GELIGA SLIPWAY SDN. BHD. LOT 1046, JALAN TAMAN DESA AWANA BUKIT KUANG 24000 KEMAMAN , TERENGGANU . TEL : 09 - 8593673 , 859 6161 FAX : 09 8594869 LAPURAN PEMERIKSAAN KEPADA : NO. REPORT : 406 R ORIGINATOR : ALFA LAVAL SYSTEM KEROSAKAN : 5. a) Kerja -kerja membuang cat. b) Gauge rosak. 6. Evaporator Section - 8000 HR Routine a) Plate evaporator kemek dan haus. b) Front cover gasket terkoyak. 7. Condense Section - 8000 HR Routine a) Plate kondenser kemek dan haus. 8. Pressure test of Separator a) Valve rosak 9. Pump & Sistem Fitting a) Salt water supply pump i. Imppeller rosak ii. Mechanical seal pecah b) Ejector/Cooling water pump i. Mechanical seal pecah c) Brine Pump i. Mechanical seal pecah d) Unloaded Valve tidak berfungsi e) Pipe/Hose pecah dan kemek CADANGAN : 5. b) Menukar gauge yang baru. 6. a) Menukar plate evaporator yang baru. b) Menukar gasket fron cover. 7. a) Menukar plate kondenser. 8. a) Menggantikan valve yang baru. MDL NO : SDL - 16 KAPAL : KD GEMPITA TARIKH : 01 FEB 2012 GELIGA SLIPWAY GELIGA SLIPWAY 107844-T
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GELIGA SLIPWAY SDN. BHD. GELIGA SLIPWAY SDN. BHD.LOT 1046, JALAN TAMAN DESA AWANA BUKIT KUANG LOT 1046, JALAN TAMAN DESA AWANA BUKIT KUANG
6. Evaporator Section - 8000 HR Routine a) Plate evaporator kemek dan haus. b) Front cover gasket terkoyak.
7. Condense Section - 8000 HR Routine a) Plate kondenser kemek dan haus.
8. Pressure test of Separator a) Valve rosak
9. Pump & Sistem Fitting a) Salt water supply pump i. Imppeller rosak ii. Mechanical seal pecah b) Ejector/Cooling water pump i. Mechanical seal pecah c) Brine Pump i. Mechanical seal pecah d) Unloaded Valve tidak berfungsi e) Pipe/Hose pecah dan kemek
CADANGAN :
5. b) Menukar gauge yang baru.
6. a) Menukar plate evaporator yang baru. b) Menukar gasket fron cover.
7. a) Menukar plate kondenser.
8. a) Menggantikan valve yang baru.
MDL NO : SDL - 16
KAPAL : KD GEMPITA TARIKH : 01 FEB 2012
GELIGA SLIPWAYGELIGA SLIPWAY 107844-T
GELIGA SLIPWAY SDN. BHD. GELIGA SLIPWAY SDN. BHD.LOT 1046, JALAN TAMAN DESA AWANA BUKIT KUANG LOT 1046, JALAN TAMAN DESA AWANA BUKIT KUANG
9. a) Salt Water Supply Pump i. Menukar Imppeller ii. Menukar mechanical seal yang baru. b) Ejector/Cooling water pump i. Menukar mechanical seal yang baru. c) Brine Pump i. Menukar mechanical seal yang baru. d) Menukar unloaded valve yang baru. e) Menggantikan pipe/hose yang rosak dengan yang baru.
ALAT GANTI :
5. a) Pressure Gauge 1 in no b) Compound Gauge 1 in no c) Temperature Gauge 1 in no
6. a) Plate EV 14 nos b) Plate ED 14 nos c) Plate SS 1 in no d) Plate EE 1 in no e) Gasket Front Cover 1 in no
7. a) Plate KV 14 nos b) Plate KD 14 nos
8. a) Inlet Valve 2 nos b) Outlet Valve 2 nos
9. a) Imppeller 1 in no b) Mechanical Seal 1 in no c) Mechanical Seal 1 in no d) Mechanical Seal 1 in no e) Unloaded Valve 1 in no f ) Neoprene Gasket 2 mm - 2 m g) Gasket 4 mm - 2 m h) Clamp 8 nos I ) Hose Pipe :
GELIGA SLIPWAY SDN. BHD. GELIGA SLIPWAY SDN. BHD.LOT 1046, JALAN TAMAN DESA AWANA BUKIT KUANG LOT 1046, JALAN TAMAN DESA AWANA BUKIT KUANG
I) White Tape 80 nos j) Bolts & Nuts : a. M16 x 65 mm 34 nos b. M11.7 x 50 mm 18 nos c. M11.7 x 35 mm 18 nos d. M10 x 30 mm 14 nos e. M9.7 x 65 mm 10 nos f . M9.7 x 40 mm 10 nos g. M9.7 x 35 mm 26 nos h. M9.7 x 30 mm 14 nos I . M9.7 x 25 mm 14 nos j . M9.5 x 15 mm 18 nos k. M8 x 25 mm 14 nos l. M6.7 x 35 mm 10 nos m. M6.7 x 20 mm 18 nos n. M6 x 25 mm 10 nos
o. M6 x 20 mm 18 nos k) Ball Valve
1½ / 150 " 1½ / 125 " ½ " 1½ / 125 "
5 1 2 1
HARGA BAGI TENAGA KERJA & ALAT GANTI :
Tenaga kerja : L/S RM 3,800.00
5. a) Pressure Gauge - 1 no X 1 RM 550.00 b) Compound Gauge - 1 no X 1 RM 950.00 c) Temperature Gauge X 1 RM 700.00
6. a) Plate EV X 14 RM 9,100.00 b) Plate ED X 14 RM 9,100.00 c) Plate SS X 1 RM 650.00 d) Plate EE X 1 RM 650.00 e) Gasket Front Cover X 1 RM 950.00
GELIGA SLIPWAY SDN. BHD. GELIGA SLIPWAY SDN. BHD.LOT 1046, JALAN TAMAN DESA AWANA BUKIT KUANG LOT 1046, JALAN TAMAN DESA AWANA BUKIT KUANG
7. a) Plate KV X 14 RM 9,100.00 b) Plate KD X 14 RM 9,100.00
8. a) Inlet Valve X 2 RM 1,200.00 b) Outlet Valve X 2 RM 1,200.00
9. a) Imppeller X 1 RM 9,500.00 b) Mechanical Seal X 1 RM 4,800.00 c) Mechanical Seal X 1 RM 2,600.00 d) Mechanical Seal X 1 RM 1,900.00 e) Neoprene Gasket f ) Gasket g) Clamp h) Hose Pipe :
WAKIL LIMBUNGAN DISAHKAN OLEH
TANDATANGAN TANDATANGAN
NAMA AHMAD TAJUDIN IBRAHIM NAMAPENOLONG PENGURUS III
TARIKH TARIKH
GELIGA SLIPWAY SDN. BHD. GELIGA SLIPWAY SDN. BHD.LOT 1046, JALAN TAMAN DESA AWANA BUKIT KUANG LOT 1046, JALAN TAMAN DESA AWANA BUKIT KUANG
a) Shaft haus b) Pin patah c) Distance plate haus d) Gasket rosak e) 'O' Seal rosak
g) Circlip patah h) Support Impeller gear haus
CADANGAN :
a) Supply Shaft b) Supply Pin c) Supply Distance plate d) Supply Gasket e) Supply 'O' Seal
g) Supply Circlip h) Supply Support Impeller gear
ALAT GANTI :
MDL NO : SDL - 16
KAPAL : KD GEMPITA TARIKH : 01 FEB 2012
1. FUEL TRANSFER PUMP
f ) Shaft sleeve haus
f ) Supply Shaft sleeve
GELIGA SLIPWAYGELIGA SLIPWAY 107844-T
a) Shaft 3 in nos b) Pin 3 in nos c) Distance plate 3 in nos d) Gasket 3 in nos e) 'O' Seal 3 in nos
3 in nos g) Circlip 3 in nos h) Support Impeller gear 12 in nos i ) Bolts & Nuts : a. M12 x 30 mm 18 in nos b. M8 x 57 mm 18 in nos c. M10 x 45 mm 30 in nos d. M10 x 58 mm 18 in nos e. M10 x 38 mm 18 in nos f . M10 x 26 mm 18 in nos
KEROSAKAN :
a) Teflon seal haus b) Teflon ball valve haus c) Handle patah dan tercabut d) Ball valve haus
b) Bolts & Nuts : a. M10 x 80 mm 106 in nos b. M8 x 70 mm 12 in nos c. M8 x 16 mm 30 in nos d. M8 x 60 mm 24 in nos
f ) Shaft sleeve
2. SYSTEM VALVE
e. M6 x 40 mm 42 in nos
KEROSAKAN :
a) Pipe kemek dan haus b) Adaptor thread haus c) Joint retak
CADANGAN :
a) Membekalkan pipe yang baru b) Menukar adaptor thread c) Menukar joint yang telah retak
ALAT GANTI :
a ) Ukuran Paip
SPECIFICATIONS 1 2 3 4 5 6 7 8
OD ( mm ) 42 35 28 22 15 12 10 8
LENGTH ( m ) 60 3 19 32 6 25 3 20
ADAPTOR ( nos ) 56 4 24 40 8 35 8 19
BEND 120 10 52 64 16 52 0 0
'T' JOINT ( nos ) 10 0 8 0 0 0 0 9
8 0 0 0 0 0 0 0
MATERIAL copper pipe
b) Bolts & Nuts a. M20 x 70 mm 10 in nos b. M12 x 55 mm 40 in nos c. M8 x 30 mm 14 in nos d. M6 x 30 mm 14 in nos e. M6 x 18 mm 14 in nos
KEROSAKAN :
3. FUEL PIPES
'+' JOINT ( nos )
4. PRESSURE GAUGE ( 4 IN NOS )
Semasa kerja-kerja pembongkaran dilakukan, terdapat beberapa kerosakan seperti : a) Gauge tidak berfungsi b) Adaptor thread haus
CADANGAN :
a) Menukar gauge yang baru b) Menggantikan adaptor thread yang baru
ALAT GANTI :
a) Pressure gauge 4 in nos b) Adaptor 4 in nos
KEROSAKAN :
Semasa kerja-kerja pembongkaran dilakukan, terdapat beberapa kerosakan seperti : a) Filter element rosak dan berkarat b) Adaptor thread haus c) Bolt & Nuts thread longgar d) Filter mash berkarat
CADANGAN :
a) Menukar filter element b) Menggantikan adaptor thread yang baru c) Menukar bolt & nuts thread d) Menukar filter mash
ALAT GANTI :
a) Filter element Size A 12 in nos Size B 3 in nos b) Adaptor 6 in nos c) Filter mash 3 in nos d) Bolts & Nuts : a. M12 x 40 mm 12 in nos b. M12 x 50 mm 76 in nos
5. FILTER & FILTER HOUSING
c. M12 x 80 mm 15 in nos d. Oil Ring (6 mm x 140 mm) (ID) 3 in nos
KEROSAKAN :
Semasa kerja-kerja pembongkaran dilakukan, terdapat beberapa kerosakan seperti : a) Oil seal bocor b) Circlip patah c) 'O' Seal rosak d) Gasket pecah e) Adaptor thread longgar
CADANGAN :
a) Menukar oil seal yang bocor b) Menggantikan circlip c) Menukar 'O' Seal yang baru d) Menggantikan gasket e) Menukar adaptor thread
ALAT GANTI :
a) Oil Seal 3 in nos b) Circlip 3 in nos c) 'O' seal 3 in nos d) Gasket 3 in nos e) Adaptor 3 in nos
KEROSAKAN :
Semasa kerja-kerja pembongkaran dilakukan, terdapat beberapa kerosakan seperti : a) Non-return valve tidak berfungsi b) Adaptor thread longgar c) Rubber diagphram pecah d) Bolts & Nuts thread longgar
CADANGAN :
6. LUB OIL PUMP (3 IN NOS)
7. DIRTY OIL PUMP (1 IN NO)
a) Menukar non-return valve yang tidak berfungsi b) Menukar adaptor thread c) Menggantikan rubber diagphram d) Menggantikan bolts & nuts thread yang longgar
ALAT GANTI :
a) Non- Return Valve 1 in no b) Adaptor 2 in nos c) Rubber diagphram 1 in no d) Bolts & Nuts : a. M8 x 30 mm 6 in nos
a) Ukuran paip
ITEMS OD LENGTH (cm) ADAPTOR (nos) BAND (nos)
1 . 57 195 2 2
2 . 57 100 2 2
3 . 57 100 2 3
4 . 57 100 3 3
5 . 57 160 2 4
6 . 57 120 3 3
7 . 57 120 3 4
8 . 57 150 3 4
9 . 42 80 2 2
10 . 42 80 2 0
11 . 35 85 2 1
12 . 35 175 2 4
13 . 35 275 2 4
14 . 28 175 2 3
15 . 30 60 1 2
16 . 22 230 2 2
17 . 19 50 0 4
b) Ball valve a. NT 100 3 in nos
8. LUB OIL SYSTEM
WAKIL LIMBUNGAN DISAHKAN OLEHTANDATANGAN TANDATANGANNAMA AHMAD TAJUDIN IBRAHIM NAMA
PENOLONG PENGURUS III
TARIKH TARIKH
GELIGA SLIPWAY SDN. BHD.LOT 1046, JALAN TAMAN DESA AWANA BUKIT KUANG
Capacity : 40 bar Type : W 35 WATER-COOLED Location : Engine room
A. Port Air Compressor
KEROSAKAN :
a) Liner calar dan berkarat b) Sea water pump pecah c) Connecting rod patah d) Groved ball bearing pecah e) Concentred valve rosak f ) Suction valve rosak g) Delivery valve rosak
I ) Gauge rosak j ) Crankshaft bengkok k) Safety valve 1st stage rosak l) Safety valve 2nd stage rosak m) Copper dics patah n) Gasket koyak o) Oil scraper ring patah p) Piston ring patah q) Lubrication oil expired r ) Connection rod bearing kemek dan calar
MDL NO : SDL - 19
KAPAL : KD GEMPITA TARIKH : 01 FEB 2012
1. AIR COMPRESSOR ( 2 IN NOS )
Maker : HATLAPA
h) Oval flange pecah
GELIGA SLIPWAYGELIGA SLIPWAY 107844-T
CADANGAN :
Menukar semua alat ganti seperti yang tersenarai di atas.
ALAT GANTI :
a) Liner 1 in no b) Sea water pump 1 in no c) Connection rod 1 in no d) Groved ball bearing 1 in no e) Concentred valve 1 in no f ) Suction valve 1 in no g) Delivery valve 1 in no
1 in no I ) Gauge 2 in nos j ) Crankshaft 1 in no k) Safety valve 1st stage 1 in no l) Safety valve 2nd stage 1 in no m) Copper dics 4 in nos n) Gasket 1 set o) Oil scraper ring 1 in no p) Piston ring 5 in nos q) Lubrication oil 3 ltrs r ) Connecting rod bearing 1 in no s) Bolts & Nuts : a. M12 x 30 mm 8 in nos d. M8 x 65 mm 14 in nos c. M8 x 25 mm 42 in nos d. M8 x 20 mm 26 in nos e. M10 x 30 mm 22 in nos t ) Stud & Nuts a. M12 x 90 mm 14 in nos b. M8 x 45 mm 14 in nos c. M10 x 85 mm 22 in nos d. M12 x 40 mm 14 in nos
B. Stbd Air Compressor
KEROSAKAN :
h) Oval flange
a) Groved ball bearing pecah b) Connecting rod bearing kemek dan calar c ) Gauge rosak d) Concentred valve rosak e) Safety valve 1st stage rosak f ) Safety valve 2nd stage rosak g) Copper dics patah h) Piston ring patah I ) Gasket koyak j ) Lubrication oil expired k) Scraper ring patah
CADANGAN :
Menukar semua alat ganti seperti yang tersenarai di atas.
ALAT GANTI :
a) Groved ball bearing 1 in no b) Connection rod bearing 1 in no c ) Gauge 2 in nos d) Concentred valve 1 in no e) Safety valve 1st stage 1 in no f ) Safety valve 2nd stage 1 in no g) Copper dics 4 in nos h) Piston ring 5 in nos I ) Gasket 1 set j ) Lubrication oil 3 ltrs k) Scraper ring 1 in no l ) Bolts & Nuts : a. M12 x 30 mm 8 in nos d. M8 x 65 mm 14 in nos c. M8 x 25 mm 42 in nos d. M8 x 20 mm 26 in nos e. M10 x 30 mm 22 in nos m) Stud & Nuts a. M12 x 90 mm 14 in nos b. M8 x 45 mm 14 in nos c. M10 x 85 mm 22 in nos d. M12 x 40 mm 14 in nos
KEROSAKAN :
a) Valve tidak berfungsi
CADANGAN :
a) Menukar valve yang baru
ALAT GANTI :
a) Relief Valve 7.7 bar 3 in nos b) Relief Valve 32 bar 1 in no c) Relief Valve 44 bar 2 in nos
KEROSAKAN :
a) Gauge tidak berfungsi
CADANGAN :
a) Menukar gauge yang baru
ALAT GANTI :
a) Gauge 4 in nos
KEROSAKAN :
a) Filter element koyak
CADANGAN :
2. RELIEF VALVE ( 6 IN NOS )
3. GAUGE ( 4 IN NOS )
4. DRIER ( 1 IN NO )
a) Menukar filter element
ALAT GANTI :
a) Filter Element 1 in no
KEROSAKAN :
a) Terdapat beberapa bahagian piping dan fitting rosak dan tidak berfungsi.
CADANGAN :
b) Menukar piping dan fitting yang rosak.
ALAT GANTI :
a) Ukuran pipe :
SPESIFIKASI 1 2 3 4 5 6 7 8
PIPE ( SAIZ 8 MM - 800 CM )ADAPTOR 9 'T' JOINT 5ELBOW 0FLANGE 0
VALVE 0PIPE ( SAIZ 10 MM - 2,765 CM )
ADAPTOR 45 'T' JOINT 12ELBOW 12FLANGE 6
VALVE 3
PIPE ( SAIZ 12 MM - 268 CM )ADAPTOR 10 'T' JOINT 6ELBOW 6FLANGE 6
5. SYSTEM PIPING & FITTING
VALVE 3
NON RETURN VALVE 2
PIPE ( SAIZ 15 MM - 1,150 CM )ADAPTOR 6 'T' JOINT 0ELBOW 6FLANGE 0
VALVE 0
PIPE ( SAIZ 22 MM - 5,000 CM )ADAPTOR 76 'T' JOINT 104ELBOW 40FLANGE 26
VALVE 13
PIPE ( SAIZ 25 MM - 1,200 CM )ADAPTOR 25 'T' JOINT 0ELBOW 18FLANGE 0
VALVE 0
PIPE ( SAIZ 28 MM - 180 CM )ADAPTOR 10 'T' JOINT 0ELBOW 5FLANGE 0
VALVE 0
PIPE ( SAIZ 35 MM - 1,300 CM )ADAPTOR 15 'T' JOINT 7ELBOW 25FLANGE 0
VALVE 0*Note : Semua spesifikasi pipe dan fitting diatas adalah dalam kuantiti ( nos )
b) Flexible hose ( 3500 psi ) 2 in nos Length : 1 m x 2 nos ID : 1/2 "
6. PNEUMATIC SHUT-OFF VALVE SYSTEM ( 5 IN NOS )
KEROSAKAN :
a) Actuator seal kit calar dan haus b) Piping bengkok, pecah dan berkarat
CADANGAN :
a) Menukar Actuator Seal Kit yang baru b) Menukar piping yang baru
ALAT GANTI :
a) Actuator Seal Kit 5 in nos b) Size Piping :
OD LENGTH ( cm ) T ' JOINT ADAPTOR
( mm ) ( cm ) ( nos ) ( nos )
8 8 8 8
KEROSAKAN :
a) Ujian hydrostatic untuk Air Bottle b) Valve Teflon dan seal rosak
CADANGAN :
a) Melakukan ujian hydrostatic terhadap Air Bottle b) Menukar baru valve seal dan teflon seal
ALAT GANTI :
a) Valve Seal 6 set b) Teflon Seal 6 set c) White Tape 6 rolls
7. AIR BOTTLE ( 6 IN NOS )
8. EMERGENCY AIR COMPRESSOR
KEROSAKAN :
a) Groved ball bearing pecah b) Connection rod bearing patah c) Gauge pecah d) Safety valve 1st stage rosak e) Safety valve 2nd stage rosak f ) Copper dics patah g) Piston ring patah h) Gasket koyak I ) Shaft pulley retak j ) Pulley pecah k) Rubber coupling pecah l ) Lubrication oil expired
CADANGAN :
Menukar semua alat ganti seperti yang tersenarai di atas.
ALAT GANTI :
a) Groved ball bearing 2 in nos b) Connection rod bearing 1 in no c) Gauge 2 in nos d) Safety valve 1st stage 1 in no e) Safety valve 2nd stage 1 in no f ) Copper dics 8 in nos g) Piston ring 5 in nos h) Gasket 1 in no I ) Shaft pulley 1 set j ) Pulley 1 in no k) Rubber coupling 1 in no l ) Lubrication oil 3 ltrs m) Bolts & Nuts : a. M8 x 25 mm 12 in nos b. M8 x 16 mm 10 in nos c. M6 x 18 mm 9 in nos n) Stud & Nuts : a. M12 x 90 mm 10 in nos b. M12 x 47 mm 10 in nos
c. M10 x 38 mm 10 in nos o) Allen Key : a. M8 x 20 mm 18 in nos
Repair valve component by services routine kit 2x.
A. PNEUMATIC SYSTEM CENTRE MAIN ENGINE.
1) Throttle system( Mcr control)
i. Semi rotary valve seal leak. ii. Scratch at body housing rotary valve.
iii. Valve component due services. 2) Throttle system (Bridge control)
i. Semi rotary valve seal leak. ii. Valve component due services.
MATERIAL / SPARE LIST
i. Repair 1x semi rotary valve by build up housing. ii. Renew 2x semi rotary valve seal.
3) Exhaust flap for above and underwater control. i. Pneumatic cylinder actuator underwater malfunction at normal operated. ii. Pneumatic cylinder actuator above water shaft badly corroded.
iii. Underwater cylinder actuator Piston seal leaking. iv. Above water cylinder actuator Shaft seal housing leak. v. Adaptor broken.
vi. Mounting for flap handle broken. MATERIAL / SPARE LIST
i. Renew 1x pneumatic actuator cylinder for above water complete. ii. Renew 1x pneumatic actuator cylinder for underwater complete.
iii. Renew 4x Adaptor for piping system. iv. Renew 2x mounting for flap handle.
Repair inside component by 1x overhaul routine kit.
4) Air reducer 40 to 6.5 bars. i. Body housing crack at gauge thread.
ii. Gauge not function. iii. Safety relief valve worn out. iv. Diaphragm worn out. v. Plunger stuck and seal leaking.
vi. All seal and component due for services. MATERIAL /SPARE LIST
i. Renew 1 x Body housing. ii. Renew 1x gauge 1 to 10 bars.
iii. Renew 1 x relief pressure valve for 7 bars.
Repair inside component by 1x overhaul routine kit.
4) Air reducer 40 to 6.5 bars. i. Body housing crack at gauge thread.
ii. Gauge not function. iii. Safety relief valve worn out. iv. Diaphragm worn out. v. Plunger stuck and seal leaking.
vi. All seal and component due for services. MATERIAL /SPARE LIST
i. Renew 1 x Body housing. ii. Renew 1x gauge 1 to 10 bars.
iii. Renew 1 x relief pressure valve for 7 bars.
Renew 1x safety relief pressure valve for 6.5 bars.
5) Plug in unit control i. All seal for 3/2 way valve board circuit due services. ii. 2 units 3/2 ways valve for exhaust flap control unable to control flap.
iii. 1 unit Delay valve for gearbox malfunction. iv. 1 unit Safety relief pressure valve for 6.5 bars malfunction.
MATERIAL / SPARE LIST
i. Renew all circuit board seal. ii. Renew 2x 3/2 ways valve for exhaust flap control.
iii. Renew 1x delay valve for gearbox.
Ball joint broken.
6) Pneumatic cylinder for gearbox control. I. O ring for piston seal worn out.
II. Shaft seal worn out. III. Adaptor loose thread.
Renew 1x ball joint.
MATERIAL / SPARE LIST i. Renew 4x O ring for piston seal.
ii. Renew 1x shaft seal. iii. Renew 1x adaptor.
7) Selector valve for throttle. i. 3x Teflon seal worn out. ii. Seal and plunger due services.
MATERIAL / SPARE LIST
i. Renew 3x Teflon seal. ii. Repair selector valve by 1x repair kit complete.
Repair valve component by 2x services routine kit.
B. PNEUMATIC SYSTEM STBD MAIN ENGINE.
1) Throttle system( Mcr control)
I. Semi rotary valve seal leak. II. Valve component due services.
2) Throttle system (Bridge control)
I. Semi rotary valve seal leak. II. Valve component due services.
MATERIAL / SPARE LIST
I. Renew 2x semi rotary valve seal.
Repair valve component by 2x services routine kit.
B. PNEUMATIC SYSTEM STBD MAIN ENGINE.
1) Throttle system( Mcr control)
I. Semi rotary valve seal leak. II. Valve component due services.
2) Throttle system (Bridge control)
I. Semi rotary valve seal leak. II. Valve component due services.
MATERIAL / SPARE LIST
I. Renew 2x semi rotary valve seal.
3) Exhaust flap for above and underwater control. I. Pneumatic cylinder actuator underwater low working pressure.
II. Pneumatic cylinder actuator above water not Function. III. Body housing badly corroded. IV. Actuator cylinder mounting broken.
MATERIAL / SPARE LIST
I. Renew 1x pneumatic actuator cylinder for above water complete. II. Renew 1x pneumatic actuator cylinder for underwater complete.
III. Renew 2x mounting for actuator cylinder.
Repair inside component by 1x overhaul routine kit.
4) Air reducer 40 to 6.5 bars. I. Gauge not function.
II. Safety relief valve not function at 10 bars burst. III. Diaphragm badly leaks. IV. Plunger seal worn out. V. All seal and component due for services.
MATERIAL /SPARE LIST
I. Renew 1x gauge 1 to 10 bars. II. Renew 1 x relief pressure valve for 7 bars.
5) Plug in unit control I. All seal for 3/2 way valve board circuit due services.
II. 1 unit 3/2 ways valve for exhaust flap control leaking. III. 1 unit Delay valve for gearbox low working pressure. IV. 1 unit Safety relief pressure valve for 6.5 bars malfunction.
MATERIAL / SPARE LIST
I. Renew all circuit board seal. II. Renew 1x 3/2 ways valve for exhaust flap control.
III. Renew 1x delay valve for gearbox. IV. Renew 1x safety relief pressure valve for 6.5 bars.
Renew 1x shaft seal.
6) Pneumatic cylinder for gearbox control. I. ring for piston seal worn out.
II. Shaft seal worn out. MATERIAL / SPARE LIST
I. Renew 4x O ring for piston seal.
7) Selector valve for throttle. I. 3x Teflon seal worn out.
II. Seal and plunger due services. MATERIAL / SPARE LIST
I. Renew 3x Teflon seal. II. Repair selector valve by repair kit complete.
7) Selector valve for throttle. I. 3x Teflon seal worn out.
II. Seal and plunger due services. MATERIAL / SPARE LIST
I. Renew 3x Teflon seal. II. Repair selector valve by repair kit complete.
Repair valve component by 2x services routine kit.
C. PNEUMATIC SYSTEM PORT MAIN ENGINE.
1) Throttle system( Mcr control)
I. Semi rotary valve seal leak. II. Teflon and seal for governor air control valve leak.
III. Valve component due services. 2) Throttle system (Bridge control)
I. Semi rotary valve seal leak. II. Valve component due services.
MATERIAL / SPARE LIST
I. Renew 2x semi rotary valve seal. II. Repair governor air control valve by 1x repair kit.
3) Exhaust flap for above and underwater control. I. Pneumatic cylinder actuator underwater malfunction at normal operated.
II. Pneumatic cylinder actuator above water shaft badly corroded. III. Underwater cylinder actuator Piston seal leaking. IV. Above water cylinder actuator Shaft seal housing leak. V. Mounting for flap handle broken.
MATERIAL / SPARE LIST
I. Renew 1x pneumatic actuator cylinder for above water complete. II. Renew 1x pneumatic actuator cylinder for underwater complete.
III. Renew 2x mounting for flap handle.
4) Air reducer 40 to 6.5 bars. ** Reducer was issued to KD HANDALAN by RMN, suggest to renew air reducer complete for port main engine.
5) Plug in unit control I. All seal for 3/2 way valve board circuit due services.
II. 1 unit 3/2 ways valve for exhaust flap control not Function. III. 2 unit blank off valve worn out. IV. 2x safety relief valve for throttle control not function.
MATERIAL / SPARE LIST
I. Renew all circuit board seal. II. Renew 1x 3/2 ways valve for exhaust flap control.
III. Renew 2x blank off valve. IV. Renew 2x safety relief pressure valve 6.5 bars for throttle control.
I. Ukuran piping setelah di tambah bahagian port,stbd dan center.
OD LENGTH ADAPTOR "T" JOINT " + " JOINT ELBOW FLEXIBLE ( mm ) ( m ) ( nos ) ( nos ) ( nos ) ( nos )
10 600 380 185 3040 90
6 200 210 125 20
* Cooper tube : 600 meter II. Ball Valve
DN 15 DN 20 NT 1008 6 4
WAKIL LIMBUNGAN DISAHKAN OLEHTANDATANGAN TANDATANGANNAMA AHMAD TAJUDIN IBRAHIM NAMA
PENOLONG PENGURUS III
TARIKH TARIKH
D. PNEUMATIC PIPING SYSTEM MAIN ENGINE
HOST 1/2 ( nos )
5) Plug in unit control I. All seal for 3/2 way valve board circuit due services.
II. 1 unit 3/2 ways valve for exhaust flap control not Function. III. 2 unit blank off valve worn out. IV. 2x safety relief valve for throttle control not function.
MATERIAL / SPARE LIST
I. Renew all circuit board seal. II. Renew 1x 3/2 ways valve for exhaust flap control.
III. Renew 2x blank off valve. IV. Renew 2x safety relief pressure valve 6.5 bars for throttle control.
6) Pneumatic cylinder for gearbox control. I. Ring for piston seal worn out.
II. Shaft seal worn out. MATERIAL / SPARE LIST
I. Renew 4x O ring for piston seal. II. Renew 1x shaft seal.
7) Selector valve for throttle. I. 3x Teflon seal worn out.
II. Seal and plunger due services. MATERIAL / SPARE LIST
I. Renew 3x Teflon seal. II. Repair selector valve by repair kit complete.
GELIGA SLIPWAY SDN. BHD.LOT 1046, JALAN TAMAN DESA AWANA BUKIT KUANG
a) Impeller kemek dan haus b) Impeller cap screw head haus c) Impeller washer berkarat d) Gasket pump housing rosak e) Gasket pump mounting rosak f ) Impeller key haus g) Shaft seal rosak h) Stand bolt spring washer rosak I ) Drain plug longgar j ) Stand bolt thread longgar k) Insert ring rosak l ) Rubber mounting rosak m)Mounting plate berkarat dan nipis n) Rubber bellow rosak o) Pressure gauge rosak p) Copper tube untuk pressure gauge q) ' T ' joint thread longgar r ) Pump casing terhakis
CADANGAN :
MDL NO : SDL - 21
KAPAL : KD GEMPITA TARIKH : 01 FEB 2012
1. Fire Fighting Pumps ( 3 in nos )
GELIGA SLIPWAYGELIGA SLIPWAY 107844-T
Menukar semua alat ganti seperti yang tersenarai di atas kecuali bahagian ( r ), di mana Pump Casing perlu di gilap semula.
ALAT GANTI :
a) Impeller kemek 3 in nos b) Impeller cap screw 3 in nos c) Impeller washer 3 in nos d) Gasket pump 3 in nos e) Gasket pump mounting 3 in nos f ) Impeller key 3 in nos g) Shaft seal 3 in nos h) Stand bolt spring washer 1 in no I ) Drain plug 6 in nos j ) Stand bolt thread 1 in no k) Insert ring 3 in nos l ) Rubber mounting 12 in nos
m)Mounting plate 3 in nos n) Rubber bellow 6 in nos o) Pressure gauge 3 in nos p) Copper tube 6 mm x 6 m q) ' T ' joint thread 3 in nos r ) Bolts & Nuts : a. M16 x 60 mm 18 in nos b. M16 x 45 mm 18 in nos c. M14 x 70 mm 30 in nos d. M12 x 43 mm 9 in nos ( Allen Key ) e. M12 x 30 mm 18 in nos f . M12 x 35 mm 18 in nos
KEROSAKAN :
a) Piping kemek dan berkarat b) Adaptor thread longgar c) Flange rosak d) ' O ' ring rosak e) ' T ' joint berkarat
2. CO2 FIRE EXTINGUISHER SYSTEM
f ) ' + ' joint thread berkarat dan longgar
CADANGAN :
a) Menukar piping yang kemek dan berkarat b) Menggantikan adaptor thread yang longgar c) Menukar flange d) Menggantikan ' O ' ring e) Menggantikan ' T ' joint yang berkarat
ALAT GANTI :
a) Piping 1 in no b) Adaptor thread 1 in no c) Flange 1 in no d) ' O ' ring 1 in no e) ' T ' joint 1 in no
a) Impeller kemek dan haus b) Impeller cap screw head haus c) Impeller washer berkarat d) Gasket pump housing rosak e) Gasket pump mounting rosak f ) Impeller key haus g) Shaft seal rosak h) Stand bolt spring washer rosak I ) Drain plug longgar j ) Stand bolt thread longgar k) Insert ring rosak l ) Rubber mounting rosak m)Mounting plate berkarat dan nipis n) Rubber bellow rosak o) Pressure gauge rosak p) Copper tube untuk pressure gauge q) ' T ' joint thread longgar r ) Pump casing terhakis
CADANGAN :
01 FEB 2012
107844-T
Menukar semua alat ganti seperti yang tersenarai di atas kecuali bahagian ( r ), di mana Pump Casing perlu di gilap semula.
ALAT GANTI :
KEROSAKAN :
a) Piping kemek dan berkarat b) Adaptor thread longgar c) Flange rosak d) ' O ' ring rosak e) ' T ' joint berkarat
CADANGAN :
a) Menukar piping yang kemek dan berkarat b) Menggantikan adaptor thread yang longgar c) Menukar flange d) Menggantikan ' O ' ring e) Menggantikan ' T ' joint yang berkarat
ALAT GANTI :
Ukuran alat ganti :
DISAHKAN OLEH
GELIGA SLIPWAY SDN. BHD.PERMOHONAN ALATGANTI
KM BIDONG
NO.SDL/AKDL/1st SUPP/A&A NO LAPURAN : TARIKH
GS /SRMM/KMBG/1004/04/E-01 20.05.2006PERALATAN : PENYELARAS : NO. KERJA :
10 Automatic pressure switch 1 no11 Mechanical seal 1 set
WAKIL LIMBONGAN WAKIL PEMILIK
TANDATANGAN : TANDATANGAN:
NAMA : AHMAD TAJUDIN IBRAHIM NAMA :
PENOLONG PENGURUS III
TARIKH : TARIKH:
GELIGA SLIPWAY SDN. BHD.PERMOHONAN ALATGANTI
KM BIDONG
NO.SDL/AKDL/1st SUPP/A&A NO LAPURAN : TARIKH
GS /SRMM/KMBG/1004/04/E-07 20.05.2006PERALATAN : PENYELARAS : NO. KERJA :
SEMI ROTARY HAND PUMP - 6 NOS SUSMA -
SIRI PERALATAN/ALATGANTI NO KENALAN KTI CATITAN
1 Non return valve -32mm 1 no2 Gasket 1mm x 250mm 6 no3 Packing gland 3mm x 250mm 2 no4 S/steel bolt nut M8 x 25mm 24 set5 S/steel bolt nut M12 x 40mm 12 set
WAKIL LIMBONGAN WAKIL PEMILIK
TANDATANGAN : TANDATANGAN:
NAMA : AHMAD TAJUDIN IBRAHIM NAMA :
PENOLONG PENGURUS III
TARIKH : TARIKH:
GELIGA SLIPWAY SDN. BHD.PERMOHONAN ALATGANTI
KM BIDONG
NO.SDL/AKDL/1st SUPP/A&A NO LAPURAN : TARIKH
GS /SRMM/KMBG/1004/04/E-08 20.05.2006PERALATAN : PENYELARAS : NO. KERJA :
ACU SPLIT UNIT SUSMA -
SIRI PERALATAN/ALATGANTI NO KENALAN KTI CATITAN
1 ACU SPLIT UNIT 1 set
Model : Toshiba RAS 3M 23Y ACY 6.7 kw
WAKIL LIMBONGAN WAKIL PEMILIK
TANDATANGAN : TANDATANGAN:
NAMA : AHMAD TAJUDIN IBRAHIM NAMA :
PENOLONG PENGURUS III
TARIKH : TARIKH:
GELIGA SLIPWAY SDN. BHD.PERMOHONAN ALATGANTI
KM BIDONG
NO.SDL/AKDL/1st SUPP/A&A NO LAPURAN : TARIKH
GS /SRMM/KMBG/1004/04/E-09 20.05.2006PERALATAN : PENYELARAS : NO. KERJA :
GALLEY DEEP FREEZE SUSMA -
SIRI PERALATAN/ALATGANTI NO KENALAN KTI CATITAN
1 TRV Danfoss R12 TF2 068Z3202 40/+10 cel 1 no2 Orifice - no 0.3 1 no3 Filter drier 2 no4 Combine HP & LP Control switch 1 set5 Rubber seal door 10 mtr6 Freon R 12 1 btl7 Nitrogen 1 btl8 Fan & motor 1 set
WAKIL LIMBONGAN WAKIL PEMILIK
TANDATANGAN : TANDATANGAN:
NAMA : AHMAD TAJUDIN IBRAHIM NAMA :
PENOLONG PENGURUS III
TARIKH : TARIKH:
GELIGA SLIPWAY SDN. BHD.PERMOHONAN ALATGANTI
KM BIDONG
NO.SDL/AKDL/1st SUPP/A&A NO LAPURAN : TARIKH
GS /SRMM/KMBG/1004/04/E-10 20.05.2006PERALATAN : PENYELARAS : NO. KERJA :