12 www.ramset.com.au 1300 780 063 CableMaster ™ 800 For Electrical & Plumbing Contractors Features & Benefits • Battery Gauge – Helps avoid running out of battery power. • Fuel Cell Gauge – Always know when to change fuel cells. • Lithium Battery – Fast Charge, Long Life • Tool-less Depth of Drive Adjustment • Power Saving Technology – isolates battery when tool is not in use • Compact design with 20 pin magazine – Allows the tool to fit in tight spaces • Easily removable fastener guide and magazine • Greater tool clearance – Allows the tool to fit in close to edge applications. • Removable Support Leg – Ensures tool is at 90° to work surface for optimum fixings • Electronically controlled fuel injection – Ensures consistent power in a wide temperature range. • Low Maintenance. Designed to work in all conditions. Gas Technology Systems Description The Ramset TM CableMaster TM 800 is the most technologically advanced gas tool on the market. The new CableMaster TM 800 offers a number of innovative features allowing quicker, safer installation of a wide variety of clips for plumbing, data and electrical installations. The speed at which the CableMaster TM 800 is able to perform installations provides tremendous savings in total installed cost. Related Products Drive Pins & Fuel Cells Contractor Packs Specifications Weight 3.8kg Height 309mm Length 396mm Magazine Capacity 20 (+3) pin magazine, [50 (+3) pin magazine accessory] Impact Force 82J Actuation Pressure 5kg Overdrive 4mm Intermittent Operation 2 pins per second Fuel Cell Life 750 pins (approx) Battery Charge Capacity 3,000 pins (approx) Battery Voltage 3.7V Lithium-Ion Battery Charge time 90mins (25mins for 500 fixings) Power Regulation Automatic Operating Temperature Range -5°C to 49°C Substrates Concrete, Composite Steel Decking, Solid Brick, Precast Concrete, Steel Pre-stressed Concrete, Hollow Block Wall, Reinforced Concrete, Reinforced Prefabricated Concrete Electronic Fuel Injection Lithium Battery Battery & Fuel Gauge Removable 20 Pin Magazine (50 Pin Magazine Available) Depth of Drive adjustment Compact & Lightweight Design
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Features & Benefits• Battery Gauge – Helps avoid running out of battery power.• Fuel Cell Gauge – Always know when to change fuel cells.• Lithium Battery – Fast Charge, Long Life• Tool-less Depth of Drive Adjustment• Power Saving Technology – isolates battery when tool is not in use• Compact design with 20 pin magazine – Allows the tool to fit in tight spaces• Easily removable fastener guide and magazine• Greater tool clearance – Allows the tool to fit in close to edge applications.• Removable Support Leg – Ensures tool is at 90° to work surface for
optimum fixings• Electronically controlled fuel injection – Ensures consistent power in a wide
temperature range.• Low Maintenance. Designed to work in all conditions.
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DescriptionThe RamsetTM CableMasterTM800 is the most technologically advanced gas tool on the market. The new CableMasterTM800 offers a number of innovative features allowing quicker, safer installation of a wide variety of clips for plumbing, data and electrical installations. The speed at which the CableMasterTM800 is able to perform installations provides tremendous savings in total installed cost.
Related ProductsDrive Pins & Fuel CellsContractor Packs
Standard Operating ProcedureAlways read and understand the instruction manual before attempting to operate a Ramset™ Gas Technology Tool.1. First insert the fuel cell and battery into the tool.2. Insert the collated fasteners into the magazine.3. The clip should then be placed on the end of the fastener guide without compressing the front end of the tool.4. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface).5. Once the tool is compressed the trigger can be actuated and the fastener is driven into the substrate securing the clip in place.
CableMaster™ 800Part No Description Order
QtyCABLEMASTER800 CableMaster™ 800 Pulsa™ Gas Tool + 2 x Lithium-Ion Batteries 1
Kit includes: CableMaster™ 800™ tool, high impact carry case, 2 x batteries, battery charger, safety glasses and instruction manual
Trades & Applications Plumbing Electrical Fire & Contractor Contractor SecurityPermanent cable suspension to concrete and steel 4
Pipe suspension systems to concrete and steel 4
Fire and security cabling to concrete and steel 4
Temporary cable suspension to concrete and steel 4
AU ONLY
14 www.ramset.com.au 1300 780 063
CableMaster™800Consumables
Heavy Duty Pin Range for Steel and Hard Concrete FixingDrive Pins designed for fastening to standard strength concrete, masonry and steel.
Ramset™ recommends application test on-site before commencing use.
Pulsa 800 Part No
Original Pulsa 700Part No
Description Length Order Qty
P8HC615 HC615 Heavy Duty Steel/Concrete 15mm 500
P8HC617 HC617 Premium Hard Concrete/Steel 17mm 500
P8HC622 HC622 Premium Hard Concrete/Steel 22mm 500
P8HC627 S011409 Premium Hard Concrete/Steel 27mm 50010 strip collation (suitable for use in 40 and 50 pin magazines) + 1 x Fuel Cell
NZ ONLY
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CableMaster™ Consumables
ClipElec™ 4 4 4 4 4 4
DataLec™ Clip 4 4 4 4 4 4 4
CTClip™ 4 4 4 4 4 4
EClip™ 4 4 4 4
Threaded Rod Hanger 4 4 4 4
FP FireFix™ Clip 4 4
CableHorn™ Double & Single 4
Direct Alignment Half Saddle 4 4 4
Strap & Plate Mounting Washer 4
Catenary Wire Bracket 4 4
Application Type
CableMaster™800Consumable Selection Guide
4Recommended
Gas Technology Systems
Data Cable
Strap, Plates & Fixtures
Light Duty Cable Tray
Flexible/Plastic Pipe
Catenary W
ire
Electrical Conduit
Cable Fixing
Small Diam
eter Rigid Pipes
M
etal Pipes
M
etal/Nylon Straps
Fire &
Service Cabling
Ramset™ recommends application test on-site before commencing use.
AU ONLY
AU ONLY
AU ONLY
AU ONLY
16 www.ramset.com.au 1300 780 063
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ClipElec™
CableMaster™ Consumables
ClipElec™ All-purpose Cable Tie ClipsPulsa 800 Part No
Original Pulsa 700Part No
Description Order Qty
P8CPGCL CPGCLClipElec™ Contractor Pack(500 x clips, HC622 Pins, Fuel Cell, Cable Ties 200mm x 4.8mm Black)
1
P8CPGCLHC617 CPGCLHC617ClipElec™ Hard Concrete Contractor Pack(500 x clips, HC617 Pins, Fuel Cell, Cable Ties 200mm x 4.8mm Black)
1
Features & Benefits• ClipElec™ can be used for cable, conduit and tube work.• Universal design allows cable ties up to 9mm wide.• Designed with an in-built energy absorber for perfect embedment.• Clips directly onto the CableMaster™ Pin Guide for one handed operation.• Hands are a safe distance from the Pin Guide during installation.• Can be used with the PulsaLift™ Pole to fix from the ground.• Optional plug and screw installation.
Specifications
Raw MaterialPolypropylene copolymer, high impact, halogen free. UV resistant
Capacity Up to 9mm cable tie width.Spacing Recommendation 0.5 & 1 metre (approx)
Fire Resistance Properties
Incandescent wire test (regulation NFC 20-455) 750°C passed - LCIE laboratory test results N° 438 309 (December 1998)
Low Temperature Test No breakage at 0°CDimensions 32 x 37mm
*NOTE: Test concluded when clip pulled over pin head or cable tie failed. Job-site testing may be required to determine actual achievable job-site values. Results have been achieved with a CableMaster™ tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension loads provided are for static load situations only. Values represent a minimum factor of safety of 3:1 on the lowest test results achieved. Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, however a minimum of 3 fixings per fastening unit should be used.
DescriptionClipElec™ is an all purpose cable tie system that may be used for fixing cable, conduit and pipes for a wide variety of electrical and plumbing applications. This system is extremely versatile allowing for many different sized cables, pipes and conduit to be secured. The ClipElec™ all purpose cable tie system may be used with the 4.8mm supplied cable ties or with other cable ties up to a maximum width of 9mm.
Installation Procedure1. Simply clip the ClipElec to the tool pin guide.2. Press against the substrate, press the trigger & the clip is fixed.3. Install the tube or conduit with cable tie.
SpecificationsRaw Material High impact, Nylon 66Spacing Recommendation 0.5 & 1 metre (approx)Fire Resistance Properties UL94HB Fire Test
DescriptionThe CTClip™ is the all in one cable tie system. With the integral cable tie the CTClip™ can be used for cable, conduit and tube work.
Installation Procedure1. Side mount clip into pin guide.2. Press against work surface. Fire tool.3. Install the cable or conduit/tube as required. Fasten tie strap.
*NOTE: Test concluded when clip pulled over pin head or cable tie failed. Job-site testing may be required to determine actual achievable job-site values. Results have been achieved with a CableMaster™ tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension loads provided are for static load situations only. Values represent a minimum factor of safety of 3:1 on the lowest test results achieved. Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, however a minimum of 3 fixings per fastening unit should be used.
Ramset™ recommends application test on-site before commencing use.
Features & Benefits• CTClip can be used for cable, conduit and tube work.• Maximum cable cluster or tube diameter of 63mm.• Clip base raised above work surface.• In-built energy absorber for optimum pin penetration.• Side mount clip into pin guide.• One handed installation.• Fix from the ground with the PulsaLift™ Pole.• Optional plug and screw installation.
Gas Technology Systems
18 www.ramset.com.au 1300 780 063
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DataLec™ClipMulti-purpose Data & Cable Clip
Datalec™ Multi-purpose Data & Cable clips Pulsa 800 Part No
VEL1225Hook and loop strap 12mm x 25metre Roll (optional extra)
1
Features & Benefits• One clip for data and standard cable installations• Multiple cable mounting positions• Wide soft Hook & Loop Strap (12mm) or hard plastic tie compatible• Parallel or multi-directional cable fixing• Single and cable bundle installations• Non abrasive support and protection of services • Suits cable in conduit and small diameter pipe applications• Fix to standard and hard concrete, hollow masonry block & steel formwork
SpecificationsRaw Material HDPE, High impact ,Halogen free Slot opening 14mm wide Clip spacing recommendation from 0.3 to 1mtr (approx.) depending
on applicationDimensions (mm) 33W x33D x 14H
*NOTE: Testing concluded when clip pulled over pin head or strap/tie failed .Job site testing may be required before use to determine actual achievable job site values. Results have been achieved using a CableMasterTM tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension load capacities are for static load situations only. Values shown represent a minimum factor of safety of 3:1 against the ultimate capacity. Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, a minimum of 3 fixings should be used per fastened unit. 1. Tested with Pricemark Cable Tie, # CT-76380NAT100 2. Tested with Hook & Loop Strap - 12mm Hook & Loop Strap 60mm overlap with 50mm diam bundle.
DescriptionDataLec™ Clip is a Multipurpose data and cable clip for the fast installation of specialised and standard cables. Install Fibre Optic, Broadband, Cat5/6, Audio visual and other specialised cables using soft Hook & Loop Strap to correctly support and secure these cables without damage. For standard electrical and power cabling installations hard plastic cable ties or soft Hook & Loop Strap can be used to suit installation needs. This versatile and strong clip design is suitable for the installation of multiple cable bundles, multi-directional cable runs, small diameter conduits with cables and plastic/metal pipes.
Ramset™ recommends application test on-site before commencing use.
Installation Procedure1. Gently insert clip mounting tip (centre of clip) into CableMaster™ tool nosepiece2. Press clip against substrate, depress CableMaster™ tool nosepiece and fix clip3. Attach cable to DataLec™ clip with appropriate tie or strap for the application
Optional Item VEL1225
Total tensile load capacity per DataLecTMClip - HC617 or HC622 Pins
www.ramset.com.au 1300 780 063 19
DataLec™ClipMulti-purpose Data & Cable Clip
Gas Technology Systems
Plastic pipe or conduit Electrical cable bundles
Multiple data cable bundles Fibre optic cable in conduit
Electrical cable Data cable bundles
Fibre optic cable Electrical cable
20 www.ramset.com.au 1300 780 063
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EClip™ CableMaster™ Consumables
Performance TableTube extraction loads at 22°CForce required to manually remove tube from the clip
Clip Size Average Ultimate Load (approx)16mm 4kg20mm 6kg25mm 8kg
Pin Selection GuideSubstrate HC617 HC622 Hard Concrete >50MPa 4 4
Concrete <50MPa 4 4
Hollow Concrete Block k 4
Steel 4 4
Steel Decking 4 4
4SuitablekPossible
DescriptionThe EClip™ is ideal for firmly securing conduit, HDPE, and PVC pipe. Once installed, the clip is able to be rotated to allow for precise positioning of rigid and flexible tube. The design of the EClip™ incorporates interlocking connections to allow for multiple clips to be joined together side by side for a professional finish.
SpecificationsRaw Material
High quality polypropyleneHalogen free. Fire resistant
Installation Procedure1. Side mount the EClip™ onto the tool Pin Guide.
2. Fixing is quick and precise.
3. When fixed, it can be easily rotated around the pin to adjust its position.
Ramset™ recommends application test on-site before commencing use.
Features & Benefits• The EClip™ is designed to clip easily onto the CableMaster™ Pin Guide from the side allowing one-handed operation.• Hands are a safe distance from the Pin Guide during installation.• Fixing is precise.• After installation the EClip™ can be rotated around the pin to adjust alignment.• The slotted design of EClip™ absorbs energy, preventing the pin head from splitting the clip.• The hollow structure of the EClip™ gives flexibility for easy insertion of conduit.• EClip™ incorporates male/female connections allowing multiple conduit installation side by side.• Optional plug and screw installation.
AU ONLY
www.ramset.com.au 1300 780 063 21
Threaded Rod HangerPulsa 800 Part No
Original Pulsa 700Part No
Description Thread Diameter Order Qty
P8CPGTRH CPGTRHThreaded Rod Hanger Contractor Pack (400 x hangers, HC617 Pins, Fuel Cell)
Installation Procedure1. Insert TRH laterally onto CableMaster™ pin guide to the
stop position.2. Install the TRH. The pin guide will automatically remove itself
from the channel. If the guide is stuck inside the channel, gently move the tool
laterally to release it.3. Screw in the threaded rod, (two possible diameters) and
bend the TRH to the vertical position using the rod or Bend the TRH by hand if you intend to use a suspended hanging system, small chain or steel wire.
Pin Selection GuideSubstrate HC617 HC622Hard Concrete >50MPa 4 k
1. Values represent the maximum recommended working load in tension.
2. A minimum of 4 fastenings per fastened unit must be used.
3. Results have been achieved with a CableMaster™ tool.
4. All visible failures must be replaced and a new fixing set away from any spalled concrete.
5. Tension loads provided are for static load situations only.
6. Job-site testing may be required to determine actual achievable job-site values.
7. Pins must be sufficiently set, such that the underside of the head of the pin is in contact with the surface.
TyMaster™ powder actuated tool installationsFor heavy duty applications refer to Z Bracket rod Hanger (M10) Page 52.This is a rod hanger assembly for TyMaster™ powder actuatedtool installations.
DescriptionFor light duty applications the Threaded Rod Hanger bracket is an ideal alternative to traditional anchors such as the DynaSet™ drop-in anchor. The bracket features an M8 and a M10 thread allowing for a choice of threaded rod sizes in applications such as light duty cable tray and pipe suspension. The bending movement used during application acts as a self testing mechanism for the quality of the fixing.
Ramset™ recommends application test on-site before commencing use.
Features & Benefits• Slide-on channel for pin guide. Lateral insertion for fast, safe installation.• Thick steel with reinforcing ribs for extra strength.• Dual threads. Less parts, more flexibility.• Optional drill and 6mm anchor installation.• Electro zinc coating protects against corrosion.
DescriptionThe FP FireFix™ clip fire cable installation system has been developed for installing the specialised fire protection cable required for the safe operation of essentail service equipment during fire emergencies. This system consists of the FP FireFix™ clip installed with a Pulsa™ pin using the CableMaster™ Pulsa™ gas tool.
Features & Benefits• Complies to AS1530.4• Fixes fire rated cables ten times faster than traditional drilling methods• Clip manufactured from 316 Stainless Steel powder coated• Simply clips shut holding the cable(s) securely. 2 cables per clip• Can be used with stainless steel cable ties to install larger cables• Fast fixing to non combustible materials such as solid concrete, hollow
concrete block and steel Two hour fire protection system for essential services.
• Utilises a plastic adaptor that fits on the CableMaster™ Pin Guide allowing one-handed installation.
• Hands are a safe distance from the Pin Guide during installation.• Can be used with the PulsaLift™ Pole to fix from the ground.• Holds one or two cables. Choice of two sizes.• Simply clips shut holding the cable(s) securely. 2 cables per clip.
Installation Procedure1. Fit adaptor to the CableMaster™ pin guide.
2. Position the FP FireFix™ clip
3. Push the tool against the substrate and fix the
FP FireFix™ clip in place.NOTE: remove battery from the tool when fitting the FP FireFix™ adaptor.
Pin Selection GuideSubstrate HC617 HC622 Hard Concrete >50MPa 4 4
Concrete <50MPa 4 4
Hollow Concrete Block 4 4
Steel 4 4
Steel Decking 4 4
4SuitablekPossible
SpecificationsRaw Material Stainless SteelCoating Powder coated red
Ramset™ recommends application test on-site before commencing use.
Fire Standards ComplianceWhen independently tested in accordance with the requirements of the Fire Test Method for Supports & Fixings of AS/NZS 3013:1995 appendix B, “Electrical Installations – Classification of the Fire & Mechanical Performance of Wiring Systems”, the FP FireFix Cable Clip (when fixed to the concrete slab via a Ramset 20mm Heavy Duty Concrete SC6 Gas Pin or HC617 Pin) was found to be able to support a static load of 1kg. Fire test reports are available upon request.
Features & Benefits• Designed for use with electrical, data and communication cables.• Replaces the need for cable tray and catinary wire.• Clips directly onto the CableMaster™ Pin Guide allowing one-handed
operation.• Can be used with the PulsaLift™ Pole to fix from the ground.• Add or remove cables as required.• In-built energy absorber for perfect embedment.• Large fixing base for better stability.• Flexibility in installation-vertical, horizontal, overhead.• Optional plug and screw installation.
Pin Selection GuideSubstrate HC622 Hard Concrete >50MPa 4
Concrete <50MPa 4
Hollow Concrete Block 4
Steel 4
Steel Decking 4
4SuitablekPossible
Installation Procedure1. Simply clip the CableHorn™ to the tool pin
2. Press against the substrate (5kg to actuate the tool) press the trigger to fix.
3. Install the cable simply by lifting the edge of the CableHorn™.
*NOTE: Test concluded when clip pulled over pin head or pin failed. Job-site testing may be required to determine actual achievable job-site values. Results have been achieved with a CableMaster™ tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension loads provided are for static load situations only. Values represent a minimum factor of safety of 3:1 on the lowest test results achieved. Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, however a minimum of 3 fixings per fastening unit should be used.
DescriptionIn many applications the use of the CableHorn™ system can eliminate the need for cable trays to be installed. Cables may be added or removed after the CableHorn™ is installed. When used in conjunction with the PulsaLift™ pole system, CableHorns™ may be installed from the ground without the need for ladders or scissor lifts.
Specifications
Capacity
Single CableHorn™: 8 cables, 3 x 1.5mm2 maximum.Double CableHorn™; 16 cables, 3 x 1.5mm2 maximum
Spacing Recommendations Between 0.60m and 1.50m
Raw MaterialHigh impact modified Pa66 Halogen free polypropylene.
Fire Resistance PropertiesIncandescent wire test (IEC 695): 650 °C UL94 HB (ISO 1210): 100 mm/min
Low Temperature Tests No breakage at 0 °CQuality Certificate TUV certificate ISO 9001
DescriptionConduit Half Saddles are suitable for fixing conduit and metal pipes. Standard Half Saddles may be used with the CableMaster™ tool in conjunction with a Saddle Adaptor. Direct Alignment Saddles make the job even faster by clipping directly onto the fastener guide.
Installation Procedure1. Gently place saddle assembly into end of pin guide.
2. Place saddle over conduit/tube.
3. Depress nose piece against work surface, fire tool.
Features & Benefits• FAST accurate fixing of conduits and tubes to concrete,hollow block, & steel.• Fits directly to nose piece of CableMaster™ Pulsa™ gas tool• Precise hole alignment.• Optimum pin penetration and strength.• Neat and flush finish.• One hand installation.• Optional drill and 5mm anchor installation.• Site test recommended for use in critical applications.
Strap and Plate WasherPart No Description Order QtySPMW Strap and Plate Washer 500
SpecificationsSteel type CA2S-E.
Steel Thickness1.6mm providing a high resistance to deformation.
Nominal Diameter 16mm
Installation Procedure1. Gently place washer assembly into end of nose piece.
2. Place assembly tip in position.
3. Depress nose piece against work surface, fire tool.
DescriptionThe Strap and Plate Washer may be used in a wide variety of applications where thin materials or fixtures with existing holes need to be quickly fastened. Common applications where the Strap and Plate washer are used include securing thin metal, nylon and Hook & Loop straps for ducting, cable bunches and other fixtures. Brackets with existing pre-drilled holes for traditional mechanical fasteners can be secured with the use of strap and plate washers.
Features & Benefits• FAST One-Step Fixing of metal, nylon and Hook & Loop straps for
ductwork, cable bunches and fixture installations.• Suitable to span wide mounting holes in cable suspension brackets or
switchboxes up to 8mm diam.• To reinforce mounting holes in brackets and prevent fixture pullover.• Precise hole alignment.• Use with pre-drilled or solid straps and plates.• Suitable for use with CableMaster™ Pulsa™ collated pins.• Choose the pin length to suit the application.• SC6 or HC6 pins recommended.• One handed fixing to concrete, hollow block and steel.
Ramset™ recommends application test on-site before commencing use.
26 www.ramset.com.au 1300 780 063
Gas Technology Systems
Catenary Wire Bracket AssemblyPulsa 800 Part No
Original Pulsa 700Part No
Description Order Qty
P8CPGCWB CPGCWBCatenary Wire Bracket Contractor Pack (400 x brackets, HC617 Pins, Fuel Cell, 200mm x 4.8mm Black)
1
Catenary Wire BracketCableMaster™ Consumables
SpecificationsSteel type CA2S-E.
Steel Thickness2mm providing a high resistance to deformation.
Nominal Fixing Hole Diameter 7.5mm
DescriptionReinforced steel angle bracket, with closed eye for catenary wire and cable installations when fixing to concrete, concrete block and steel. Suitable for light to medium duty, close to ceiling applications.
Installation Procedure1. Place bracket assembly into the pin guide.
2. Depress pin guide against work surface, fix bracket
into position.
3. Attach cables and wires as required.
Features & Benefits• For catenary wire, cable, and hanger rod installations when fixing to
concrete, hollow block and steel.• Improved clampdown to work surface with dimpled baseplate.• Optimum pin penetration with cushioned base.• Strengthening ribs reduce bracket twist and deformation.• Rounded edges to prevent cable damage.• Three methods of installation. - Fast fixing with CableMaster™ Pulsa™ gas tool.
- TyMaster™ tool installation (See page 52).
- Traditional drill and anchor method.
• Suits light to medium duty fixing applications. (see performance table)
• Fix from the ground with pole tool.• Eye size - 7mm.
*Notes:1. Values represent the maximum recommended working load in tension.2. A minimum of 5 fastenings per fastened unit must be used.
3. Results have been achieved with a CableMaster™ tool.4. All visible failures must be replaced and a new fixing set away from any spalled concrete.5. Tension loads provided are for static load situations only.6. Job-site testing may be required to determine actual achievable job-site values7. Minimum edge distance 75mm. Minimum spacing between fixings 50mm.
Ramset™ recommends application test on-site before commencing use.