Folheto Linha Agrícola e Bio-Gás

7/28/2019 Folheto Linha Agrcola e Bio-Gs

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High Performance Products for Agriculture & Bio-Gas Production

Liquid Manure Land Application Systems

Liquid Manure Distribution Products

Irrigation Systems

Positive Displacement Sludge Pumps

Inline Macerating & Mixing Equipment

When it comes to handling and processing

liquid manure and agricultural waste,

Vogelsang is a market leader in

designing innovative products that turn waste

into energy producing fuel that enhances crop

yields and Bio-Gas production.


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natomy of our liquid manure application systems

Distribution Hea

Band Spreader

In-cab controls

Rotary Lobe Pump

ce 1929, Vogelsang has been providing the right product for the job. Staffed

h seasoned, professional application engineers, Vogelsang will assist you in

selection of the correct product and configuration to fit your application.

r products can be modified and combined to fit specific requirements. Our

sign team will create a system that will achieve your goals. Our engineer-

staff will ensure your new system works flawlessly. Our production team

build your equipment with quality as their number one priority. We offer

highest standard of construction and materials to ensure you get the best

duct life.

Every application of our products has an ideal set of materials to optimize

capacity and minimize wear. Wherever there is contact or friction between mov-

ing parts, we have developed combinations of materials that will optimize the

life of the equipment for your specific needs. This benefits you both in extended

equipment life, and reduced operation and maintenance cost.

Our relationship doesnt end with the sale. Expect quick and expert advice about

our products once theyre in place. When you need service or maintenance,

well be there on time to get t he job done right.

esign, Engineering & Quality

gelsang offers a complete line of products to suit many applications in the agricultural market. The examples below can be combined as illustrated to make up a

mplete liquid slurry distribution syst em or used individually for a wide array of pumping, mixing and macerating tasks.

Macerator & Solids Separator

Distribution HeadEvenly distributes the liquid manure to the hose

assembly. Shown above in middle of the unit.

Macerator & Solids SeparatorReduces solids suspended in the incoming liquid

to a size suitable for the pump and distribution

system to handle. Removes stones and debris

from the liquid.

Rotary Lobe PumpDelivers the liquid from the holding tank into the

distribution head. Fills holding tank as well.

Most of the nitrogen (N), phosphorus (P) and potassium (K) in l ivestock diets is

excreted in manure. Manure contains these and other major nutrients in

addition to important trace elements. Use of manure on crop fields can

potentially replace commercial fertilizers with these nutrients, and offers a more

organic approach to crop fertilization. Considering the overall costs of manure

management versus commercial fertilizers, it is worthwhile thinking about the

financial benefits of better nutrient handling, while at the same time reducing

the pollution risks associated with the application of commercial fertilizers.

To ensure that the full nutrient value of t he slurry reaches the crops, it is

important that the machinery used for application can provide accurate

measured flows. This means that considerable thought should be given to

the selection of appropriate machinery, as well as its calibration and operation

to assure it is capable of providing the intended volume and an acceptable

spread pattern.

The accuracy of spreading (laterally and longitudinally) is described by the

Coefficient of Variation (C of V). A high number indicates poor accuracy. Re-

search suggests that slurry tankers should achieved a C of V less than 15%.

Certified tests confirm that Vogelsang systems typically achieve accurate

applications with a C of V below 10%.

Why Apply Liquid Manure?

Holding Tank

Band SpreaderApplies the liquid manure evenly to the top of the

soil or grassland.


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iquid Manure Application & Irrigation Systems

SwingUpThis high-performance system has proven itself as our standard design for

most liquid manure spreading applications. It offers spreading widths of 20ft

(6m), 24ft (7.5m), 30ft (9m), 40ft (12m), 50ft (15m), and 60ft (18m).

The SwingUp also provides highly accurate spreading using any of our

distribution heads. The arms fold along side the vehicle above the fenders to

create minimal width for easy transportation while DropStop technology keeps

the roads clean. Other features are available such as ComfortFlowControl,

TeleShift, Self Levelling and EasyPack. The arms can be controlled by a remot

unlocking unit for easy deployment and retraction.

SwingMaxState-of-the-art technology for the toughest demands. The SwingMax is the

latest iteration of our systems. SwingMax increases your coverage area to a

whopping 100ft (30m). We can even go wider on a custom build. All the same

features are available as the SwingUp.

Dual ExaCut distributor heads provide highly accurate distribution over the en-

tire coverage area. In addition SwingMax offers hydraulic pivoting, suspension

compensation and a 4-point hitch design for easy removal.

CompaxMaximum spreading widths with minimum transport widths. Weve found the

happy medium for situations where you need large coverage in tight quarters

Compax mounts to the rear of the vehicle eliminating any extra widt h when

traveling. Standard widths are 30ft (9m), 40ft (12m), and 50ft (15m).

ExaCut distributor heads provide highly accurate distribution over the entire

coverage area. All the same features are available as the SwingUp.

Irrigation SystemWeve developed a mobile irrigation system thats based on the technology of

our dribble bar system. The system is pressurized by a Vogelsang rotary lobe

pump making your tanker vehicle independent of a pressurized water suppl y.

This system is perfect for areas where fixed irrigation isn t economical or

physically feasible.

The Compax-based system is a front or rear mounted assembly which folds in

front or behind the vehicle to eliminate any extra width when in transit. Water

jet type fittings are available to provide the most accurate and efficient applica

tion of water at widths up 50ft (15m). We also offer a rear mounted SwingMax

version which folds along side of the vehicle and extends up to 100ft (30m).

the inventor of this close-to-the-ground spreading technique, Vogelsang is the market leading manufacturer of high performance dribble bar systems. Our latest

hnology is highly accurate spreading systems at large working widths of 100ft (30m) and more. Vogelsang works continuously with independent agricultural and

vironmental organizations to further develop and improve its dribble bar systems. Our systems are tested under the harshest conditions for durability and accuracy.

eyre also designed to be easily mounted to any type of slurry tank vehicle. Mounting may be either fixed, or as a removable 4-point hitch.

Our line of Band Spreaders features several design innovations that you wont

find on other systems. Weve added several design features that will make our

product easier to use, more efficient or better for the environment.

DropStop:As the arms of the band spreader fold, they flip upside down to

prevent remaining liquid in the hoses from draining out all over the roads when

in transit or the floor of your storage area.

TeleShift:You can move the position of the hoses to match crop row patterns

ComfortFlowControl:This feature allows you to close i ndividual or groups of

hoses to match your desired coverage area.

Self Levelling:A hydraulic controller allows the unit to match the contour of the

land in cases where there is uneven ground.

In todays times of slim profit margins and high fixed costs, boosting vegetable

and fruit yield is becoming increasingly important. For many agricultural

operations, irrigation and watering is an important factor. Fixed stationary

systems are available in a variety of configurations. However, these installation

require substantial investment and are difficult to j ustify for changing and sma

areas, especially when watering is done only on an occasional basis , or on

selected areas.

Vogelsangs mobile irrigation system has perfectly filled this niche. Water is

applied through the dribble hoses and onto the ground, or is sprayed by adding

jet fittings to the hoses. By using such water jets combined with adjustable ho

position to match crop rows, your plants receive a precise amount of water.

at makes Vogelsang systems unique is our attention to performance

d accuracy while creating a system that is easy to use, transport and store.

own above, this system uses our TeleShift technology to retract the assembly

match the length of th e vehicle. This makes this vehicle easier to drive and

neuver.

Another environmental concern that weve addressed is the fact that many

hosing systems leak manure on the roads on the way to and from the fields.

This system uses our DropStop technology that actually flips the entire assembly

upside down to prevent any liquids from running out of the system while in

transit or in storage.

ttention to details... Quick Facts about Liquid Manure Application Quick Facts about Mobile Irrigation


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iquid Manure Distribution Heads

DosimatThe Dosimat is our original distribution head concept. It can be easily

combined with all known spreading systems and manure tanks. A cutting

rotor is driven by a hydraulic motor. The liquid manure flows to the rotor and is

distributed to the hose outlets. The cutting edges glide over the cutting s creen

and fibrous materials are reduced to a suitable size to pass through the hose

without blockage. During operation only a few hose outlets are put under pres

sure. As a result, clogging of the individual hose outlets is prevented, and an

excellent distribution is assured.

DosiCutThe DosiCut, based on the Dosimat, has a RotaCut cutting unit installed inside

it. The RotaCut macerates coarse and fibrous materials. Then the slurry flows

to the rotor and is distributed to the hose outlets. Here the cutting edges of

the rotor slide over the cutting screen, where fibrous materials are recut. The

DosiCut is ideal for extreme types of manure slurries containing above average

solids and delivers the highest possible spreading accuracy. As with the

DosiMat, the DosiCut can be mounted to any known tanking system.

ExaCutThe ExaCut is specially developed as a decentralized dis tributor. Thanks to its

compact design it can be easily in tegrated with the side arm of a d ribble bar

or fitted with a slide-foot unit. This makes it possible to achieve extreme

spreading widths of 100 ft (30m) and more. The ExaCut is also gaining wider

popularity as a central distributor because of its integrated heavy object sepa-

rator, large objects simply fall into the collection bag at the bottom of the unit.

The manure slurry enters the side inlet and goes directly in the distributor

housing. The manure slurry is uniformly distributed to the dribble hoses by the

hydraulically driven rotor. The rotor is designed to rotate in both directions to

keep the cutting blades sharp which in turn, prevent clogging of the unit.

Blades made of special hardened steel have a self-sharpening effect as they

pass over the openings of the cuttin g screen. Fibrous material is cut with ease

The automatic blade adjustment assures optimum cutting action. Heavy

objects such as stones or metal fragments are collected ins ide the vessel

for easy disposal.

h the development of the first dribble bar system in 1980, Vogelsang became the market leader in liquid manure distribution systems. Whether its a dribble

system, sliding foot spreader, manure slurry injector/cultivator, manure slurry injector or other hose-based manure slurry spreading system, the heart of every

tem is the liquid manure distributor. All Vogelsang distribution heads are distinguished by their uniform spreading, reliability, long service life and ease of mainte-

ce.

Dosimat

DosiCut

ExaCut

d is pumped into the head through the

of the unit and into the spinning rotor as

own on the diagram of the Dosimat. As the

rotates, its exit holes on each end flat on

bottom line up with a hose inlet. A shot of

d is dispensed into each hose this way as

bar revolves over the hoses.

e ExaCut works similarly but features two

ays of hose inlets vertically on opposing

es of the unit. Fluid is pumped in through

side into the two spinning rotors and out

hose inlets.

ow our distribution heads work... Distributor Head Specifications:

LVO5 LVO6 LVO7 LVO8 LVO9 LV10 LV11 LV12 LV13 LV14 LV15 LV16 LV17 LV18 LV19 LV20 LV21 LV22

320 320 320 320 320 360 360 360 360 410 410 410 460 460 510 510 510 520

60 60 50/60 50 50/60 50 50 50 50/60 50 50 50 50 50 50 40/50 50 25/50

LV24 LV25 LV26 LV27 LV28 LV29 LV30 LV31 LV32 LV32 LV34 LV36 LV38 LV40 LV44 LV45 LV48 LV50

410/570 670 670 670 670 670 800 800 570 570/800 5 70 570/800 800 670/800 800 800 800 800

40/50/60 50 50 50 40/50 50 40/50 50 40 50/60 40 50 50 40/50 50 50 40 38/50

Dosimat & DosiCut Models (DosiCut Models start at LV10)

Model

Housing (mm)

Hose Dia. (mm)

Model

Housing (mm)

Hose Dia. (mm)

20/60 24/40 24/50 30/40 40/40 48/40 Vario 30/40 Vario 48/40 Vario 60/50

20 24 24 30 40 48 30 48 60

60 40 50 40 40 40 40 40 50

Model

No. Outlets

Hose Dia. (mm)

ExaCut & ExaCut Vario Models

ExaCut Dosimat


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High Performance Pumping Systems

R PumpsThe R Series pump line is a very economical pump for agricultural use. Its ro-

bust construction and small footprint i s perfect for mobile farming applications

such as filling and emptying tankers and transferring slurry between pits. The

economical R116 series offers a cost-effective solution to many agricultural

applications. The R136 series is a higher capacity pump that is available with

either straight bi-lobes or our exclusive pulsation-free HiFlo Lobes.

Profi-PumpsThe Profi-Pump is a development of the R136 model. It offers the same per-

formance and durability but with an easy access door allowing maintenance to

be done in place without dis connecting any piping. This makes the Profi-Pump

perfect for on-board mobile tanker applications where working space is limited

and its necessary to service the pump without removing it from the vehicle.

VX PumpsThe VX Series is our advanced line of pumps. Youll find VX pumps in many

applications in agriculture, industry and municip alities. To minimize wear and

maximize performance these pumps feature design innovations that you canonly get from Vogelsang such as HiFlo Lobes, Blockring Cartridge Seals and

adjustable Dynamic Injection housing segments.

The VX series features the Q version (shown middle left) which only needs

inboard bearings. The QD version (shown middle right) has both inboard and

outboard bearings which allows it to handle higher capacities and pressure.

The removable front cover on both the Q & QD allows quick access to the wet-

end for easy inline maintenance without disturbing connected piping.

Marathon Multi-Stage PumpsIn situations where high-pressure is required, Vogelsang has developed a

pump based on the VX QD series that features two stages within the same

wet-end. The Marathon pump divides the pressure between the chambers to

handle up to 232psi (16 bar).

Since 1929, Vogelsang has been a world leader, manufacturing a family of high

quality, extremely dependable sludge handling and pumping products for the

worlds industrial, municipal, and agricultural markets.

With the release of the HiFlo pulsation-free rotors, used exclusively in the

Vogelsang positive displacement, rotary lobe pu mp, Vogelsang once again

marked itself as an industry leader.

HiFlos unique design allows for pulsation-free operation through the entire

range of pumping.

Additionally our pumps can pull a suction lift to 25ft (8m), run dry, pump in either

direction, and feature a minimum of 25% more sealing lines per series, over

other conventional designs.

Coupled with Vogelsangs uniquely designed rotary lobe pump, the combinatio

will allow flows from 5 to 4,485 US gpm (1.1-1,020 m3/hr), and pressures up

to 232psi (16 bar).

Product viscosities from water to thick slurry are easily pumped by all of our

pumps. Power options include: electric, hydraulic or power take off.

When your application requires an affordable pump, that has low shear, high

efficiency, low cost operation, an ability to pump highly entrained air and high

solids content, you owe it to yourself to find out more about Vogelsang Pumps

Two Wing LobesOur original lobe design handles tough

agricultural applications where large solids

are present in the liquid. The Two Wing

Lobe design allows our pumps the largest

cavity between the lobe and the housing

segment which is why it can handle such

large solids. Two Wing Lobes are typically

used in our R & Profi-Pump series pumps

but can be used in any of our pumps if

necessary. Several coating options are

available to suit your requirements.

Four Wing HiFlo LobesThe convoluted, specifically engineered

geometric design of the HiFlo rotor

allows for pulsation-free pumping through

the entire range of operation. Its unique

design is excellent for applications requiring

low shear, highly entrained air, low to high

viscosity products, and products requiring

gentle solids handling. HiFlo lobes are

typically used in our VX series pumps but

can also be used in our Profi-Pumps series

as well. HiFlo Lobes are available in several

coating options to suit your requirements.

lo, 100% pulsation-free rotors are driven on each shaft by internal timing

ars to rotate in opposite directions. The motion of the rotors creates an

panding cavity on the inlet side to allow fluid to flow into the pump chamber.

The rotors carry the fluid around the housing segments to the outlet side, where

it is forced out of the pump as the cavity contracts. Flow is controlled by the

speed of the pump, and its displacement per revolution.

R Pump &

Profi-Pump

VX Q Pump

VX QD Pump

Marathon Pump

Pumps designed for highly viscous liquids containing particles and debris.ow our rotary lobe pumps work...


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High Performance Pumping Systems

Series & Capacity Displacement Max Solids Flange Size Max Pressure Max. SpeedModel gpm m3/h gal/100rev l/100rev in mm in mm Q: psi bar QD: psi bar rpm 1/min

VX136 70 45-200 10-45 33.5 127 1.5 40 4 100 145 10 174 12 800105 65-310 15-70 50 190 1.5 40 4 125 145 10 174 12 800140 90-400 20-90 67 253 1.5 40 6 125 116 8 174 12 800210 130-610 30-140 100 380 1.5 40 6 150 73 5 145 10 800280 180-800 40-180 134 506 1.5 40 6 150 116 8 800420 260-1220 60-280 200 759 1.5 40 6 150 87 6 800

VX186 92 90-440 20-100 94 356 2.5 61 6 125 145 10 600130 130-640 30-145 133 503 2.5 61 6 150 145 10 174 12 600184 180-880 40-200 188 712 2.5 61 6 150 116 8 174 12 600260 260-1280 60-290 266 1006 2.5 61 8 200 73 5 145 10 600368 360-1760 80-400 376 1424 2.5 61 10 250 29 2 116 8 600390 390-1920 90-435 399 1509 2.5 61 10 250 29 2 102 7 600520 520-2560 120-580 532 2012 2.5 61 10 250 87 6 600736 720-3520 160-800 752 2848 2.5 61 14 350 44 3 600

ries & Model Capacity Displacement Max Pressure Max. Speedgpm m3/h gal/100rev l/100rev psi bar rpm 1/min

16 60 198 45 30.6 116 72.5 5 650120 396 90 61.3 232 72.5 5 650180 594 135 91.9 348 72.5 5 650240 793 180 122.6 464 72.5 5 650300 991 225 153.3 580 72.5 4 650360 1189 270 183.9 696 72.5 3 650

36 70 198 45 33.5 127 72.5 5 650105 308 70 50.2 190 72.5 5 650140 396 90 66.8 253 72.5 5 650210 616 140 100.4 380 72.5 5 650280 793 180 133.7 506 72.5 5 650350 1013 230 167.2 633 72.5 5 650420 1233 280 200.5 759 72.5 5 650

fi 4000 1057 240 133.7 506 72.5 5 8005000 1321 300 167.2 633 72.5 5 8006000 1585 360 200.5 759 72.5 5 800

Performance Specifications VX Models:erformance Specifications R & Profi Models:

Tough applications call for tough pumps.Pumping liquid manure and sludge is extremely demanding on a pump. The

pump needs to be able to handle thick and heavy liquids containing abrasives

and solids. Solids commonly found in liqui d manure such as stones and metal

fragments as well as fibrous materials such as wood and rags can quickly

damage a pump thats not built to handle such liquids.

In addition to solids handling ability, the agricultural pump must be able to pul

a suction lift and run dry. For mobile applications, the pump must be small in

relation to its capacity, easy to operate and simple to maintain.

Vogelsang pumps are built specifically to take on t he harsh conditions of

agricultural applications. Our rotary lobe pumps have extremely high solids

handling ability giving them the power to pump liquids containing the abrasive

solids that are unavoidable when dealing w ith liquid manure. Our pumps can

operate in forward or reverse on the fly. They also can pull 25ft (8m) of suction

lift and run dry.

Our Profi and VX Series pumps feature a easy-access door to the wet end

which makes them very easy to service in place wi thout removing them from

the vehicle, hitch or inline assembly. You dont need to remove connectedpiping which minimizes downtime due to repairs or scheduled maintenance.

Versatile Pumping Power.Our pumps are very compact for their capacity making them ideal for mobile

applications such as tanker loading and unloading. They can be mounted mos

anywhere on a tanker frame, even sideways. The ability to run forward or re-

verse makes it as easy to off load liqui d as it is t o load. The ability to pull such

a high suction lift allows for filling from deep or inaccessible pits and lagoons.

A small but high capacity pump is perfect for use on a three point hitch. Pow-

ered by a power take off, Vogelsang pumps are compact, powerful and even

leave room for our RotaCut Inl ine Macerator. Transfer sludge between l agoons

fill or empty your tanker, Vogelsang pumps do it all.

Vogelsang pumps using our exclusive HiFlo lobes, provide pulsation-free

pumping action. When feeding a belt press, centrifuge or digester, the more

consistent the flow feeding the equipment, the better your result will be. When

using a land application system, a consistent feed to the distributor will ensure

that it can properly feed liquid manure to the applicators whether they be band

spreaders, shallow disc injection or deep injection systems. The Vogelsang

pump also achieves a consistent feed for both tank application systems and

umbilical systems alike.


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High Performance Macerating Systems

Our series of high performance macerators effectively reduces solids to specific

size requirements, and reduces the costs associated with t he operation of

downstream equipment. Objects and debris suspended in liquid such as plastic

fragments, rubber, hair, rags, applicators, plastic pens, string, wood, bones, etc.

are drawn through the cutting screen and shredded by the self-sharpening rotary

blades into an acceptable size for the downstream equipment to pass.

Optional cutter screen configurations provide the ability to conditi on solids to

specific sizes, down to less than 1/4 (6mm).

Features include auto reverse, self-sharpening blades, and reusable cutter

screens. RotaCut is 100% rebuildable inline, which eliminates the need to send

out a cutter cartridge for reconditioning.

Placed on the suction or discharge side of any manufacturers pump, the Rota

will eliminate ragging, reduce solids and protect down-stream equipment.

Protect pumps, distributors, digesters and belt presses from damaging solids

debris commonly present in agricultural slurries.

Choose a RotaCut when your application requires an affordable, high quality,

inline rebuildable macerator, to reduce cost and increase

efficiency.

ced on the suction side of the pump the

aCut uses a specially patterned screen

d rotating blade assembly to macerate

ds that are typically in sludge such as

r, rags and wood fragments. The objects

drawn into the cutting head w here they

reduced to a size acceptable

downstream pumps and equipment.

avy objects such as metal fragments

k to the bottom of the basin where they

collected for easy removal.

RotaCut Power Inline maintenance and blade replacement is made easy with

quick access to the cutting head. No need for costly cartridge

replacement.

The hardened steel, self-sharpening blades are

attached to the shaft by pressure disks. This ensures proper

contact between the blades and screen.

The AutoReverse function enables the blades to reverse the

rotation if an object becomes lodged in the screen and at

predetermined time intervals to keep a sharp cutting edge.

Specially designed cutting screens are available in

various patterns to suit your specific application.

All RotaCuts are available with Automatic Cut Control (ACC).

ACC uses a hydraulic cylinder to maintain a specific pressure

between the blades and screen. This maximizes blade life and

eliminates the need to open the unit for blade adjustment.

RotaCut MXL

RotaCut Pro

Compact XL

RotaCut Inline

RotaCut

Cyclone

RotaCut Pro

Compact

The ultimate in solids reduction - reduces and removes solids to protect downstream pumps and equipmentow the RotaCut works...

RotaCut MXLThe RotaCut MXL is our primary model for mobile applications and is common

installed on tankers to macerate or eliminate solids contained within i ncoming

liquid. The MXL features an oversized integrated box that catches large solids

such as ear tags, hoof trimmings, bailing wire and stones commonly found in

pits and lagoons. These objects are caught and removed from the liquid prior

going into the tank.

The RotaCut MXL is available in three sizes to suit your capacity requirements

and can be driven either by hydraulic or geared motor.

RotaCut InlineThe Inline model is our most versatile design that excels in a variety of ap-

plications. Primarily stationary mounted, the Inline provides high performance

maceration and solids handling to protect downstream pumps and equipment

such as belt presses, centrifuges or digesters f rom damaging solids and debri

The Inline can also be used for mobile applications when mounted to a skid-ty

framework and fitted with quick-connect flanges.

The RotaCut Inline is available in four sizes to suit your capacity requirementsand can be driven either by hydraulic or geared motor.

RotaCut Pro Compact & Pro Compact XLTo give our customers the most options, we offer a line of RotaCuts specially

suited for specific situations. For applications where you need higher pressure

the RotaCut Pro Compact can handle up 43psi (3 bar). The unit is also designe

with a smaller footprint, allowing the unit to service systems with limited space

For situations where you need to conserve space and have high solids conten

the RotaCut Pro Compact XL provides a taller collection basin to handle the

solids and has the same pressure capacity as the Pro Compact.

Both units are designed with the same cutting head as the RotaCut 5000 Inlin

and is driven by an electric geared motor.

RotaCut CycloneThe Cyclone is our high performance macerator for liquids containing hig her

than normal solids. The horizontally designed cutting head works with the

oversized collection basin to operate like a centrifuge. The centrifugal action

literally spins the solids out of the liquid being drawn into the cutting head.

The Cyclone is ideal for either stationary or mobile appli cations. The intake an

discharge ports can be rotated 90 degrees independently to give you flexibility

when making piping or hosing connections.

Three sizes are available to suit your performance requirements. The cyclone

can be driven either by hydraulic or geared motor.


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Mobility & PerformanceDue to the demanding nature of agricultural applications, macerators must be

rugged, versatile, simple to operate and easy to maintain. Our line of RotaCut

macerators are designed to perform in tough agricultural applications.

When using liquid manure for land application a macerator is required that

can not only handle the liquid but is portable and compact. The RotaCut MXL

provides the best protection for your mobile tanker from damaging solids

suspended within incoming liqui ds. What sets the MXL apart from other

macerators is the large heavy duty solids collection box. If youre working

with liquid manure, youre going to encounter solids. You need a unit that can

macerate floating solids such as ear tags, hoof trimmings and wooden debris.

In addition, the unit must be able to isolate and remove heavy objects such as

stones and metal fragments.

The MXL not only does both but even makes it easy to clean out the uni t after

your tank is full via the quick release cover. Simply open the latches and clean

the collection box to dispose of the solids that would have gone into the tank.

The RotaCut Cylone also excels at mobile applications. The Cylones high solid

handling makes it ideal for mounting on three point hitch assemblies as showto the far left. Combined with a Vogelsang Lobe pump powered by a power

take off, the cylone handles tough solids found in pits and lagoons. Centrifuga

spinning action of the cutt ing head and its horizontal orientation gives Cyclone

the power to trap heavy solids in the collection basin and keep them there for

removal from the system. Cyclone is the best line of defense wh en the liquid is

laden with heavy solids.

Stationary Inline ProtectionAs on-site manure dewatering equipment such as belt presses and centrifuge

become increasingly popular, effective and reliable solids handling is necessar

to prevent damage and premature wear to the feed pumps and processing

equipment.

Vogelsangs RotaCut Inline series offers true protection of downstream

equipment from damaging solids and debris. An Inline RotaCut is great for

protecting Belt Presses, Digesters and Centrifuges from solids and debris that

could cause major damage to this type of equipment. Unlike an inline twin

shafted grinder that merely passes on solids, the RotaCut will remove these

items before they get a chance to cause damage.

As with all of the RotaCut line, Inlines are simple to maintain. Access to the

cutting head is gained through the quick release latch. Blade adjustment and

replacement of wear parts such as blades and screen is quick and easy.

High Performance Macerating Systems

Model RotaCut 1500 RotaCut 3000 RotaCut 5000 RotaCut 10,000

Motor Options Geared Motor Geared Motor, Hydraulic Motor Geared Motor, Hydraulic Motor Geared Motor, Hydraulic MotoOptional Rotational Speeds 87 76 76 66rpm 1/min 159 123 123 118

318 177 177 171318 254 233

267 317327 373

Installed Power hp kW 1.5 / 1.1 2.0 / 1.5 2.0 / 1.5 3.0 / 2.23.0 / 2.2 3.0 / 2.2 3.0 / 2.2 7.5 / 4.0

5.0 / 3.0 7.5 / 5.55.5 / 4.0 10.0 / 7.57.5 / 5.5 15.0 / 9.2

Required Oil gpm L/min N/A 11 / 40 12 / 45 16 / 60Oil Pressure psi bar N/A 725-1015 / 50-70 870-1160 / 60-80 1015-1450 / 70-100Max Flow gpm m3/h 400 / 90 800 / 180 1300 / 300 2600 / 600Max Pressure psi bar 44 / 3 30 / 2 30 / 2 30 / 2Flange Size in mm 4 / 100 6 / 125 6 / 150 8 / 200

odel RotaCut MXL 3000 RotaCut MXL 5000 RotaCut MXL10,000

otor Options Geared Motor, Hydraulic Motor Geared Motor, Hydraulic Motor Geared Motor, Hydraulic Motortional Rotational Speeds 76 76 66

m 1/min 123 123 118177 177 171318 254 233327 267 317

327 373talled Power hp kW 2.0 / 1.5 2.0 / 1.5 3.0 / 2.2

3.0 / 2.2 3.0 / 2.2 7.5 / 4.05.0 / 3.0 7.5 / 5.55.5 / 4.0 10.0 / 7.57.5 / 5.5 15.0 / 9.2

quired Oil gpm L/min 11 / 40 12 / 45 16 / 60Pressur e psi bar 725-1015 / 50-70 870-1160 / 60-80 1015-1450 / 70-100

ax Flow gpm m3/h 800 / 180 1300 / 300 2600 / 600ax Pressure psi bar 30 / 2 30 / 2 30 / 2nge Size in mm Inlet: 8 / 200 Outlet: 6 / 150 Inlet: 8 / 200 Outlet: 8 / 200 Inlet: 8 / 200 Outlet: 8 / 200

Performance Specifications RotaCut Inline Models:erformance Specifications RotaCut MXL Models:


9/11

BioCutThe BioCut is a macerating and pumping unit designed specifically for Bio-gas

processing facilities. The unit consists of a specialized RotaCut unit combined

with a VX Q series pump that share a common assembly base. Using a BioCut

allows you to have one pumping station that can feed an array of digesters

from one location.

The RotaCut unit used on the BioCut is designed to handle the long fibrous

material that is common in the slurry used for Bio-gas. Unlike the standard

RotaCuts, the slurry is fed directly into the cutting head which utilizes a wiper

that prevents clogging and ragging of the unit.

The VX Q pump provides high-performance pumping power to move the slurry

throughout your system. You get all the great benefits of our most advanced

line of pumps including: puls ation-free pumping, 25ft (8m) of suction lift, run

dry and high solids handling.

Both the Pump and RotaCut offer easy inline maintenance with quick access

to internal parts which keeps you up and running longer and downtime to a

minimum.

The BioCut is available in several size variations to suit your particular pumpinrequirements.

Bio-gas Mixing & Processing Systems

e BioCut works just like the regular RotaCut and Pumps. The pump pro-

es the suction and draws the liquid into the RotaCuts collection basin.

e heavy objects are caught in the collection basin to prevent damage to

pump or other downstream equipment.

e lighter objects that are suspended in the liquid are drawn upward with

flow through the cutting screen where they are reduced to a size suit-

e for the rest of the system to accommodate without risk of blockage.

er the solids have been reduced the liquid is drawn to the pump and

nt on into the system to be delivered to the digester.

Combination Options for BioCut:ow the BioCut works...

Model Capacity Max Pressure Max Speed Installed Power Optionsgpm m3/h psi bar rpm 1/min hp/kW - Geared Motor

BioCut VX136-105/RC 5000 185 42 50 3.5 375 11 / 7.5BioCut VX136-140/RC 5000 238 54 36 2.5 375 11 / 7.5BioCut VX186-130/RC 10000 475 108 36 2.5 360 22 / 15


10/11

QuickMixThe QuickMix is our concept for bio-gas applications where large

quantities of dry matter need to be q uickly broken down and mixed with

liquid to create a bio-suspension. The result of thi s process will deliver

an accurate mixture of coferments to a digester ready to begin the

fermentation process.

QuickMix provides you with all the benefits of a dual auger and great dry

solids handling. At the same time you get all of the high performance

pumping power of our rotary lobe pumps. The combination saves you a lot

of space and cuts down on power consumption.

However, space and power savings are only the beginning in terms of why

you should have a QuickMix. The real benefit is your ability t o precisely

control the properties of your mixture at all times which allows optimum

fermentation of the slurry. The more control you have over the coferments

going into the digester, the more gas youre going to yield.

Another benefit is the fact that one unit is able to service multiple

digesters by simply opening and closing valves to direct the flow to the

unit that needs to be filled. This eliminates the hassles involved with directfeeding.

Odor is a big problem in many areas. The QuickMix allows you to mix on

the spot which drastically reduces the odors involved in using a mixing pit.

The QuickMix uses many of the same parts us ed in our VX QD Series

Pump. The easy access QD Door allows for quick maintenance with little

down time.

Bio-gas Mixing & Processing Systems

e QuickMix is basically a combination of a dual

ger and a rotary lobe pump. The dry solids are fed in to

hopper at the top and t he augers begin to break them

wn while advancing the material into the mixing area. The

ng at the base of the hopper flows liquid manure into the

tom of the hopper where it begins to mix with the dry

ds as they advance toward the pump end of the unit. By

time the liquid gets to the pump, it has been thoroughly

xed with the dry solids creating a slurry that is of an ideal

cosity for delivery to the digester.

QuickMix Performance:ow the QuickMix works...

Series & Capacity Displacement Max Solids Flange Size Max Pressure Max. SpeedModel gpm m3/h gal/100rev l/100rev in mm in mm psi bar rpm 1/min

VX186 130 130-640 30-145 133 503 2.5 61 6 150 87 6 600


11/11

Worldwide Factory & Sales Office Locations

The Americas:

Factory:

Vogelsang

7966 State Route 44

P.O. Box 751

Ravenna, Ohio 44266

Toll-Free:800.984.9400

Tel:330.296.3820

Fax: 330.296.4113

[email protected]

www.vogelsangusa.com

Germany:

Factory:

Vogelsang Maschinenbau GmbH

Holthge 10-14

D-49632 Essen Oldb.

Tel:+49.5434.830

Fax:+49.5434.8310

[email protected]

www.vogelsang-gmbh.com

Vogelsang Maschinenbau GmbH

Lindenweg 7

D-06295 Rothenschirmbach

Tel:+49.34776.20581

Fax:+49.34776.20582

[email protected]


Denmark:

Vogelsang Miljteknik A/S

Industriparken 2

DK-6880 Tarm

Tel:+45.9737.2777

Fax:+45.9737.3077

[email protected]


United Kingdom & Eire:

Vogelsang UK

Unit 13 Cobden Ind. Est.

Quakers Coppice

Crewe GatesCrewe, Cheshire, CW1 6EW

Tel:+44.1270.216600

Fax:+44.1270.216699

[email protected]

www.vogelsang.co.uk

Asia:

Vogelsang Malaysia

24 Jalan Ara SD7/3D

Bandar Sri Damansara

52200 Kuala Lumpur

Tel. & Fax: +60.362.729187

[email protected]


France:

Vogelsang France S.A.R.L.

Zone Artisanale de Fontgrave

F-26740 Montboucher

Sur Jabron

Tel:+33.04.75.52.74.50

Fax:+33.04.75.52.76.61

[email protected]

www.vogelsang.fr

Italy:

Vogelsang Italia S.r.l.

Via A. de Gasperi, 25

I-26025 Pandino (CR)

Tel.: +39 0373 220312

Fax: +39 0373 91087

[email protected]

Poland:

Vogelsang Sp. z o.o.

ul. Grota Roweckiego 168

PL-52-214 Wroclaw

Tel.: +48 71 798 9580

Fax: +48 71 798 9582

[email protected]

www.vogelsang.pl

Baltic:

Vogelsang Baltic

Kniaudiskiu g. 46-62

LT-37122 Panevezys

Tel.: +370 62017762

Fax: +370 62017762

[email protected]


Folheto Linha Agrícola e Bio-Gás

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