Fr355_375 Service Manual

First Edition

SERVICE MANUAL

DIGITAL MINILAB

FRONTIER 355/375

SCANNER/IMAGE PROCESSOR

SP-3000

LASER PRINTER/PAPER PROCESSOR

LP1500SC/LP2000SC

Principles of Operation

PP3-C1033E

System Disk Ver.1.5 or later

Distributed by: www.minilablaser.com

Introduction

This Service Manual outlines the principles of operation for the Fujifilm Digital Minilab FRONTIER 355/375.

This manual is a professional publication provided for qualified service personnel or persons fully trained in equipment service procedures. All other personnel and operators are restricted from servicing the FRONTIER 355/375. When maintenance service is needed, be sure to contact qualified service personnel.

Precautions Generally Applying to All Serving Operations

When servicing internal machine parts, make sure the power switch and the main power supply on the power distribution board are both set to the OFF position.If the main power is left ON, electricity will flow as far as the power switch and power supply section, and this can cause electric shocks and/or short-circuiting.If the power is left on, there is also the possibility that the machine may be accidentally activated causing damage to the machine and/or bodily injury.

The dryer will be hot to the touch. Wait 15 minutes after turning off the power before commencing with servicing procedures.

• Wear gloves when handling the optical system parts to keep the parts free from fingerprints.

• When mounting machine parts, take care not to sandwich any of the wires.

• Each of the connectors is provided with a symbol indicating what it is to be connected to. Make sure the connectors are connected to the connectors, harness ends or parts bearing the corresponding symbols.

• The plastic connectors have a locking catch on the plug (male) end. To disconnect one of these connectors, loosen the catch first; to connect, make sure the catch engages (locks).

• If the connector can not be held with fingers, disconnect and reconnect it gently by holding all of its wires and releasing the lock.

WARNING!

CAUTION!

Service Manual Appropriations

1. All rights are reserved by the Fuji Photo Film Co., Ltd. (FUJIFILM).

2. Manual usage is restricted to FUJIFILM equipment related technical and service personnel.

3. This manual contains information relating to FUJIFILM equipment and is therefore proprietary. Unauthorized disclosure is prohibited.

4. FUJIFILM’s prior consent is required in regard to the following.

K Manual copying in whole or in part.K Disclosure of manual contents to unauthorized personnel.K Manual uses for purposes other than technical service.


1. SAFETY 1

2. MAIN SPECIFICATIONS 2

3. OUTLINE 3

4. OPERATION SEQUENCES 4

5. I/O PARTS DIAGRAM 5


4

1. SAFETY ................................................................................................................................................... 1-1

1.1 Laser Radiation Safety ...................................................................................................................... 1-2

1.1.1 Laser Radiation Safety ............................................................................................................... 1-2

1.1.2 Laser Warning Label................................................................................................................... 1-2

1.2 Safety Indications .............................................................................................................................. 1-3

1.2.1 Caution Label Locations on Printer/Paper Processor................................................................. 1-3

1.2.2 Laser Caution Label Locations on Printer................................................................................... 1-5

1.3 Processing Chemical (CP-48S) Handling Precautions...................................................................... 1-6

1.4 Certification and Identification Labels ................................................................................................ 1-7

1.4.1 Certification and Identification Label Locations on Scanner/Image Processor........................... 1-7

1.4.2 Certification and Identification Label Locations on Printer/Paper Processor .............................. 1-8

2. MAIN SPECIFICATIONS.................................................................................................................... 2-1

2.1 Main Specifications............................................................................................................................ 2-2

2.1.1 Scanner and Image Processor (SP-3000).................................................................................. 2-2

2.1.2 Laser Printer/Paper Processor (LP1500SC/LP2000SC) ............................................................ 2-3

2.2 Dimensions and Weight..................................................................................................................... 2-4

2.2.1 Scanner (SP-3000) ..................................................................................................................... 2-4

2.2.2 Printer Processor (LP1500SC/LP2000SC)................................................................................. 2-5

3. OUTLINE ................................................................................................................................................. 3-1

3.1 Scanner (SP-3000) ............................................................................................................................ 3-2

3.1.1 Scanner Configuration................................................................................................................ 3-2

3.1.2 Scanner/Light Source Section Configuration.............................................................................. 3-3

3.1.3 Auto Film Carrier NC100AY........................................................................................................ 3-8

3.1.4 Multi-film Carrier MFC10AY (Optional) ....................................................................................... 3-13

3.1.5 Carrier Base Section................................................................................................................... 3-14

3.1.6 Circuit Board Location and Functions......................................................................................... 3-15

3.1.7 Parameter Stored in Circuit Board.............................................................................................. 3-16

3.1.8 Scanner Block Diagram.............................................................................................................. 3-19

3.1.9 Image Processing Block Diagram............................................................................................... 3-20

3.1.10 Image Data Transfer................................................................................................................... 3-21

3.1.11 Backup FD Parameter ................................................................................................................ 3-23

3.2 Printer Section (LP1500SC/LP2000SC) ............................................................................................ 3-25

3.2.1 Paper Supply Section Configuration........................................................................................... 3-25

3.2.2 Paper Supply Section Feed Roller Configuration ....................................................................... 3-26

3.2.3 Exposure Section Configuration ................................................................................................. 3-27

3.2.4 Laser Unit Configuration............................................................................................................. 3-28

3.2.5 Distribution Section..................................................................................................................... 3-29

3.2.6 Processor Entrance Unit............................................................................................................. 3-30

3.2.7 Printer Electrical Equipment Section Configurations .................................................................. 3-31

3.2.8 Circuit Board Main Functions...................................................................................................... 3-31

3.2.9 Printer Electrical Equipment Block Diagram............................................................................... 3-32

3.2.10 CTL20 Circuit Board Block Diagram........................................................................................... 3-33

3.3 Processor Section (LP1500SC/LP2000SC) ...................................................................................... 3-34

3.3.1 Processing Section Configuration............................................................................................... 3-34

Contetnts


5

3.3.2 Piping Diagram for Solution Circulation System......................................................................... 3-35

3.3.3 Replenishment/Auto-washing Piping System............................................................................. 3-37

3.3.4 Replenisher Cartridge Opening Mechanism............................................................................... 3-38

3.3.5 Dryer Section Configuration........................................................................................................ 3-39

3.3.6 Print Feeding Section/Sorter Configurations .............................................................................. 3-40

3.3.7 Processor Electrical Equipment Section Configuration .............................................................. 3-41

3.3.8 Input Power Supply Section Parts and Circuit Functions ........................................................... 3-42

3.3.9 Circuit Board Main Functions...................................................................................................... 3-43

3.3.10 Processor Electrical Equipment Block Diagram ......................................................................... 3-43

4. OPERATION SEQUENCES .............................................................................................................. 4-1

4.1 Scanner ............................................................................................................................................. 4-3

4.1.1 Power Supply Control of SP-3000.............................................................................................. 4-3

4.1.2 Scanner Correction..................................................................................................................... 4-4

4.1.3 One-way/Two-way Mode............................................................................................................ 4-5

4.1.4 Multi-DSP Image Processing...................................................................................................... 4-6

4.2 Auto Film Carrier NC100AY............................................................................................................... 4-8

4.2.1 135 Two-way Scanning .............................................................................................................. 4-8

4.2.2 135 One-way Scanning .............................................................................................................. 4-9

4.2.3 IX240 Scanning .......................................................................................................................... 4-10

4.2.4 Initialization................................................................................................................................. 4-11

4.2.5 Machine Data Reading ............................................................................................................... 4-12

4.2.6 Reading Production and Working Information............................................................................ 4-12

4.2.7 Search for Remaining Film (1).................................................................................................... 4-13

4.2.8 Search for Remaining Film (2).................................................................................................... 4-14

4.2.9 Feed Motor Initialization.............................................................................................................. 4-14

4.2.10 Door Open/Close Motor and Supply Motor Initialization............................................................. 4-15

4.2.11 Sensor Calibration at Initialization .............................................................................................. 4-17

4.3 Paper Feed ........................................................................................................................................ 4-18

4.3.1 Initialization................................................................................................................................. 4-18

4.3.2 Shut-down Process..................................................................................................................... 4-23

4.3.3 Cutter Sequence......................................................................................................................... 4-24

4.3.4 Width Guide Position Setting...................................................................................................... 4-26

4.3.5 Auto Loading............................................................................................................................... 4-27

4.3.6 Auto Rewinding........................................................................................................................... 4-30

4.3.7 Paper Drawing............................................................................................................................ 4-31

4.3.8 Back Printing............................................................................................................................... 4-32

4.3.9 Speed Adjustment ...................................................................................................................... 4-33

4.3.10 Soft Nip ....................................................................................................................................... 4-34

4.3.11 Distribution.................................................................................................................................. 4-35

4.3.12 Splice .......................................................................................................................................... 4-38

4.3.13 Paper End Process..................................................................................................................... 4-38

4.4 Exposure Section............................................................................................................................... 4-39

4.4.1 Start-up Initialization ................................................................................................................... 4-39

4.4.2 End Process ............................................................................................................................... 4-40

4.4.3 Feed Start ................................................................................................................................... 4-40

4.4.4 Exposure Preparation................................................................................................................. 4-41


6

4.4.5 Exposure Completion/RLD Exposure Stop................................................................................. 4-42

4.4.6 Feed Completion ........................................................................................................................ 4-42

4.5 Processor........................................................................................................................................... 4-43

4.5.1 Heat-up Operation ...................................................................................................................... 4-43

4.5.2 Normal Warm-up Operation........................................................................................................ 4-44

4.5.3 Pre-heat Operation ..................................................................................................................... 4-45

4.5.4 Cool-down Operation.................................................................................................................. 4-45

4.5.5 Heater Cooling Fan..................................................................................................................... 4-46

4.5.6 Monitoring Processing Solution Level......................................................................................... 4-46

4.5.7 Normal Operation Drive Control ................................................................................................. 4-47

4.5.8 Auto Intermittent Operation Control ............................................................................................ 4-47

4.5.9 Auto Cleaning Control................................................................................................................. 4-48

4.5.10 Auto Cleaning Output Measurement .......................................................................................... 4-49

4.5.11 Replenishment Pump Control..................................................................................................... 4-50

4.5.12 Replenishment Initialization Control ........................................................................................... 4-50

4.5.13 P1-R Replenishment Control ...................................................................................................... 4-51

4.5.14 P2-RA/P2-RB Replenishment Control ........................................................................................ 4-54

4.5.15 Auto Opening Control ................................................................................................................. 4-57

4.5.16 Replenisher Level Adjustment .................................................................................................... 4-59

4.5.17 Cleaning/Dilution......................................................................................................................... 4-60

4.5.18 Replenisher Cartridge Cap Cleaning Control ............................................................................. 4-62

4.5.19 Power Supply Restore Control ................................................................................................... 4-63

4.5.20 Error Display Control .................................................................................................................. 4-64

4.5.21 Error Restore Control.................................................................................................................. 4-65

4.5.22 Pump Output Measurement........................................................................................................ 4-65

4.5.23 Auto Replenishment Control (at installation) .............................................................................. 4-66

4.5.24 Intermittent Process.................................................................................................................... 4-67

4.5.25 Waste Solution Process.............................................................................................................. 4-68

4.5.26 Dryer Section Heat-up Control.................................................................................................... 4-68

4.5.27 Dryer Section Temperature Adjustment ..................................................................................... 4-69

4.5.28 Dryer Section Pre-heat Control................................................................................................... 4-69

4.5.29 Dryer Section Pre-heat Drive Temperature Adjustment ............................................................. 4-70

4.5.30 Dryer Section Cool-down Control ............................................................................................... 4-70

4.6 Densitometer ..................................................................................................................................... 4-71

4.6.1 Densitometer AD100 .................................................................................................................. 4-71

4.6.2 Densitometer AD200 .................................................................................................................. 4-75

5. I/O PARTS DIAGRAM ......................................................................................................................... 5-1

5.1 Scanner (SP-3000) ............................................................................................................................ 5-2

5.2 Auto Film Carrier NC100AY............................................................................................................... 5-4

5.3 Multi-film Carrier MFC10AY (Optional) .............................................................................................. 5-6

5.4 Printer Section ................................................................................................................................... 5-7

5.5 Processor Section.............................................................................................................................. 5-10


1-1

11.1 Laser Radiation Safety .................................................................................... 1-2

1.1.1 Laser Radiation Safety ..................................................................................... 1-2

1.1.2 Laser Warning Label ........................................................................................ 1-2

1.2 Safety Indications.............................................................................................. 1-3

1.2.1 Caution Label Locations on Printer/Paper Processor....................................... 1-3

1.2.2 Laser Caution Label Locations on Printer ........................................................ 1-5

1.3 Processing Chemical (CP-48S) Handling Precautions.......................... 1-6

1.4 Certification and Identification Labels......................................................... 1-7

1.4.1 Certification and Identification Label Locations on Scanner/Image Processor ... 1-7

1.4.2 Certification and Identification Label Locations on Printer/Paper Processor.... 1-8

1. SAFETY


1-2

1

1.1 Laser Radiation Safety

1.1.1 Laser Radiation Safety

This product is a Class 1 laser device for which biological hazards have not been established.Follow all warnings on the device label and in the Users Manual.

• Use of controls or adjustments or performance of procedures other than those specified herein may result in haz-ardous radiation exposure.

• The exposure section front cover and upper side door of this device are provided with safety interlocks, which work to stop laser radiation being emitted when the covers are opened. Do not press the safety interlocks, when they are opened. Otherwise, radiation emissions may occur, resulting in serious hazards.

1.1.2 Laser Warning Label

Protective Housing Label and its position required by Section J of Chapter 1 of 21 CFR, issued by the U.S.FDA are shown in subsections 1.2.3 and 1.4.1.

REFERENCE:FDA (Food and Drug Administration) is the U.S. government agency which retains authority over major high energy-radiating product safety.

Laser Radiation Specification

R G B

Class IIIB

Laser Semi-conductor Solid-state Laser

Wavelength 685 nm 532 nm 473 nm

Output Max. 10mW 7mW 300µW

WARNING!

1.1

1.1.1

1.1.2


1-3

1

1.2 Safety Indications

On the machine, each location shown below is provided with a caution label concerning safety. In the case of operation or maintenance of the machine, take good care when doing work so that burns or other personal injury may be avoided.

1.2.1 Caution Label Locations on Printer/Paper Processor

1.2

1.2.1


1-4


1

1.2.1


1-5


1

1.2.2 Laser Caution Label Locations on Printer

CAUTIONVisible laser radiation when openDO NOT STARE INTO BEAM

1.2.2


1-6

1

1.3 Processing Chemical (CP-48S) Handling Precautions

Processing chemicals should be handled in accordance with the precautions indicated on the boxes and labels of the respective chemicals.

� Always wear protective gloves and safety goggles when handling chemicals with the above indica-tions. This is recommended even for chemicals without these indications. For greater protection, the use of a protective mask and apron is also recommended.

� Wash hands thoroughly after handling processing chemicals or solutions.

� Any spilled chemicals should be wiped up immediately. � Use caution when mixing chemicals as certain mixtures may produce toxic gases.� If you get any chemical on your skin or in your eyes, immediately flush the affected part with a great

amount of water.� If you swallow any chemical or get any in your eyes, seek medical attention immediately and show the

physician the information printed on the box or label of the chemical(s) involved.� In some countries, chemicals carrying a poison label are required by law to be stored under lock and

key. You are responsible for ascertaining and complying with the regulations concerning the handling of poisonous substances that apply in your country.

� Store chemicals in a safe place out of reach of children.� Waste solutions should be disposed of in accordance with the ordinances governing the handling of

industrial waste products in your locale. The P1-R chemical in the CP-48S replenisher cartridge and the Component A of the P1 start-up chemical fall into the category of industrial waste. Should you have any questions concerning these chemicals, consult your service representative.

Special note should be taken regarding the following properties of the CP-48S chemicals.

� The P1-R chemical of the Replenisher Cartridge PC and Component A of the P1 Start-up ChemicalThese components contain P-phenylenediamine and may thus cause skin and eye irritation if improp-erly handled. They may be injurious to the health if swallowed.

� The P2-RA Chemical of the Replenisher Cartridge PC and Component A of the P2 Start-up Chemical These components cause oxidation in metals. They may produce harmful ammonia gas if mixed with a chlorine-based bleach (hypochlorite) or an alkaline (P1-R or N1-RA).

� The P2-RB Chemical of the Replenisher Cartridge PC and Component B of the P2 Start-up ChemicalThese components may produce harmful ammonia gas if mixed with a chlorine-based bleach (hypochlorite) or an alkaline (P1-R or N1-RA). They may also produce harmful sulfur trioxide gas when mixed with an acid.

� FSC100 (Fuji Super Conditioner)This component contains dichloroisocyanurate and may thus produce harmful chlorine gas if mixed with an acid. It could be injurious to the health if swallowed.

CAUTION!

Safety GogglesProtective Gloves

CAUTION!

1.3


1-7

1

1.4 Certification and Identification Labels

1.4.1 Certification and Identification Label Locations on Scanner/Image Processor

Z2099

1.4

1.4.1


1-8

1.4 Certification and Identification Labels

1

1.4.2 Certification and Identification Label Locations on Printer/Paper Processor

1.4.2


2-1

2

2.1 Main Specifications .......................................................................................... 2-2

2.1.1 Scanner and Image Processor (SP-3000)........................................................ 2-2

2.1.2 Laser Printer/Paper Processor (LP1500SC/LP2000SC) .................................. 2-3

2.2 Dimensions and Weight .................................................................................. 2-4

2.2.1 Scanner (SP-3000)........................................................................................... 2-4

2.2.2 Printer Processor (LP1500SC/LP2000SC)....................................................... 2-5

2. MAIN SPECIFICATIONS


2-2

2

2.1 Main Specifications

2.1.1 Scanner and Image Processor (SP-3000)

Item Specifications

Type Floor-type, independent scanner

Scanner section Newly developed Super CCD Honeycomb (Area type), with precision pixel shifting system

Lens system Single focus lens; conjugate length variable system

Light source High luminance LED type, diffusion box

Film carrier (1) 135/IX240 automatic film carrier NC100AY (standard)• 135F/P/HV/Half (optional): Color negative/black-white negative/color reversal; piece and

strip film• IX240: Color negative/color reversal; cartridge and strip film

(2) Multi-film carrier MFC10AY (optional)110, IX240, 135F, 135P, 135 half, 135FP, 120/220 (6 × 4.5, 6 × 6, 6 × 7, 6 × 8, 6 × 9), 135 reversal mount

Operation Operation keyboard, mouse and full keyboard (standard)

Image processing Optimal color reproduction processing, gradation control, facial expression enhancement, hyper-tone processing, hyper sharpness processing, monotone finishing, retouching function (dust orscratches on film can be erased automatically in printing)Optional:Variety print service software: mounted prints, negative sheet index, soft focus, cross lighting func-tion, red-eye auto correction

Monitor 17-inch CRT color monitor (800 × 600 pixels)6-frame or 1-frame display

Front printing Printing possible for IX240

Index prints Possible for 135 and IX240

Processing capacity Scanner capacity (135 → 3R or 4R): 1,700 prints/hrFirst print capacity with LP-2000SC (135 → 3R): 1,600 sheets/hr

Power requirement 100 to 240V (50Hz/60Hz) single phase, automatic switching100V: 10A max., 240V: 4.2A max.

Dimensions 890mm (970mm with negative receiver)(W) × 770mm(D) × 1.208mm(H)35.04in (38.19in with negative receiver)(W) × 30.31in(D) × 40.47in(H)

Weight 118kg (260 lbs) with NC100AY and 17in CRT monitor

Installation space 2.03m2/2.43sq.yd. [1,135mm/44.68in(W) × 1,785mm/70.28in(D)]

2.1

2.1.1


2-3

2.1 Main Specifications

2

2.1.2 Laser Printer/Paper Processor (LP1500SC/LP2000SC)

Item Specifications

Type Floor-type, normal-light operation (laser printer, processor, cutter, sorter in one unit).

Exposure systemScanning exposure system using RGB lasers (solid-state G and B lasers). Pixel density: 300dpi, Sub-scanning luster density: 600dpi

Scanning speed Sub-scanning speed: 80mm/sec.

Paper transport system Full-auto sheet paper transport system

MagazineTwo switchable paper magazine Paper width: 8.9 to 15.2cm, length: 180m Paper width: 16.5 to 25.4cm, length: 90m

Paper width 8.9, 10.2, 11.7, 12.7, 15.2, 16.5, 20.3, 21.0, 25.4cm

Paper FUJICOLOR paper (silver-halide).

Print size 82.5 × 117mm to 254 × 381mm

Back printingTwo 40-character lines of information from Advanced Photo System cartridge film; One 40-character line for 135 and other film sizes

Front printingTime and date of photograph in black characters in lower-right corner on prints from Advanced PhotoSystem (IX240) cartridge film.

Index printColor index print and normal prints can be printed from Advanced Photo System/135 (negative, positive,black and white) film in one pass.

Print condition setup Semi-automatic calibration by AC10Y calibrator

Operation panel 16 × 2 lines, LCD display with 8 keys

Counter Software controlled counting system

Processing system Multi-line sheet transport system

Processing speed LP1500SC 1221mm/min.

LP2000SC 1652mm/min.

Processing time Dry to dry: 4 min.

Processor capacityLP1500SC Approx. 1,300 prints/hr. (3R)

LP2000SC Approx. 1,600 prints/hr. (3R)

Processing chemicals New chemical system CP-48S (NC replenisher system)

Rack washing Auto-washing (removable)

Waste solution tank 12L × 1

Sorter SU1100Y; sorting capacity: 11 orders of C/H/P-mixed format prints (optiional 25 sorter also available)

Power requirements AC200-240V (50/60Hz) Single-phase 25A, Three-phase three-wire and four-wire, 16A approx.6KVA.

Dimensions 1,708(W) × 830(D) × 1,850(H) mm/67.24(W) × 32.68(D) × 72.83(H) in.

WeightLP1500SC Approx.470kg/1,036lbs (530kg/1,168lbs during actual operation)

LP2000SC Approx.480kg/1,058lbs (550kg/1,213lbs during actual operation)

Installation space Approx. 1.40m2/1.65sq.yd.

2.1.2


2-4

2

2.2 Dimensions and Weight

2.2.1 Scanner (SP-3000)

*: Without main control unit, monitor and film carriers. (Unit: mm)

Z2014

Dimensions

Length 970 mm (38.19 inches)

Width 770 mm (30.32 inches)

Height 1,208 mm (47.56 inches)

WeightWhen transported* 82 kg (181 lbs)

When operated 118 kg (260 lbs)

2.2

2.2.1


2-5

2.2 Dimensions and Weight

2

2.2.2 Printer Processor (LP1500SC/LP2000SC)

(Unit: mm)

EZ1090

Dimensions

Length 1,708 mm (67.24 inches)

Width 830 mm (32.68 inches)

Height 1,850 mm (72.83 inches)

Weight

When transportedLP1500SC 470 kg (1,036 lbs)

LP2000SC 480 kg (1,058 lbs)

When operatedLP1500SC 530 kg (1,168 lbs)

LP2000SC 550 kg (1,213 lbs)

1850

8301708

748

1080

Densitometer

Sorter SU1100Y

Laser Printer

F.L

Paper Processor

830

2.2.2



3-1

3

3.1 Scanner (SP-3000)........................................................................................... 3-2

3.1.1 Scanner Configuration...................................................................................... 3-2

3.1.2 Scanner/Light Source Section Configuration.................................................... 3-3

3.1.3 Auto Film Carrier NC100AY ............................................................................. 3-8

3.1.4 Multi-film Carrier MFC10AY (Optional)............................................................. 3-13

3.1.5 Carrier Base Section ........................................................................................ 3-14

3.1.6 Circuit Board Location and Functions............................................................... 3-15

3.1.7 Parameter Stored in Circuit Board.................................................................... 3-16

3.1.8 Scanner Block Diagram.................................................................................... 3-19

3.1.9 Image Processing Block Diagram .................................................................... 3-20

3.1.10 Image Data Transfer......................................................................................... 3-21

3.1.11 Backup FD Parameter ...................................................................................... 3-23

3.2 Printer Section (LP1500SC/LP2000SC) .................................................... 3-25

3.2.1 Paper Supply Section Configuration................................................................. 3-25

3.2.2 Paper Supply Section Feed Roller Configuration ............................................. 3-26

3.2.3 Exposure Section Configuration ....................................................................... 3-27

3.2.4 Laser Unit Configuration................................................................................... 3-28

3.2.5 Distribution Section........................................................................................... 3-29

3.2.6 Processor Entrance Unit................................................................................... 3-30

3.2.7 Printer Electrical Equipment Section Configurations ........................................ 3-31

3.2.8 Circuit Board Main Functions ........................................................................... 3-31

3.2.9 Printer Electrical Equipment Block Diagram..................................................... 3-32

3.2.10 CTL20 Circuit Board Block Diagram................................................................. 3-33

3.3 Processor Section (LP1500SC/LP2000SC).............................................. 3-34

3.3.1 Processing Section Configuration .................................................................... 3-34

3.3.2 Piping Diagram for Solution Circulation System............................................... 3-35

3.3.3 Replenishment/Auto-washing Piping System................................................... 3-37

3.3.4 Replenisher Cartridge Opening Mechanism..................................................... 3-38

3.3.5 Dryer Section Configuration ............................................................................. 3-39

3.3.6 Print Feeding Section/Sorter Configurations .................................................... 3-40

3.3.7 Processor Electrical Equipment Section Configuration .................................... 3-41

3.3.8 Input Power Supply Section Parts and Circuit Functions ................................. 3-42

3.3.9 Circuit Board Main Functions ........................................................................... 3-43

3.3.10 Processor Electrical Equipment Block Diagram ............................................... 3-43

3. OUTLINE


3-2

3

3.1 Scanner (SP-3000)

3.1.1 Scanner Configuration

Z2440

Scanner Section

Light Box (Optional)

Auto Film Carrier NC100AY

Film Carrier Lock Release Lever

Film Receiver Box

Built-in Circuit Breaker

START SwitchPower Supply Unit

Image Processing Box

Main Control Unit

Full Keyboard

Operation Keyboard

Film Receiver (Optional)

Monitor

3.1

3.1.1


3-3


3

3.1.2 Scanner/Light Source Section Configuration

Z2436

*1: The CCD23 circuit board cannot be removed. Should be replaced as the CCD unit as necessary.

Scanner Section Cooling Fan (F212)

Scanner Section Exhaust Fan (F211)CPZ23 Circuit Board

Conjugate Length Variable Motor (M201)

CTB23 Circuit Board


Magnet

Film Carrier Lock UnitCLE23 Circuit Board

LED Light Source Unit

Diffusion Box

Auto Film Carrier NC100AY

Lens Unit

CCD Unit

CCD23 Circuit Board *1

3.1.2


3-4


3

Z2437

*1: The parts cannot be removed. Should be replaced as the CCD unit as necessary.

CCD23 Circuit Board

CCD/Pixel Shifting Unit

Shutter

Lens Unit

Lens Home Position Sensor (D202)

LED Light Source Assembly

LED23 Circuit Board

Lens Drive Motor (M202)

CCD Unit

Shutter Drive Motor (M203) *1

Shutter Home Position Sensor (D203) *1

3.1.2


3-5


3

• Light Source Section

LED23 Circuit Board

Z2172

: R-LED (8×8=64): G-LED (5×8=40)

: B-LED (5×10=50)

: IR-LED (12×12=144)

• Lens Unit

• CCD Unit

CCD Unit Configuration

Light Source Type Four color LED, chip array arrangement (compact, high durability and supports retouch function)

Temperature Control SystemTemperature is controlled to 40°C by means of temperature sensor (D311) and two heaters (LH311/LH312).

Diffusion Box Diffusion plate, 135 and 120 boxes

Retouching FunctionIf film is scanned with infrared radiation that is cut out visible light, only scratch (abnormal refrac-tion) or dust (vignetting, absorption) information is obtained without the film image. By using this information, the scratch or dust area of the RGB image information is automatically corrected.

Type Single focus floating lens

Focal Length (f) 46.36 to 47.12 mm

ShutterClose: For dark correctionOpen: For pre-scanning, fine scanning and real time display

CCD White and black area Honeycomb CCD

Pixel Shifting Section Precisely controlled with piezoelectric element actuators and displacement sensors

Rear

Front

3.1.2

Transparent Cover

IR Cut Filters

Filter

Gasket

LED Heater 2 (LH312)

LED Light Source Temperature Sensor (D311)

LED Heater 1 (LH311)

LED23 Circuit Board

R Cut Filters

Z2447


3-6


3

• Pixel Shifting

*1: When replacing the CCD unit, the displacement sensor parameter should be read out from an attached FD because it is the inherent in the CCD unit.

Z2348

1-scanning

Z2427 Z2431

Type Piezoelectric actuator type with two-axis, multi-step control (1-shifting, 2-shifting, 4-shifting and 8-shifting)

Shifting Length 0.0 to 8.1µm

Displacement Control Feedback control using displacement sensors*1

Scanning Times Shifting Distance Number of Pixels Print Size

1-scanning 0.0 µm 2048 × 1536 Small sizes

2-scanning 2.7 µm 2048 × 3072 Middle sizes

4-scanning 5.4 µm 4096 × 3072 Middle sizes

8-scanning 8.1 µm 8192 × 6144 Large sizes

Piezoelectric Actuator 2

Piezoelectric Actuator 1

Displacement Sensor 2 (D207)

Displacement Sensor 1 (D206)

Displacement Sensor Relay Circuit Board

Horizontal Direction

Vertical Direction

2048 Pixels

1536 Pixels

CCDFront

Table

Displacement Sensor

dµm

dµm

Freq

uenc

y

Displacement Sensor (Displacement - Oscillation Frequency )

Sub-scanning (V) Direction

1-scanning

Mai

n S

cann

ing

(H)

Dire

ctio

n

3.1.2


3-7


3

2-scanning

Z2428 Z2432

4-scanning

Z2429 Z2433

8-scanning

Z2430 Z2434


1-scanning

2-scanning

Mai

n S

cann

ing

(H)

Dire

ctio

n

1-scanning 3-scanning

2-scanning 4-scanning


Mai

n S

cann

ing

(H)

Dire

ctio

n

1-scanning

2-scanning


5-scanning

6-scanning

7-scanning

8-scanning

3-scanning

4-scanning

Mai

n S

cann

ing

(H)

Dire

ctio

n

3.1.2


3-8


3

3.1.3 Auto Film Carrier NC100AY

• Outline of NC100AY

• Pressure Cover Top-view

Z2441

Film Feeding Dual use for 135 and IX240, automatic feeding

Film Type• 135F/P/HV/Half (optional): Color negative/black-white negative/color reversal; piece and strip film• IX240: Color negative/color reversal; cartridge and strip film

Winding Forced winding

Nest Section Upper loading

Magnetic reading/Writing HeadsReading: One headWriting: One head (for verification only)

IX240 Winding Unit

MWH20 Circuit Board

LEE1 Circuit Board (D116L)

Dummy Head MRH23 Circuit Board

Magnetic Reading Head (D124)

IX240 Dust Removal Roller

Pressure Mask Height Adjustment Screw

Magnetic Writing Head (MG101)

Pressure Cover Open/Close Sensor Pin Position Adjusting Screw



LBF23 Circuit Board (D102L/D104L/D106L/D108L/D109L/D110L/D111L/D112L/D114L/D115L/D117L/D118L/D119L)

3.1.3


3-9


3

• Pressure Cover Bottom-view

Z2442

135 Upper Mask

D103L

D102LD114L

DD115L

D108L

D112L

D111L

D101L

D104L

D110L

D109L

D106L

D119L

D116L

D117L

D118L

Magnetic Writing Head (MG101)

IX240 Upper Mask

Pressure Mask Plate

IX240 Dust Removal Roller

Magnetic Reading Head (D124)

Symbol Name

D101L 135 Leading End Sensor LED

D102L 135 Upstream Perforation Sensor LED

D103L 135 Downstream Perforation Sensor LED

D104L 135 Check Tape Sensor LED

D106L 135 Rear Bar Code Sensor LED

D108L 135 Front Bar Code Sensor LED

D109L 135 Rear Outer Frame Sensor LED

D110L 135 Rear Inner Frame Sensor LED

Symbol Name

D111L 135 Front Inner Frame Sensor LED

D112L 135 Front Outer Frame Sensor LED

D114L 135 Rear Panorama Sensor LED

D115L 135 Front Panorama Sensor LED

D116L IX240 Leading End/Trailing End/Bar Code Sensor LED

D117L IX240 Perforation Sensor LED

D118L IX240 Front Unexposed Frame Sensor LED

D119L IX240 Rear Unexposed Frame Sensor LED

3.1.3


3-10


3

• Lower Feed Section Top-view

Z2443

D116P

D106PD109PD110PD101PD104PD111PD112PD108P

D118PD119P

D115P

D114P

D102PD103P

D128

D117P

SSA23 Circuit Board (D121)

Supply Motor (M102)

Plug-in Connector

SSD23 Circuit Board (D122)

JNC23 Circuit Board

Solenoid (S101) Feed Motor (M101)

Feed Lane Switching Lever

135 Feed Lane Position Sensor (D129)

IX240 Feed Lane Position Sensor (D130)

135 Lower MaskDoor Motor (M104)

SSB22 Circuit Board (D120/D123)

3.1.3


3-11


3

• Lower Feed Section Bottom-view

Z2445

DTE22 Circuit Board (D103P)MSA01 Circuit Board (D128)

Writing Head Opposite Roller

SSE23 Circuit Board (D135)IX240 lower Dust Removal Roller

Reading Head Opposite Roller

Dummy Head Opposite Roller

DTB23 Circuit Board (D117P/D118P/D119P)

DTE23 Circuit Board (D116P)

DTF23 Circuit Board (D102PD104P)

DTG23 Circuit Board (D101P)

DBF23 Circuit Board (D106P/D108P/D109P/D110P/D111P/D112P/D114P/D115P)

Symbol Name

D101P 135 Leading End Sensor

D102P 135 Upstream Perforation Sensor

D103P 135 Downstream Perforation Sensor

D104P 135 Check Tape Sensor

D106P 135 Rear Bar Code Sensor

135 Rear Outer Bar Code Sensor

D108P 135 Front Bar Code Sensor

135 Front Outer Bar Code Sensor

D109P 135 Rear Outer Frame Sensor

D110P 135 Rear Inner Frame Sensor

D111P 135 Front Inner Frame Sensor

D112P 135 Front Outer Frame Sensor

Symbol Name

D114P 135 Rear Panorama Sensor

D115P 135 Front Panorama Sensor

D116P IX240 Leading End/Trailing End/Bar Code Sensor

D117P IX240 Perforation Sensor

D118P IX240 Front Unexposed Frame Sensor

D119P IX240 Rear Unexposed Frame Sensor

D120 Door Open Close Sensor

D121 IPI Sensor

D122 Supply Motor Home Position Sensor

D123 Cartridge Set Sensor

D135 Feed Roller Rotation Sensor

3.1.3


3-12


3

• Carrier Bottom-view

Z2444

CYA23 Circuit Board

3.1.3


3-13


3

3.1.4 Multi-film Carrier MFC10AY (Optional)

Z2211

Film Feeding Manual feeding

Film Type Negative and reversal

Film Masks110, IX240, 135F, 135P, 135H, 135FP,120/220 (6 × 4.5, 6 × 6, 6 × 7, 6 × 8, 6 × 9),135/iX240 reversal mount

Mask Cover Buffer Gear Box

Plug-in Connector

Solenoid CYB23 Circuit Board

Mask Table Slider Position Sensor (D486)

MSB23 Circuit Board (D480 to D484)

3.1.4


3-14


3

3.1.5 Carrier Base Section

Z2446

Carrier Base

Plug-in Connector

Film Carrier Lock Unit

Magnet


Carrier Base Slide Guides

3.1.5


3-15


3

3.1.6 Circuit Board Location and Functions

Z2438

Circuit Boards Functions

CCD23 CCD and CCD output amplifier

CLE23 LED light source control

CPZ23 Pixel shifting control

CTB23 Scanner section mechanical control

CYA23 Auto film carrier NC100AY control

CYB23 Multi film carrier MFC10AY control

GIA23 AD converter, CCD correction and scanner light source interface

GIE23 IEEE1394 interface

GMB23 Image processing section CPU circuit board

GPA23 Image processing

GSR23 Mechanical control interface

GMB23 Circuit Board

GSR23 Circuit Board

GIA23 Circuit Board

GIE23 Circuit Board

GPA23 Circuit Board

CLE23 Circuit Board

LED23 Circuit Board

CYA23/CYB23 Circuit Board

CTB23 Circuit Board

CPZ23 Circuit Board CCD23 Circuit Board

Monitor

Full Keyboard

Main Control UnitPower Supply Unit

Expanded Image Processing (GPA23) Cirucuit Baord (Optional)

3.1.6


3-16


3

3.1.7 Parameter Stored in Circuit Board

Un

itC

ircu

it

Bo

ard

Par

amet

erD

ata

Wri

tin

g in

to M

ain

Co

ntr

ol U

nit

Dat

a W

riti

ng

into

Cir

cuit

Bo

ard

File

Nam

e

Sca

nner

CT

B23

Lens

ID, f

ocal

leng

th a

nd

regi

stra

tion

date

Whe

n th

e [S

tora

ge]

butto

n fo

r “C

TB

23” i

s cl

icke

d in

Men

u 03

50

“Sca

nner

Par

amet

er

Che

ck/U

pdat

e”. (

From

C

TB

23 to

mai

n co

ntro

l un

it)”

Whe

n th

e [R

egis

t.] b

utto

n is

clic

ked

in M

enu

0344

“L

ens

Reg

istr

atio

n”. (

Dis

play

ed d

ata

to m

ain

cont

rol u

nit)

Whe

n th

e [R

eadi

ng]

butto

n fo

r “C

TB

23” i

s cl

icke

d in

Men

u 03

50

“Sca

nner

Par

amet

er

Che

ck/U

pdat

e”. (

From

m

ain

cont

rol u

nit t

o C

TB

23)

Whe

n th

e [R

egis

t.] b

utto

n is

clic

ked

in M

enu

0344

“L

ens

Reg

istr

atio

n”. (

Dis

play

ed d

ata

to C

TB

23)

LEN

_ID

.BIN

Opt

ical

mag

nific

atio

n ca

libra

tion

and

regi

stra

tion

date

Whe

n th

e [M

easu

re] a

nd [R

egis

t.] b

utto

ns a

re

clic

ked

in M

enu

0346

“O

ptic

al M

agni

ficat

ion

Cal

ibra

tion”

. (D

ispl

ayed

dat

a to

mai

n co

ntro

l uni

t)

Whe

n th

e [M

easu

re] a

nd [R

egis

t.] b

utto

ns a

re

clic

ked

in M

enu

0346

“O

ptic

al M

agni

ficat

ion

Cal

ibra

tion”

. (D

ispl

ayed

dat

a to

CT

B23

)

MA

G_C

ALI

B.B

IN

Foc

us c

alib

ratio

n an

d re

gist

ratio

n da

teW

hen

the

[Cre

ate

tabl

e] a

nd [R

egis

t.] b

utto

ns a

re

clic

ked

in M

enu

0347

“F

ocus

Cal

ibra

tion”

. (D

ispl

ayed

dat

a to

mai

n co

ntro

l uni

t)

Whe

n th

e [C

reat

e ta

ble]

and

[Reg

ist.]

but

tons

are

cl

icke

d in

Men

u 03

47 “

Foc

us C

alib

ratio

n”.

(Dis

play

ed d

ata

to C

TB

23)

FO

C_C

ALI

B.B

IN

CLE

23LE

D li

ght a

mou

nt

adju

stm

ent c

urre

nt

(sca

nnin

g an

d fil

m

posi

tion

adju

stm

ent)

and

re

gist

ratio

n da

te

qW

hen

the

[Sto

rage

] but

ton

for

“CLE

23” i

s cl

icke

d in

Men

u 03

50 “

Sca

nner

P

aram

eter

Che

ck/U

pdat

e”. (

From

CLE

23 to

mai

n co

ntro

l uni

t)w

Whe

n th

e [R

egis

t.] b

utto

n is

clic

ked

in M

enu

0349

“LE

D L

ight

Am

ount

A

djus

tmen

t”. (

Dis

play

ed d

ata

to m

ain

cont

rol u

nit)

qW

hen

the

[Rea

ding

] but

ton

for “

CLE

23” i

s cl

icke

d in

Men

u 03

50 “S

cann

er

Par

amet

er C

heck

/Upd

ate”

. (Fr

om m

ain

cont

rol u

nit t

o C

LE23

)w

Whe

n th

e [R

egis

t.] b

utto

n is

clic

ked

in M

enu

0349

“LE

D L

ight

Am

ount

A

djus

tmen

t”. (

Dis

play

ed d

ata

to C

LE23

)

LED

_CU

R.B

IN

CP

Z23

Pie

zoel

ectr

ic

disp

lace

men

t cor

rect

ion

fact

or a

nd a

djus

tmen

t da

te

qW

hen

the

[Sto

rage

] but

ton

for

“CP

Z23

” is

clic

ked

in M

enu

0350

“S

cann

er

Par

amet

er C

heck

/Upd

ate”

. (Fr

om C

PZ

23 to

mai

n co

ntro

l uni

t)w

<A

fter

CC

D U

nit R

epla

cem

ent>

Whe

n th

e [F

D r

eadi

ng] b

utto

n fo

r “C

PZ

23” i

s cl

icke

d in

Men

u 03

50

“Sca

nner

Par

amet

er C

heck

/Upd

ate”

. (Fr

om F

D s

uppl

ied

with

CC

D to

m

ain

cont

rol u

nit)

qW

hen

the

[Rea

ding

] but

ton

for “

CP

Z23

” is

clic

ked

in M

enu

0350

“Sca

nner

P

aram

eter

Che

ck/U

pdat

e”. (

From

mai

n co

ntro

l uni

t to

CP

Z23

)w

<A

fter

CC

D U

nit R

epla

cem

ent>

Whe

n th

e [F

D r

eadi

ng] b

utto

n fo

r “C

PZ

23” i

s cl

icke

d in

Men

u 03

50

“Sca

nner

Par

amet

er C

heck

/Upd

ate”

. (Fr

om F

D s

uppl

ied

with

CC

D to

C

PZ

23)

PZ

R_A

DJ.

BIN

CC

D23

AD

tim

ing

and

regi

stra

tion

date

Whe

n th

e [S

tora

ge]

butto

n fo

r “C

CD

23” i

s cl

icke

d in

Men

u 03

50

“Sca

nner

Par

amet

er

Che

ck/U

pdat

e”. (

From

C

CD

23 to

mai

n co

ntro

l un

it)

Whe

n th

e [R

egis

t.] b

utto

n is

clic

ked

afte

r exe

cutin

g “A

D t

imin

g ad

just

men

t” in

Men

u 03

51 “

CC

D

Adj

ustm

ent”

. (Fr

om im

age

data

to m

ain

cont

rol

unit)

Whe

n th

e [R

eadi

ng]

butto

n fo

r “C

CD

23” i

s cl

icke

d in

Men

u 03

50

“Sca

nner

Par

amet

er

Che

ck/U

pdat

e”. (

From

m

ain

cont

rol u

nit t

o C

CD

23)

Whe

n th

e [R

egis

t.] b

utto

n is

clic

ked

afte

r exe

cutin

g “A

D t

imin

g ad

just

men

t” in

Men

u 03

51 “

CC

D

Adj

ustm

ent”

. (Fr

om im

age

data

to C

CD

23)

AD

_TIM

IMG

.BI

N

OF

D v

olta

ge a

nd

regi

stra

tion

date

Whe

n th

e [R

egis

t.] b

utto

n is

clic

ked

afte

r exe

cutin

g “O

FD

vol

tage

adj

ustm

ent”

in M

enu

0351

“C

CD

A

djus

tmen

t”. (

From

imag

e da

ta to

mai

n co

ntro

l un

it)

Whe

n th

e [R

egis

t.] b

utto

n is

clic

ked

afte

r exe

cutin

g “O

FD

vol

tage

adj

ustm

ent”

in M

enu

0351

“C

CD

A

djus

tmen

t”. (

From

imag

e da

ta to

CC

D23

)

OF

D_V

OLT

.BI

N

Car

rier

CYA

23N

C10

0AY

mac

hine

dat

aW

hen

the

[HD

bac

kup]

bu

tton

is c

licke

d in

M

enu

0450

“F

ilm

Car

rier

ID S

etup

/D

elet

e”. (

From

CYA

23

to m

ain

cont

rol u

nit)

qW

hen

the

[HD

writ

ing]

but

ton

is c

licke

d in

Men

u 04

51 “

NC

100A

Y M

achi

ne D

ata

Set

up”.

(Dis

play

ed d

ata

to m

ain

cont

rol u

nit)

wW

hen

the

[HD

writ

ing]

but

ton

is c

licke

d in

Men

u 04

43 “

NC

100A

Y S

enso

r C

alib

ratio

n In

form

atio

n”. (

Dis

play

ed d

ata

to m

ain

cont

rol

unit)

Whe

n th

e [H

D

dow

nloa

d] b

utto

n is

cl

icke

d in

Men

u 04

50

“Film

Car

rier

ID S

etup

/D

elet

e”. (

From

mai

n co

ntro

l uni

t to

CYA

23)

qW

hen

the

[Fla

sh R

OM

writ

ing]

but

ton

is c

licke

d in

Men

u 04

51 “N

C10

0AY

Mac

hine

Dat

a S

etup

”. (D

ispl

ayed

dat

a to

CYA

23)

wW

hen

the

[Fla

sh R

OM

writ

ing]

but

ton

is c

licke

d in

Men

u 04

43 “

NC

100A

Y S

enso

r C

alib

ratio

n In

form

atio

n”. (

Dis

play

ed d

ata

to C

YA23

)e

Whe

n th

e [S

et] b

utto

n is

clic

ked

in M

enu

0447

“N

C10

0AY

Inst

alla

tion

Info

rmat

ion

Set

up”.

(Dis

play

ed d

ata

to C

YA23

)

CyA

xxxx

xxxx

Aj

.dat

3.1.7


3-17


3

Wor

k M

emor

y =

RA

M u

sed

by s

oftw

are

oper

ated

in G

MB

23 c

ircui

t boa

rd

Car

rier

CYA

23N

C10

0AY

wor

king

in

form

atio

nW

hen

the

[HD

bac

kup]

bu

tton

is c

licke

d in

M

enu

0450

“F

ilm

Car

rier

ID S

etup

/D

elet

e”. (

From

CYA

23

to m

ain

cont

rol u

nit)

<W

ritin

g in

to M

ain

Con

trol

Uni

t dur

ing

Prin

ting

Ope

ratio

n>•

At s

yste

m s

tart

ing

up w

ith c

arri

er in

stal

led

(Fro

m w

ork

mem

ory

to m

ain

cont

rol u

nit)

•A

t sys

tem

shu

tdow

n w

ith c

arri

er in

stal

led

(Fro

m w

ork

mem

ory

to m

ain

cont

rol u

nit)

•A

t car

rier i

nsta

llatio

n (F

rom

wor

k m

emor

y to

mai

n co

ntro

l uni

t)•

At c

arrie

r re

mov

al (

From

wor

k m

emor

y to

m

ain

cont

rol u

nit)

”

Whe

n th

e [H

D

dow

nloa

d] b

utto

n is

cl

icke

d in

Men

u 04

50

“Film

Car

rier

ID S

etup

/D

elet

e”. (

From

mai

n co

ntro

l uni

t to

CYA

23)

<W

ritin

g in

to C

YA23

dur

ing

Prin

ting

Ope

ratio

n>•

At s

yste

m s

tart

ing

up w

ith c

arri

er in

stal

led

(Fro

m w

ork

mem

ory

to C

YA23

)•

At s

yste

m s

hutd

own

with

car

rier

inst

alle

d (F

rom

wor

k m

emor

y to

CYA

23)

•A

t car

rier i

nsta

llatio

n (F

rom

wor

k m

emor

y to

CYA

23)”

CyA

xxxx

xxxx

Run

.dat

NC

100A

Y p

rodu

ctio

n in

form

atio

n<

Writ

ing

into

Mai

n C

ontr

ol U

nit d

urin

g P

rintin

g O

pera

tion>

•A

t sys

tem

sta

rtin

g up

with

car

rier

inst

alle

d (F

rom

wor

k m

emor

y to

mai

n co

ntro

l uni

t)•

At s

yste

m s

hutd

own

with

car

rier

inst

alle

d (F

rom

wor

k m

emor

y to

mai

n co

ntro

l uni

t)•

At c

arrie

r ins

talla

tion

(Fro

m w

ork

mem

ory

to m

ain

cont

rol u

nit)

<W

ritin

g in

to C

YA23

dur

ing

Prin

ting

Ope

ratio

n>•

At s

yste

m s

tart

ing

up w

ith c

arri

er in

stal

led

(Fro

m w

ork

mem

ory

to C

YA23

)•

At s

yste

m s

hutd

own

with

car

rier

inst

alle

d (F

rom

wor

k m

emor

y to

CYA

23)

•A

t car

rier i

nsta

llatio

n (F

rom

wor

k m

emor

y to

CYA

23)

CyA

xxxx

xxxx

Pro

.dat

NC

100A

Y lo

ng te

rm

fluct

uatio

n da

ta<

Writ

ing

into

Mai

n C

ontr

ol U

nit d

urin

g P

rintin

g O

pera

tion>

•A

t sys

tem

sta

rtup

/shu

tdow

n (F

rom

wor

k m

emor

y to

mai

n co

ntro

l uni

t)

<W

ritin

g in

to C

YA23

dur

ing

Prin

ting

Ope

ratio

n>•

At s

yste

m s

tart

up/s

hutd

own

with

car

rier

in

stal

led

(Fro

m w

ork

mem

ory

to C

YA23

)

CyA

xxxx

xxxx

Lng

Ecd

.dat

CyA

xxxx

xxxx

LngE

cdX

.dat

NC

100A

Y e

rror

in

form

atio

n<

Writ

ing

into

Mai

n C

ontr

ol U

nit d

urin

g P

rintin

g O

pera

tion>

•A

t sys

tem

sta

rtup

/shu

tdow

n w

ith c

arri

er

inst

alle

d (F

rom

wor

k m

emor

y to

mai

n co

ntro

l uni

t)

<W

ritin

g in

to C

YA23

dur

ing

Prin

ting

Ope

ratio

n>•

At s

yste

m s

tart

up/s

hutd

own

with

car

rier

in

stal

led

(Fro

m w

ork

mem

ory

to C

YA23

)

CyA

xxxx

xxxx

Err

.dat

NC

100A

Y fe

ed fa

ilure

st

op p

ositi

on in

form

atio

n<

Writ

ing

into

Mai

n C

ontr

ol U

nit d

urin

g P

rintin

g O

pera

tion>

•A

t sys

tem

sta

rtup

/shu

tdow

n w

ith c

arri

er

inst

alle

d (F

rom

wor

k m

emor

y to

mai

n co

ntro

l uni

t)

<W

ritin

g in

to C

YA23

dur

ing

Prin

ting

Ope

ratio

n>•

At s

yste

m s

tart

up/s

hutd

own

with

car

rier

in

stal

led

(Fro

m w

ork

mem

ory

to C

YA23

)

CyA

xxxx

xxxx

Lng

Jam

.dat

CY

B23

MF

C10

AY m

achi

ne d

ata

No

data

in th

e m

ain

cont

rol u

nit

Whe

n th

e [S

et] b

utto

n is

clic

ked

in M

enu

0447

“M

FC

10AY

Inst

alla

tion

Info

rmat

ion

Set

up”.

(Dis

play

ed d

ata

to C

YB

23)

CyM

xxxx

xxxx

Aj.d

at

MF

C10

AY w

orki

ng

info

rmat

ion

<W

ritin

g in

to M

ain

Con

trol

Uni

t dur

ing

Prin

ting

Ope

ratio

n>•

At s

yste

m s

tart

ing

up w

ith c

arri

er in

stal

led

(Fro

m w

ork

mem

ory

to m

ain

cont

rol u

nit)

•A

t sys

tem

shu

tdow

n w

ith c

arri

er in

stal

led

(Fro

m w

ork

mem

ory

to

mai

n co

ntro

l uni

t)•

At c

arrie

r in

stal

latio

n (F

rom

wor

k m

emor

y to

mai

n co

ntro

l uni

t)•

At c

arrie

r re

mov

al (

From

wor

k m

emor

y to

mai

n co

ntro

l uni

t)”

<W

ritin

g in

to C

YB

23 d

urin

g P

rintin

g O

pera

tion>

•A

t sys

tem

sta

rtin

g up

with

car

rier

inst

alle

d (F

rom

wor

k m

emor

y to

CY

B23

)•

At s

yste

m s

hutd

own

with

car

rier

inst

alle

d (F

rom

wor

k m

emor

y to

C

YB

23)

•A

t car

rier

inst

alla

tion

(Fro

m w

ork

mem

ory

to C

YB

23)

CyM

xxxx

xxxx

Run

.dat

Un

itC

ircu

it

Bo

ard

Par

amet

erD

ata

Wri

tin

g in

to M

ain

Co

ntr

ol U

nit

Dat

a W

riti

ng

into

Cir

cuit

Bo

ard

File

Nam

e

3.1.7


3-18


3Displayed Data: Setup data or measured values displayed in the “Setup and Maintenance” menu screen.Work Memory: RAM used by software operated in the GMB23 circuit board.FDD: Parameter floppy disk attached to the replacement CCD unit

FDD

ScannerCircuitBoard

CarrierCircuitBoard

WorkMemory

GMB23 Circuit Board

MainControl

Unit

MainControl

Unit

DisplayedData

DisplayedData

3.1.7


3-19


3

3.1.8 Scanner Block Diagram

Z2090

CC

D23

Circ

uit B

oard

GIA

23 C

ircui

t Boa

rd

Pix

el S

hifti

ng U

nit

Piez

oele

ctric

Act

uato

r

Disp

lace

men

t Se

nsor

•Len

s (M

otor

and

Te

mpe

ratu

re)

•Con

juga

te L

engt

h•S

hutte

r•C

arrie

r Lo

ck R

elea

se

Sca

nner

Sec

tion

Pixe

l Shi

fting

Con

trol

Driv

er

Disp

lace

men

t Fee

dbac

k

CP

Z23

Circ

uit B

oard

Sca

nner

Sec

tion

Con

trol

CT

B23

Circ

uit B

oard

Ligh

t Sou

rce

Sec

tion

LED

Lig

ht S

ourc

e

Tem

pera

ture

Con

trol

LED

23 C

ircui

t Boa

rd

Ligh

t Sou

rce

Con

trol

LED

Driv

er

Tem

pera

ture

C

ontr

ol

CLE

23 C

ircui

t Boa

rd

Aut

o F

ilm C

arrie

r N

C10

0AY

Mot

orD

rive

Mot

orD

rive

Sen

sors

Pow

er S

uppl

y

Mul

ti F

ilm C

arrie

r M

FC

10AY

Mot

orD

rive

Sen

sors

(Opt

iona

l)

Ligh

t Box

Pow

er S

uppl

y

Asy

nchr

onou

s C

omm

unic

atio

n57

.6bp

sR

S42

2In

stal

latio

n/R

emov

al

Det

ectin

g

Asy

nchr

onou

s C

omm

unic

atio

n57

.6bp

sR

S42

2

Asy

nchr

onou

s C

omm

unic

atio

n5M

Hz

RS

422

Asy

nchr

onou

s C

omm

unic

atio

n57

.6bp

sR

S42

2

GS

R23

C

ircui

t Boa

rd

GIE

23 C

ircui

t Boa

rd IE

EE

1394

Car

d(R

EX

-PF

W4W

-FF

)

GPA

23 C

ircui

t Boa

rd (

Opt

iona

l)

GPA

23 C

ircui

t Boa

rd (

Opt

iona

l)

GPA

23 C

ircui

t Boa

rd

SD

RA

M(M

ax. 2

GB

)

GM

B23

Circ

uit B

oard

Mai

n C

ontr

ol U

nit

Car

rier

Per

iphe

ral

Dev

ice

I/F

US

B

LP15

00S

C/

LP20

00S

C

3.1.8


3-20


3

3.1.9 Image Processing Block Diagram

Scanner/Light Source Section

CCD23 Circuit Board (CCD drive)

LED23 Circuit Board

(LED light source)

CLE23 Circuit Board

(Light source control)

CPZ23 Circuit Board

(Pixel shifting control)

CTB23 Circuit Board (Scanner mechanical

control)

Power Supply Unit

Image Processing Section

GMB23 Circuit Board (Image processing motherboard)

GIA23 Circuit Board(AD converter/CCD correction/scanner light source interface)

GSR23 Circuit Board(Mechanical control interface)

GPA23 Circuit Board(Image processing)

GPA23 Circuit Board(Optional)

GIE23 Circuit Board(IEEE1394 interface)

CYA23 Circuit Board(Auto film carrier NC100AY control)

CYB23 Circuit Board(Optional Multi film carrier MFC10AY control)

Film Carrier

Main Control Unit

MonitorMouse/

Keyboard

Main Control Section

To LP1500SC/LP2000SC

3.1.9


3-21


3

3.1.10 Image Data Transfer

• One-way Mode

• Two-way Mode Pre-scanning

• Two-way Mode Fine-scanning

• Index Printing

GIA23 GPA23

GMB23

GDM23 (DIMM)

GIE23

1394FMA20 FMC20

GPA23(op)

FMB20

CoaxialCable

CoaxialCable

CoaxialCable

CCD23

AOM Driver Laser Unit

Main Control Unit

1394PCI PCI

PCI Printer

CCD23

GIA23 GPA23

GMB23 GIE23

1394

Laser Unit

GPA23(op)

CoaxialCable

PCI

PCI

GDM23 (DIMM)

GIA23 GPA23

GMB23

GDM23 (DIMM)

GIE23

1394FMA20 FMC20

GPA23(op)

FMB20

CoaxialCable

CoaxialCable

CoaxialCable

CCD23


Main Control Unit

1394PCI PCI

PCI Printer

1394

Printer

GDM23 (DIMM)

CCD23

GIA23 GPA23

GMB23 GIE23

1394

FMA20 FMC20 AOM Driver Laser Unit

Main Control Unit

GPA23(op)

FMB20

CoaxialCable

CoaxialCable

CoaxialCable

PCI

3.1.10


3-22


3

• Calibration Printing (421 Paper Condition Setup) • Test Pattern Printing (453)

• DI Writing

• DI Print

FMC20

CTL20


FMB20

CoaxialCable

CoaxialCable

Printer

FMC20

CTL20

FMB20

CoaxialCable

CoaxialCable


Printer

CIA23 GPA23

GMB23 GIE23

GPA23(op)

CoaxialCable

CCD23

Main Control Unit HUB DI Controller

1394PCI

GDM23 (DIMM)

CCD23

GIA23 GPA23

GMB23

1394

FMA20 FMC20 AOM Driver Laser Unit

GPA23(op)

FMB20

CoaxialCable

CoaxialCable

CoaxialCable

GIE23 Main Control Unit HUB DI Controller

Printer1394

3.1.10


3-23


3

3.1.11 Backup FD Parameter

•S

can

ner

Bac

kup

FD

No

.P

ath

File

nam

eIt

emR

elat

ed m

enu

1D

:¥F

ujiF

ilm¥F

ront

ier¥

PAR

AM

¥IM

GP

EZ

171s

cnsc

-*.*

Fix

ed d

ata

for

spec

tral

cal

ibra

tion

–

2dx

code

.dat

DX

cod

e fo

r sp

ecia

l film

CH

–

3fil

mch

-neg

a.da

tN

egat

ive

data

for

spec

ial fi

lm C

H[0

223

Spe

cial

Film

Cha

nnel

Set

ting]

4fil

mch

-rv.

dat

Rev

ersa

l dat

a fo

r sp

ecia

l film

CH

[022

3 S

peci

al F

ilm C

hann

el S

ettin

g]

5lin

k-dx

-film

ch.d

atLi

nk d

ata

for

spec

ial fi

lm C

H[0

223

Spe

cial

Film

Cha

nnel

Set

ting]

6D

:¥F

ujiF

ilm¥F

ront

ier¥

PAR

AM

¥Ope

Fun

ctio

n_O

rder

.csv

Fun

ctio

n re

gist

ratio

n da

ta–

7D

:¥F

ujiF

ilm¥F

ront

ier¥

PAR

AM

¥PD

Info

Pro

duct

Info

.dat

Pro

duct

ion

info

rmat

ion

data

[012

0 P

rodu

ctio

n In

form

atio

n] [0

127

Acc

umul

ated

P

rodu

ctio

n In

form

atio

n]

8D

:¥F

ujiF

ilm¥F

ront

ier¥

PAR

AM

¥SC

AN

LEN

_ID

.*Le

ns r

egis

trat

ion

data

[034

4 Le

ns R

egis

trat

ion]

9M

AG

_CA

LIB

.*O

ptic

al m

agni

ficat

ion

calib

ratio

n da

ta[0

346

Opt

ical

Mag

nific

atio

n C

alib

ratio

n]

10F

OC

_CA

LIB

.*F

ocus

cal

ibra

tion

data

[034

7 F

ocus

Cal

ibra

tion]

11LE

D_C

UR

.*LE

D li

ght a

mou

nt a

djus

tmen

t dat

a[0

349

LED

Lig

ht A

mou

nt A

djus

tmen

t]

12P

ZR

_AD

J.*

Pie

zoel

ectr

ic d

ispl

acem

ent c

orre

ctio

n fc

tor

data

[035

0 S

cann

er P

aram

eter

Che

ck/D

elet

e]

13A

D_T

IMIN

G.*

AD

tim

ing

adju

stm

ent d

ata

[035

1 C

CD

Adj

ustm

ent -

AD

tim

ing

adju

stm

ent]

14O

FD

_VO

LT.*

OF

D v

olta

ge a

djus

tmen

t dat

a[0

351

CC

D A

djus

tmen

t - O

FD

vol

tage

adj

ustm

ent]

15S

K4D

PL.

*G

ray

pixe

l inf

orm

atio

n da

ta[0

351

CC

D A

djus

tmen

t - G

ray

pixe

l det

ectin

g]

16S

K4L

UT.

BIN

Den

sity

con

vers

ion

LUT

dat

aF

ixed

par

amet

er

17F

CS

AD

J_*_

*.IN

IF

ocus

pos

ition

adj

ustm

ent d

ata

[032

1 F

ocus

Pos

ition

Adj

ustm

ent]

18M

SK

AD

J_*_

*.IN

IM

ask

posi

tion

adju

stm

ent d

ata

[042

0 M

ask

Pos

ition

Adj

ustm

ent]

19N

C10

0AY-

*-*.

ini

Sca

nnin

g co

nditi

on p

aram

eter

Fix

ed a

t rel

ease

20A

FIn

fo.IN

IA

F o

pera

tion

setu

p da

ta[0

323

AF

Fun

ctio

n S

etup

]

21R

unni

ngIn

fo.in

iS

cann

er w

orki

ng in

form

atio

n da

ta[0

322

Wor

king

Info

rmat

ion

Dis

play

] or

Pos

t-op

erat

iona

l Che

ck

22ID

INF

O.*

Sca

nner

ID in

form

atio

n da

taC

TB

, CLE

, CP

Z o

r C

CD

circ

uit b

oard

diff

eren

ce a

t sy

stem

sta

rtup

23S

CA

N_S

RD

_AR

EA

.BIN

CC

D s

ize

data

of s

tand

ard

scan

ning

ran

geF

ixed

at r

elea

se

24M

NT

RT

_AF

C_*

.ini

NC

100A

Y m

onito

r fr

ame

ratio

dat

a[0

425

NC

100A

Y M

onito

r Fr

ame

Rat

ion

Set

up]

25M

NT

RT

_MF

C_*

.ini

MF

C10

AY m

onito

r fr

ame

ratio

dat

a[0

426

MF

C10

AY M

onito

r Fr

ame

Rat

io S

etup

]

26F

CS

OF

S_A

FC

_*.in

iN

C10

0AY

focu

s of

fset

dat

a[0

441

NC

100A

Y F

ocus

Offs

et A

djus

tmen

t]

27F

CS

OF

S_M

FC

_*.in

iM

FC

10AY

focu

s of

fset

dat

a[0

442

MF

C10

AY F

ocus

Offs

et A

djus

tmen

t]

28(R

egis

try)

NC

100A

Y fi

xed

feed

ing

data

[040

0 N

C10

0AY

Fix

ed F

eedi

ng S

etup

]

29D

:¥F

ujiF

ilm¥F

ront

ier¥

LOG

EzS

cnsc

Ng.

log

Spe

ctra

l cal

ibra

tion

log

[034

8 S

pect

ral C

alib

ratio

n]

30E

zScn

scR

v.lo

gS

pect

ral c

alib

ratio

n lo

g[0

348

Spe

ctra

l Cal

ibra

tion]

31D

:¥F

UJI

FIL

M¥S

TG

LAY

ER

¥Con

fig¥I

mgS

ys¥P

rofil

e¥P

rofil

es¥I

nput

¥Neg

aN

egaI

nput

.*S

pect

ral c

alib

ratio

n da

ta[0

348

Spe

ctra

l Cal

ibra

tion]

32D

:¥F

UJI

FIL

M¥S

TG

LAY

ER

¥Con

fig¥I

mgS

ys¥P

rofil

e¥P

rofil

es¥I

nput

¥Rev

Rev

Inpu

t.*[0

348

Spe

ctra

l Cal

ibra

tion]

33D

:¥F

UJI

FIL

M¥S

TG

LAY

ER

¥Con

fig¥I

mgS

ys¥P

rofil

e¥P

rofil

es¥I

nput

¥Bw

Bw

Inpu

t.*[0

348

Spe

ctra

l Cal

ibra

tion]

3.1.11


3-24


3

•P

rin

ter

Bac

kup

FD

* T

imin

g in

whi

ch th

e S

RA

M in

form

atio

n in

the

prin

ter

is u

pdat

ed.

* T

he d

ata

file

save

d in

the

scan

ner

is u

pdat

ed a

t the

tim

e of

exe

cutio

n of

Pos

t-op

erat

ion

Che

ck, D

ata

Bac

kup,

or

Dat

a S

avin

g.

*1:

Eve

n fo

r [0

543]

, [05

44],

and

[054

5], t

he c

onte

nts

may

var

y be

caus

e of

the

pres

ence

of a

cop

y of

RO

S E

EP

RO

M.

No

data

will

be

read

whe

n on

ly th

e be

ginn

ing

is p

rovi

ded.

*2:

Whe

n “T

he a

mbi

ent v

aria

ble

conn

ectio

n, th

e m

aste

r m

agaz

ine

regi

stra

tion”

is s

et fo

r YE

S, c

alib

ratio

n is

exe

cute

d at

the

star

t of t

rans

port

or

at th

e tim

e of

inst

alla

tion

of th

e m

agaz

ine.

[054

3] R

Las

er (

R-L

D)

Dat

a[0

544]

G L

aser

(G

-SH

G)

Dat

a[0

545]

B L

aser

(B

-SH

G)

Dat

a

No

.It

emP

ath

File

nam

eR

elat

ed m

enu

1O

pera

tion

pane

l Jap

anes

e/E

nglis

h di

spla

yD

:\FU

JIF

ILM

\FR

ON

TIE

R\P

AR

AM

\PR

INO

PPA

RA

.TX

TO

pera

tion

Pan

el M

enu

[LA

NG

UA

GE

] [S

YS

TE

M]

2P

rinte

r m

echa

nism

fine

adj

ustm

ent

D:\F

UJI

FIL

M\F

RO

NT

IER

\PA

RA

M\P

RIN

MC

PAR

A.T

XT

[022

1 P

aper

Mag

azin

e R

egis

trat

ion]

[052

0 P

aper

Fee

d Le

ngth

Adj

ustm

ent]

[055

1 P

rinte

r M

echa

nism

Fin

e A

djus

tmen

t][0

526

Pre

cut L

engt

h S

ettin

g]

3Im

age

posi

tion

fine

adju

stm

ent p

aram

eter

D:\F

UJI

FIL

M\F

RO

NT

IER

\PA

RA

M\P

RIN

MC

AD

J.T

XT

[052

7 Im

age

Pos

ition

Fin

e A

djus

tmen

t]

4E

xpos

ure

para

met

erD

:\FU

JIF

ILM

\FR

ON

TIE

R\P

AR

AM

\PR

INLD

PAR

A.T

XT

[024

2 P

aper

Con

ditio

n M

etho

d S

etup

][0

221

Pap

er M

agaz

ine

Reg

istr

atio

n][0

546

Sca

nnin

g P

ositi

on/S

cann

ing

Hom

e P

ositi

on P

aram

eter

Set

up]

[054

7 M

ain

Sca

nnin

g P

ositi

on A

djus

tmen

t/Las

er B

eam

Syn

c. R

ough

Adj

ustm

ent]

[054

8 La

ser

Bea

m S

ync.

Fin

e A

djus

tmen

t Prin

t]*1

5P

roce

ssor

set

ting

para

met

erD

:\FU

JIF

ILM

\FR

ON

TIE

R\P

AR

AM

\PR

INP

RPA

RA

.TX

T[0

221

Pap

er M

agaz

ine

Reg

istr

atio

n][0

640

Pum

p O

utpu

t Mea

sure

men

t/Set

ting]

[064

1 A

uto

Cle

anin

g O

utpu

t Mea

sure

men

t/Set

ting]

[062

0 P

roce

ssin

g Te

mpe

ratu

re S

ettin

g][0

621

Rep

leni

sher

Rat

e S

ettin

g][0

626

Eva

pora

tion

Cor

rect

ion

Rat

e S

ettin

g][0

622

Low

Vol

ume

Set

up]

[024

2 P

roce

ssor

Tem

pera

ture

Cal

ibra

tion]

[055

0 P

roce

ssor

Ope

ratin

g C

ondi

tion

Set

up]

6C

alib

ratio

n re

sult

D:\F

UJI

FIL

M\F

RO

NT

IER

\PA

RA

M\P

RIN

PR

LUT

**.T

XT

[062

3 P

aper

Con

ditio

n M

etho

d S

etup

][0

625

Pap

er C

ondi

tion

Set

up T

able

(LU

T)

Cop

y]D

ensi

ty m

easu

rem

ent a

utom

atic

ally

upd

ated

upo

n ex

ecut

ion

of D

ensi

ty M

easu

rem

ent *

2

7P

rinte

r op

erat

ion

info

rmat

ion

D:\F

UJI

FIL

M\F

RO

NT

IER

\PA

RA

M\P

RIN

SS

RU

NIF

O.T

XT

[014

0 In

stal

latio

n In

form

atio

n S

etup

]

8P

rinte

r op

erat

ion

info

rmat

ion

(tra

nspo

rt s

yste

m)

D:\F

UJI

FIL

M\F

RO

NT

IER

\PA

RA

M\P

RIN

MC

RU

NIF

O.T

XT

Aut

omat

ical

ly u

pdat

ed

9La

ser

dete

riora

tion

reco

rdD

:\FU

JIF

ILM

\FR

ON

TIE

R\P

AR

AM

\PR

INLD

IM.T

XT

Aut

omat

ical

ly u

pdat

ed

10M

ode

stab

iliza

tion

log

D:\F

UJI

FIL

M\F

RO

NT

IER

\PA

RA

M\P

RIN

LDS

HG

.TX

T[0

522

G, B

Las

er (

SH

G)

Opt

imal

Tem

pera

ture

Set

up]

11P

roce

ssor

ope

ratio

n in

form

atio

nD

:\FU

JIF

ILM

\FR

ON

TIE

R\P

AR

AM

\PR

INP

RR

UN

IFO

.TX

TA

utom

atic

ally

upd

ated

12P

rinte

r in

form

atio

nD

:\FU

JIF

ILM

\FR

ON

TIE

R\P

AR

AM

\PR

INS

SO

TH

IFO

.TX

TA

utom

atic

ally

upd

ated

[012

1 T

imer

Set

up]

13P

rinte

r fu

nctio

n se

tup

D:\F

UJI

FIL

M\F

RO

NT

IER

\PA

RA

M\P

RIN

MC

SE

TU

P.T

XT

[052

8 P

rinte

r F

unct

ion

Sel

ect]

14P

roce

ssor

info

rmat

ion

D:\F

UJI

FIL

M\F

RO

NT

IER

\PA

RA

M\P

RIN

PR

SE

TU

P.T

XT

Ope

ratio

n P

anel

Men

u [S

YS

TE

M] [

PR

OC

.INS

T.M

OD

E]

3.1.11


3-25

3

3.2 Printer Section (LP1500SC/LP2000SC)

3.2.1 Paper Supply Section Configuration

EZ189

Upper Side Door Section Feed Motor (M542)

Upper Side Door Section Nip Release Motor (M545)

Back Printer

Upper Paper Supply Motor (M501)

Middle Side Door Section Feed Motor (M541)

Middle Side Door Turn Section Feed Motor (M540)

Upper Cutter

Upper Cutter Motor (M500)

Lower Side Door Section Feed Motor (M551)

Lower Side Door Turn Section Feed Motor (M550)

Lower Cutter Motor (M520)

Upper Paper Magazine

Upper Magazine Table

Lower Paper Magazine

Lower Magazine Table

Lower Cutter

3.2

3.2.1


3-26


3

3.2.2 Paper Supply Section Feed Roller Configuration

EZ1040

Upper Side Door Section Feed Motor (M542)

Back Printer Ribbon Drive Gear

Upper Side Door Section Nip Release Motor (M545)

Middle Side Door Section Feed Motor (M541)

Middle Side Door Turn Section Feed Motor (M540)

Lower Side Door Section Feed Motor (M551)

Lower Side Door Turn Feed Motor (M550)

: One-way Gear

3.2.2


3-27


3

3.2.3 Exposure Section Configuration

EZ190

Sub-scanning Motor (M561)

Laser Unit Exposure Section Anti-dust Pressure Fans 1, 2 and 3 (F620 to F622)

Pre-exposure Feed Motor (M560)

Paper Width Guide Motor (M563)Sub-scanning Belt

Nip Motor Cooling Fan (F565)

Exposure Section Nip Motor (M565)

3.2.3


3-28


3

3.2.4 Laser Unit Configuration

Laser beams pass through the polygon scanner mirror, lens and mirror, and reach the paper. The polygonal scanner mirror rotates at a con-stant speed, and always turns the reflecting light in the main scanning direction. The sub-scanning motor (M561) feeds the paper at a speed of 80mm/s (equivalent to 600dpi).

EZ1170

Red laser (Semiconductor laser): Laser diode is used as light source. Blue/green lasers are generated based on the infrared laser.

SHG (Second Harmonic Generator): Blue/green lasers are generated based on the infrared laser.

AOM (Acousto-Optic Modulator): Each laser has one AOM. The laser's output level is changed in accordance with the digitalized color level of the image.

Polygonal Scanner Mirror

Lenses

Mirrors

B-SHG G-SHG R Laser

Paper Sheet

AOM

R-LD

Red Laser

SHG

G-SHG

Infrared Laser

SHG

B-SHG

Output level is changed in accordance with the digitized

color level.

Green/blue lasers are generated by the modulation

of infrared laser.

Infrared Laser

AOM

AOM

AOM

3.2.4


3-29


3

3.2.5 Distribution Section

EZ191

UP/DOWN Timing Belt

Distribution Unit Distribution UP/DOWN Motor (M572)

Distribution Pump

Distribution Section Solenoid Valves A/B (S570/S571)

Distribution Motor (M571)

Distribution Section Feed Motor (M570)

Upper Feed Belt

Tension Roller

Paper Release RollerSuction Cup

Lower Feed Belt

Retaining Belt

3.2.5


3-30


3

3.2.6 Processor Entrance Unit

EZ1172

Gear Box

Pulley Shaft

Processor Entrance Feed Belts Processor Drive Chain

3.2.6


3-31


3

3.2.7 Printer Electrical Equipment Section Configurations

EZ1035

3.2.8 Circuit Board Main Functions

Circuit Board Functions

CTL20 Printer main control circuit board

FMA20 Circuit board interfacing to scanner (receives inputted image data)

FMB20 Frame memory circuit board (stores inputted image data)

FMC20 Frame memory control circuit board (performs tone-processing on inputted image data, and outputs to a correct position)

PDC20 Printer load (motor, solenoid, fan) drive circuit board

LDD20 Laser drive circuit board

AOM20 AOM drive circuit board

AOM Driver Cooling Fans (F591 to F593)

AOM Drivers (AOM20 Circuit Board)

AOM-R AOM-G AOM-B

LDD20 Circuit Board

Sub-scanning Motor Drive Circuit Board

Printer Control Section Cooling Fans 1/2 (F587/F588)

FMA20 Cirucuit Board

DC Power Supply Unit

FMB20 Circuit BoardFMC20 Circuit Board

CTL20 Circuit Board

Electrical Equipment Section Exhaust Fans (F582 to F584)

Control Circuit Board Bracket

PDC20 Circuit Board

DC Power Supply Exhaust Fan (CF595)

3.2.7

3.2.8


3-32


3

3.2.9 Printer Electrical Equipment Block Diagram

PDC2

0CT

L20

FMA2

0

FMC2

0(M

emor

y Co

ntro

ller/

LUT/

DA)

FMB2

0 (S

tand

ard)

FMB2

0 (A

dditi

on)

FMB2

0 (A

dditi

on)

RS4

22

AOM

20

Mot

or/F

an/

Sole

noid SS

R

Scan

ner

Imag

e

Comm

unica

tion

(IE

EE

13

94

)

JEM

20JE

M20

JND

20JN

D20

Poly

gon

DTA

20

THA2

0TH

A20

JMB2

0

JMG

20

JMR

20

SHG

(B)

SHG

(G

)

LD (

R)

AOM

(B)

AOM

(G

)

AOM

(R

)

Lase

r U

nit

To P

roce

ssor

CTP

20Ci

rcui

t Boa

rd

LDD

20

Ope

rato

rPa

nel

Dens

itom

eter

Back

Prin

ting

Air Pu

mp (P

U570

)(A

C100

V)

Pape

r Fe

ed S

ectio

n

3.2.9


3-33


3

3.2.10 CTL20 Circuit Board Block DiagramCL

OCK

Gen.

(28M

Hz D

ivid

ing)

Feed

ing

Path

I/F

Feed

ing

Syst

em

I/FGu

ide

I/FFe

edin

g Sy

stem

I/F

Spee

d Ad

just

I/FBa

ck P

RT

I/FDe

nsito

met

erI/F

Dist

ribut

ion

Sect

ion

I/F

Proc

esso

rI/F

Pow

er S

WI/F

Debu

g I/F

Debu

g I/F

Each

St

atus

Oper

ator

Pa

nel

I/F

Lase

rUn

itI/F

FMC2

0 I/F

RESE

T Ge

n.M

B377

1

SVP1

SVP2

RAM

C

MAI

N-CP

U

MTU

SCI

SH2

Syst

em :

28M

Hz

DMAC

SUB-

CPU_

AH8

S/23

55

SUB-

CPU_

CM

C68H

C711

SUB-

CPU_

BH8

S/23

55

DRAM

(2M

B)

PPI

PL12

1

RTC

RF5C

15SR

AM(0

.5M

B)FP

ROM

(2M

B)EP

ROM

(512

KB)

Syst

emCO

NTRO

L

FLEX

devi

ce

SRAM

(32K

B+32

KB)

SRAM

(32K

B+32

KB)

PTC

uPD7

1054

DIP

SWBatte

ry B

ack

upDi

scre

et C

ircui

t

Perip

hera

l LSI

Syst

em

CONT

.FLE

X

Each

Dev

ice

/S1_

INT

EXP_

CLK

/S2_

INT

TIOC

A[2:

0]

SA_C

LK(1

9.6M

Hz)

SA_I

ROSA

_INT

SB_C

LK(1

9.6M

Hz)

TIOC

A[1:

0]

SB_I

ROSB

_INT

BZR_

ONCOUN

T.EN

B

INT.

CLR/

SEL

EXP_

TRG

SUBC

PU_P

RST

EXP_

STA

EXP_

CLK

FMC2

0 Ex

posu

re S

tart

Sign

al

RTC_

CLK(

32.7

KHz)

*For b

acku

p da

ta

*For d

ata

SRAM

/ RTC

INT(

IRO[

3:1]

)

PLL_

CLK(

7MHz

)

PLL_

CLK(

4.9M

Hz) SC

LK

MOS

I

MIS

O

CS[3

:0]

TXD

RXD

TXD

CLOC

K(28

MHz

)FL

X_CL

K

M56

1_CL

K(10

KHz~

26KH

z)

CS[2

:0]

Each

Dev

ice

Sele

ctio

n

Perip

hera

l Con

trol

/AS/

DS/R

W/G

ATE

DC5/

24V_

ON

BZR_

CLK

RXD

1394

H8S/

2355

x 2

SVP

x 2

For D

ebug

Seria

l I/F

FMC2

013

94 I/

F

Conf

ig.

Prom

6 pc

s4

pcs

3 pc

s2

pcs

PPI

LDD2

0

I/F

Expo

sure

Uni

t

I/F

FMC2

0

DRAM

I/F

SH70

43

3.2.10


3-34

3

3.3 Processor Section (LP1500SC/LP2000SC)

3.3.1 Processing Section Configuration

EZ1468

No.2

P1 P2

PS1 PS2 PS3 PS4

No.3 No.4 No.5 No.6

Processing Rack

No. 1 Crossover Rack Dryer Entrance Rack

Chan Tensioner

Processor Drive Motor (M700)

3.3

3.3.1


3-35


3

3.3.2 Piping Diagram for Solution Circulation System

LP1500SC

EZ241

Processing Tanks

Processing Solution Temperature Sensors (TS700 to TS703)

Processing Solution Level Sensors (FS700 to FS705)

Circulation Filters

Sub-tanks

Processing Solution Heaters (H710 to H713)

Circulation Pumps (PU710 to PU715)

Overflow

Overflow Hoses

Waste Solution Level Sensor (FS749)

Waste Solution Tank

Waste Solution Hose

P1

P2

PS1

PS2

PS3

PS4

Drain Valves

P1

P2PS1

PS2PS3

PS4

3.3.2


3-36


3

LP2000SC

EZ1465

P1

P2PS1

PS2PS3

PS4

P1P2

PS1PS2

PS3PS4

Overflow HosesProcessing Tanks

PS1 to PS4 ProcessingSolution Temperature sensors(TS700 to TS703)

P1 to PS4 ProcessingSolution Level Sensors(FS700 to FS705)

Circulation Filters

Sub-tanks

P1 to PS4 ProcessingSolution Heaters(H710 to H713)

P1 to PS4 Circulation Pumps(PU710 to PU715)

Drain Valves

Waste Solution Hose

Waste Solution Tank

Waste SolutionLevel Sensor(FS749)

3.3.2


3-37


3

3.3.3 Replenishment/Auto-washing Piping System

EZ327

P1 to PS4 Rear Side Rack Auto Washing Valves (S721/S723/S725/S727)

Replenisher Cartridge

P1-R, P2-RA and P2-RB Cartridge Washing Valves (S740 to S742)P1-R Stirring Valves (S743)

P1-R Stirring One-way Valve

P1-R to PS-R Upper Level Sensors (FS740 to FS743)

P1-R to PS-R Lower Level Sensors (FS745 to FS748)

P1-R Replenisher TankPS-R Replenisher Tank

Drain Valves

P2-RB Replenisher Tank

P2-RA Replenisher Tank

Replenisher Filters

Replenisher Pumps (PU741 to PU744)

Auto-washing Pump (PU740)

P1 to PS4 Front Side Rack Auto Washing Valves (S720/S722/S724/S726)

P1-RP2-RA

P2-RBPS-R

3.3.3


3-38


3

3.3.4 Replenisher Cartridge Opening Mechanism

EZ1173

Replenisher Box Door Detecting Interlock Switch (D744)

Replenisher Box Door Lock Lever

Cartridge Opening Motor (M740)

Cartridge Setting Sensor (D741)

Cartridge Box Upper Sensor (D742)

Cartridge Box Lower Sensor (D743)

Opening NozzlesCartridge Washing Water Hoses

Replenisher Cartridge

P1-R

P2-RA

P2-RB

3.3.4


3-39


3

3.3.5 Dryer Section Configuration

EZ1038

Drying Rack

Dryer Belt

Dryer Heater (H760)

Dryer Fan (F760)

Dryer Air Filter

3.3.5


3-40


3

3.3.6 Print Feeding Section/Sorter Configurations

EZ1039

Print Exit Unit

Dryer Section Drive Unit

Dryer Exit Unit

Large-size Exit Unit

Large-size Tray

Dryer Section Drive Motor (M770)

Path Switch Solenoid (S770)

Sorter Drive Motor (M771)

SWA20 Circuit Board

Sorter Chain

Sorter SU1100Y

3.3.6


3-41


3

3.3.7 Processor Electrical Equipment Section Configuration

EZ1036

SSR1 to SSR3

Relays (K1 to K3)

Noise Filters (NF1 tp NF3)

Circuit Breaker (NFB1)

Terminal Block (TB1)Leakage Breakers (NFB2 to NFB4)

Circuit Protectors (CB1 tp CB4)

PAC20 Circuit Board Transformer (T1)Circuit Protector (CB15)

CTP20 Circuit Board

Processor Control Section Cooling Fan (F792)

Terminal Block (TB2)

Processor Exhaust Fans 1/2 (F790/F791)

Processor Drive Motor Driver Circuit Board

3.3.7


3-42


3

3.3.8 Input Power Supply Section Parts and Circuit Functions

Parts Symbol Rating Circuit

Breaker NFB1 30A

Leakage Breaker

NFB2 Processing Solution Heaters (H710, H711), Dryer Heater A-1

NFB3 Processing Solution Heaters (H712, H713), Dryer Heater A-2, Printer DC Power Supply

NFB4 Dryer Heater B-1/B-2, AC100V System Load

Noise FilterNF1 Processing Solution Heaters (H710, H711), Dryer Heater A-1

NF2 Processing Solution Heaters (H712, H713), Dryer Heater A-2, Printer DC Power Supply

Circuit Protector

NF3 Dryer Heater B-1/B-2, AC100V System Load

CB1 10A Dryer Heater A-1


CB3 6A Processing Solution Heaters (H710, H711)


CB5 10A Printer DC Power Supply

CB6 10A Printer DC Power Supply





CB11 15A Dryer Heater B-1, B-2

CB12 15A Dryer Heater B-1, B-2

CB13 10A AC100V System Load



Relay

K1 Dryer Heater A-1

K2 Dryer Heater A-2

K3 Dryer Heater B-1, B-2

SSR

SSR1 Dryer Heater A-1

SSR2 Dryer Heater A-2

SSR3 Dryer Heater B-1, B-2

3.3.8


3-43


3

3.3.9 Circuit Board Main Functions

3.3.10 Processor Electrical Equipment Block Diagram

Circuit Board Functions

CTP20 Processor Main Control Circuit Board, DC Load (motor, solenoid, fan) Drive Circuit Board

PAC20Processor AC Load (heater, motor) and DC Load (dryer section drive motor, processor drive motor) Drive Circuit Board

Processor Section

CTP20 PAC20

Electrical EquipmentSection

Breaker SWTransformer

Temperature SensorSolution Level SensorsPosition Sensors Sorter Sensors

PumpsFans

Solution Heaters

Power Supply

AC200 VDC3.3/5/6/±12/24V

From Printer CTL20Circuit Board

Dryer Heater

3.3.9

3.3.10



4-1

4

4.1 Scanner................................................................................................................ 4-3

4.1.1 Power Supply Control of SP3000..................................................................... 4-3

4.1.2 Scanner Correction........................................................................................... 4-4

4.1.3 One-way/Two-way Mode.................................................................................. 4-5

4.1.4 Multi-DSP Image Processing............................................................................ 4-6

4.2 Auto Film Carrier NC100AY ........................................................................... 4-8

4.2.1 135 Two-way Scanning .................................................................................... 4-8

4.2.2 135 One-way Scanning .................................................................................... 4-9

4.2.3 IX240 Scanning ................................................................................................ 4-10

4.2.4 Initialization....................................................................................................... 4-11

4.2.5 Machine Data Reading..................................................................................... 4-12

4.2.6 Reading Production and Working Information.................................................. 4-12

4.2.7 Search for Remaining Film (1).......................................................................... 4-13

4.2.8 Search for Remaining Film (2).......................................................................... 4-14

4.2.9 Feed Motor Initialization ................................................................................... 4-14

4.2.10 Door Open/Close Motor and Supply Motor Initialization................................... 4-15

4.2.11 Sensor Calibration at Initialization .................................................................... 4-17

4.3 Paper Feed ......................................................................................................... 4-18

4.3.1 Initialization....................................................................................................... 4-18

4.3.2 Shut-down Process .......................................................................................... 4-23

4.3.3 Cutter Sequence............................................................................................... 4-24

4.3.4 Width Guide Position Setting............................................................................ 4-26

4.3.5 Auto Loading .................................................................................................... 4-27

4.3.6 Auto Rewinding ................................................................................................ 4-30

4.3.7 Paper Drawing.................................................................................................. 4-31

4.3.8 Back Printing .................................................................................................... 4-32

4.3.9 Speed Adjustment ............................................................................................ 4-33

4.3.10 Soft Nip............................................................................................................. 4-34

4.3.11 Distribution........................................................................................................ 4-35

4.3.12 Splice................................................................................................................ 4-38

4.3.13 Paper End Process........................................................................................... 4-38

4.4 Exposure Section.............................................................................................. 4-39

4.4.1 Start-up Initialization ......................................................................................... 4-39

4.4.2 End Process ..................................................................................................... 4-40

4.4.3 Feed Start......................................................................................................... 4-40

4.4.4 Exposure Preparation....................................................................................... 4-41

4.4.5 Exposure Completion/RLD Exposure Stop ...................................................... 4-42

4.4.6 Feed Completion .............................................................................................. 4-42

4.5 Processor ............................................................................................................ 4-43

4.5.1 Heat-up Operation ............................................................................................ 4-43

4.5.2 Normal Warm-up Operation ............................................................................. 4-44

4.5.3 Pre-heat Operation ........................................................................................... 4-45

4.5.4 Cool-down Operation........................................................................................ 4-45

4. OPERATION SEQUENCES


4-2

4

4.5.5 Heater Cooling Fan .......................................................................................... 4-46

4.5.6 Monitoring Processing Solution Level .............................................................. 4-46

4.5.7 Normal Operation Drive Control ....................................................................... 4-47

4.5.8 Auto Intermittent Operation Control.................................................................. 4-47

4.5.9 Auto Cleaning Control ...................................................................................... 4-48

4.5.10 Auto Cleaning Output Measurement ................................................................ 4-49

4.5.11 Replenishment Pump Control........................................................................... 4-50

4.5.12 Replenishment Initialization Control ................................................................. 4-50

4.5.13 P1-R Replenishment Control............................................................................ 4-51

4.5.14 P2-RA/P2-RB Replenishment Control.............................................................. 4-54

4.5.15 Auto Opening Control ....................................................................................... 4-57

4.5.16 Replenisher Level Adjustment.......................................................................... 4-59

4.5.17 Cleaning/Dilution .............................................................................................. 4-60

4.5.18 Replenisher Cartridge Cap Cleaning Control ................................................... 4-62

4.5.19 Power Supply Restore Control ......................................................................... 4-63

4.5.20 Error Display Control ........................................................................................ 4-64

4.5.21 Error Restore Control ....................................................................................... 4-65

4.5.22 Pump Output Measurement ............................................................................. 4-65

4.5.23 Auto Replenishment Control (at installation) .................................................... 4-66

4.5.24 Intermittent Process.......................................................................................... 4-67

4.5.25 Waste Solution Process ................................................................................... 4-68

4.5.26 Dryer Section Heat-up Control ......................................................................... 4-68

4.5.27 Dryer Section Temperature Adjustment ........................................................... 4-69

4.5.28 Dryer Section Pre-heat Control ........................................................................ 4-69

4.5.29 Dryer Section Pre-heat Drive Temperature Adjustment ................................... 4-70

4.5.30 Dryer Section Cool-down Control ..................................................................... 4-70

4.6 Densitometer ...................................................................................................... 4-71

4.6.1 Densitometer AD100 ........................................................................................ 4-71

4.6.2 Densitometer AD200 ........................................................................................ 4-75


4-3

4

4.1 Scanner

4.1.1 Power Supply Control of SP-3000

NOTE: • Wait 12 seconds or more when restarting the system.• The LP1500SC/LP2000SC can be started up by the clock-timer; however the SP-3000 has no timer function.• Always start up the LP1500SC/LP2000SC first, then the SP3000. If the SP-3000 has been started up first, it will enter stand-alone

function mode.

AC Input for SP3000

Relay

12V

Power Supply Unit

Main Control Unit

AC Input

IEEE1394

START Switch

System Startup

The START switch is pressed.

AC power supply of the main control unit is turned ON.

12V is supplied to the IEEE1394 line.

The relay is turned ON to supply power continuously.

System Shutdown

The main control unit is shut down.

12V to the IEEE1394 line is turned OFF.

The relay is turned OFF to shut down power supply.

4.1.1

4.1


4-4

4.1 Scanner

4

4.1.2 Scanner Correction

1) Function

NOTE: Both dark and brightness corrections are executed by performing scanner correction.

2) Brightness correction table exists for each carrier/mask.

* Brightness correction for NC100AY IX240 mask is unnecessary because a 135F table is used for IX240.

3) Brightness/Darkness Correction Timing

NOTE: Brightness/darkness correction can be performed in Menu 0340 “Darkness Correction/Brightness Correction”.When the carrier already performed scanner correction is installed again, the “Downloading the scanner correction data.” message appears and brightness correction data is downloaded.

Item Function

Darkness Correction To adjust light shielding output of each CCD pixel to zero.

Brightness Correction To correct sensitivity and shading of each CCD pixel.

Carrier Mask Brightness Correction Table Darkness Correction Table

NC100AY 135F K Common for all carriers/masks

135H K

IX240 —*

MFC10AY 120 diffusion box K

135 diffusion box K

Timing Brightness Correction Darkness Correction Message Indication

At system startup — K No message appears.

When “Scanner Correction” is started in “Pre-operational Check”

K K Scanner correction screen

When printing screen is displayed (Only for masks not performed scanner correction in Pre-operational check.

K K The “Setting scanner correction data” message appears.

One order (sort) is completed. — K No darkness correction message appears because correction time too short.

When a film is inserted after more than ten minutes elapsed from previous darkness correction.

— — The “Darkness correction is in process.” message appears.

4.1.2


4-5

4.1 Scanner

4

4.1.3 One-way/Two-way Mode

1. One-way Mode

One-way mode is for high speed scanning of 135 first printing (82/120mm F (full)/P (panorama) mix, 127×89mm, 152×102mm).• Fine scanning is carried out with one film passing. (Pre-scanning carried out for two-way mode is not performed.)• Auto setup is performed based on fine scanning data of eleven frames.• Images are displayed after auto setup of six frames.

Z2529

2. Two-way Mode

• Feed: Pre-scanning• Return: Fine scanning

Z2530

Fine-scanning

Film Loading

Image Display

(Example) 1 2 3 4 5 6 7 8 9 10 11

1 2 3 4 5 6 7 8 9 10 11(Example)

Auto Setup (1) Auto setup data creation for the frame in the center of the film (five frames at both sides)

(2) Auto setup data creation for the frame in the end of the film (less than five frames at one sides)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Unloading

Auto Setup(Auto setup is performed based on the fine-scanning data of the eleven frames.)

Film Loading

Pre-scanning

Auto Setup

Fine-scanning

Image Display

4.1.3


4-6

4.1 Scanner

4

4.1.4 Multi-DSP Image Processing

Z2538

1. Scanning of First Printing [One GPA23 Circuit Board (Standard)]

(1) Normal Condition (2) DSP2 Failure

* When abnormality is occurred in a GSP on the GPA23 circuit board, an error message is displayed and the DSP is disabled automatically.(Scanning speed may be reduced).Error Message Codes: E-4241, E-4242, E-4243, E-4251, E-4253, E-4271, E-4272 or E-4273

GPA23 Circuit Board

DSP1

Expanded Image Processing (GPA23) Circuit Board (Optional)

DSP2 DSP3 DSP4

DSP = Digital Signal Processor

GPA23 Circuit Board

DSP1 DSP2 DSP3 DSP4

q w e r

t y u i

o !0 . . . . . . . .

GPA23 Circuit Board

DSP1 DSP2 DSP3 DSP4

q (Failure) w e

r t y

u i o

!0 . . . . . . . .

4.1.4


4-7

4.1 Scanner

4

* Abnormal DSP can be checked in the Menu 0720 “Image Processing Section Information” screen.

2. Large Size Scanning (Example of 8-scanning pixel shifting)[One GPA23 Circuit Board (Standard)]

3. Large Size Scanning (Example of 8-scanning pixel shifting)[Two GPA23 Circuit Board (Added an optional circuit board)]

(1) Printing

(2) Printing + Digitizing

DSP Valid/Invalid:“Valid”: Normal condition“Invalid”: “Invalid” is selected.“- “: Abnormal condition

GPA23 Circuit Board

DSP1 DSP2 DSP3 DSP4

1

2

......

GPA23 Circuit Board

DSP1 DSP2 DSP3 DSP4

1

3

GPA23 Circuit Board (Added)

DSP1 DSP2 DSP3 DSP4

2

4

GPA23 Circuit Board

DSP1 DSP2 DSP3 DSP4

Printing 1

Printing 2

GPA23 Circuit Board (Added)

DSP1 DSP2 DSP3 DSP4

Digitizing 1

Digitizing 2

4.1.4


4-8

4

4.2 Auto Film Carrier NC100AY

4.2.1 135 Two-way Scanning

Operator’s action

The NC100AY is installed and changed to the 135 feed lane.

Film insertion

First frame position fine adjustment

Two-way scanning is selected.

Correction and print indication

Cancel indication

Film ejection

Carrier’s operation

Initialization

Selection of the 135 feed lane is recognized.

Waiting for film insertion

The leading end of the film is nipped.

The film is fed for scanning the first frame.

The film is fed for scanning the last frame.

The film is fed for scanning the specified frame.

Film is ejected.

Pre-scanning repetition

Fine-scanning repetition

First frame position fine adjustment is completed. Pre-scanning is started.

The film is fed for scanning the next frame.

4.2.1

4.2


4-9


4

4.2.2 135 One-way Scanning

Operator’s action

The NC100AY is installed and changed to the 135 feed lane.

Film insertion

First frame position fine adjustment

One-way scanning is selected.


Cancel indication

Film ejection


Intialization

Selection of the 135 feed lane is recognized.

Waiting for film insertion




Film is ejected.

First frame position fine adjustment is completed. Scanning is started.

The film is fed for rescanning frame position.


Photometry scanning and fine-scanning repetition

4.2.2


4-10


4

4.2.3 IX240 Scanning

Operator’s action

Strip guide installation and film insertion

Cartridge/strip film ejection

Cartridge insertion


Cancel indication


Initialization

Selection of the IX240 feed lane is recognized.

Waiting for cartridge or strip film insertion

IPI checking

Door opening and film loading


The film is fed for scanning base density position.



The film is fed for scanning the specified frame.

Fine-scanning repetition

Film is rewound into the cartridge.Strip film is ejected.


The NC100AY is installed and changed to the IX240 feed lane.

* Scanner’s brightness correction should be carried out with the 135 feed lane.

Alternative

Pre-scanning repetition

4.2.3


4-11


4

4.2.4 Initialization

LED goes OFF.

LED blinks red.

When an error occurs

START

END

LED lights red.

Reading machine data

Reading production and working information

Search for remaining film (1)

Search for remaining film (2)

Feed motor initialization

Door open/close motor and supply motor initialization

Sensor calibration at initialization

4.2.4


4-12


4

4.2.5 Machine Data Reading

Machine data of the carrier is read from the Flash ROM. If the check sum is incorrect, an error is notified and the sequence is continued usingthe default value.

4.2.6 Reading Production and Working Information

Production and working information is read from the hard disk of the main control unit.

Is check sum correct?

Reading data from Flash ROM

Flash ROM reading error (E-7078)

Default value is set.

Creating sensor calibration table

Yes

No

“Reading machine data” starts.

END

Is check sum correct?

Reading information from HDD of the main control unit

Carrier information in HDD failure error (W-7150)

Production and working information in Flash ROM is set as a master.

Yes

No

“Reading production and working information” starts.

END

Production and working information in Flash ROM is updated.

4.2.5

4.2.6


4-13


4

4.2.7 Search for Remaining Film (1)

Remaining film in the NC100AY is searched.

Is pressure cover open detected?

Is upstream perforation of 135 film detected?

Is downstream perforation of 135 film detected?

Is leading end of 135 film detected?

Is IX240 perforation detected?

Is leading end of IX240 film detected?

Is IX240 cartridge detected?

Carrier pressure cover open error (W-7024)

Remaining film in 135 feed lane errorW-7096: Film remains at 135 upstream perforation sensor D102.W-7097: Film remains at 135 downstream perforation sensor D103.W-7098: Film remains at 135 leading end sensor D101.

Remaining film in IX240 feed lane errorW-7054: Film remains at IX240 leading end sensor D116.W-7055: Film remains at IX240 perforation sensor D117.W-7055: IX240 cartridge and sensor (D123) is setting position.

Yes

Yes

Yes

Yes

Yes

Yes

Yes

No

No

No

No

No

No

No

END

“Search for remaining film (1)” starts

4.2.7


4-14


4

4.2.8 Search for Remaining Film (2)

Remaining film in the NC100AY is searched while turning the feed motor.This sequence is performed in parallel with the feed motor initialization.

4.2.9 Feed Motor Initialization

The feed motor is turned for specified pulses to make sure the encoder output changes the prescribed number of times.This sequence is performed in parallel with the remaining film search (2).

Is error detected?

An error is displayed.

Yes

No

“Search for remaining film (2)” starts.

END

The feed motor is driven for 273 pulses (30mm) with 400pps clockwise and

“Search for remaining film (1)” is performed every one pulse.

If an error is detected, the motor is stopped.

Is the D135 ON-OFF operation count more than 22 times?

Is the attempt repeated three times?

The feed motor is driven clockwise 400 pulses (44mm) with 400pps of 1 - 2 phase excitation.

Feed motor initialization error (E-7023)

Yes

Yes

No

No

“Feed motor initialization” starts.

END

4.2.8

4.2.9


4-15


4

4.2.10 Door Open/Close Motor and Supply Motor Initialization

The door driver shaft and spool are positioned as prescribed.

L1 and L2: Machine data

Does the door open/close sensor D120 detect close?

Does the door open/close sensor D120 detect open?

Is motor driven 120 pulses?

The door open/close motor is driven counterclockwise 120 pulses with 500pps of 2-phase excitation.

Does the door open/close sensor D120 detect close?

Yes

*A

*B

No

Yes

No

Yes

No

Yes

No

Yes

No

END

“Door open/close motor and supply motor

initialization” starts.

The door open/close motor is driven for the remaining L2 pulses. Door motor drive error (E-7057)

Is motor driven L2 + 20 pulses?

Door motor initialization error (E-7056)

[Supply motor initialization] See next page.

The door open/close motor is driven for the remaining L1 pulses.

The door open/close motor is driven clockwise L2 + 20 pulses with 500pps of 2-phase excitation.

4.2.10


4-16


4

[Supply Motor Initialization]

Is the supply motor home position sensor D122 blocked? Is the motor driven 600 pulses?

The supply motor is driven 600 pulses clockwise with 600 to

2550pps of 2-phase excitation.

Is the supply motor home position sensor D122 transmitted?

Yes

*A

*B

No

Yes

No

Yes

No

Yes

No

Supply motor initialization error (E-7047)

Is the motor driven 600 pulses?

Supply motor initialization error (E-7047)

The supply motor is driven for the remaining 100 pulses.

4.2.10


4-17


4

4.2.11 Sensor Calibration at Initialization

Calibration tables are created for the following sensors.

Symbol Name Description Remarks

D101L/P 135 Leading End Sensor Green LED/Phototransistor –

D102L/P 135 Upstream Perforation Sensor Green LED/Phototransistor

D103L/P 135 Downstream Perforation Sensor Green LED/Phototransistor

D104L/P 135 Check Tape Sensor Infrared LED/Phototransistor

D106L/P-A 135 Rear Inner Bar Code SensorRed LED/PSD 2 Outputs

D106L/P-B 135 Rear Outer Bar Code Sensor

D108L/P-A 135 Front Inner Bar Code SensorRed LED/PSD 2 Outputs

D108L/P-B 135 Front Outer Bar Code Sensor

D109L/P 135 Frame Sensor Orange LED/PSD –




D114L/P-A 135 Rear Inner Panorama SensorOrange LED/PSD 2 outputs

D114L/P-B 135 Rear Outer Panorama Sensor

D115L/P-A 135 Front Inner Panorama SensorOrange LED/PSD 2 Outputs

D115L/P-B 135 Front Outer Panorama Sensor

D116L/P-A IX240 Rear Leading End/Trailing End/Bar Code SensorRed LED/PSD 2 Outputs

D116L/P-B IX240 Front Leading End/Trailing End/Bar Code Sensor

D117L/P IX240 Perforation Sensor Green LED/Phototransistor –

D118L/P IX240 Rear Unexposed Frame Sensor Orange LED/PSD –

D119L/P IX240 Front Unexposed Frame Sensor Orange LED/PSD –

4.2.11


4-18

4

4.3 Paper Feed

4.3.1 Initialization

NOTE: Before starting the initialization, make sure that all covers are firmly closed and the power is not cut by the interlock switches.

1. Sensor initializationTurns OFF the following sensors except the upper/lower splice sensors (D506, D526)• Exposure section entrance paper sensor (D561)• Pre-exposure paper sensor (D562)• Processor entrance 1 sensor (D571)• Processor entrance 2 sensor (D572)• Processor entrance 3 sensor (D573)

2. Feed motor initializationTurns OFF the following motors• Upper paper feed motor (M501)• Lower paper feed motor (M521)

Turns ON the following motors• Lower side door turn section feed motor (M550)• Lower side door section feed motor (M551)• Middle side door turn section feed motor (M540)• Middle side door section feed motor (M541)• Upper side door section feed motor (M542)• Pre-exposure feed motor (M560)• Sub-scanning motor (M561)• Distribution section feed motor (M570)

3. Cutter initializationMoves the upper cutter, then lower cutter to their close positions.

START

Is close position detected?D508/D528

Starts cutter drive.M500/M520

Is cutter driven 600ms?

Error occurred?

Error message

End process

END

Yes

Yes

Yes

No

No

No

4.3.1

4.3


4-19

4.3 Paper Feed

4

4. Width guide initialization

START

Is home position detected?D563

Moves to the home position.M563


Stops move.Time-out

Is pulse drive completed?

Waits 500ms. Stops move.

Moves 1 pulse to clear home position.


Drives specified pulses.M563

Does M563 move 50 pulses?

Malfunction

END

Yes

Yes

Yes

Yes

Yes

No

No

No

No

No

4.3.1


4-20

4.3 Paper Feed

4

5. Nip initialization

q Speed adjustment section nip

It detects the home position, then moves to the nip position.

START




Stops move. Does nip turn 1.5 times?



Is home position cleared?D547

Moves specified pulses. Does M545 move 50 pulses?

Moves 708 pulses.(nip ON position)

Error message

END

Yes

Yes

No

No

Yes

No

Yes

No

Yes

No

4.3.1


4-21

4.3 Paper Feed

4

w Soft nip

It detects the home position, then moves to the nip start (1st nip: ON, 2nd nip: OFF) position.

START




Stops move.Has motor driven time-out pulses?



Is home position cleared?D566

Moves specified pulses. Does M566 move 50 pulses?

Moves 386 pulses (CCW).(1st:ON, 2nd:OFF)

Error message

END

Yes

Yes

No

No

Yes

No

Yes

No

Yes

No

4.3.1


4-22

4.3 Paper Feed

4

6. Distribution section initialization

It is initialized vertically first, then horizontally.

q Vertical initialization

It detects the vertical home (lower limit) position, then moves to the waiting position.

START


Moves 50 pulses to clear home position.M572


Waits 500ms.

Moves 1 pulse.M572


Moves specified pulses.Has motor driven time-out pulses?

Moves 80 pulses.(waiting position) Error message

END

Yes

Yes

Yes

Yes

No

No

No

No

4.3.1


4-23

4.3 Paper Feed

4

w Horizontal initialization

It detects the horizontal home position, then moves to the waiting position.

7. Auto loading

Draws the paper from magazine and sets its leading end to the cutter position.

4.3.2 Shut-down Process

At the system shut-down, the paper is rewound if it remains in the printer.

START


Moves 50 pulses CW.M572


Waits 500ms.

Moves 1 pulse to home position (CCW).M572


Moves specified pulses. Has motor driven time-out pulses ?

Moves 80 pulses CW.(rear-line position) Error message

END

No

No

No

No

Yes

Yes

Yes

Yes

4.3.1

4.3.2


4-24

4.3 Paper Feed

4

4.3.3 Cutter Sequence

1. Sets the cutter to the open (home) position.

The cutter blades move to the open (home) position.

2. Sets the cutter to the close position.

The cutter blades move to the close position.

START

Is “open” position detected?D507/D527

Start cutter driveM500/M520


Error occurred?

Error message

End process

END

Yes

Yes

Yes

No

No

No

START

Is “close” position detected?D508/D528



Error occurred?

Error message

End process

END

Yes

Yes

Yes

No

No

No

4.3.3


4-25

4.3 Paper Feed

4

3. Cut

The cutter blades are moved to “open”, “close” and “open” position in that order with the cutter motor drive, and the paper is cut.

START

Is “open” position detected?D507/D527



Malfunction

Error occurred?

Error message

End process

END

No

No

No

Yes

Yes

Yes

4.3.3


4-26

4.3 Paper Feed

4

4.3.4 Width Guide Position Setting

Sets the exposure section paper guide to the paper width to be used.

START

Current position = Set position?D563

Calculates move pulses.Decides turn direction

Move pulses <= Accelerated/reduced pulses?

Moves to set position with constant speed. D563

Moves to set position with accelerated/reduced speed. M563

END

Yes

Yes

No

No

4.3.4


4-27

4.3 Paper Feed

4

4.3.5 Auto Loading

The auto loading draws the paper from the magazine and sets its leading end to the cutter position. It has two steps: drawing and pre-cutting.The paper leading end is fed to the cutter (drawing), then is cut and fed until it reaches the processor entrance (pre-cutting).

(25)

(8)

69 62

4537

17

Splice detection(D506/D526)

Cutter

End detection(D505/D525)

4.3.5


4-28

4.3 Paper Feed

4

q Drawing

START

Is paper end detected?D505/D525

No paper error

Is there paper? Paper exist error

Is back printer set? Back printer set error

Is cutter home position detected?D507/D527

Sets to cutter home (open) position.

Does splice sensor detect “paper exists”? D506/D526

Paper feed motor rewinds 25mm.M501/M521

Drives paper feed motor.



Paper feed motor rewinds 20mm.M501/M521


Jamming error

Is jammed paper process completed?

Stops paper feed motor.M501/M521

Jamming error Paper leading end is fed to cutter position. M501/M521

To next page To next page To next page To next page

Yes

No

Yes

Yes

Yes

Yes

Yes

Yes

No

No

No

No

No

Yes

No

Yes

No

No

4.3.5


4-29

4.3 Paper Feed

4

w Pre-cutting

Is paper end detected?D505/D525 Paper end process

Is splice detected?D506/D526

Splice

Is feeding completed?

END

From previous page From previous page From previous page From previous page

Yes

Yes

Yes

No

No

No

Yes

No

Yes

Yes

No

No

START

Starts paper feed motor.M501/M521


Paper end process

Is splice detected?D506/D526

Splice

Is feeding completed?

Cut

Feeds sheet’s leading end

END

4.3.5


4-30

4.3 Paper Feed

4

4.3.6 Auto Rewinding

Rewinds the unexposed paper from the cutter position into the magazine.

START

Is magazine set? No magazine error


No paper error


No paper error

Feed motor rewinds.M501/M521


Jamming error

Sets cutter to close position.

Feed motor rewinds.M501/M521

END

Yes

No

Yes

No

Yes

No

Yes

No

4.3.6


4-31

4.3 Paper Feed

4

4.3.7 Paper Drawing

Draws the paper to the cutter position and cuts its end.

The paper drawing of the upper magazine is as follows:

START

Drawn paper length >= 225mm?

Sets the stop positions for M501, M540 and M541 motors,

and starts drive.

Sets the stop positions for M501 and M540 motors, and starts drive.

Is paper end detected?D505

End process

Is splice detected?D506

Splice

Does motor stop?

Cut

Starts driving motors except M501.

END

Yes

Yes

Yes

Yes

No

No

No

No

4.3.7


4-32

4.3 Paper Feed

4

4.3.8 Back Printing

Prints on back surface of the paper with the dot-printer.

START

Is paper’s leading end detected?D541

Starts driving ink ribbon of back printerM542

Has specified period of time passed?

Starts back printing

Has specified period of time passed?


Stop driving ink ribbonM542

END

* In case of the papers with more than 273mm of feed length, the back printing is started within a specified period of time after the paper loading is complete.

Yes

Yes

Yes

Yes

No

No

No

No

4.3.8


4-33

4.3 Paper Feed

4

4.3.9 Speed Adjustment

The paper is fed to the exposure section, reducing the feed speed from 100mm/sec to 78.8mm/sec.

START


Reduces feed speed to 78.8mm/sec.M542

Is it paper with more than 152mm of feed length?

2000ms passed after paper leading end detection? D560

Nip releaseM545

* Paper’s length (mm)÷78.8mm/sec+0.1secSpecified period of time passed after reduction is complete?

Restores feed speed to 100mm/sec.M542

Nip released?

Nip ONM545

END

Yes

Yes

Yes

Yes

Yes

No

No

No

No

No

4.3.9


4-34

4.3 Paper Feed

4

4.3.10 Soft Nip

Nips the papers passing through the exposure section.

START

Is paper leading end detected?D562

Waits 190ms.

2nd nip ON

Is paper trailing end detected?D561

Waits 310ms.

1st nip OFF

Is paper leading end detected?D562

Waits 80ms.

1st nip ON2nd nip OFF

END

Yes

No

Yes

No

Yes

No

4.3.10


4-35

4.3 Paper Feed

4

4.3.11 Distribution

Distributes the papers.

q Sheet’s leading end detection

w Sheet’s trailing end detection

START


Waits specified period of time.

Goes down from waiting position to distribution position. M572


Distribution left/right movementM571

END

Yes

No

Yes

No

START

Is paper’s trailing end detected?D562

Waits specified period of time. Waits specified period of time.

Stops feed.M570

Goes down to distribution position.M572

Waits specified period of time. Waits specified period of time.

To next page To next pageFrom next page

4.3.11


4-36

4.3 Paper Feed

4

From previous page From previous pageTo previous page

Yes

Yes

Yes

Yes

Yes

Yes

Yes

No

No

No

No

No

No

No

Switches bulb to go down suction position. M572


Switches bulb.(S570/S571)


Starts going up to suction section waiting position. M572

Specified period of time passed after going-up is started?

Drives feed motor.M570

Going-up is complete?

Feeding.M570

Continue release working?

END

Left/right movementM571


Stops feedM570


Switches bulb to go down suction position. M572


Switches bulb.(S570/S571)


Starts going up to suction section waiting position. M571

Specified period of time passed after going-up is started?

Starts driving feed motorM570

Going-up is complete?

Feeding.M570

4.3.11


4-37

4.3 Paper Feed

4

Distribution Line and Position

• LineThe following 5 distribution line types are used differently depending on the sheet’s width and length.

q Single lineSheet is not distributed.Condition: L > 254mm or W > 152mm

w 2-line high speed distributionAbsorption and release are performed alternately on the 2 lines (2nd low).Condition: L <= 102mm and 102mm <= W <= 152mm

e 2-line low speed distributionRelease is performed after absorption and distribution.Condition: 102mm < L and 102mm <= W <= 152mm

r 2-line special distribution2-line high speed distribution. Absorption and release are performed alternately on the 2 lines (3rd low).Condition: L <= 152mm and W = 102mm

t 3-line distributionCondition: 82.5mm <= L <= 254mm and W <= 89mm

Distribution Position

• Distribution position: 3-line front, 2-line front, center, 2-line rear and 3-line rear. Relation between distribution lines and positions is as follows:

The sheets are distributed on the 3rd row front, 3rd row rear and center positions in that order. (If the sheets are distributed in the reverse order, they cannot be aligned). In case of a sheet with a 254 mm length, it is always placed on the front position.

Center

2nd row front 2nd row rear

3rd row rear3rd row front

Feed direction

• Single line The sheets are placed on the center line position.

• 2-line high speed• 2-line low speed The sheets are distributed on the 2nd row front

and 2nd row rear positions alternately.

• 2-line special The sheets are distributed on the 3rd row front and 3rd row rear positions alternately.

• 3-line

4.3.11


4-38

4.3 Paper Feed

4

4.3.12 Splice

If the splice sensors (D506/D526) detect the splice hole, the paper is cut at 193mm from the leading end of the hole and is output onto thelarge-size tray.

4.3.13 Paper End Process

If the paper end sensors (D505/D525) detect the paper end, the trailing paper length is detected by the splice sensors(D506/D526) and paperend sensors (D505/D525), the system performs as follows:

Trailing paper length Process

Less than 130mm Stops feeding and displays the paper end processing messages (W-2421/W-2422).

More than 130mm Displays the paper end processing messages (W-2421/W-2422) and draws the trailing paper, then outputs itonto the large-size tray.

193mmCut Position

Splice HoleSplice

Paper End Sensors (D505/D525)

Splice Sensors (D506/D526)

Cutter

4.3.12

4.3.13


4-39

4

4.4 Exposure Section

4.4.1 Start-up Initialization

Machine initialization → Warming-up initialization in normal operation

START

Initialize serial connection.

Read parameters from EEPROM.

Polygon initialization

Fan initialization

Shutter initialization

Start warming-up?→ Warming-up start

AOM temperature warming-up

G-SHG temperature warming-up R-LD warming-up B-SHG warming-up

R-LD exposure initialization

SOS check

G-SHG exposure initialization

B-SHG exposure initialization

END

LD exposure control

Warming-up control

Mechanism control

4.4.1

4.4


4-40


4

4.4.2 End Process 4.4.3 Feed Start

START

Light source deterioration detection

Read total exposure time

END

START

Stop temperature monitor

B-SHG exposure

G-SHG exposure

Environment method calibration

END

4.4.2

4.4.3


4-41


4

4.4.4 Exposure Preparation

START

Sensor status error?

Initializing SHG?

Within specified current?

SHG initialization check at feed start

Exposing R-LD?

R-LD exposure

Normally completed?

SOS detect check

Normally completed?

Exposing?

Stop exposure. Set size/position info.

Set counter sub-scanning start position.

Same as Exposure Completion

Exposure OK

Abnormally completed. Waiting exposure completion. Normally completed.

Yes

Yes

Yes

Yes

Yes

Yes

Yes

No

No

No

No

No

No

No

4.4.4


4-42


4

4.4.5 Exposure Completion/RLD Exposure Stop

4.4.6 Feed Completion

No

No

Yes

Yes

START

Waiting exposure completion?

Timer Start-upSet size/position info.

Set counter sub-scanning start position.

Exposure OK

Same as Exposure Preparation

Count up?

Turn OFF R-LD.

Normally completed.

START

Stop R-LD turn-OFF timer.

Turn OFF R-LD.

Turn OFF B-SHG.

Turn OFF G-SHG.

Exposure OK

END

4.4.5

4.4.6


4-43

4

4.5 Processor

4.5.1 Heat-up Operation

Heat-up Start

Solution levels of each tank normal?

Heater OFF? To “No warm-up operation”

All heaters OFF

To error processing

30 minutes passed?Current temperature

< Former temperature +1°C

To error processingFormer temperature is updated to

current temperature.

Current temperature Temperature setting + Controlled range Error set

Current temperature < Temperature setting

Heater ON Heater OFF


Set temperature adjustment completion.

Heat-up of all processing tank solutions completed.

Error occurred?

To error processing

END To normal operation

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

No

No

No

No

No

No

No

No

No 4.5.1

4.5


4-44

4.5 Processor

4

4.5.2 Normal Warm-up Operation

Normal warm-up

Solution levels of processing tanks normal?

Current temperature is within controlled range?


Heater OFFHeater ON

Temperature adjustment of all processing tank solutions completed?

END

Error processing

Yes

No

No

No

No

Yes

Yes

Yes

4.5.2


4-45

4.5 Processor

4

4.5.3 Pre-heat Operation

The pre-heat operation is designed to keep each solution temperature above a prescribed level when it might otherwise fall below freezingpoint. The pre-heat operation time can be set twice in units of less than two hours between 23:00 and 4:00.

4.5.4 Cool-down Operation

The temperature control of the processing tanks is stopped when the power or heater is turned OFF.

Heat-up


Circulation pump ON

Drive motor of processing tank ON

Solution temperatures of all processing tanks are less than 30°C.

Current temperature >= Control temperature

Set heater OFF.

Current temperature < Control temperature

Set heater ON Error processing

END

Yes

No

No

No

No

Yes

Yes

Yes

END

START

All heater OFF

Circulation pump OFF

4.5.3

4.5.4


4-46

4.5 Processor

4

4.5.5 Heater Cooling Fan

4.5.6 Monitoring Processing Solution Level

START

Heater cooling fans (F710~F13) are ON?

Current temperature >= Temperature setting + offset

Current temperature >= Temperature setting

Turn ON solution heater cooling fans of processing tanks.

Turn OFF solution heater cooling fans of processing tanks.

Are heater cooling fans ON? Are heater cooling fans OFF?

Heater cooling fans ON output Heater cooling fans OFF output

END

Yes

Yes

Yes

Yes

YesNo

No

No

No

No

START

Is there heater stop operation?

END


To heat-up operation.“Normal solution level” is notified.

Solution levels of processing tanks abnormal?

To “No warm-up operation”“Processor entry inhibition” is notified.

“Processor tank levels lowered” is notified.

Yes

Yes

No

No

No

Yes

4.5.5

4.5.6


4-47

4.5 Processor

4

4.5.7 Normal Operation Drive Control

4.5.8 Auto Intermittent Operation Control

Turns ON the drive motor(M700) to operate the circulation pump during the specified time, so that dust cannot collect on the processing rackrollers.

END

START

Processor drive motor ON requested?

Processor drive motor M700 OFF requested?

Processor cover/Dryer entrance rack cover/Dryer front cover closed?

Drive motor OFF

Drive motor(M700) ON Dryer heater OFF

Yes

Yes

Yes

No

No

No

END

START

Processor drive motor control requested?

Drive motor (M700) ON

Circulation pump ON

Specified period of time passed?

Is there a power ON operation?

Drive motor OFF

Yes

Yes

Yes

No

No

No

4.5.7

4.5.8


4-48

4.5 Processor

4

4.5.9 Auto Cleaning Control

Supply the PS-R replenisher solution to perform the auto cleaning of the processing racks during the post-operational check.

START

Drive processor. (Rotate 70s CW)

Drive processor CW(10s).

Start front side auto cleaning. Drive continuously 19s CW.

Stop processor.

Wait 1s.

Drive processor CCW(10s).

Start rear side auto cleaning.Drive continuously 19s CW.

Stop processor.

Wait 1s.

Drive processor CW(10s)

Start rear side auto cleaning.Drive continuously 19s CW.

Stop processor.

Wait 1s.

Drive processor CCW(10s).

Start front side auto cleaning.Drive continuously 19s CW.

Stop processor.

Wait 1s.

2 sets completed?

END

Yes

No

4.5.9


4-49

4.5 Processor

4

4.5.10 Auto Cleaning Output Measurement

END

START

Wait 10s.

Cleaning pump(PU740) ON.

Water pressure adjustment(1.0s)

Open front side auto cleaning valves (S720~S723) during a specified time.

Close front side auto cleaning valves (S720~S723).

Wait 1s.

Open rear side auto cleaning valves (S724~S727) during a specified time.

Close rear side auto cleaning valves (S724~S727). Cleaning pump OFF.

4 sets completed?

Yes

No

4.5.10


4-50

4.5 Processor

4

4.5.11 Replenishment Pump Control

4.5.12 Replenishment Initialization Control

START

Does total P1-R replenisher value exceed print stop timing?

Cutting print cut permitted. Cutting print inhibited.

Does total P1-R replenisher value exceed 1-unit output amount?

Replenisher operation OK in replenisher mode?

1-unit replenisher pump operated.

Subtract 1-unit output amount from total P1-R replenisher value.

END

Yes

No

No

No

Yes

Yes

START

Processing parameters received.

Status flag “error”? Replenishment section error END

Status flag “replenish”? “Opening not completed normally.Wait!”

To Replenishment sequenceTo Power Supply Restore sequence

END

No

No

Yes

Yes

4.5.11

4.5.12


4-51

4.5 Processor

4

4.5.13 P1-R Replenishment Control

START

Start P2-RA replenishment sequence

Start P2-RB replenishment sequence

P1-R replenishment operation flag “OK“

Resume P1-R output amount calculation

PS-R replenishment operation flag “OK”

Replenisher upper level sensor (P1-R) “Empty“?

Does total P1-R output amount value exceed 1,998.0ml?

Replenisher upper level sensor (P1-R) “Empty”

Clear total P1-R output amount value to 0 and resume calculation.

To next page

“P1R replenisher pump or stirring valve abnormal.”

Set open time for replenisher stirring valve (P1-R) to default.

To Error Display sequence

No

No

No

Yes

Yes

Yes

4.5.13


4-52

4.5 Processor

4

From previous page

Replenisher lower level sensor (P1-R) “Empty”?

Does total P1-R output amount value exceed 4507.2ml?

Replenisher lower level sensor (P1-R) “Empty”?

“Replenisher pump (P1-R) abnormal”

Set replenisher pump (P1-R) output amount to default.


Is total P1-R output amount value less than 3004.8ml.

Save current total P1-R output amount. → [C]

Correct output amount for “Replenisher pump (P1-R)”,

“P1-R stirring valve”.

Clear total P1-R output amount value to 0 and resume calculation.

Does total P1-R output amount value exceed 240ml?

P1-R replenishment operation flag “Not operated”.

P1-R, P2-R synchronization control flag “Requested”.

Yes

Yes

Yes

Yes

Yes

No

No

No

No

No

To next page

4.5.13


4-53

4.5 Processor

4

• “Replenisher pump(P1-R)” output amount calculationNext 1-unit output amount of replenisher pump(P1-R)

=Current 1-unit output amount × P1-R replenisher tank capacity[C]/Total P1-R output amount value[C]=Current 1-unit output amount × 3756.0ml/Total P1-R output amount value[C]

• “Stirring valve(P1-R)” output amount calculationNext replenisher pump stirring valve(P1-R) opening time(fluctuation)

=Current replenisher pump stirring valve(P1-R) opening time(fluctuation) × P1-R replenisher tank capacity[B]/Total P1-R output amount value[B]

=Current replenisher pump stirring valve(P1-R) opening time(fluctuation) × 999.0ml/Total P1-R output amount value[B]

NOTE: In case of “Total P1-R output amount value[B]”=0", set “Stirring valve(P1-R)” output amount to default.

END

P2-RA replenishment sequence completed?

P2-RB replenishment sequence completed?

P1-R, P2-R synchronization control flag “Not requested”.

PS-R replenishment operation flag “Not operated”.

Clear total P2-RA/P2-RB replenisher value to 0.

Status flag “Open”.

To Opening sequence

To previous page

Yes

Yes

No

No

Condition: End requestAll replenishment operation flag must be “Not operated”.

Replenisher upper level sensor(P1-R)

Replenisher lower level sensor(P1-R)

B

C

A

999.0ml

3756.0ml

240.0ml

4.5.13


4-54

4.5 Processor

4

4.5.14 P2-RA/P2-RB Replenishment Control

START

P2-RA/P2-RB replenishment operation flag “OK”

Resume P2-RA/P2-RB output amount calculation.

Replenisher upper level sensor (P2-RA/P2-RB) “Empty”?

Does total P2-RA output amount value exceed 777.0ml?

“P2-RA/P2-RB replenisher pump or cartridge cleaning

valve abnormal.”

Set open time for replenisher stirring valve (P2-RA) to default.

Replenisher upper level sensor (P2-RA/P2-RB) “Empty”


Clear total P2-RA/P2-RB output amount value to 0 and resume calculation.

To next page

Yes

No

No

No

Yes

Yes

4.5.14


4-55

4.5 Processor

4

From previous page

Replenisher lower level sensors (P2-RA/P2-RB) “Empty”

Total P2-RA/P2-RB output amount value is less than 1753.2ml.

“P2-RA/P2-RB replenisher pumps abnormal.”

P1-R/P2-R synchronization control flag “Requested”?

Set replenisher pump (P2-RA/P2-RB) output amount to default.

Replenisher pump (P2-RA/P2-RB)1-operation unit replenishment


Replenisher lower level sensor (P2-RA/P2-RB) “Empty”

Is total P2-RA output amount value less than 1168.8ml?

Save current total P2-RA output amount. → [C]

Correct output amount for “Replenisher pumps (P2-RA/P2-RB)”,

“Cartridge cleaning valves (P2-RA/P2-RB)”.

Clear total P2-RA/P2-RB replenisher value to 0 and resume calculation.

P1-R/P2-R synchronization control flag “Requested”.

Replenisher pump(P2-RA/P2-RB) 1-operation unit replenishment

Does total P2-RA/P2-RB output amount value exceed 93.0ml?

To next page

Yes

Yes

Yes

Yes

Yes

Yes

Yes

No

No

No

No

No

No

No

4.5.14


4-56

4.5 Processor

4

• “Replenisher pump(P2-RA/P2-RB)” output amount calculationNext 1-unit output amount of replenisher pump(P2-RA/P2-RB)=Current 1-unit output amount × P2-RA/P2-RB replenisher tank capacity[C]/Total P2-RA/P2-RB output amount value[C]=Current 1-unit output amount × 1461.0ml/Total P2-RA/P2-RB output amount value[C]

• “Cartridge cleaning valve(P2-RA/P2-RB)” output amount calculationNext cartridge cleaning valve(P2-RA/P2-RB)” open time(fluctuation)=Current cartridge cleaning valve(P2-RA/P2-RB)” open time(fluctuation) × P2-RA/P2-RB replenisher tank capacity[B]/Total P2-RA/P2-

RB output amount value[B]=Current cartridge cleaning valve(P2-RA/P2-RB)” open time(fluctuation) × 388.5ml/Total P2-RA/P2-RB output amount value[B]

NOTE: In case of “Total P2-RA/P2-RB output amount value[B]”=0", set “Cartridge cleaning valve(P2-RA/P2-RB)” output amount to default.

From previous page

P2-RA replenishment operation flag “Not operated”.

Status flag “Open”.

ENDCondition: End requestAll replenishment operation flags must be “Not operated”.

Replenisher upper level sensor(P2-RA/P2-RB)

Replenisher lower level sensor(P2-RA/P2-RB)

B

C

A

388.5ml

1461.0ml

93.0ml

4.5.14


4-57

4.5 Processor

4

4.5.15 Auto Opening Control

START

Replenisher cartridge loaded? “Load the cartridge.”

Replenisher cartridge box closed?

“Close replenisher cartridge box.”

Replenisher upper level sensor (PS-R) “solution exists”?

“Replenish PS-R.”

Rotate replenisher cartridge opening drive motor CW.

Time-out 13s passed?“Driving motor for opening

replenisher cartridge abnormal.”

Cartridge setting lower sensor interrupted. To Error Display sequence

Wait motor stop 1.45s.

Stop replenisher cartridge opening drive motor.

Wait 40s solution lowered.

Opening motor starts detecting dog position just from the start-up.

To next page

Yes

Yes

Yes

Yes

No

No

No

No

No

Yes

4.5.15


4-58

4.5 Processor

4

Replenisher lower level sensor (P1-R) “solution exists”?

Replenisher lower level sensor (P2-RA) “solution exists”?

Replenisher lower level sensor (P2-RB) “solution exists”?

Replenisher lower level sensor (P2-RA) “solution exists”?

Opening NC kit failed.

Replenisher lower level sensor (P2-RB) “solution exists”?


Set cleaning/dilution timer.

Status flag “cleaning/dilution”

To Cleaning/Dilution sequence


END

Time-out 13s passed? “Driving motor for opening replenisher cartridge abnormal.”

Cartridge setting upper sensor interrupted?


Wait motor stop 3.33s.


“This replenisher cartridge empty. Load a new cartridge.”

Go to “START” of “Auto Opening Control”.

From previous page

Yes Yes Yes

Yes

Yes

Yes

No

No

No No No

No

No

Yes

Yes

NoHas the replenisher box door been opened and closed?

4.5.15


4-59

4.5 Processor

4

4.5.16 Replenisher Level Adjustment

To opening cartridgeAll replenishers exist.

Priority q

P1-R emptyStop replenish.

Priority w

P2-RA emptyContinue with P1-R, P2-RB.

Priority e

P2-RB emptyContinue with P1-R, P2-RA.

Operation q

Operate until P2-RA/RB lower limit detected.

Priority e

P1-R empty

Priority r

P2-RB empty

Priority e

P1-R empty

Priority r

P2-RA empty

Operation w

Operate until P2-RB lower limit detected.

Wait P1-R.

Operate until P2-RA lower limit detected.

Wait P1-R.

4.5.16


4-60

4.5 Processor

4

4.5.17 Cleaning/Dilution

START

Start-up auto cleaning pump.

Wait 1s.

Replenisher cartridge cleaning valve (P1-R) “open”

Wait for pressure rise.

Subtraction count for replenisher cartridge cleaning valve (P1-R)

open time.

Remaining time=0?

Replenisher cartridge cleaning valve (P1-R) “close”

Replenisher cartridge cleaning valve (P2-RA) “open”

Subtraction count for replenisher cartridge cleaning valve (P2-RA)

open time(fixed).

Subtraction count for replenisher cartridge cleaning valve (P2-RA)

open time(fluctuation).

Remaining time=0?

Replenisher cartridge cleaning valve (P2-RA) “close”

Replenisher cartridge cleaning valve(P2-RB) “open”

Subtraction count for replenisher cartridge cleaning valve (P2-RB)

open time(fixed).

Subtraction count for replenisher cartridge cleaning valve (P2-RB)


Remaining time=0?

Replenisher cartridge cleaning valve (P2-RB) “close”

Replenisher stirring valve (P1-R) “open”


open time(fixed).



Remaining time=0?

Replenisher cartridge cleaning valve (P1-R) “close”

To next page

Yes

No

No

No

No

Yes

Yes

Yes

4.5.17


4-61

4.5 Processor

4

From previous page

Stop auto cleaning pump.

Replenisher upper level sensor (P1-R) “solution exists”?

“P1-R replenisher pump or stirring valve abnormal.”


Replenisher upper level sensor (P2-RA) “solution exists”?

“P2-RA replenisher cartridge cleaning valve abnormal.”


Replenisher upper level sensor (P2-RB) “solution exists”?

“P2-RB replenisher cartridge cleaning valve abnormal.”

Stop replenisher cartridge open drive motor. To Error Display sequence

Clear total P1-R/P2-RA/P2-RB output amount value to 0 and resume calculation.

Status flag “Cap cleaning”

To Cap Cleaning sequence

END

Yes

Yes

Yes

No

No

No

4.5.17


4-62

4.5 Processor

4

4.5.18 Replenisher Cartridge Cap Cleaning Control

START


Time-out 13s passed?


Wait for motor stop 0.36s.


Start-up auto cleaning pump.

Replenisher cartridge cleaning valve (P1-R) “open”(0.5s)

Replenisher cartridge cleaning valve (P2-RA) “open”(0.5s)

Replenisher cartridge cleaning valve (P2-RB) “open”(0.5s)

Stop auto cleaning pump.Stop replenisher cartridge opening drive motor.

Rotate replenisher cartridge opening drive motor CCW.


Cartridge setting lower sensor interrupted?



Wait 30s for water draining.






Status flag “Replenish”

To Replenishment sequence

END

“Driving motor for opening replenisher cartridge abNormal.”

q

to qYes

No

No

No

No

No

No

Yes

Yes

Yes

Yes

Yes

4.5.18


4-63

4.5 Processor

4

4.5.19 Power Supply Restore Control

START

Status flag=“Replenish”?

Status flag=“Opening”?

Status flag=“Cleaning/Dilution”?

Status flag=“Cap cleaning”?

Status flag=“Error”


END


To Opening sequence

To Cleaning/Dilution sequence

Status flag=“Replenish” To Replenishment sequence

Yes

Yes

Yes

Yes

No

No

No

No

4.5.19


4-64

4.5 Processor

4

4.5.20 Error Display Control

START

Status flag=“Error”

P1-R/P2-RA/P2-RB/PS-R replenishment status flag=“Not operated”

Error occurred in replenishment section. About 380 sheets of 3R size printing still possible

without replenishment.

Cartridge box upper sensor interrupted?



Cartridge box upper sensor interrupted?



END

Yes

Yes

Yes

No

No

No

4.5.20


4-65

4.5 Processor

4

4.5.21 Error Restore Control

4.5.22 Pump Output Measurement

Measure the output amount of the processing tank replenisher pump.

• The following standard value is common to all processing methods.

* Measure the output amount for each unit operation.

Replenisher pump P1-R P2-RA P2-RB PS-R

Standard value 50Hz 54.0 54.0 54.0 57.0

60Hz 64.8 64.8 64.8 68.4


START

Status flag=“Error”?

Does replenisher level lower sensor (P1-R) (P2-RA) (P2-RB)

detect “empty”?

Does replenisher level upper sensor (P1-R) (P2-RA) (P2-RB) detect “solution exists”?

END

Status flag=“Open”

Status flag=“Replenish”

To Opening sequence

Clear total P1-R/P2-RA/P2-RB output amount value to 0 and

resume calculation.

Yes

No

No

No

Yes

Yes

PU741, PU742, PU743, PU744

START

Specified replenisher pump 30s ON.

END

4.5.21

4.5.22


4-66

4.5 Processor

4

4.5.23 Auto Replenishment Control (at installation)

START

Supply water.

Drive PS-R replenisher pump 60s.

Drive cleaning pump.

Wait 1s.

Rack cleaning valve front side (PS3,4) ON 10s.

Rack cleaning valve rear side (PS3,4) ON 10s.

Stop cleaning pump.



Wait 1s.



Stop cleaning pump.



Wait 1s.



Stop cleaning pump.

END

4.5.23


4-67

4.5 Processor

4

4.5.24 Intermittent Process

Prevent the performance deterioration of the processing solution when the paper processing amount does not reach the setting value.

Perform the intermittent process:“when the paper processing amount of the previous day is less than the setting value.”“when the paper processing amount of the last 7 days is less than the setting value.”

Minimum paper processing amount

Minimum paper processing amount of the previous day Minimum paper processing amount of the last 7 days

LP1500SC 6.8m2 47.6m2

LP2000SC 9.6m2 67.2m2

“No solution” error

START

Is processing amount less than setting value?

Intermittent process amount calculated?

PS-R exists?

Perform intermittent process.PU744

END

Yes

Yes

No

No

4.5.24


4-68

4.5 Processor

4

4.5.25 Waste Solution Process

4.5.26 Dryer Section Heat-up Control

START

Has waste tank solution level changed to “No solution”? FS749

Resume replenishment.“No solution” is notified.

Has waste tank solution level changed to “Full”? FS749

Waste tank solution level changed to “No solution”?

More than 300ml replenished while “Full” detected?

Stop replenishment. Waste solution “Completely full” is notified.

END

Yes

Yes

Yes

No

No

No

START

Current temperature < Setting temperature

Dryer heater ON Setting.

Dryer fan ON output

Current temperature > Upper limit temperature

More than 1°C rise during 1 minute?

Error processing

Set status change.

Dryer heater OFF.

END

Yes

Yes

Yes

No

No

No

4.5.25

4.5.26


4-69

4.5 Processor

4

4.5.27 Dryer Section Temperature Adjustment 4.5.28 Dryer Section Pre-heat Control

Error processing

START

Does current temperature exceed the range±15°C? (TS760)


Heater (H760) ON Setting.

Dryer fan (F760) ON output.

END

Yes

No

No

Yes

START

Pre-heat set?

Set temperature to 40°C



Current temperature > Upper limit temperature

More than 1°C rise during 1 minute?

Error processing

Dryer heater OFFDryer fan OFF

Set status change.

END

Yes

Yes

Yes

No

No

No 4.5.27

4.5.28


4-70

4.5 Processor

4

4.5.29 Dryer Section Pre-heat Drive Temperature Adjustment

4.5.30 Dryer Section Cool-down Control

Stops the temperature control of the dryer section.

Error processing

START

Does current temperature exceed the range±15°C? (TS760)




END

Yes

No

No

Yes

END

START

Dryer heater (H760) OFF. Dryer fan (F760) OFF.

4.5.29

4.5.30


4-71

4

4.6 Densitometer

4.6.1 Densitometer AD100

Is the [START] button pressed?

RESET (Power ON)

ERROR SUM CHECKERROR LED lights.(EEPROM parameter damaged.)

Initialization

Chart insertion

Insertion direction check

Width (narrow or wide) check (Patch P2 is read.)

Calibration (White board is read.)

Insertion direction image position offset correction

Density measurement head is moved to the measurement point.

Cyan density measurement

Density check

ERROR LED lights.(Density measurement head start point detection error)(White board density measurement error (amplifier offset maladjusted, or lamp burnt out))

ERROR LED lights.(Paper is not detected.)

ERROR LED lights.(Patch P0 is not black, or the blank next to it is not white.)

Cyan density measurement (Patch C11 to C0)

To magenta density measurement

ERROR LED lights.(Reversed density order of patches)

No

Yes

Error

Error

Error

Error

Error

4.6.1

4.6


4-72

4.6 Densitometer

4


Magenta density measurement

Density check

Magenta density measurement (Patch M11 to M0)

From cyan density measurement


Error


Magazine ID measurement (Patch ID0 to ID5)

Ending processing

Data sending

Normal completion

Yellow density measurement

Density check

Yellow density measurement (Patch Y11 to Y0)

* Refer to the “Calibration Chart Dimensions” for patch number.


Error

ERROR LED lights.(Paper sensor detects paper feed error more than ±3mm.)

Error

4.6.1


4-73

4.6 Densitometer

4

Calibration Chart Dimensions (Narrow width paper)

Reference Point

A

D

B

C

E

Paper (in the case of 3.5 in. width)

Allowance value for calibration

1. A – B ±2mm2. C = 63.5 + 2mm, –1.5mm3. D = 59.7 ± 1.5mm4. E = 167.6 ± 1.5mm

White

4.6.1


4-74

4.6 Densitometer

4

Calibration Chart Dimensions (Wide width paper)

Reference Point

A B

C

E

D

Allowance value for calibration

1. A – B ±2mm2. C = 76.2 + 2mm, –1.5mm3. D = 121.9 ± 1.5mm4. E = 82.5 ± 1.5mm

White

4.6.1


4-75

4.6 Densitometer

4

4.6.2 Densitometer AD200

RESET (Power ON)

EEPROM SUM CHECKERROR LED lights.(EEPROM parameter defective.)

Initialization

Insertion direction check

Width (narrow or wide) check

Calibration (White board is read.)

Insertion direction image position offset correction


Density measurement

Density check

ERROR LED lights.(Density measurement head start point detection error)(White board density measurement error (amplifier offset maladjusted, or lamp burnt out))

ERROR LED lights.(Paper is not detected.)

ERROR LED lights.(Patch is not black, or the blank next to it is not white.)

Density measurement


Is the [START] button pressed?No

Yes

Error

Error

Error

Error

Error

Chart insertion

4.6.2


4-76

4.6 Densitometer

4

From density measurement

Ending processing

Data sending

Normal completionWait for [START]

ERROR LED lights.(Paper sensor detects paper feed error more than ±3mm.)

Error

5 Magazine ID’s measurement

4.6.2


4-77

4.6 Densitometer

4

Calibration Chart

8mm ± 2mm

4.6.2



5-1

5

5.1 Scanner (SP-3000)........................................................................................... 5-2

5.2 Auto Film Carrier NC100AY ........................................................................... 5-4

5.3 Multi-film Carrier MFC10AY (Optional) ....................................................... 5-6

5.4 Printer Section ................................................................................................... 5-7

5.5 Processor Section............................................................................................. 5-10

5. I/O PARTS DIAGRAM


5-2

5


Z2217

Micro Switch

Motor

Temperature Sensor

Photo-interrupter

Fan

Displacement Sensor

Switch

Heater

5.1


5-3


5

Symbol Name Remarks

D201 Conjugate Length Variable Section Home Position Sensor Photo Interrupter

D202 Lens Home Position Sensor Photo Interrupter

D203 Shutter Home Position Sensor Photo Interrupter

D204 Scanner Section Exhaust Fan Sensor

D205 Scanner Section Cooling Fan Sensor

D206 Displacement Sensor 1

D207 Displacement Sensor 2

D208 Carrier Lock Sensor Micro Switch

D301 135 Diffusion box Sensor Micro Switch

D302 120 Diffusion Box Sensor Micro Switch

D311 LED Light Source Temperature Sensor

D214 Start Switch

D303 Light Source Section Exhaust Fan Sensor

F211 Scanner Section Exhaust Fan DC24V/0.07A

F212 Scanner Section Cooling Fan DC24V/0.07A

F311 Light Source Section Exhaust Fan DC24V/0.04A

F321 Image Processing Section Cooling Fan DC12V/0.14A

L301 R-LED Light Source

L302 G-LED Light Source

L303 B-LED Light Source

L304 IR-LED Light Source

LH311 LED Heater 1

LH312 LED Heater 2

M201 Conjugate Length Variable Motor Pulse Motor

M202 Lens Drive Motor Pulse Motor

M203 Shutter Drive Motor Pulse Motor

PZ201 Piezoelectric Actuator 1 (Pixel Shifting)

PZ202 Piezoelectric Actuator 2 (Pixel Shifting)


5-4

5


Z2216

Micro Switch

Photo-interrupter

Motor

Solenoid

LED

LED/Photosensitive device

5.2


5-5


5

Symbol Name Remarks

D101 135 Leading End Sensor LED/Phototransistor

D102 135 Upstream Perforation Sensor LED/Phototransistor

D103 135 Downstream Perforation Sensor LED/Phototransistor

D104 135 Check Tape Sensor LED/Phototransistor

D106-A 135 Rear Inner Bar Code Sensor LED/PSD

D106-B 135 Rear Outer Bar Code Sensor LED/PSD

D108-A 135 Front Inner Bar Code Sensor LED/PSD

D108-B 135 Front Outer Bar Code Sensor LED/PSD

D109 135 Rear Outer Frame Sensor LED/PSD

D110 135 Rear Inner Frame Sensor LED/PSD

D111 135 Front Inner Frame Sensor LED/PSD

D112 135 Front Outer Frame Sensor LED/PSD

D114-A 135 Rear Inner Panorama Sensor LED/PSD

D114-B 135 Rear Outer Panorama Sensor LED/PSD

D115-A 135 Front Inner Panorama Sensor LED/PSD

D115-B 135 Front Outer Panorama Sensor LED/PSD

D116-A IX240 Inner Leading End/Trailing End/Bar Code Sensor LED/PSD

D116-B IX240 Outer Leading End/Trailing End/Bar Code Sensor LED/PSD

D117 IX240 Perforation Sensor LED/Phototransistor

D118 IX240 Rear Unexposed Frame Sensor LED/PSD

D119 IX240 Front Unexposed Frame Sensor LED/PSD

D120 Door Open/Close Sensor Photo Interrupter (SSB22)

D121 IPI Sensor Photo Interrupter (SSA23)

D122 Supply Motor Home Position Sensor Photo Interrupter (SSD23)

D123 Cartridge Set Sensor Photo Interrupter (SSB22)

D124 Magnetic Reading Head

D128 Pressure Cover Open/Close Sensor Micro Switch

D129 135 Feed Lane Position Sensor Photo Interrupter

D130 IX240 Feed Lane Position Sensor Photo Interrupter

D131 Left Frame Adjustment Key (<)

D132 Frame Return Key ([<])

D133 Frame Feed Key ([>])

D134 Right Frame Adjustment Key (>)

D135 Feed Roller Rotation Sensor Photo Interrupter (SSE23)

L/P101 Indicator Lamp LED (Green/Red)

M101 Feed Motor Pulse Motor

M102 Supply Motor Pulse Motor

M104 Door Motor Pulse Motor

MG101 Magnetic Writing Head

S101 Solenoid


5-6

5

5.3 Multi-film Carrier MFC10AY (Optional)

Z2215

Symbol Name Remarks

D480 Film Mask Sensor 0 Photo Interrupter (Rear)

D481 Film Mask Sensor 1 Photo Interrupter



D484 Film Mask Sensor 4 Photo Interrupter (Front)

D486 Mask Table Slider Position Sensor Photo Interrupter

S480 Solenoid

Solenoid

Photo-interrupter5.3


5-7

5

5.4 Printer Section

EZ1198

Micro Switch

Photo-transistor

Motor

Solenoid

Temperature Sensor

Photo-interrupter

Fan

5.4


5-8

5.4 Printer Section

5

� Paper Feeding Section

� Exposure Section

Symbol Name Remark

D500~D504 Upper Magazine ID Sensor Photo Interrupter

D505 Upper Paper End Sensor Photo Interrupter

D506 Upper Splice Sensor Flood LED, Photo-transistor

D507 Upper Cutter Home Position Sensor(Open) Photo Interrupter

D508 Upper Cutter Home Position Sensor(Close) Photo Interrupter

D520~D524 Lower Magazine ID Sensor Photo Interrupter

D525 Lower Paper End Sensor Photo Interrupter

D526 Lower Splice Sensor Flood LED, Photo-transistor

D527 Lower Cutter Home Position Sensor(Open) Photo Interrupter

D528 Lower Cutter Home Position Sensor(Close) Photo Interrupter

D541 Middle Side Door Section Paper Sensor Photo Interrupter

D544 Back Printer Sensor Micro Switch

D547 Upper Side Door Section Nip Release Sensor Photo Interrupter

D552 Lower Side Door Section Paper Sensor Photo Interrupter

D580 Magazine Section Door Sensor Interlock Switch Micro Switch

D581A/B Lower Side Door Sensor Interlock Switch Micro Switch

D582A/B Middle Side Door Sensor Interlock Switch Micro Switch

D583A/B Upper Side Door Sensor Interlock Switch Micro Switch

F594 Magazine Section Cooling Fan

M500 Upper Cutter Motor DC Motor

M501 Upper Paper Supply Motor Pulse Motor

M520 Lower Cutter Motor DC Motor

M521 Lower Side Paper Feed Motor Pulse Motor

M540 Middle Side Door Turn Section Feed Motor Pulse Motor

M541 Middle Side Door Section Feed Motor Pulse Motor

M542 Upper Side Door Section Feed Motor Pulse Motor

M545 Upper Side Door Section Nip Release Motor Pulse Motor

M550 Lower Side Door Turn Section Feed Motor Pulse Motor

M551 Lower Side Door Section Feed Motor Pulse Motor

THA20 Ambient Temperature Sensor IC

Symbol Name Remark

D560 Exposure Section Feed Unit Paper Sensor Photo Interrupter

D561 Exposure Section Entrance Paper Sensor Flood LED, Photo-transistor

D562 Pre-exposure Paper Sensor Flood LED, Photo-transistor

D563 Paper Width Guide Home Position Sensor Photo Interrupter

D564 Fork Position Sensor Photo Interrupter

D566 Exposure Section Nip Release Sensor Photo Interrupter

D585A/B Exposure Section Front Cover Detecting Interlock Switch Micro Switch


5-9

5.4 Printer Section

5

� Distribution Section

� Printer Electrical Equipment Section

F565 Exposure Section Nip Motor Cooling Fan

F585 Exposure Section Cooling Fan



F620 Exposure Section Anti-dust Pressure Fan 1



M560 Pre-exposure Feed Motor Pulse Motor

M561 Sub-scanning Motor Pulse Motor

M563 Paper Width Guide Motor Pulse Motor

M565 Exposure Section Nip Motor Pulse Motor

THA1-2 Ambient Temperature Sensor IC

Symbol Name Remark

D571 Processor Entrance 1 Sensor(Rear) Flood LED, Photo-transistor

D572 Processor Entrance 2 Sensor(Middle) Flood LED, Photo-transistor

D573 Processor Entrance 3 Sensor(Front) Flood LED, Photo-transistor

D574 Distribution Home Position Sensor Photo Interrupter

D575 Lowering Home Position Sensor Photo Interrupter

D584A/B Distribution Section Door Sensor Interlock Switch Micro Switch

M570 Distribution Section Feed Motor Pulse Motor

M571 Distribution Motor Pulse Motor

M572 Distribution Up/Down Motor Pulse Motor

S570 Distribution Section Solenoid Valve A

S571 Distribution Section Solenoid Valve B

Symbol Name Remark

F582 Printer Control Section Cooling Exhaust Fan 1



F587 Printer Control Section Cooling Suction Fan 1

F588 Printer Control Section Cooling Suction Fan 2

F589 FMC20Circuit Board Cooling Fan 1 Fan 1 has been eliminated.

F590 FMC20Circuit Board Cooling Fan 2 Fan 2 has been eliminated.

F591 AOM Driver Cooling Fan 1



F595 DC Power Supply Unit Exhaust Fan

Symbol Name Remark


5-10

5

5.5 Processor Section

EZ1198

Micro Switch

Motor

Solenoid

Temperature Sensor

Safety Thermostat

Heater

Solution Lebel Sensor

Pump

Switch

Photo-interrupter

Fan

T T T T

5.5


5-11


5

� Processor Section

� Processing Solution Circulation System

Symbol Name Remark

D790 Processor Cover Detecting Interlock Switch Micro Switch

D791 Dryer Entrance Rack Cover Detecting Interlock Switch Micro Switch

F790 Processor Exhaust Fan 1

F791 Processor Exhaust Fan 2

F792 Processor Control Section Cooling Fan

M700 Processor Drive Motor DC Motor

Symbol Name Remark

D710 Safety Thermostat(P1) To monitor the abnormality of the heater temperature

D711 Safety Thermostat(P2) To monitor the abnormality of the heater temperature

D712 Safety Thermostat(PS1/PS2) To monitor the abnormality of the heater temperature

D713 Safety Thermostat(PS3/PS4) To monitor the abnormality of the heater temperature

F710 Heater Cooling Fan(P1)

F711 Heater Cooling Fan(P2)

F712 Heater Cooling Fan(PS1/PS2)

F713 Heater Cooling Fan(PS3/PS4)

FS700 Processing Solution Level Sensor(P1)

FS701 Processing Solution Level Sensor(P2)

FS702 Processing Solution Level Sensor(PS1)




H710 Processing Solution Heater(P1)

H711 Processing Solution Heater(P2)

H712 Processing Solution Heater(PS1/PS2)

H713 Processing Solution Heater(PS3/PS4)

PU710 Circulation Pump(P1)

PU711 Circulation Pump(P2)

PU712 Circulation Pump(PS1)




TS700 Processing Solution Temperature Sensor(P1)

TS701 Processing Solution Temperature Sensor(P2)

TS702 Processing Solution Temperature Sensor(PS1, PS2)

TS703 Processing Solution Temperature Sensor(PS3, PS4)


5-12


5

� Processing Solution Replenisher/Auto Washing System

� Dryer Section

Symbol Name Remark

D741 Cartridge Setting Sensor Photo Interrupter

D742 Cartridge Box Upper Sensor Photo Interrupter

D743 Cartridge Box Lower Sensor Photo Interrupter

D744 Replenisher Port Door Detecting Interlock SW Micro Switch

FS740 P1-R Upper Level Sensor

FS741 P2-RA Upper Level Sensor

FS742 P2-RB Upper Level Sensor

FS743 PS-R Upper Level Sensor

FS745 P1-R Lower Level Sensor

FS746 P2-RA Lower Level Sensor

FS747 P2-RB Lower Level Sensor

FS748 PS-R Lower Level Sensor

FS749 Internal Waste Solution Level Sensor

M740 Cartridge Opening Motor Pulse Motor

PU740 Auto Washing Pump

PU741 P1-R Replenisher Pump

PU742 P2-RA Replenisher Pump

PU743 P2-RB Replenisher Pump

PU744 PS-R Replenisher Pump

S720 Rack Front Side Washing Valve(P1)

S721 Rack Rear Side Washing Valve(P1)

S722 Rack Front Side Washing Valve(P2)

S723 Rack Rear Side Washing Valve(P2)

S724 Rack Front Side Washing Valve(PS1/PS2)

S725 Rack Rear Side Washing Valve(PS1/PS2)

S726 Rack Front Side Washing Valve(PS3/PS4)

S727 Rack Rear Side Washing Valve(PS3/PS4)

S740 Cartridge Washing Valve(P1-R)

S741 Cartridge Washing Valve(P2-RA)

S742 Cartridge Washing Valve(P2-RB)

S743 P1-R Stirring Valve

Symbol Name Remark

D760 Safety Thermostat To monitor the dryer heater abnormality

D781 Dryer Section Front Cover Detecting Interlock Switch Micro Switch

F760 Dryer Fan

H760 Dryer Heater

TS760 Dryer Temperature Sensor Thermistor


5-13


5

� Print Exit Section

� Sorter SU1100Y

Symbol Name Remark

D771 Paper Front-line Sensor Photo Interrupter

D772 Paper Middle-line Sensor Photo Interrupter

D773 Paper Rear-line Sensor Photo Interrupter

M770 Dryer Section Drive Motor Pulse Motor

S770 Path Switching Solenoid

Symbol Name Remark

D774 Tray Stop Position Sensor Photo Interrupter

D775A Full(last 2) Sensor Photo Interrupter

D775B Full(complete) Sensor Photo Interrupter

M771 Sorter Drive Motor DC Motor

SWA20 1-order Feeding Switch



Request for FeedbackFujifilm’s Technical Division Photo Products Marketing would be most grateful if you would take copies of thisform, one for each manual being used, then complete and send them to us by FAX or E-mail.Your opinions will contribute greatly to an accurate assessment of the overall quality of each manual.All questions can be answered by ticking [�] the appropriate box(es), but in addition to these answers, pleaseprovide us with your written comments in the lined spaces following each block of questions.

< Questionnaire >

Manual Title and Reference NumberTitle :

Reference Number :

Your Name and CompanyName :

Company :

Your E-mail Address and FAX NumberE-mail Address :

FAX Number :

Question 1 • How would you rate this equipment-related manual overall?

(1) Very thorough (2) Good

(3) Slightly substandard (4) Substandard

• If you have ticked (3) or (4), please give us your reasons.

Question 2 • Have you found any technical errors, errors in spelling, or missing words in this manual?

Yes No

• If you have ticked (Yes), please let us know what these errors and missing words are.

Question 3 • How would you rate the writing (language, choice of words/phrases, etc.) and the illustrations/

diagrams, etc.?

(1) Clear and easy to follow (2) Should be simplified

(3) Difficult to follow

(1)’ [Illustrations, etc.] Of adequate size

(2)’ [Illustrations, etc.] Too small

(3)’ [Illustrations, etc.] Difficult to follow

• If you have ticked (2), (3) or (3)’, please give us your reasons.

Additional Comments/Requests

FAX ; 81-3-5484-0454E-mail ; [email protected]

Please return this questionnaire to FAX No. : Tokyo 81-3-5484-0454,or to this address E-mail address : [email protected]

Frontier 355/375 Ver.1.5SERVICE MANUAL (Principles of Operation)

PP3-C1033E


FUJI PHOTO FILM CO., LTD.

26-30, Nishiazabu 2-chome, Minato-ku, Tokyo 106-8620, Japan.

Printed on Recycled Paper

Ref.No.PP3-C1033E TD-03.11-FG Printed in Japan


Fr355_375 Service Manual

Documents

fujifilmfrontierparamprin

lee22 circuit

led23 circuit

circuit board

gia23 circuit

gia23 gpa23coaxial

identification

circuit board