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For Pump Models: Titan, Sidewinder, Hydra and Cobra
48

For Pump Models: Titan, Sidewinder, Hydra and Cobra

Jan 07, 2022

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Page 1: For Pump Models: Titan, Sidewinder, Hydra and Cobra

For Pump Models: Titan, Sidewinder, Hydra and Cobra

Page 2: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Record of Purchase

Serial Number:

Date Purchased:

Page 3: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Masport Standard Limited Warranty Limited Warranty:

Who May Use This Limited Warranty?

What Does This Limited Warranty Cover?

What Is The Period Of Coverage Under This Limited Warranty?

How Do You Obtain Warranty Service?

What Does This Limited Warranty Not Cover?

Page 4: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Resolution of Warranty Claims:

Page 5: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Customer’s Responsibility to Masport Concerning Original End-Users:

Disclaimer of Implied Warranties:

Limitation on Liabilities and Damages:

Page 6: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Limitation on time to file claims:

Indemnification:

Page 7: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Contents Introduction .................................................................................................................................................... 7

Intended Use .................................................................................................................................................. 8

Installation ...................................................................................................................................................... 8

...................................................................................................... 10

Component Checklist ................................................................................................................................. 12

Drive Systems .............................................................................................................................................. 12

Rotation of the Pump ................................................................................................................................. 12

Pump Speeds and Power Requirements ............................................................................................... 13

Fan Cooled Models ...................................................................................................................................... 13

Liquid Cooled Models ................................................................................................................................. 14

Vacuum Relief Valve ................................................................................................................................... 15

Pressure Relief Valve ................................................................................................................................. 16

Pump Lubrication ........................................................................................................................................ 16

Flushing Information .................................................................................................................................. 17

Maintenance and Important Operating Tips ........................................................................................ 18

Troubleshooting .......................................................................................................................................... 20

Pump Service ................................................................................................................................................ 21

Exploded Views ........................................................................................................................................... 37

Page 8: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Introduction

Our History:

Over 100 Years of Engineering Excellence

Page 9: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Intended Use

Installation

Four-Way Valve:

Page 10: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Indicator Washer:

Hose:

Page 11: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Primary Shut-Off Trap:

Secondary Moisture Trap (Scrubber):

Inlet Filter:

Page 12: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Vacuum/Pressure Gauge:

Vacuum Relief Valve:

Pressure Relief Valve:

Oil Separator (Muffler):

Oil Reservoir Kit:

Flushing Kit:

Pumper Scent (Optional):

Page 13: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Component Checklist

Drive Systems

Rotation of the Pump

Page 14: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Pump Speeds and Power Requirements

Fan Cooled Models

Page 15: For Pump Models: Titan, Sidewinder, Hydra and Cobra

T

Liquid Cooled Models

Page 16: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Vacuum Relief Valve

Page 17: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Pressure Relief Valve

Pump Lubrication

Page 18: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Oil Reservoir Mounting:

Prior to Start-Up:

Flushing Information

Page 19: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Flushing Procedure:

Maintenance and Important Operating Tips

Before Starting:

Page 20: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Every Load:

Daily:

Weekly:

Annually:

Storage:

For Safe Operation:

Page 21: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Troubleshooting The Pump Overheats

Potential causes to check and resolve:

The Rotor does not Rotate

Potential causes to check and resolve:

The Pumps Performance is Impaired

Potential causes to check and resolve:

Page 22: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Pump Service

Replacement Parts Kit:

Page 23: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Disassembly:

Page 24: For Pump Models: Titan, Sidewinder, Hydra and Cobra

All models:

Page 25: For Pump Models: Titan, Sidewinder, Hydra and Cobra

End Cover Removal:

Page 26: For Pump Models: Titan, Sidewinder, Hydra and Cobra

End Cover Disassembly:

Rotor Removal:

Page 27: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Parts Inspection, Cleaning and Replacement:

Vane Wear Check:

Cylinder Inspection:

Page 28: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Bearing Inspection:

Bearing and Spacer Removal:

Rotor Inspection and Cleaning:

End Cover Inspection and Cleaning:

Page 29: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Bearing and Spacer Replacement:

Page 30: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Oil Seal Replacement:

Page 31: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Reassembly:

Installing the First End Cover:

Installing the Rotor Assembly:

Installing the Vanes:

Page 32: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Installing the Second End Cover:

Installing the Bearing Retainers:

Page 33: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Installing the Oil Pump Drive Coupling:

Manifold Valve Assembly:

Page 34: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Hydra:

Titan, Sidewinder and Cobra:

All models:

Page 35: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Rebuild Specifications:

Cylinder Remachining

Checking and Setting the Seal Gap Clearance:

Page 36: For Pump Models: Titan, Sidewinder, Hydra and Cobra
Page 37: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Checking and Setting the End Float Clearance:

Page 38: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Exploded Views Titan:

23922414012

Page 39: For Pump Models: Titan, Sidewinder, Hydra and Cobra
Page 40: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Sidewinder:

Page 41: For Pump Models: Titan, Sidewinder, Hydra and Cobra
Page 42: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Hydra:

Page 43: For Pump Models: Titan, Sidewinder, Hydra and Cobra
Page 44: For Pump Models: Titan, Sidewinder, Hydra and Cobra

Cobra:

Page 45: For Pump Models: Titan, Sidewinder, Hydra and Cobra
Page 46: For Pump Models: Titan, Sidewinder, Hydra and Cobra
Page 47: For Pump Models: Titan, Sidewinder, Hydra and Cobra