Forklift Training - General
Dec 24, 2015
Forklift Training - General
Overview
• Operators must be trained and evaluated
• Only drive the types of trucks on which you have been trained
1a
Forklift rules
• Don’t stand or pass under raised forks
• Only handle stable loads within truck’s rated capacity
2a
Forklift rules
• Use a safety platform to lift people
• Only use approved trucks in hazardous locations
• Look in direction of travel
2b
Forklift rules
• Don’t drive up to anyone in front of a fixed object
• Allow no riders
• Keep arms, legs in truck
2c
Forklift rules
• Keep the load close to the ground
• Obey speed limits
2d
Forklift rules
• Slow down, sound horn at intersections
• Maintain safe following distances, clearance
• No stunt driving, horseplay
2e
Forklift rules
• Secure truck trailers before entering
• Lower forks, neutralize controls, shut off engine, and set brakes when truck is unattended
2f
Training geared for the workplace
• Truck-related topics
• Site-specific information
3a
Truck-related topics
• Operating instructions, warnings
• Forklifts vs. autos
• Truck controls
4a
Truck-related topics
• Engine, motor operation
• Steering, maneuverability
• Visibility
4b
Truck-related topics
• Fork, attachment use limitations
• Vehicle capacity, stability
• Inspection, maintenance
4c
Truck-related topics
• Refueling, recharging
• Operating limitations
• Other instructions
4d
Workplace-related topics
• Surface conditions, ramps, slopes
• Composition of loads
5a
Workplace-related topics
• Pedestrian traffic
• Narrow aisles
• Hazardous locations
• Ventilation
5b
Forklifts vs. automobiles
• Rear-wheel steering
• Different centers of gravity
• Different controls
• Heavy loads
6a
Controls and instrumentation
• Unintentional, mistaken operation can cause serious accidents
7a
Engine and motor operation
• Gasoline, LP gas, propane, or battery
8a
Steering and maneuvering
• Rear-end steering
• No standard steering wheel
• Often drive in reverse
9a
Operator visibility
• Loads can restrict vision
• Look in the direction of travel
• Check blind spots
10a
Forks
• Additions/modifications may affect stability, safe operation
• Attachments can restrict/limit operation
11a
Vehicle capacity
• Only handle loads within truck’s rated capacity
• Capacity is found on nameplate
12a
Vehicle stability
• Center of gravity shifts as load is raised
• Truck is less stable with raised load
13a
Vehicle stability
• During a tipover stay with vehicle, lean away from direction of fall
• Don’t jump down as truck tips
13b
Inspection and maintenance
• Follow procedures, schedules
• Pre-operation safety checks
14a
Inspection and maintenance
• Damage, defects, unusual conditions
• Remove unsafe trucks from service
14b
Fueling/charging of batteries
• Exposes workers to hazardous chemicals, electrical hazards
15a
Fueling/charging of batteries
• No smoking, flames, sparks, arcs
• Keep tools, metallic objects away from uncovered batteries
15b
Provide operators with complete information
• Operating instructions
• Warnings, precautions
• Limitations
16a
Workplace-specific information
• Traffic routes, pedestrians
• Unique hazards of the facility
17a
Retraining/re-evaluation
• Triggered by certain events
• Evaluate at least every 3 years
18a