGLE DOOR FRONT ENTRYFixing angle brackets 75 105

SINGLE DOOR OFFSET ENTRY

TYPICAL GABLE END ROLLER DOOR FIXING DETAIL

VIEW FROM INSIDE

Fixing angle brackets 75 105

Page 9

DOUBLE DOOR FRONT ENTRY

TYPICAL GABLE END ROLLER DOOR FIXING DETAIL

Fixing angle brackets 75 105

VIEW FROM INSIDE

Page 10

FRONT ENTRY ROLLER DOOR MULLION DETAIL

Where roller doors arepositioned away fromcorner portal columns

Screw Top Hat betweencolumn and frontmullion using a Top Hatsupport bracket

Bolt front mullions inposition usingRoller Door headerto set width

Mullion

Page 1 1

ROD GABLE BRACE (END PORTAL)Fix gable brace onto mullion and column using brace angle and rod supplied

Up to 9m wide 60m/sM12 bolt & M10 rod

12m wide full rangeM16 bolt & M12 rod

15m & 18m full rangeM16 bolt & M16 rod

2 x 12 x 20Tek Screws

STRAP GABLE BRACE

Brace tensioner

30mm strap

After fixing strap, tension using brace tensioner

Page 12

SIDE ENTRYROLLER DOOR JAMB DETAIL

\-r\\

Roller Door Header\-r\\

Side Entry Roller Door Jamb

Gutter bracketString line and fix every1m apart and allow't5mm fall in 6mFixed using Pop rivets

Gutter Fixing Detail

Column

bracket I Eave Purlin

, I /enecxet

Assemble gutter with poPrivets and silicone all joints toprevent leaks.

Column

P a g e ' 1 4

Pop riverts

MachineryFlashingEnd Portal

column

Top Hat

MACHINERY SHED CORNER FLASHING

Open Front

1. Commence cladding at open front, flush with column2. Use machinery corner flashing provided to finish off corner

Page 15

Step sheets from corner shortest to tallest and trim after

fixing

GABLE WALL CLADDING DETAILS

Dynabolt

PA Door jamboutside view

PA Door jambinside view

Fix with 10x16tek screws

Page 16

Door jamb Top Hat connection

Door jamb eave purlinconnection

Door head drip attach with 2/ x 10 x 16 tek screws

DOMESTIC PA DOOR JAMB DETAIL

Door jamb

inside view

Trim door jamb to create tongue to fix to eave purlin or top hat

Page 17

PA Door Frame

PA Door Brace Angle

PA Door Frame

PA Door Lock Rail

PA Door Jamb

DOMESTIC PA DOOR (PRESSED METAL)

Assemble using 10 x 16 Wafer tek screws provided at all connecting points

PA Door Frame

PA Door Lock Rail

PA Door Brace Angle

Set P.A. Door frame width at:820 for domestic1000 for industrial

PA Door Jamb

2040

P.A. Door Hinge

Page 18

PA Door Frame

Knock in corners

PA Door Frame

PA Door Lock Rail

PA Door Jamb

DOMESTIC PA DOOR (SHS COLUMN)

Assemble as detailusing 10 x 16 Wafer tek screws

PA Door Frame

Door width for domestic is 820 & 1000 for Industrial

PA Door Jamb

2040

PA Door Lock Rail

Page 19

Score throughhalf the sheetand bend

Scored sheet bentaround thecorner

Sheet bentaround thecorner on the crest

START HERETuck sheet behind lip of portal & pop rivet

On a continuous wall where sheets do not meet, score right through the sheet for a neat cut and underlap

BENDING THE SHEETS ON CORNERS

Lay sheet on a board and run scoring knife alonga straight edge to cut through half the sheet forbending or almost through to cut sheet.( to cut sheet through just bend back and fourth )

Roller Door

Page 20

Window jamb

Window jamb

Notch window jamb to fit top hat or eave purlin as required, fix flashing over window where not fitting under gutter. Cut and fit sheeting to suit.

WINDOW JAMB DETAIL

Sheeting

Sheeting

Window

Page 21

TRIM ANGLE & ROLLER DOOR FLASHING DETAILS

-/

Door Flashing

Page 22

Bend roof sheeting pan upwards to prevent water blowing under ridge and into shed.

Ridge cap

Roof sheet

Roof sheet

Ridge cap 1. Bend end of roof sheets2. Screw roof sheets to top hats except at ridge3. Position ridge capping on ridge line4. Scribe crest of roof sheeting on ridging and cut with tin snips to allow ridging to sit in pan of roof sheeting5. Screw ridge with 12 x 45 tek through crest of sheeting into top hat batten

RIDGE CAP DETAIL

A piece of 75 x 30 timber with a saw cut in the end will do as a pan bending tool

Page 23

Gutter

Down Pipe

Down Pipe Drop

DOWNPIPE & FRONT FLASHING DETAIL

Cut hole in base of gutter, fix down pipe drop with Pop rivets and silicone.

Barge Flashing

Cut Barge Flashingto overlap gutter stop ends and fix with Pop rivets

Fix to mullion with Pop rivets

Front Mullion flashingFit Roller Doors

to manufacturers instructions

Fix base of downpipe with pop rivet from inside of shed through wall cladding

Page 24

Removable mullion

Mini Mullion Brace

Mini Mullion

REMOVABLE MULLION DETAIL

Mini Mullion Bracefixing plate

Mini Mullion Bracefixing plate

Fitting instructions with kit

Page 25

DOMESTIC ROLLER DOOR

LOCK PIN DETAIL FOR 50M/S SHEDS

INDUSTRIAL ROLLER DOOR

LOCK PIN DETAIL FOR 50M/S SHEDS

Roller Door Curtain

Roller Door Curtain

Roller Door Jamb

Roller Door Jamb

Guide

Guide

Tek Screw

Fencing Chain

Cyclone Lock Pin @ 600 crs

Tek Screw

Cyclone Pin Bracket

Fencing Chain

Cyclone Lock Pin @ 600 crs

Page 26

Wall Sheeting

Awning Flashing

Awning Roof Sheeting

Roof Sheeting

12 x 45 Tek Screwsthrough sheets into eave purlin

Awning roof sheet with pan bent up to prevent water blowing up and over the edge

Wall Sheeting

Awning FlashingAwning roof sheet with pan bent up to prevent water blowing up and over the edge

Awning Roof Sheeting

AWNING DETAIL WHERE AWNING IS LOWER THAT EAVE HEIGHT

AWNING DETAIL WHERE AWNING IS AT EAVE HEIGHT

Page 27

3mm Splice Plate Fixed using 4 x 12 O mm bolts

Bridge Jambs cut to suit fixed to the lips with4 - 12 x 20 Tek screws

Portal Frame

AWNING CONNECTION DETAIL

Create a 50mm slot using angle grinder for awning splice plate

Awning rafter

Eave purlin

Eave height awning detail

Inside view of portal

Intermediate Rafter

Lower than eave height awning detail

Page 28

AWNING ASSEMBLY DETAIL

Facia Beam

Rafter Beam

Post

Inside View

Inside View

Outside View

Outside View

Post

Post

Post

Facia Beam

Facia Beam

Splice plate with6 x 12mmflat head bolts

Splice plate with6 x 12mmflat head bolts

General Purpose Bracket4 x 12mmKwikspan bolts

3mm Corner plate with4 x 12mmflat head bolts

Rafter Beam

Page 29

Apron

DOMESTIC 3M WIDE SLIDING DOOR

1000 1000 1000 1000 1000 1000

Sliding Door Track

Eave Purlin

Awning Connector

Sliding Door Bracket

Sliding Door Flashing

Sliding Door Rail

Sliding Door Rail

Sliding Door Frame

Building Slab

3000

6000

HeightSliding Door

Page 30

Apron

INDUSTRIAL 4.5M WIDE SLIDING DOOR

1000 1000 1000 1000 1000 1000

Sliding Door Track

Eave Purlin

Awning Connector

Sliding Door Bracket

Sliding Door Flashing

HeightSliding Door

Sliding Door Rail

Sliding Door Rail

Sliding Door Frame

Building Slab

4500

9000Page 31