Fortuner - Toyota Manuals

Installation Time: Approx. 15 mins

Place these instructions in vehicle’s glove box after installation is complete

Accessory Part No. PZQ14-89240

May 2020 Production Onwards ACRYLIC HEADLAMP COVERS

Fortuner

Installation Instructions

ISSUE 1: 25/02/2020 Page 1 of 7Accessory Part No. PZQ14-89240

PARTS, SERVICE & ACCESSORIES

H4487

1 PZQ14-89240

PZQ14-8924A

2

Qty Part numberItem Component Name

Headlamp Covers Set

Top Inner Metal Clip 2

Top Outer Metal Clip 2

Bottom Metal Clip 4

Screw

Washer

8

8

1

Anti-Abrasive Tape 8

Fitting Instruction Flyer 1

Alcohol Wipe 1

Do not slam bonnet.Clean Headlamp Coverswith a mild detergent and water solution.

Care Instructions:

Do not use automaticcar wash.

Do not use abrasive,spirit or solvent based cleaners.

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ISSUE 1: 25/02/2020 Accessory Part No. PZQ14-89240 Page 2 of 7

FORTUNER ACRYLIC HEADLAMP COVERS Accessory Part No. PZQ14-89240

PZQ14-8924AFITTING KIT

Qty Description DescriptionItem

4

2 Top Outer Metal Clip 2 Top Inner Metal Clip

AB

QtyItem

Alcohol WipeC 8D Fitting Instruction Flyer

1GAnti-Abrasive Tape 8FWasher 8E

H 1Bottom Metal ClipScrew

Live a Genuine Life

www.toyotamanuals.com.au/accessories

T201

5-00

0689

PS

A00

680

TOY

001

Congratulations on purchasing your Toyota Genuine Accessory.

Correct installation of your Accessory is critical to ensuring its performance and safeoperation. Before commencing installation, please consider if you have the appropriatetechnical skills to successfully install this product.

Fitting instructions are available on the Toyota Service Information & Repair Manualswebsite at www.toyotamanuals.com.au/accessories.

To view or download fitting instructions, enter the Accessory part number without the dash.The part number is found on the barcode label located on the outside of the Accessorypackaging as shown below.

Please follow the fitting instructions closely using the tools specified. If cutting or drillingtemplates are required, set the page scale to “none” in the print menu prior to printing.Always confirm the template size by measuring the scale indicator before cutting or drilling.

To the extent permitted by law, Toyota Australia excludes all liability which may arise becausea user of this publication fails to follow directions in the publication.

If you have any queries regarding the installation of your Toyota Genuine Accessory, please

F HG

S U R F A C E C L E A N E R

Read installation instructionsbefore use.

For use in cleaning painted metal,glass and other vehicle surfaces.

IMPREGNATED WITH 70% ISOPROPYL ALCOHOL

!DANGER

A U T O M O T I V E

D E

LHS PART IS MIRROR IMAGE

EXPLODED VIEW D

EXPLODED VIEW A

EXPLODED VIEW B

EXPLODED VIEW C

A B C

1. Read installation instructions thoroughly before commencing installation. Open the bonnet and thoroughly clean and dry headlamps and surrounding areas. See Dia #1.

2. Trial fit the Headlamp Cover centrally on the headlamp.

Note the two slots at the top of the Headlamp Cover and mark these locations onto the headlamp assembly.

Note the two holes at the bottom of the Headlamp Cover and mark these locations onto the headlamp assembly.

See Dia #2.

Note: Use a Non-Permanent Marker.

3. At the previously noted and marked locations, clean the headlamp lens with the alcohol wipe provided. Remove any residue with a clean dry cloth.

Fit the Headlamp Cover centrally on the headlamp, holding it approximately 1-2cm off the headlamp surface.

4. Using a trim removal tool carefully remove the chrome headlight surround fascia

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ISSUE 1: 25/02/2020 Accessory Part No. PZQ14-89240 Page 3 of 7

FORTUNER ACRYLIC HEADLAMP COVERSAccessory Part No. PZQ14-89240

Diagram #: 1

Diagram #: 2

Diagram #: 3

Diagram #: 4

Check: - Ensure panel or vehicle is not damaged - Take care not to damage clips - Store the trim piece in a safe place to avoid damage

See Dia #4.

See Dia #3.

Adhere the anti-abrasive tapes to the hole and slot locations. Approximately two thirds of the anti-abrasive tape should be on the headlight surface.

S U R F A C E C L E A N E R

Read installation instructionsbefore use.

For use in cleaning painted metal,glass and other vehicle surfaces.

IMPREGNATED WITH 70% ISOPROPYL ALCOHOL

!DANGER

A U T O M O T I V E

5. Remove the seven screws holding the fascia panel backing as shown. Retain the screws.

6. Remove and retain the Grille Fastener as shown.

See Dia #5.

See Dia #6.

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ISSUE 1: 25/02/2020 Page 4 of 7



7. Carefully remove the fascia panel backing.

Hook the Top Inner metal clip over the edge of the fascia backing panel.

Align the fascia panel backing carefully with the guide posts on the headlamp and gently push the fascia panel backing with the clip back into place.

Check that all seven screw holes and the three guide posts are aligned and the panel is in the correct position. See Dia #7.

Diagram #: 5

Diagram #: 7

ALIGN GUIDE POSTSCAREFULLY

GUIDE POST

REMOVE AND RETAIN 7 SCREWS

REMOVE &

RETAIN

Diagram #: 6

1 SLIDE FASCIA PANEL BACKING OUT AND MOVE CLIP UNDER

2 HOOK CLIP ONTO EDGE OF THE FASCIA PANEL BACKING

3 PUSH CLIP AND PANEL BACK INTO POSITION

8. Re-install the 7 screws back into the fascia panel backing and tighten to the specified torque rating.

Note: Ensure torque setting 0.5~0.8Nm is used.

See Dia #8.

9. Re-install the grille fastener and tighten to the specified torque rating.


See Dia #9.

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ISSUE 1: 25/02/2020 Page 5 of 7



10. Carefully align and engage the Chrome Fascia Panel into position.

Gently push and engage the panel into the backing until it is well seated in its original position.

See Dia #10.

Diagram #: 10

Torque: 0.5~0.8 Nm

Diagram #: 8

Diagram #: 9

RE-INSTALL 7 SCREWS

Torque: 0.6~1.6 Nm

RE-INSTALL

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ISSUE 1: 25/02/2020 Page 6 of 7



A. Install the clip by hooking it under the chrome fascia.

B. Press the clip down over the headlamp.

Check: - the clip is flat to the headlamp top profile. - the metal clip is located on the anti-abrasive tape and not on the headlamp lens.

See Dia #11.

11. At the previously noted and marked Top Outer Slot position, fit the top outer metal clip to the top of the headlamp.

TOP OUTER

A

Diagram #: 11

Diagram #: 13

13. Loosely secure the Headlamp Cover to the metal clips with the screws and washers provided.

Tighten the bottom screws to the specified torque setting.


See Dia #13.

Torque: 0.5~0.8 Nm

BOTTOM CLIP

Diagram #: 12

A. Install the clip by hooking it into the gap between the headlamp and vehicle bumper.

B. Press the clip down over the headlamp.

Check: - the clip is flat to the headlamp top profile. - the metal clip is located on the anti-abrasive tape and not on the headlamp lens.

See Dia #12.

12. At the previously noted and marked Bottom hole positions, fit the two bottom metal clips to the headlamp.

1 3

B

2

2 31

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ISSUE 1: 25/02/2020 Page 7 of 7



Diagram #: 14

14. Tighten the screws at the top metal clip locations to the specified torque setting, while applying upwards pressure to the Headlamp Cover.

See Dia #14.

Ensure the top clip screw is as close as possibleto the bottom of the vertical Headlamp Cover slot.

Ensure torque setting 0.5~0.8Nm is used.Note:

Repeat steps 1-14 for LHS.

IMPORTANT: Conduct final inspection, ensuring all screws are tightened, and clips are correctly installed and not touching the headlamp surface.

TO REMOVE : Remove screws and washers, then removeHeadlamp Cover from the Headlamp Assembly.

Torque: 0.5~0.8 Nm

Fortuner - Toyota Manuals

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