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Fluids U250 EOD 2150

Apr 14, 2018

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    U-250 (EOA 2150) Unit Specification FluidFeed Ethylene Oxide

    Carbon Dioxide

    Actaldehyde

    Anhydrous Ammonia

    Chlorine

    Carbon Dioxide

    Product Monoethanolamine (MEA)

    Diethanolamine (DEA)

    Triethanolamine 99% (TEA 99)

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    Material Water Conc. (%) TmaxR (F) Rating (mpy) Reference SourceCS 100 125 < 2 NACE 2002

    304/304L 100 225 < 2 NACE 2002

    316/316L 100 325 < 2 NACE 2002

    CS10

    100

    50

    500

    > 50

    < 2NACE 85

    304/304L

    10

    100

    200

    450 < 2 NACE 85

    316/316L10

    100

    200

    450< 2 NACE 85

    CS10

    100

    50

    150

    20-50

    < 2NACE 85

    304/304L 0-100 100 < 2 NACE 85

    316/316L 0-100 200 < 2 NACE 85

    CS 100 500 < 2 NACE 85

    304/304L 100 500 < 2 NACE 85

    316/316L 100 500 < 2 NACE 85

    CS

    70-90

    70-90100

    100

    100

    200

    400200

    250

    400

    > 50

    < 20< 2

    20-50

    > 50

    NACE 85

    304/304L80-90

    100

    50

    200

    > 50

    < 2NACE 85

    316/316L80-90

    100

    50

    200

    > 50

    < 2NACE 85

    CS10

    100

    50

    500

    > 50

    < 2NACE 85

    304/304L10

    100

    200

    450< 2 NACE 85

    316/316L10

    100

    200

    450< 2 NACE 85

    API RP 581:2008

    API RP 945:2003-2004

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    Notes

    Pitting

    Pitting; SCC

    Pitting; SCC

    Pitting

    SCC. Carbon dioxide and aldehydes impurities.

    SCC. Carbon dioxide and chloride impurities.

    Information on "Amines" sheet

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    U-255 (EOD 2150) Unit Specification Fluid MaterialFeed Monoethanolamine*

    Anhydrous Ammonia CS

    304/304L

    316/316L

    Product Ethylenediamine (EDA) CS

    304/304L

    316/316L

    Diethylenetriamina (DETA) CS

    304/304L

    316/316L

    Piperazine 68%

    (AQ PIP-68)

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    Water Conc. (%) TmaxR (F) Rating (mpy) Reference Source

    100 500 < 2 NACE 85

    100 500 < 2 NACE 85

    100 500 < 2 NACE 85

    100

    100

    100

    200

    < 2

    < 20NACE 85

    100 200 < 2 NACE 85

    100 200 < 2 NACE 85

    100 100 < 2 NACE 85

    100 200 < 2 NACE 85

    100 200 < 2 NACE 85

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    Notes

    SCC. Carbon dioxide

    and chloride

    impurities.

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    U-265 (EOD 2150) Unit SpecificationFeed

    Product

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    Fluid Material Water Conc. (%)Ethylene Oxide CS 100

    304/304L 100

    316/316L 100

    Carbon Dioxide CS10

    100

    304/304L

    10

    100

    316/316L10

    100

    Actaldehyde CS10

    100

    304/304L 0-100

    316/316L 0-100

    N-butanol,glycol ether

    Butanol CS 100

    304/304L 100

    316/316L 100

    Isobutanol

    Butyl Ether

    2-Ethylhexanol

    2&3-MethylButanol

    Butoxy Glycol Ether, EB

    Carbonyls

    2-Ethyl 2-hexanal

    Butoxy Diglycol Ether, DB

    Butoxy Triglycol Ether, BTG

    Butoxy Polyglycol Eher, BPG

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    TmaxR (F) Rating (mpy) Reference Source125 < 2 NACE 2002

    225 < 2 NACE 2002

    325 < 2 NACE 2002

    50

    500

    > 50

    < 2NACE 85

    200

    450 < 2 NACE 85

    200

    450< 2 NACE 85

    50

    150

    20-50

    < 2NACE 85

    100 < 2 NACE 85

    200 < 2 NACE 85

    200 < 2 NACE 85

    200 < 2 NACE 85

    200 < 2 NACE 85

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    Notes

    Pitting

    SCC. Carbon dioxide and aldehydes im

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    CORROSION RATE

    Amine Gas Loading (mol/mol) HSAS (wt%) Concentration (wt%)

    MEA

    DEA

    TEA 99

    EOA Heavies (TEA)

    1. Concentration of amine solution and "Heat Stable Amine Salts" (HSAS)

    AMINE

    MEA

    DEA

    MDEA*above them corrosion rate increases * reduce amines content to absorb gas

    2. Acid gas content of the solution ("loading")system

    H2S only

    H2S + CO2 sistem

    MDEA & H2S only* At T => corriosion rate

    3. Velocity or turbulence

    amine loading velocity limits (ft/s) gas loading

    rich amine 5 > 0,1

    lean amine 20 < 0,1

    > 40 - 50 wt% > 500 ppmw (organic aci

    amine loadings

    rich - 0,7 mole/mole

    rich - 0,35 - 0,45 mole/mole

    rich - below those levels

    AMINE CONCENTRATION HSAS CONC

    > 20 wt%> 2

    > 30 wt%

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    Velocities (ft/s) Temperature (F) Material Corrosion Rate (mpy)

    . Can be corrosive

    contaminants [formate,

    ENTRATION

    t%

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    Gas Loading HSAS 20 > 20 20

    2 1 3 1

    3 2 6 2

    4 5 10 5

    5 > 5 5

    2 1 3 23 2 6 4

    4 5 15 8

    2 2 6 3

    3 4 10 6

    4 8 25 15

    2 2 6 4

    3 4 10 8

    4 8 25 15

    2 3 9 5

    3 6 15 10

    4 10 30 20

    2 3 9 7

    3 6 20 15

    4 10 30 30

    2 4 10 9

    3 8 15 20

    4 15 35 40

    2 5 15 10

    3 10 30 20

    4 20 45 40

    190 2

    0.25

    < 0,1

    0.15

    0.35

    0.45

    0.55

    0.65

    0.7

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    Temperature

    Velocity

    > 20 20 > 20 20 > 20 20 > 20 20 > 20

    3 3 10 5 15 10 25 15 40

    6 6 20 15 40 20 45 30 80

    15 15 40 30 60 40 90 60 120

    Velocity

    > 5 5 > 5 5 > 5 5 > 5 5 > 5

    6 5 15 10 30 15 45 20 6012 10 30 20 60 30 90 40 80

    25 20 60 40 80 60 120 120 150

    9 7 20 10 30 20 60 25 75

    20 15 40 20 50 40 80 50 100

    45 30 60 40 80 80 120 100 150

    10 7 20 15 40 25 70 30 80

    25 15 45 30 60 50 100 100 150

    40 35 70 60 100 100 140 150 180

    15 10 30 15 45 35 70 45 100

    30 20 60 45 90 70 130 90 150

    40 40 80 90 120 120 150 150 180

    20 10 30 25 75 40 100 50 120

    45 20 60 50 100 80 140 100 150

    60 45 90 100 150 140 180 160 200

    30 15 40 30 100 50 120 60 150

    40 30 60 60 100 90 140 100 150

    80 60 100 100 150 140 180 160 200

    30 20 60 40 100 60 120 70 150

    60 40 80 70 120 100 150 120 150

    80 60 100 100 150 150 180 170 220

    0 220 240 260 270

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    Amine Concentration (wt%) Multiplier

    20 1

    21-25 1.5

    > 25 2

    30 1

    31-40 1.2

    > 40 1.5

    TEA

    mm/y mpy

    0.1 0.03 1

    0.15 0.03 1

    0.25 0.03 1

    0.35 0.05 2

    0.45 0.05 2

    0.55 0.08 3

    0.65 0.1 4

    Temperature 300 F

    MEA

    DEA

    Acid Gas Loading

    (mol/mol)

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    0.7 0.13 5

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    API RP 945 AMINAS

    MEA, DEA - remove H2S

    AMINE CRACKING MDEA - H2S

    MEA > DEA, DIPA, MDEA

    Cracking susceptibility generally decreases in the order of primary amine, secondary and terti

    PWHT (carbon steel)593 C - 649 C (1100 F - 1200 F) (1h cada 25 mm)

    MEA - regardless of service temperature

    DEA - service temperature 60 C (140 F) (studies X temperatures below 60 C; PWHT could

    DIPA - regardless of service temperature (Cracking reported for no PWHT CS, 15-20 percent

    MDEA - service temperature 82 C (180 F) NOT VERY COMMON

    OTHER UNITS - susceptibility to cracking , especially for service T C

    API RP 581

    AMINE CRACKING

    Parameters to assess the susceptibility to amine cracking

    1. Stress relieved (YES/NO)

    (PWHT for preventing. 1150 F, 1h per 25 mm (1 inch))

    2. Type of amine: MEA, DIPA > DEA > MDEA, sulfinol, DGA

    MEA: susceptibility --> 15 - 35 % concentration range

    3. Amine soution composition:

    Lean amine solution H2S or CO2 --> amine cracking typically occurs

    Rich amine solution H2S or CO2 --> amine cracking not likely to occur, SSC, HIC, S

    Fresh amine solution no H2S or CO2 --> amine cracking not occur* For equipment exposed to both lean and rich amine solutions, indicate lean

    4. Metal temperature

    T --> damage

    5. Heat traced (YES/NO)

    6. Steamed out (YES/NO)

    AMINE CORROSION MEA, DEA > MDEA

    Parameters that affect

    1. Concentration of amine solution and "Heat Stable Amine Salts" (HSAS)

    AMINE

    MEA

    DEA

    MDEA*above them corrosion rate increases * reduce amines content to absorb ga

    2. Acid gas content of the solution ("loading")

    AMINE CONCENTRATION HSAS CON

    > 20 wt%>

    > 30 wt%

    > 40 - 50 wt% > 500 ppmw (organic ac

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    system

    H2S only

    H2S + CO2 sistem

    MDEA & H2S only* At T => corriosion rate * Acid gas loading: reported in terms of moles of acid gas per mole of active amine:

    Rich solution - amine of higher acid gas loading 0,1 mole/mole

    Lean solution - lower acid gas loading (< 0,1 mole/mole)

    3. Velocity or turbulence

    amine loading velocity limits (ft/s)

    rich amine 5

    lean amine 20

    TABLE G-47 TO DETERMINE CORROSION RATE OF CS

    amine loadings

    rich - 0,7 mole/mole

    rich - 0,35 - 0,45 mole/mole

    rich - below those levels

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    nd CO2

    iary.

    be necesary)

    IPA solutions)

    HIC DETERMINATION OF SUSCEPTIBILITY

    TO AMINE CRACING

    - FIGURE H-4 -(API RP 581, pag H-13)

    s. Can be corrosive

    CENTRATION

    wt%

    id contaminants [formate,