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Flywheel Storage for Lunar Colonization University of Idaho Department of Electrical and Computer Engineering 1
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Flywheel Storage for Lunar Colonization

Feb 25, 2016

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Page 1: Flywheel Storage for Lunar Colonization

Flywheel Storage for Lunar Colonization

University of Idaho Department of Electrical and Computer Engineering

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Page 2: Flywheel Storage for Lunar Colonization

Purpose Statement

To establish the scientific and technical merit, and feasibility, of using flywheel energy storage systems in support of human colonization and exploration of the lunar surface

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Page 3: Flywheel Storage for Lunar Colonization

Flywheel Storage for Lunar Colonization

• Machine Topology Evaluation• Power Electronics and Control• Construction of Test Apparatus

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Page 4: Flywheel Storage for Lunar Colonization

Flywheel Storage for Lunar Colonization

Machine Topology EvaluationIan Higginson

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Page 5: Flywheel Storage for Lunar Colonization

Research Objectives• Evaluate technical merit and feasibility

of:

Electrical energy transfer machinery that minimizes iron idling losses

Extreme temperature electronics to manage energy transfer and storage

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Page 6: Flywheel Storage for Lunar Colonization

1. No slip rings/commutators2. Significant idling iron loss reduction3. Low volume

High torque per volume High torque per mass

Flywheel Criteria

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Page 7: Flywheel Storage for Lunar Colonization

• Synchronous Reluctance• Field Regulated Reluctance• Iron-on-rotor PM;

Ironless statorIron rotor

• Ironless PM (Halbach array)

Machine Topologies

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Page 8: Flywheel Storage for Lunar Colonization

Torque per Unit Volume• Synchronous Reluctance: 34.16

kNm/m3

• Field Regulated: 35.52 kNm/m3

• Iron-on-rotor PM: 27.18 kNm/m3

• Ironless PM: 25.33 kNm/m3

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Page 9: Flywheel Storage for Lunar Colonization

• Prepare Phase 2 Proposal• Formalize force density equations• Verify analytical data• Prototype low idle iron loss machine• Develop equations for torque per unit

mass

Goals

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Page 10: Flywheel Storage for Lunar Colonization

Power Electronics for Lunar Flywheels

Power Electronics and ControlChristopher Douglas

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Page 11: Flywheel Storage for Lunar Colonization

Research Objectives• Evaluate technical merit and

feasibility of:

Electrical energy transfer machinery that minimizes iron idling losses

Extreme temperature electronics to manage energy transfer and storage

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Page 12: Flywheel Storage for Lunar Colonization

• Operate over extreme temperature range

• Reduce excess mass• Increase energy/power density• Develop control method for flywheel

Purposes

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Page 13: Flywheel Storage for Lunar Colonization

• Extreme thermal & radiation environment Phase I involves thermal problems -190C to +125C 336 hours of Lunar night/day Radiation exposure

• Heat transfer mechanisms Conduction Radiation

Lunar Environment

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Page 14: Flywheel Storage for Lunar Colonization

Semiconductor Technologies• Silicon on Insulator

Commercial Ratings HTANFET• 90V, 1A• Rated -55C to +225C

Cycle Testing -195C to +85C• Silicon Germanium HBT – Research

Data 50V, 2A Cycle Testing -195C to 25C Cycle Testing 25C to 300C 14

Page 15: Flywheel Storage for Lunar Colonization

Application

• Heated or cooled enclosure Added mass Lost energy

• Temperature division multiplexing (TDM) Range dependent

electronics Strategic layout of

electronics• Stacked MOSFET

topology15

Page 16: Flywheel Storage for Lunar Colonization

Deflux Control

• Rotor defluxing method Decaying sinusoidal current (θr)

• Parameters Decay rates Frequency of defluxing current

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Page 17: Flywheel Storage for Lunar Colonization

Defluxing - Stator

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Page 18: Flywheel Storage for Lunar Colonization

Future Goals• Prepare phase II proposal• Acquire models for power

electronics• Develop control system for lab

prototype• Deflux spinning rotor• Investigate:

Temperature division multiplexingStacked MOSFET topologyHeat transfer in vacuum

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Page 19: Flywheel Storage for Lunar Colonization

The University of Idaho

Construction of Test ApparatusTimothy Hildebrandt, Bryan Hyde,

Josh Ulrich, Kord Hubbard

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Page 20: Flywheel Storage for Lunar Colonization

Synchronous Reluctance Machine• Purchase Machine

High Quality Bearings Controlled Environment

• Characterize Losses Low Friction Machine

• Power Electronics Lunar Environment Adaptability to Machine

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Page 21: Flywheel Storage for Lunar Colonization

Power Loss Characterization• Present:

Armature resistance Brush drop losses Interpole winding resistance

• Future: Iron losses• Difficult to measure

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Page 22: Flywheel Storage for Lunar Colonization

Preliminary Iron Losses• Constant Speed• Vary Gen. Field Current

0 1.667 3.333 5 6.667 8.333 10236

236.5

237

237.5

238

238.5

239

239.5

240Iron Losses in Synchronous Generator

Field Current (Aac)

Pow

er L

oss (

W)

PFEloss

IfAC

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Page 23: Flywheel Storage for Lunar Colonization

Power Inverter • Used for defluxing

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Page 24: Flywheel Storage for Lunar Colonization

Future Goals• Prepare for Phase II Proposal• Purchase/Characterize machine• Develop testing strategy• Measure iron losses accurately• Define lunar power requirements

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Page 25: Flywheel Storage for Lunar Colonization

• April – Sep.: Prepare Phase 2 Proposal• April 30th: Formalize force density equations• May 1st: Begin verification of analytical data• May 15th: Parameterize defluxing method• May – Aug: Investigate TDM scheme• June 1st: Construct flywheel prototype

2010 Timeline for Future Work

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Page 26: Flywheel Storage for Lunar Colonization

• June: Construct prototype electronics system

• June – July: Develop testing strategies• June – Aug: Collect data at Boeing• June – Aug: Characterize machine• June – Sept: Investigate switch device

models• June – Aug: Develop torque per mass

eq’s.

2010 Timeline for Future Work

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Page 27: Flywheel Storage for Lunar Colonization

2010 Timeline for Future Work

• Aug: Prepare testing environment• Aug: Design of power electronic

system• Aug – Sept: Document results• Sept: Submit Phase 2 Proposal• Sept: Measure losses accurately

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Page 28: Flywheel Storage for Lunar Colonization

The University of Idaho

Discussion

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