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FoRTeS II Forced Response Testing System II Andrew S. Meyer Scott E. Schrinner Anthony W. Taphorn Faculty Advisor: Joseph C. Slater, Ph.D. AFRL Advisor and Project Sponsor: Charles J. Cross, Ph.D.
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FoRTeS II Forced Response Testing System II Andrew S. Meyer Scott E. Schrinner Anthony W. Taphorn Faculty Advisor: Joseph C. Slater, Ph.D. AFRL Advisor.

Jan 04, 2016

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Page 1: FoRTeS II Forced Response Testing System II Andrew S. Meyer Scott E. Schrinner Anthony W. Taphorn Faculty Advisor: Joseph C. Slater, Ph.D. AFRL Advisor.

FoRTeS IIForced Response Testing System II

Andrew S. Meyer

Scott E. Schrinner

Anthony W. Taphorn

Faculty Advisor: Joseph C. Slater, Ph.D.

AFRL Advisor and Project Sponsor: Charles J. Cross, Ph.D.

Page 2: FoRTeS II Forced Response Testing System II Andrew S. Meyer Scott E. Schrinner Anthony W. Taphorn Faculty Advisor: Joseph C. Slater, Ph.D. AFRL Advisor.

Presentation Outline

• Goals

• Apparatus

• Evaluation Methods / Data

• Summary

Page 3: FoRTeS II Forced Response Testing System II Andrew S. Meyer Scott E. Schrinner Anthony W. Taphorn Faculty Advisor: Joseph C. Slater, Ph.D. AFRL Advisor.

Goals

• Design and construct a testing system that will cause a travelling wave forced response in a modeled turbine engine stage

• Precise computer control of motor for testing rig

• Investigate the vibration in tuned and de-tuned bladed disc assemblies

Page 4: FoRTeS II Forced Response Testing System II Andrew S. Meyer Scott E. Schrinner Anthony W. Taphorn Faculty Advisor: Joseph C. Slater, Ph.D. AFRL Advisor.

Apparatus

Page 5: FoRTeS II Forced Response Testing System II Andrew S. Meyer Scott E. Schrinner Anthony W. Taphorn Faculty Advisor: Joseph C. Slater, Ph.D. AFRL Advisor.

Driving Fan

Page 6: FoRTeS II Forced Response Testing System II Andrew S. Meyer Scott E. Schrinner Anthony W. Taphorn Faculty Advisor: Joseph C. Slater, Ph.D. AFRL Advisor.

Motor Plate and Shaft

Page 7: FoRTeS II Forced Response Testing System II Andrew S. Meyer Scott E. Schrinner Anthony W. Taphorn Faculty Advisor: Joseph C. Slater, Ph.D. AFRL Advisor.

Evaluation Methods

• Bench tests• Impact hammer excitation

• In rig tests• Travelling wave excitation• RPM Sweeps

• Correlation of data

Page 8: FoRTeS II Forced Response Testing System II Andrew S. Meyer Scott E. Schrinner Anthony W. Taphorn Faculty Advisor: Joseph C. Slater, Ph.D. AFRL Advisor.

Bench Test Natural Frequencies

N.F. #1 N.F. #2 N.F. #3

57.00 247.50 352.20

56.75 248.75 350.60

56.50 247.50 348.13

56.25 246.88 349.38

56.50 248.75 348.13

56.50 248.75 348.75

56.50 247.50 346.25

56.75 247.50 345.00

56.25 248.75 348.13

Page 9: FoRTeS II Forced Response Testing System II Andrew S. Meyer Scott E. Schrinner Anthony W. Taphorn Faculty Advisor: Joseph C. Slater, Ph.D. AFRL Advisor.

Inter BladePhase Angle

Page 10: FoRTeS II Forced Response Testing System II Andrew S. Meyer Scott E. Schrinner Anthony W. Taphorn Faculty Advisor: Joseph C. Slater, Ph.D. AFRL Advisor.

PSD Travelling Peak

Page 11: FoRTeS II Forced Response Testing System II Andrew S. Meyer Scott E. Schrinner Anthony W. Taphorn Faculty Advisor: Joseph C. Slater, Ph.D. AFRL Advisor.

PSD Travelling Peak

Page 12: FoRTeS II Forced Response Testing System II Andrew S. Meyer Scott E. Schrinner Anthony W. Taphorn Faculty Advisor: Joseph C. Slater, Ph.D. AFRL Advisor.

Normalized Maximum PSD1st Natural Frequency

Page 13: FoRTeS II Forced Response Testing System II Andrew S. Meyer Scott E. Schrinner Anthony W. Taphorn Faculty Advisor: Joseph C. Slater, Ph.D. AFRL Advisor.

Normalized Maximum PSD 2nd Natural Frequency

Normalized Maximum PSD

0

0.2

0.4

0.6

0.8

1

1.2

1820 1830 1840 1850 1860 1870 1880 1890 1900

RPM

Amplitude (Nromalized))

Blade 1

Blade 8

Blade 2

Blade 5

Blade 6

Blade 9

Blade 3

Blade 7

Blade 4

Page 14: FoRTeS II Forced Response Testing System II Andrew S. Meyer Scott E. Schrinner Anthony W. Taphorn Faculty Advisor: Joseph C. Slater, Ph.D. AFRL Advisor.

Summary

• Successful completion of testing rig that causes a travelling wave forced response in a modeled turbine engine stage

• Precise computer controlled motor for testing rig

• Verification of in-rig testing via bench testing

Page 15: FoRTeS II Forced Response Testing System II Andrew S. Meyer Scott E. Schrinner Anthony W. Taphorn Faculty Advisor: Joseph C. Slater, Ph.D. AFRL Advisor.

Acknowledgements

• Special thanks to• Dr. Charles J. Cross for sponsoring the project,

advice, and input• AFRL & UTC for funding and time extension• Dr. Joseph C. Slater for advice and input• Rockwell Automation, Twist, and Valeo for

material donations and academic discounts• WSU Machine Shop for manufacturing assistance