Food and Beverage Industry - National Utilities Co.nationalutilitiesco.com/pdfs/Tyco_Process_Valves_Cat.pdf · · 2010-06-28Butterfly Valves ... Food and Beverage Industry Table

Actuators and Control Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Butterfly Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Check Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Hygienic Process Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Knife Gate Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Pressure and Vacuum Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Sampling Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Steam Traps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Service Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Process Diagrams

Brewhouse Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Fermenting (includes Aeration, Cooling, and Starting) . . . . . . . 15Cheese Plant Production Process. . . . . . . . . . . . . . . . . . . . . 18 - 19Milk Treatment Plant (Pasteurized Milk) . . . . . . . . . . . . . . . 22 - 23Orange Juice Production. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Soft Drink Production. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Food and Beverage IndustryTable of Contents

2

Brewhouse Operation (see page 14): 1 thru 5

Fermentation (see page 15): 1 thru 4

Cheese Production Process (see pages 18 - 19): 1 thru 22

Milk Treatment Plant (see pages 22 - 23): 1 thru 7

Orange Juice Production (see page 26): 1 thru 6

Soft Drink Production (see page 27): 1 thru 6

Type Multi-turn, Quarter-turn, LinearDesign Electric, Pneumatic, HydraulicStandard ASME, DINForm Forged, Cast, Fabricated Materials Aluminum, Carbon Steel, Alloy SteelService ESD, On-Off, Turbine Trip, ModulatingSizes 1/2 thru 60 inches

Actuators and Control SystemsAvid, Biffi, Keystone and Morin

Keystone Figure 777 - Electric actuatorfor quarter-turn valves. For outputtorques to 15,100 lb.in.

Avid SmartCal-NB - Intelligentpositioner allowing for AutoCal keypadcalibration and optional HART®

communications capability. On-sitediagnostic information is standard.

Avid K-BLOCK™ - The K-BLOCK™ is alow profile, hermetically sealed proximityswitch designed to operate in washdownenvironments. The low profile makes itideal for confined piping spaces such asmanifolds and piping headers.

Biffi ICON - Intelligent, non-intrusive,multi-turn electric actuator.

Keystone 250 Butterfly Valve/257 Actuator/783 Control Head - Sanitary butterfly valve with verticalstainless steel actuators and electroniccontrol heads.

Morin Series B - Ductile Iron/StainlessSteel Quarter-turn, Spring Return andDouble Acting Actuators. Output torquesto 238,000 lb.in.

Morin Series S - Stainless Steel SpringReturn and Double Acting PneumaticQuarter-turn Actuators. Output torques to238,000 lb.in.

Morin MRP - A comprehensive rangeof pneumatic actuators, providingcompact, reliable and economicalpowered operation for all types ofquarter-turn valves.

The MRP is also available in a modelMRS which incorporates our SNP(special nickel protection) that protectsthe internal and external finish of theactuator from harsh washdownchemicals.

Avid ZR Plus - Integrated monitoringand control of automated valves in asingle, NEMA/FM approved package forgeneral purpose and intrinsically safeapplications.

3

Fermentation(see page 15): 1 thru 4

Cheese Production Process (see pages 18 - 19): 2 thru 22


Orange Juice Production (see pages 22 - 23): 1 thru 6

Ball ValvesMCF

Type Three-pieceDesign Two-way, Three-wayStandard ASTM, ANSI, DIN, ASME BPEForm Cast, ForgedMaterials Stainless Steel, High Alloy, Carbon SteelPressure Class ANSI Class 150 thru 600Sizes 1/4 thru 10 inchesTemperature Range -425°F to +650°F

MCF TrueTube - Internal dimension ofthe ball and tube type end pieces matchtubing size; finishes to 15RA.

MCF Micro-Clean - Diverter and three-way applications

MCF Tank Bottom - Designed andengineered to give fast, unrestricteddrainage of tank media.

MCF and Actuator with SNP (Special Nickel Protection) -Protects against caustic washdown.

MCF Clean-In-Place - With purge portsfor in-line cleaning; available in Steam,Micro-Clean and Tank Bottomconfigurations.

4

Keystone 106 - Double flange,large diameter butterfly valve (24” thru 48”).

NeoTecha Teflon® Lined - An upperand lower set of belleville springs keepsthe two sealing surfaces together,resulting in a superior stem seal.

Vanessa QTF 30000 - Torque-seatingaction ensures continuous bi-directional,zero leakage performance.

Keystone 601/602 - A heavy dutyelastomer resilient seated butterfly valve,which utilizes a cartridge design seat linerfor bi-directional drop-tight shut-offbetween flanges or as end of line serviceat full pressure rating.

Keystone K-LOK - Double offset discdesign with a variety of polymer seatmaterials provides high cycle bi-directionaldrop-tight shut-off for ANSI 150 and 300pressure classes between flanges or asend of line service.

Keystone 990/920 - Thin disc profilewith a triple function elastomer or polymerseat liner provides bi-directional drop-tight shut-off while isolating the valvebody and stem from the line media.


Fermentation(see page 15): 1, 2, 4

Cheese Production Process (see pages 18 - 19): 1, 3, 5, 7, 12, 13, 15 - 17, 19 - 22


Soft Drink Production (see page 27): 3, 4, 6

Type Flanged, Lug, End-of-LineDesign High-Performance, Triple Offset,

Elastomer Resilient Seated, Polymer LinedStandard ASTM, ANSI, DINMaterials Stainless Steel, High Alloy, Carbon SteelPressure Class ANSI Class 150 thru 1500 Sizes 1/4 thru 110 inches Temperature Range -320°F to +1000°F

(Rotary Process, -425°F to +1500°F)

Butterfly ValvesKeystone, NeoTecha and Vanessa

5



Cheese Production Process (see pages 18 - 19): 1, 3, 7 thru 22

Milk Treatment Plant (see pages 22 - 23): 1, 3, 7



Check ValvesGulf, Hovap, Keystone and Prince

Type Non-ReturnDesign Piston, Swing, Tilting Disc, WaferStandard ASME, DIN, BS, APIForm Cast, ForgedMaterials Carbon Steel, Alloy Steel, Stainless SteelPressure Class ANSI Class 125 thru 4500Sizes 1/4 thru 72 inchesTemperature Range -320°F to +1200°F

Gulf Dual Door Check Valve -Available in different alloys, the dual doordesign is available in small to largediameters and provides drop-tight shut-off.

Keystone 264J - Sanitary non-returncheck valve for reverse flow prevention.

Prince 815 - Large diameter waferswing disc check valve which providessmooth action during reverse flowconditions with or without weights, levers or damper options.

Hovap F6025 - A compact, stainlesssteel, hygienic, non-return valve.

Prince Wafer Check Valve - Availablein different alloys, the drop-tight smallerdiameter wafer swing disc check valveoffers a more compact, lightweight valvethan traditional full-bodied check valves.

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Cheese Production Process (see pages 18 - 19): 2, 5 thru 8, 10 thru 22

Milk Treatment Plant (see pages 22 - 23): 2, 3, 5, 6, 7


Soft Drink Production (see page 27): 3, 4, 6

Type Globe, Angle, Globe Offset, Quarter-turnDesign Cage Trim, Low NoiseStandard ASME, DINForm Cast, ForgedMaterials Carbon Steel, Alloy SteelPressure Class ANSI Class 150 thru 4500 Sizes 1 thru 24 inches

Vanessa 30,000 with Biffi Actuator -Utilizes a resilient, duplex stainless steelseal ring installed in the disc assembly toprovide true zero leakage.

Vanessa QTL with Keystone Actuator - Quarter-turn, non-rubbingdesign with a unique, triple offsetgeometry that eliminates all seat-to-seal rubbing throughout thevalve’s 90° rotation.

Keystone 990/920 - Triple-functionseat provides bidirectional drop-tightshut-off, isolates the valve body and stemfrom the line media .

KTM VS - V-Notch affords equalpercentage characteristics for precisecontrol.

MCF with Actuator - Provides fast,reliable, contaminate free, flow control in both two-way and three-way valveconfigurations.

Keystone 250 Butterfly Valve/257 Actuator/783 Control Head - Sanitary butterfly valve with vertical stainless steel actuatorsand electronic control heads.

Control ValvesBiffi, Keystone, MCF and Morin

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Fermentation(see page 15): 1, 3

Cheese Production Process (see pages 18 - 19): 1, 2, 4 thru 20




Type Mixproof, Diverter, Changeover, Butterfly, Ball, Check, Relief, Tank Bottom

Design Double Seat Piston with Seat Lifting, Single Seat Piston, Full Port, Rotary

Standard 3A, USDA, EHEDGForm Barstock, Cast, Fabricated, ForgedMaterials Stainless SteelPressure Class 150 psiSizes 1/2 thru 8 inches

Hygienic Process EquipmentHovap and Keystone

Hovap Hygienic Pumps – Designed forcontinuous operation on thin liquids suchas milk, wine, cream, beer, etc. Forcomplete versatility, this range caninclude heating jackets, frequencycontrollers, or flushed seal and is availablewith unions, plane ends or flanges.

Hovap 8700 - Patented balanced pistontechnology provides the ONLY 100%WATERHAMMER-proof mixproof valve.Spillage free, seat-lifting and aseptic areall standard features.

Keystone 250 Butterfly Valve/257 Actuator/783 Control Head - Sanitary butterfly valve with verticalstainless steel actuators and electroniccontrol heads (AS-interface, DeviceNet).

Hovap Miniflow 9400 – 1/2” to 1” miniisolation, divert and changeover valves.

Keystone 264J - Sanitary non-returncheck valve for reverse flow prevention.

Keystone 267J/268J - Isolation, divertor changeover seat valves available inmultiport/body configurations.

8


Cheese Production Process (see pages 18 - 19): 3, 12, 22


Knife Gate ValvesRovalve, L&M Valve and Clarkson

Type Knife Gate, Slide Gate, Wedge GateDesign Full and Reduced BoreStandard MSS or betterForm Cast, FabricatedMaterials Carbon Steel, Alloy Steel, Stainless SteelPressure Class Vacuum to 300 psig cwp Sizes 2 thru 144 inches Clarkson KGD - Wafer

style slurry knife gatevalve offering value andhigh performance in acompact package.

L&M Valve M145 - The unique designbenefits, with the three piece replaceablepolymer liner, offer reliability and long life ina wide variety of tough applications.

Rovalve S17 and S20 - Cast stainlesssteel knife gate valves designed forperformance and value with many added features.

Rovalve SB1700 - Revolutionary, state-of-the-art knife gate valve featuringa patented bolted-in-place perimeter seal.

Rovalve 215 - Slide through, O-portgate design for severe servicespplications.

Custom Design Products - Specificto the application, diverter valves,square or rectangular made in most any alloy and performance range.

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Pressure and Vacuum ReliefAnderson Greenwood, Crosby and Varec

Fermentation(see page 15): 2, 4

Cheese Production Process (see pages 18 - 19): 4, 6, 7, 12, 13, 15 thru 17, 19, 20

Orange Juice Production (see page 26): 4, 6

Soft Drink Production (see page 27): 1, 6

Type Conservation, Vents, Pressure and Vacuum Relief, Blanketing Systems

Design Weight Loaded, Spring Loaded, Pilot OperatedStandard API 2000/ASME Section VIIIForm Cast Materials Aluminum, Carbon Steel, Stainless Steel, Monel®,

Brass, BronzePressure Class Vacuum thru ANSI Class 300Sizes 1/2 thru 24 inches

Varec 2440 - Protectslow pressure storagetanks and processesfrom excess positivepressure and vacuum.

Anderson Greenwood BV1 - An effective,economical way to regulatetank pressure.

Varec 220 Manway Cover - Designed for use ontanks where quick and easypersonnel access is desired.

Varec 7000 - Free ventstypically used on atmospherictanks which contain non-volatile liquids.

Varec 221 Manway Cover -Designed to provideemergency venting of lowpressure storage tanks andvessels.

Crosby PVR - A sanitarydirect acting relief valvedesigned specifically forpressure/vacuum protection.

Varec 180 Regulator - For use on vapor recoverysystems where sensitivecontrol at low pressures isrequired.

Varec 5000 Flame Arrester - Prevents thepropagation of a flame intothe system.

Varec 4310 Cover -Provides quick access forproduct gauging, temperaturemeasurement or sampling.

Anderson Greenwood9300 - High performancealternative to spring andweight-loaded reliefdevices for low pressuresystems.

Varec 7700 FloatingSuction Unit - Designedfor use on storage tankswhere there is a need todraw off product from justbelow the surface ofliquids stored in bulk.

Anderson Greenwood 80 Series - A premiumperformance, directacting, pressure reliefvalve for critical ammonia,CO2 and otherrefrigeration systems.

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Milk Treatment Plant (see pages 22 - 23): 2

Orange Juice Production (see page 26): 4

Type In-line and Aseptic Sampling SystemsDesign Bottle and Syringe Collecting, Recirculation, AutomatedMaterials All Alloy or PFA LinedPressure Class Vacuum thru 240 psigSizes 1 thru 4 inchesTemperature Range -20°F to +400°F

Sampling SystemsNeoTecha

SAPRO In-line - Assures a “truerepresentative sample” every timewithout process interruption because it isinstalled directly into a process pipeline.

SAPRO Aseptic In-line - Simple andsafe operation due to the use of a springreturn manual lever that automaticallycloses the sampler when released.Padlocking to prohibit sample takingwhen not required.

11

Brewhouse Operation (see page 14): 3, 4

Fermentation(see page 15): 4

Orange Juice Production (see page 26): 3

Steam TrapsYarway

Type Thermodynamic, Thermostatic, MechanicalDesign Disc, Variable Orifice, Lever, Filled Thermal

Element, Bi-MetallicStandard ASMEForm Cast, ForgedMaterials Alloy Steel, Stainless SteelPressure Class ANSI Class 300 thru 4500 Sizes 3/8 thru 4 inches

Yarway SmartTrap - Disc trap withintegral strainer and blow-off.

Yarway Steam Traps - Provides efficient discharge of condensate; approaching zero steam loss.

Yarway Unibody Traps - with integral strainer and blow-off.

12

Services Available:• Safety• Authorizations• Certifications• Pressure Relief Valve Repair• Spare Parts• Field Service• Mobile Units• Training• Trip Throttle Valve Repair• Pump Protection Valve Repair• Steam Trap Surveys/Repair• Valve and Inventory Management• Turn-key Installation• Application Engineering

Industries Served:• Power• Pulp and Paper• Iron and Steel• Chemical• Refining• Petrochemical• Offshore• Marine Gas Processing• Oil and Gas Pipeline• Oil and Gas Production• Plastics• Pharmaceutical• Brewery• Food and Beverage• HVAC• Mining• Water and Waste Water• Commercial Construction

Service Operations

Fermenting

Brewhouse Operationa aa aa aa aa aa aa aa aaa aaaaaa aa a aaa aaaaa aa aaaaaaaa a a aa aaaaaaaa aa aa aa aa aa aa aaaaaaaa aa aa a a aa aaaaaaaa aa aa a a aaa aaaaaa aaa aa aa aa aa aaaaaaaaaaaa aaa aaCleanerSeparator

MaltMill

MaltScale

Hopper

MaltReceiver

MashWater

MashVessel

GrainTransfer

Foreign MatterRemoval

DustRemoval

GrindComposition

Grind

StackCondensate

Removal

WortOxidation

Mash WaterTreatment

Debris/Dust

OtherGrains

Malt Adjunct

Receiver

Pn

eum

atic

Sys

tem

Grant

BrewKettle

Sparge Water Treatment

WortClarity °B

RiceMill

AdjunctScale

Hopper

AdjunctReceiver

MashVessel

Sparge Water

To SpentGrains

StackCondensateRemoval

1

2

3

5

4

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Culture

1

24

3

FermenterTank Glycol

FromHot WortReceiver

Stripper

StackCondensate

Removal

Quality ofAir Source

AirFiltration

Air Filters for Aeration Stripping

Glycoland/orChilledWater

Cooler

Sterile Water

Yeast TemperatureReduction/Control

Yeast WashingChiller Water To

CO2 Vent

GlycolYeastBrink

Cold Wort

Tank Equipment and Cellar Sanitation

AirFiltration

TrubRemoval/Settling

Trub

Sterile AirInjection

To DropReceiver

Yeast Collection

Yeast

Inje

cti

on

To

Bri

nk if

Co

llecte

d

To Spentif Not Used

Vent Collect toScrubber

YeastWashing

CO2

Beer

foldout for page 14

foldout for page 15

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Wort Stripping• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment

Wort Chilling• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Tank Protection

Yeast Handling• Actuators and Control Systems• Ball Valves• Hygienic Process Equipment

Fermenter• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Steam Traps • Tank Protection

1

2

3

4

Grain/Malt/Adjunct Receiving• Actuators and Control Systems• Butterfly Valves• Check Valves• Control Valves• Knife Gate Valves

Milling• Actuators and Control Systems• Butterfly Valves• Check Valves• Control Valves• Knife Gate Valves

Mash Mixing• Actuators and Control Systems• Butterfly Valves• Check Valves• Control Valves• Knife Gate Valves• Steam Traps

Mash Cooker• Actuators and Control Systems• Butterfly Valves• Check Valves• Control Valves• Knife Gate Valves• Steam Traps

Brew Kettle• Actuators and Control Systems• Butterfly Valves• Check Valves• Control Valves• Knife Gate Valves

14

F E R M E N T I N G(INCLUDES AERATION, COOLING, AND STARTING)a a a a aaaaaaa aaaaaaaaaa a aaaaaaaaaaa a a aaaaaaaaa a a aaa a a a aaaaaaa aaaaaaaaaa a aaaaaaaaaaa a a aaaaaaaaa a a aa

YeastCulture

1

24

3

FermenterTank Glycol

FromHot WortReceiver

Stripper

StackCondensate

Removal

Quality ofAir Source

AirFiltration

Air Filters for Aeration Stripping

Glycoland/orChilledWater

Cooler

Sterile Water

Yeast TemperatureReduction/Control

Yeast WashingChiller Water To

CO2 Vent

GlycolYeastBrink

Cold Wort

Tank Equipment and Cellar Sanitation

AirFiltration

TrubRemoval/Settling

Trub

Sterile AirInjection

To DropReceiver

Yeast Collection

Yeas

t In

ject

ion

To B

rin

k if

Co

llect

ed

To Spentif Not Used

Vent Collect toScrubber

YeastWashing

CO2

Bee

r

3 5

4

1

2

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MaltMill

MaltScale

Hopper

MaltReceiver

MashWater

MashVessel

GrainTransfer

Foreign MatterRemoval

DustRemoval

GrindComposition

Grind

StackCondensate

Removal

WortOxidation

Mash WaterTreatment

Debris/Dust

OtherGrains

Malt Adjunct

Receiver

Pn

eum

atic

Sys

tem

Grant

BrewKettle

Sparge Water Treatment

WortClarity °B

RiceMill

AdjunctScale

Hopper

AdjunctReceiver

MashVessel

Sparge Water

To SpentGrains

StackCondensateRemoval

1

2

3

5

4

BR E W H O U S EOP E R A T I O N

Cheese Plant Production Process

foldout for pages 18 - 19

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3

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8

9

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12 12

3

4567

8

9

1011Milk Silos

(8)

MilkHTST

Starter Rennet

Curd

Pump

WheyDrainingBelt

CheddarMasterTower

Salt#1

Salt#2

Weigh Bridge 45 Min. 30 Min. 75 Min. 90 Min. 60 Min. 24 Hours

SaltingBelt

Block Formers(14)

VacuumSealingSystem

Scale

CheeseRapid CoolingSystem

Wrap-ARound

MetalDetection

Cheese Maturingand Storage

Sweet Whey

Sweet CreamPasteurizer

Cream

Whey CreamPasteurizer Salt Whey

SeparatorHTST

WheySeparators

WheyStorage

WheyCream

WheyStorage

Ultra-Filtration

HTST

RO1

Reverse Osmosis Plants

DeminWater

RetentateStorage

SprayDrier

RO2

PowderSilo

BagFilling

Whey ProteinConcentrateStorage

CondensedLactose

Propagation System

Cooling

Fermentation Vats

Clarifier

Beer WellsHeat

Exchanger

Distillation

BatchTanks

AlcoholStorage

CondenserSteam

Cond.Water

Boiler Feed

CIP Water

Condensate

Evap.

FeedSUP.SiloCond.

SpentWash

2Separator Desludge

Yeast

RORO

2Salt Whey

DesalinationPasteurizer

WastewaterWastewater

SolidsSolids Collection

Aeration Tank

Screen

Blower

Hydrocal

To City Sewer

Settling/Decanting

Settling/Decanting

Solids Out (animal feed)

1 2

3

45 6

7

89

10 11 12

13

14 15 16

17 18 19 20

21

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8

9

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2

3

4567

8

9

1011 12 1

2 aaaa aaMilk Silos(8)

MilkHTST

Starter Rennet

Curd

Pump

WheyDrainingBelt

CheddarMasterTower

Salt#1

Salt#2


SaltingBelt

Block Formers(14)

VacuumSealingSystem

Scale


Wrap-ARound

MetalDetection


Sweet Whey


Cream


SeparatorHTST

WheySeparators

WheyStorage

WheyCream

WheyStorage

Ultra-Filtration

HTST

RO1


DeminWater

RetentateStorage

SprayDrier

RO2

PowderSilo

BagFilling


CondensedLactose

Propagation System

Cooling

Fermentation Vats

Clarifier

Beer WellsHeat

Exchanger

Distillation

BatchTanks

AlcoholStorage

CondenserSteam

Cond.Water

Boiler Feed

CIP Water

Condensate

Evap.

FeedSUP.SiloCond.

SpentWash

2Separator Desludge

Yeast

RORO

2Salt Whey




Aeration Tank

Screen

Blower

Hydrocal

To City Sewer

Settling/Decanting

Settling/Decanting


1 2

3

45 6

7

89

10 11 12

13

14 15 16

17 18 19 20

21

22

1918

Alcohol Animal Feed Supplement Wastewater

CH E E S E PL A N T PR O D U C T I O N PR O C E S Sa aa a aaaaaaa aaaaaaaaaa a aaaaaaaaa aa a aaaaaaa aaaaaaaaaa a aaaaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaaa a a a a aaaaaaa aaaaaaaaaa a aaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaa12 12

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8

9

1011 12 1

2

12 12

3

4567

8

9

1011 12 1

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MilkHTST

Starter Rennet

Curd

Pump

WheyDrainingBelt

CheddarMasterTower

Salt#1

Salt#2


SaltingBelt

Block Formers(14)

VacuumSealingSystem

Scale


Wrap-ARound

MetalDetection


Sweet Whey


Cream


SeparatorHTST

WheySeparators

WheyStorage

WheyCream

WheyStorage

Ultra-Filtration

HTST

RO1


DeminWater

RetentateStorage

SprayDrier

RO2

PowderSilo

BagFilling


CondensedLactose

Propagation System

Cooling

Fermentation Vats

Clarifier

Beer WellsHeat

Exchanger

Distillation

BatchTanks

AlcoholStorage

CondenserSteam

Cond.Water

Boiler Feed

CIP WaterCondensate

Evap.

FeedSUP.SiloCond.

SpentWash

2Separator Desludge

Yeast

RORO

2Salt Whey




Aeration Tank

Screen

Blower

Hydrocal

To City Sewer

Settling/Decanting

Settling/Decanting


1 2

3

45 6

7

89

10 11 12

13

14 15 16

17 18 19 20

21

22

Cheese Making

Milk Silos• Actuators and Control Systems• Butterfly Valves• Check Valves• Hygienic Process Equipment

Standardizing• Actuators and Control Systems• Ball Valves• Control Valves• Sampling Systems• Hygienic Process Equipment

Block Formers• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Knife Gate Valves

Whey Cream

Whey Cream Storage• Actuators and Control Systems• Ball Valves• Hygienic Process Equipment• Tank Protection

Clarifiers/Separators• Actuators and Control Systems• Ball Valves• Butterfly Valves• Control Valves• Hygienic Process Equipment

Pasteurizers• Actuators and Control Systems• Ball Valves• Control Valves• Hygienic Process Equipment• Tank Protection

Separators• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection

Whey Protein

Whey Storage• Actuators and Control Systems• Ball Valves• Check Valves• Control Valves• Hygienic Process Equipment

Ultra-filtration• Actuators and Control Systems• Ball Valves• Check Valves• Control Valves• Hygienic Process Equipment

Reverse OsmosisFiltration• Actuators and Control Systems• Ball Valves• Check Valves• Control Valves• Hygienic Process Equipment

Demin Water• Actuators and Control Systems• Ball Valves• Check Valves• Control Valves• Hygienic Process Equipment

Powder Silo• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Knife Gate Valves• Tank Protection

Alcohol

Fermentation Vats• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection

Distillation• Actuators and Control Systems• Ball Valves• Check Valves• Control Valves• Hygienic Process Equipment

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13

7

14

Batch Tanks• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection

Alcohol Storage• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection

Animal Feed Supplement

Desalination• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection

Separator• Actuators and Control Systems• Ball Valves• Check Valves• Control Valves• Hygienic Process Equipment

Evaporator• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection

Conditioned Water Storage• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection

Wastewater System

Aeration• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves

Decanting• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Knife Gate Valves

15

16

Cheese Whey Cream Whey Protein

Milk Treatment Plant

Balance Tank

Pasteurizer

Standardization Unit

Separator

Plate Heat Exhanger

Microfiltration Unit

Homogenizer

4

3

5

2

1

6

5

foldout for pages 22 - 23

7

2322

M I L K T R E A T M E N T P L A N T

Balance Tank• Actuators and Control Systems• Ball Valves• Check Valves• Hygienic Process Equipment

Pasteurizer• Actuators and Control Systems• Ball Valves• Control Valves• Sampling Systems• Hygienic Process Equipment

Separator• Actuators and Control Systems• Ball Valves• Check Valves• Control Valves• Hygienic Process Equipment

Standardization Unit• Actuators and Control Systems• Ball Valves• Hygienic Process Equipment

Plate Heat Exchanger• Actuators and Control Systems• Ball Valves• Control Valves• Hygienic Process Equipment

Microfiltration Unit• Actuators and Control Systems• Ball Valves• Control Valves• Hygienic Process Equipment

Homogenizer• Actuators and Control Systems• Ball Valves• Check Valves• Control Valves• Hygienic Process Equipment

1

2

3

4

5

6

Balance Tank

Pasteurizer

Standardization Unit

Separator

Plate Heat Exhanger

Microfiltration Unit

Homogenizer

4

3

5

2

1

6

5

Orange Juice Production

Soft Drink Production

Fruit Unloading Grading* Storage Bins Washer

Sizer Grading

EvaporatorHigh Temperature

Short Time

65° BrixTank Farm Storage*

Slush Freezer41.8° Brix

Concentrate

Blending(concentrate & fresh

juice or essence)

RefrigeratedTank Farm

Storage

Can Filler Can-closingMachine

-10°F BlastFreezer

Distributor

Citrus Pulp(cattle feed)

Feed Mill

Co

nce

ntr

ate

Juic

e

Pee

l

* Indicates sample to control laboratory.

Cul

ls to

Feed

Mill 3

Juice Extraction1

2 Finisher

45

7

5

6

4

3

21

Water

Filling

Sugar

Different Concentratesand Additives

SugarDissolver

Pasteurizing

Multi-ComponentBlending

Carbonation

Water Deaeration

CIP System(Clean-in-Place)

foldout for page 27

foldout for page 26

27

Juice Extractor• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Knife Gate Valves

Finisher• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Knife Gate Valves

Evaporator• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Knife Gate Valves• Steam Traps

Refrigerated Tank Farm• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Sampling Systems• Tank Protection

Blending• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment

Citrus Pulp• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection

26

1

2

3 5

6

4

Fruit Unloading Grading* Storage Bins Washer

Sizer Grading

EvaporatorHigh Temperature

Short Time

65° BrixTank Farm Storage*

Slush Freezer41.8° Brix

Concentrate

Blending(concentrate & fresh

juice or essence)

RefrigeratedTank Farm

Storage

Can Filler Can-closingMachine

-10°F BlastFreezer

Distributor

Citrus Pulp(cattle feed)

Feed Mill

Co

nce

ntr

ate

Juic

e

Pee

l

* Indicates sample to control laboratory.

Cul

ls to

Feed

Mill 3

Juice Extraction1

2 Finisher

45

OR A N G E JU I C EPR O D U C T I O N

Sugar Dissolver• Actuators and Control Systems• Check Valves• Hygienic Process Equipment• Tank Protection

Pasteurizing• Actuators and Control Systems• Check Valves• Hygienic Process Equipment

Multi-Component Blending• Actuators and Control Systems• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment

Water Deaeration• Actuators and Control Systems• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment

Carbonation• Actuators and Control Systems• Check Valves• Hygienic Process Equipment

CIP System (Clean-in-Place)• Actuators and Control Systems• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection

1

2

7

5

6

4

3

21

Water

Filling

Sugar

Different Concentratesand Additives

SugarDissolver

Pasteurizing

Multi-ComponentBlending

Carbonation

Water Deaeration

CIP System(Clean-in-Place)

SO F T DR I N KPR O D U C T I O N

FDBVG-0542 / Printed in USA / 5M / 0309

Tyco Flow Control - AmericasWith sales and distribution operations in strategic locations throughoutthe world, Tyco Flow Control is a global, single-source supplier ofinnovative flow control solutions.

United StatesCorona, CaliforniaPhone: 951-493-4227Fax: 951-735-9601

Atlanta, GeorgiaPhone: 770-326-5654 Fax: 770-326-2989

Baton Rouge, LouisianaPhone: 225-751-9000Fax: 225-751-0130

Chicago, IllinoisPhone: 630-343-3333Fax: 630-343-3334

Aurora, ColoradoPhone: 303-264-5400Fax: 303-371-8807

Pasadena, TexasPhone: 832-261-2400Fax: 281-291-8801

Philadelphia, PennsylvaniaPhone: 610-296-2000Fax: 610-296-8038

Everett, WashingtonPhone: 425-789-3135Fax: 425-353-8490

St. Louis, MissouriPhone: 314-428-3888Fax: 314-428-9829

CanadaBurlington, OntarioPhone: 905-319-3406Fax: 905-319-3529

Calgary, AlbertaPhone: 403-538-0090Fax: 403-279-8441

Edmonton, AlbertaPhone: 780-461-2228Fax: 780-461-6242

Montreal, QuebecPhone: 450-978-6640Fax: 450-978-6641

Latin America/CaribbeanArgentina - Buenos Aires:Argentina, Bolivia, Paraguay,Uruguay Phone: 54-11-4308-6444Fax: 54-11-4308-6445

Brazil - Sorocaba-São PauloPhone: 55-15-2102-8700Fax: 55-15-2102-8742

Chile - Santiago:Chile, PeruPhone: 56-2-410-9000Fax: 56-2-538-0050

Mexico - El Salto, JaliscoPhone: 52-33-3668-4099Fax: 52-33-3668-4012

Miami Lakes, Florida:Caribbean, Central America,Colombia, Ecuador, Guyana,Suriname, VenezuelaPhone: 305-448-0059Fax: 305-448-1632

Venezuela - Caracas Phone: 58-212-286-3735Fax: 58-212-285-3316

www.tycoflowcontrol.com

Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFCproducts and services. Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particularpurpose and system requirements. TFC MAKES NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OFMERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATIONREFERS. ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING INCIDENTAL, INDIRECT, OR CONSEQUENTIAL DAMAGES)RESULTING FROM THE USE OF OR RELIANCE UPON THIS INFORMATION. Patents and Patents Pending in the U.S. and foreign countries. Tyco reserves the right to change product designsand specifications without notice.

Flow Control

Food and Beverage Industry - National Utilities Co.nationalutilitiesco.com/pdfs/Tyco_Process_Valves_Cat.pdf · · 2010-06-28Butterfly Valves ... Food and Beverage Industry Table

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