Following amendments / clarification / elaboration have been finalized during pre-bid meeting held on 09.04.2013 on the tender for “Design Supply Erection, testing and commissioning of 30 MTPD Milk powder plant on Turn Key Basis at Govindgarh Distt. Jaipur (Raj.)” which form integral part of technical specifications and shall have superseding effect on the technical specification given in the tender. 1. Milk flow meter (Magnetic type) is to be included in the scope of supply refer point no. 7 at page no. 12. 2. Mix proof type of valves should be provided for Milk Silo valve battery to prevent intermixing of milk with cleaning chemical point no. 1.8 at page no. 130. 3. The package type chiller should be designed with consideration of heat-load of (i) seal cooling water (ii) vacuum pump water circulation (iv) Milk concentrate chilling after dilution upto 20% TS in case of emergency. Approximate capacity of package chiller i.e. 40 TR. It should be equipped with suitable PHE alongwith 1 No. milk concentrate dilution SS 304 tank capacity 5 KL, same to be included. 4. Page No. 198 chamber door / vibrator aggregate / Sanicover in static fluid bed, vibro fluidizer and cyclone should be of GEANIRO/ ANHYDRO / TETRAPAK make. 5. The Bank Guarantee format for submission of EMD, SD will be provided by RCDF. All other terms and conditions, specification and scope of supply shall be as per tender terms and conditions and specification of tender document. Participant : M/s. GEA processing Engineering (I) Pvt. Ltd; Vadodra.
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Following amendments / clarification / elaboration have been finalized during pre-bid
meeting held on 09.04.2013 on the tender for “Design Supply Erection, testing and
commissioning of 30 MTPD Milk powder plant on Turn Key Basis at Govindgarh Distt. Jaipur
(Raj.)” which form integral part of technical specifications and shall have superseding effect
on the technical specification given in the tender.
1. Milk flow meter (Magnetic type) is to be included in the scope of supply refer point no.
7 at page no. 12.
2. Mix proof type of valves should be provided for Milk Silo valve battery to prevent
intermixing of milk with cleaning chemical point no. 1.8 at page no. 130.
3. The package type chiller should be designed with consideration of heat-load of
(i) seal cooling water (ii) vacuum pump water circulation (iv) Milk concentrate chilling
after dilution upto 20% TS in case of emergency. Approximate capacity of package
chiller i.e. 40 TR. It should be equipped with suitable PHE alongwith 1 No. milk
concentrate dilution SS 304 tank capacity 5 KL, same to be included.
4. Page No. 198 chamber door / vibrator aggregate / Sanicover in static fluid bed, vibro
fluidizer and cyclone should be of GEANIRO/ ANHYDRO / TETRAPAK make.
5. The Bank Guarantee format for submission of EMD, SD will be provided by RCDF.
All other terms and conditions, specification and scope of supply shall be as per tender
terms and conditions and specification of tender document.
Participant :
M/s. GEA processing Engineering (I) Pvt. Ltd; Vadodra.
ANNEXURE – VI
DETAILS
PART 1. : “DESIGN, SUPPLY, ERECTION, TESTING AND COMMISSIONING OF 30
MTPD MILK POWDER PLANT ON TURN KEY BASIS” AT GOINDGARH
DISTRICT JAIPUR (RAJ.) ALL RATES TO BE FILLED IN PRESCRIBED .XLS FILE ONLY
LIST OF EQUIPMENTS AND FORMAT FOR 30 TPD MILK POWDER PLANT
Sl.
No.
Item Description Capacity Quantity Units Unit
Rate of
Supply
Unit
rate of
erectio
n
Total
rate of
supply
Total
rate of
erectio
n
Total rate
of supply
&
erection)
1 2 3 4 5 6 7 8 9 10
1.00 Pasteurized Milk Reception
and Storage
0 0 0 0 0
1.01 Tanker unloading hose with
fittings
Suitable 1 set 0.00 0.00 0.00 0.00 0.00
1.02 Tanker CIP hose with fittings Suitable 1 set 0.00 0.00 0.00 0.00 0.00
1.03 Dummy man ways for tanker
CIP
Suitable 1 set 0.00 0.00 0.00 0.00 0.00
1.04 Inline Strainer 40 KLPH 1 set 0.00 0.00 0.00 0.00 0.00
1.05 Deaeration Vessel Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
1.06 Tanker Unloading pump 40 KLPH 3 No. 0.00 0.00 0.00 0.00 0.00
1.07 Pasteurized Milk silo 100 KL 4 No. 0.00 0.00 0.00 0.00 0.00
1.08 Milk Transfer Pump Suitable 3 No. 0.00 0.00 0.00 0.00 0.00
1.09 CIP Return Pump Suitable 2 No. 0.00 0.00 0.00 0.00 0.00
2.00 Sugar Dissolving System
(Optional)
0 0 0 0 0
2.01 Sugar Dissolving Vats 2 KL 2 No. 0.00 0.00 0.00 0.00 0.00
2.02 Electric Hoist Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
2.03 Sugar hoppers with chute 100 Kg 2 No. 0.00 0.00 0.00 0.00 0.00
2.04 Vapour Extraction System Suitable 1 set 0.00 0.00 0.00 0.00 0.00
2.05 Duplex Filter Suitable 1 set 0.00 0.00 0.00 0.00 0.00
2.06 Centrifugal pump for sugar
syrup transfer
Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
3.00 Evaporation Plant 0 0 0 0 0
3.01 Feed Balance Tank 1 KL 1 No. 0.00 0.00 0.00 0.00 0.00
3.02 Feed Pump Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
3.03 Plate Type Pre Heater Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
3.04 Low Thermophilic Pre-heater Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
3.05 Steam Filter (For low
thermophilic preheater)
Suitable 1 set 0.00 0.00 0.00 0.00 0.00
3.06 Direct contact Regenerative
Heater cum flash vessel
Suitable 2 No. 0.00 0.00 0.00 0.00 0.00
3.07 Milk Pasteurizer-Direct
Steam Tangential Swirl
injector
Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
3.08 Steam Filter (For DSI) Suitable 1 set 0.00 0.00 0.00 0.00 0.00
3.09 Temperature treatment
holder
Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
3.10 Inline Filter Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
3.11 MVR Calandria with Wrap
Around Separator
Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
3.12 TVR Finisher Calandria Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
3.13 Vapour Separator for
Finisher Calandria
Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
3.14 Product Transfer Pump Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
3.15 Concentrate Discharge pump Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
3.16 Condensate Pump Suitable 2 No. 0.00 0.00 0.00 0.00 0.00
3.17 MVR Fan Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
3.18 Thermo Vapour Re-
compressors(TVR) for
finisher
Suitable 1 set 0.00 0.00 0.00 0.00 0.00
3.19 Vacuum Pump Suitable 2 No. 0.00 0.00 0.00 0.00 0.00
3.20 Surface condenser Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
3.21 Vapour Ducting Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
3.22 Seal Water System Suitable 1 set 0.00 0.00 0.00 0.00 0.00
3.23 Water Circulation tank for
vacuum pump
100 L 1 No. 0.00 0.00 0.00 0.00 0.00
3.24 Cooling Tower Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
3.25 Cooling water pump Suitable 4 No. 0.00 0.00 0.00 0.00 0.00
3.26 Condensate Recovery Tank
(SS)
2 KL 1 No. 0.00 0.00 0.00 0.00 0.00
3.27 Condensate Recovery Tank (
MS)
15 KL 1 No. 0.00 0.00 0.00 0.00 0.00
3.28 Electric hoist Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.00 Spray Drying Plant 0 0 0 0 0
4.01 Feed Concentrate Tank 2 KL 2 No.s 0.00 0.00 0.00 0.00 0.00
4.02 Water Balance Tank 200 L 1 No. 0.00 0.00 0.00 0.00 0.00
4.03 Booster feed pump Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.04 Feed Filter (Duplex) Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.05 Concentrate Preheater Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.06 High Pressure Feed Pump
cum Homogenizer
Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.07 Feed pipes and fittings Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
4.08 Nozzle Atomizer Suitable 1 set 0.00 0.00 0.00 0.00 0.00
4.09 Tools for Atomizer Suitable 1 set 0.00 0.00 0.00 0.00 0.00
4.10 Nozzle CIP stand Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.11 Electric hoist Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.12 Air Pre Filter for disperser
cooling
EU 4 1 set 0.00 0.00 0.00 0.00 0.00
4.13 Supply air fan for Disperser
Cooling
Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.14 Steam air Heater for
Disperser Cooling
Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.15 Air Fine Filter for disperser
cooling
EU 7 1 set 0.00 0.00 0.00 0.00 0.00
4.16 Air disperser Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.17 Multi Stage Drying Chamber Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.18 Insulation of drying chamber Suitable 1 Lot. 0.00 0.00 0.00 0.00 0.00
4.19 Integrated Fluid Bed Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.20 Rotary valve Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.21 Product Duct Suitable 1 Lot. 0.00 0.00 0.00 0.00 0.00
4.22 Electromagnetic Hammers
on Chamber
Suitable 1 Lot. 0.00 0.00 0.00 0.00 0.00
4.23 Air Pre Filter for main supply EU 4 1 set 0.00 0.00 0.00 0.00 0.00
4.24 Air Fan for main supply Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.25 Air Fine Filter for main supply EU 7 1 set 0.00 0.00 0.00 0.00 0.00
4.26 Steam Air Heater Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.27 Air Pre Filter for SFB EU 4 1 set 0.00 0.00 0.00 0.00 0.00
4.28 Supply air fan for SFB Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.29 Steam Air heater for SFB Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.30 Air Fine Filter for SFB EU 7 1 set 0.00 0.00 0.00 0.00 0.00
4.31 Cyclone Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.32 Electromagnetic Hammer on
cyclone
Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.33 Exhaust Fan Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.34 Roots air blower Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.35 Blow through Valve Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.36 Diverter Valve Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.37 Conveying piping for fines
return
Suitable 1 Lot. 0.00 0.00 0.00 0.00 0.00
4.38 Air Pre Filter for Vibro
Fluidizer
EU 4 3 No. 0.00 0.00 0.00 0.00 0.00
4.39 Supply Air Fan for Vibro
Fluidizer
Suitable 3 No. 0.00 0.00 0.00 0.00 0.00
4.40 Steam Air Heater for Vibro
Fluidizer
Suitable 2 No. 0.00 0.00 0.00 0.00 0.00
4.41 Air Dehumidifier for Vibro
Fluidizer
Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.42 Air Fine Filter for Vibro
Fluidizer
EU 7 3 No. 0.00 0.00 0.00 0.00 0.00
4.43 Vibro Fluidizer Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.44 Rotary valve for Vibro
Fluidizer
Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.45 Powder Sifter Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.46 Air ducting Suitable 1 Lot. 0.00 0.00 0.00 0.00 0.00
4.47 Over-Pressure Relief Panel Suitable 1 set 0.00 0.00 0.00 0.00 0.00
4.48 Over-Pressure Duct Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.49 Fire Extinguishing System for
drying chamber & Vibro
fluidizer
Suitable 1 Set 0.00 0.00 0.00 0.00 0.00
4.50 Fire control panel Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.51 Fire Water Pump Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
4.52 Fire Water Piping to feed to
Ring Main of Dryer
Suitable 1 Lot. 0.00 0.00 0.00 0.00 0.00
5.00 Lecithination System
(optional)
0 0 0 0 0
5.01 Mixing tank 250 L 1 No. 0.00 0.00 0.00 0.00 0.00
5.02 Transfer Pump Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
5.03 Oil tank 20 L 1 No. 0.00 0.00 0.00 0.00 0.00
5.04 Feed tank 250 L 1 No. 0.00 0.00 0.00 0.00 0.00
5.05 Dosing Pump Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
5.06 Two-Fluid Nozzles Suitable 1 set 0.00 0.00 0.00 0.00 0.00
5.07 Compressed air electric
heater
Suitable 1 set 0.00 0.00 0.00 0.00 0.00
5.08 Hot water circulation system Suitable 1 set 0.00 0.00 0.00 0.00 0.00
5.09 Lecithination control panel Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
6.00 Powder Bulk Packing and
Conveyor
0 0 0 0 0
6.01 Electronic Gross weigher Suitable 1 set 0.00 0.00 0.00 0.00 0.00
6.02 Conveying system Suitable 1 set 0.00 0.00 0.00 0.00 0.00
6.03 Continuous heating machine Suitable 1 set 0.00 0.00 0.00 0.00 0.00
6.04 Stitching machine Suitable 1 set 0.00 0.00 0.00 0.00 0.00
7.00 CIP For Milk Powder Plant 0 0 0 0 0
7.01 Chemical unloading pump Suitable 2 No. 0.00 0.00 0.00 0.00 0.00
7.02 Chemical unloading hoses Suitable 2 No. 0.00 0.00 0.00 0.00 0.00
7.03 Bulk Acid Storage tank 10 KL 1 No. 0.00 0.00 0.00 0.00 0.00
7.04 Bulk Lye Storage tank 10 KL 1 No. 0.00 0.00 0.00 0.00 0.00
7.05 Acid Buffer Tank 1 KL 1 No. 0.00 0.00 0.00 0.00 0.00
7.06 Lye Buffer Tank 1 KL 1 No. 0.00 0.00 0.00 0.00 0.00
7.07 Metering Pumps Suitable 2 No. 0.00 0.00 0.00 0.00 0.00
7.08 Acid Solution Tank 8 KL 1 No. 0.00 0.00 0.00 0.00 0.00
7.09 Lye Solution Tank 8 KL 1 No. 0.00 0.00 0.00 0.00 0.00
7.10 Recuperation Tank 8 KL 1 No. 0.00 0.00 0.00 0.00 0.00
7.11 Hot Water Tank 8 KL 1 No. 0.00 0.00 0.00 0.00 0.00
7.12 Plate Heat Exchanger Suitable 3 No. 0.00 0.00 0.00 0.00 0.00
7.13 CIP Forward Pump Suitable 3 No. 0.00 0.00 0.00 0.00 0.00
7.14 CIP Filter Suitable 3 No. 0.00 0.00 0.00 0.00 0.00
7.15 CIP Return Pump Suitable 4 No. 0.00 0.00 0.00 0.00 0.00
8.00 CIP Ancillaries 0 0 0 0 0
8.01 Cleaning Turbine Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
8.02 CIP nozzle Suitable 1 Lot. 0.00 0.00 0.00 0.00 0.00
8.03 Pig tank 1 KL 1 No. 0.00 0.00 0.00 0.00 0.00
8.04 Cleaning Bridge suitable 1 No. 0.00 0.00 0.00 0.00 0.00
9.00 Automation 0 0 0 0 0
9.01 Automation - Evaporation
plant
Suitable 1 set 0.00 0.00 0.00 0.00 0.00
9.02 Automation – Spray Drying
Plant
Suitable 1 set 0.00 0.00 0.00 0.00 0.00
9.03 Fire Extinguishing System Suitable 1 set 0.00 0.00 0.00 0.00 0.00
9.04 Programmable Logic
Controller (PLC) – Common
for both Dryer and
Evaporator
Suitable 1 set 0.00 0.00 0.00 0.00 0.00
9.05 Operator Station (OS) Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
9.06 Printer Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
9.07 Network Hardware Suitable 1 set 0.00 0.00 0.00 0.00 0.00
10.0
0
Field Instruments, Control
Valves and Accessories
0 0 0 0 0
10.0
1
Pressure Transmitters Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
10.0
2
Pressure / Temperature
gauge
Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
10.03 Temperature element with
transmitter
Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
10.04 Control valve Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
10.05 Motors Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
10.06 Instrument hardware Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
10.07 Control cable, Cable trays
and cable glands
Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
10.08 Level switch Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
10.09 Mass / Density meter Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
10.10 Magnetic Flow meter Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
10.11 Conductivity Analyzer Suitable 1 No. 0.00 0.00 0.00 0.00 0.00
10.12 Proximity Switches Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
10.13 Instrument Signal cable Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
10.14 Cable Tray Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
11.00 Electrical Distribution
System
0 0 0 0 0
11.01 Motor Control Centre Suitable 2 No. 0.00 0.00 0.00 0.00 0.00
11.02 Power Cables (LT) Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
11.03 Control Cables (LT) Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
11.04 Cable Trays Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
11.05 Local Push Button
Stations
Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
11.06 Junction Box Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
11.07 UPS system Suitable 1 set 0.00 0.00 0.00 0.00 0.00
11.08 Variable Frequency Panel
& Hammer Panel
Suitable 1 set 0.00 0.00 0.00 0.00 0.00
12.00 Piping, Fittings & Valves 0 0 0 0 0
12.01 SS Pipes Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
12.02 SS Fittings Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
12.03 Pipe clamps (For Process
lines)
Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
12.04 Pipe supports for SS &
utilities pipelines
Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
12.05 Process Manual valves Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
12.06 Pneumatic Butterfly Valves & Seat Valves
Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
12.07 Steam piping (HP & LP Steam)
Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
12.08 Piping for Chilled water, Raw water, Soft water
Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
12.09 Air Compresser Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
12.10 Compressed Air Piping Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
12.11 Utility Valves Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
12.12 Maintenance and access platforms / structure
Suitable 1 Lot 0.00 0.00 0.00 0.00 0.00
13.00 Miscellaneous
Equipment
0 0 0 0 0
13.01 Steam and Water Mixing Batteries
Suitable 3 No.. 0.00 0.00 0.00 0.00 0.00
13.02 Steam Pressure Reducing Station
Suitable 3 No.. 0.00 0.00 0.00 0.00 0.00
13.03 Jet Cleaning Pump Suitable 1 No.. 0.00 0.00 0.00 0.00 0.00
13.04 Package type chiller Cap.
40 TR
Suitable 1 No.. 0.00 0.00 0.00 0.00 0.00
13.05 PHE Cap. 10 KLPH Suitable 1 No.. 0.00 0.00 0.00 0.00 0.00
13.06 Milk Concentrate Dilution
tank SS - 304
Suitable 1 No.. 0.00 0.00 0.00 0.00 0.00
13.07 Total Part 1 (basic Price) 0 0 0 0 0.00
14.00 Part II 0.00 0.00 0.00 0 0
14.10 Erection testing &
commissioning of
equipment as per the
above list.
0.00 0.00 0.00 0.00 0.00
14.20 Erection & commissioning of internal steel structure etc.
0.00 0.00 0.00 0.00 0.00
14.30 Total of Part – II 0.00 0.00 0.00 0.00 0.00
Note :
All required M.S. / S.S. structure within powder plant building is in the scope of bidder. Purchaser will provide the steam, water, electricity at inlet point of powder plant and further
distribution of water, steam, electricity within powder plant is in the scope of bidder. It includes all necessary material MS / GI, SS pipes, fittings, structure, electricals, automation & control etc.
Related Documents
