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2 nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek, Mats Dalenbring The Swedish Defence Research Agency, FOI, Stockholm, Sweden Jan Navrátil Brno University of Technology, VUT, Brno, Czech Republic
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Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

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Page 1: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016,

San Diego, USA

Fluid-Structure Coupling Methodology Effect

Adam Jirásek, Mats Dalenbring

The Swedish Defence Research Agency, FOI, Stockholm, Sweden

Jan Navrátil

Brno University of Technology, VUT, Brno, Czech Republic

Page 2: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

The Benchmark Super-Critical Wing

– Tested in the NASA-

TDT facility

– The NASA pitch and

plunging apparatus

(PAPA) was used for

the aeroelastic test

– A linear structural FE

model was provided

by NASA (AePW) with

frequencies matched

to WT modal data:

5.20 Hz (pitching) and

3.33 Hz (plunging)

Page 3: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

The Transonic Region M∞< 1

• Shocks and possibly separated flow conditions

• The wing pressure distribution is strongly dependent on the

angle-of-attach (AoA)

• The flutter dynamic pressure sensitive to flow conditions

• Non-Linear Aerodynamics > CFD based methods are

needed

M∞=0.85

Page 4: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

• Monolithic approach

• Staggered approach

Different spatial and

temporal requirement

CFD and FEM

Computational Fluid-Structure Interaction

Page 5: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Finite

Element

Computational Fluid-Structure Interaction

Non-

Linear

Linear

Modal

Computational Structural

Mechanics (CSM)

Computational Fluid

Dynamics (CFD)

N-S

Coupling interface

Non-

Linear

Finite

Volume

Linear

DNS

RANS/

LES

URANSEuler

LES

FSI

NewmarkR-K, Dual time stepping

ALE Overset

Mesh

deformation

/motion

Geometric

Conservation

Law (GCL)

Page 6: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Finite

Element

Computational Fluid-Structure Interaction

Non-

Linear

Linear

Modal

Computational Structural

Mechanics (CSM)

Computational Fluid

Dynamics (CFD)

N-S

Coupling interface

Non-

Linear

Finite

Volume

Linear

DNS

RANS/

LES

URANSEuler

LES

FSI

NewmarkR-K, Dual time stepping

ALE Overset

Mesh

deformation

/motion

Geometric

Conservation

Law (GCL)

Page 7: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Mesh Motion vs. Mesh Deformation

7

Wing is considered rigid

– Only two degrees-of-freedom motion

(pitch and plunge)

– CFD mesh can be therefore considered

as rigid and instead of deforming, it can

be moved (mesh motion only)

• The pitch and plunge motion are

determined using the modal coordinates

• Time saving by avoiding mesh deformation

– The airfoil will keep its original shape

but the linearity assumption on the

CFD side is not valid any more

Linear deformation

Non-linear deformation

Page 8: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Time Synchronization

Time synchronization (coupling)

On sub-iteration level – “strongly coupled scheme” (Farhat et. al…)

Every time step – weak coupling

• Do not have any special treatment of the boundary conditions due to

coupling, the scheme is therefore of the first order in time

8

Weak coupling Strong coupling

Page 9: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Edge – a CFD code for unstructured grids

• Independent in-house code, developed since

1997 at FOI (and former FFA)

• State-of-art flow solver for the compressible

Euler and Navier-Stokes equations

• Steady-state and time dependent solutions on

unstructured grids

• Fully parallel, scalable, no size limit. High

efficiency

• Developed in collaboration with selected

external partners. Used also in teaching and

for research at different universities

• Saab Aerosystems main CFD tool

Page 10: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

The CFD Mesh

10

• CFD mesh made according to

the meshing guide from AePW-I

– The mesh used here is a medium,

size unstructured mesh having

about ~13 mil points

Page 11: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Mach 0.74, a = 0º

11

• Subsonic inflow

conditions

• Flutter case

Page 12: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA 12

– On sub-iteration level – strongly coupled scheme

– Nominal time step is Dt = 0.002 seconds

– Number of sub-iterations

• From about 20 sub-iterations the result is becoming

independent, we have used 30 for this time step.

• Reduction in residuals approximately 2.5 orders of

magnitude

• For other time step the number of inner iterations set so

that the reduction in residual is around 2.5 orders of

magnitude

Time Step Study – Strong Coupling

Page 13: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Time Step Study – Strong Coupling

• Damping

coefficient

for pitching

and

plunging

mode

• The two

damping

coefficients

are in the

same order

13

Page 14: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Time Step Study – Weak Coupling

14

• Damping

coefficient for

pitching and

plunging mode

• The time step and

reduction of

residuals in each

time step is the

same as the in the

strong coupled

scheme simulation

• The two modes

have equal

damping

Page 15: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Strong vs. Weak Coupling Time Steps

15

• Strong coupled

scheme shows a

much smaller

dependency of

the result on

time step

• Weak coupled

scheme does

not have unique

solution

Page 16: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Weakening the Strongly Coupled Scheme

16

In the following the possibility to reduce the

number of time synchronizations each time step

is investigated?

– Reduced computational time, in particularly due to

the reduced time spent on mesh deformation

– The starting nominal strongly coupled scheme uses

• 30 sub-iterations

• and 30 time synchronization each physical time

step (every sub-iteration)

Page 17: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA 17

• Above five

exchanges per

time step the

results start to be

independent of the

number

• This is similarity to

static aeroelasticity

where common

practice is to

perform five loops

to get converged

solution

Weakening the Strongly Coupled Scheme

Page 18: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Damping Comparison on Initial Pulse

18

• The wing is

released from

the rigid “jig”

shape

• Initial pulse

with the first

step prescribed

as a 0.1 m

plunge and 1°

pitch

Page 19: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Estimated Flutter Dynamic Pressure

19

Three different dynamic pressures calculated

– The estimated CFD flutter dynamic pressure is 7700 Pa

– WT flutter dynamic pressure is estimated at 8082 Pa

– With WT measured flutter frequency at 4.3 Hz and for CFD 4.26 Hz

Flutter q (WT)

Flutter q (CFD)

Page 20: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Modal Coordinates at Flutter Dynamic Pressure

20

Page 21: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

FRF Magnitude Comparison

21

Lower side – 60% Upper side - 60%

Lower side – 95% Upper side - 95%

Page 22: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

FRF Phase Comparison

22

Lower side – 60% Upper side - 60%

Lower side – 95% Upper side - 95%

Page 23: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

23

Case 3: Mach 0.85 and a = 5º

Page 24: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

• URANS-SA – averaged solution

Pressure on the

surface

Mach number in the

plane where the cp is

collected

Vorticity colored by cp

Unsteady CFD solution

Page 25: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Unsteady CFD solution

• Hyb0 – snapshot at one time step

Pressure on the

surface

Mach number in the

plane where the cp is

collected

Vorticity colored by cp

Page 26: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Pressure on the

surface

Hyb0 - averaged solution

URANS – averaged solution

Vorticity colored by cp

Mach number in the

plane where the cp is

collected

Unsteady CFD solution

Page 27: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Cp time histories in regions 1-3

27

1) Ahead of shock region x/c<0.3736 (magenta line)

2) Shock region (0.3736<x/c<0.4750) (blue line)

3) Aft shock region x/c>0.4750 (yellow line)

Experiments Hybrid RANS-LES URANS

Transducer # 18

Page 28: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA 28

• Transonic flow

– SA model

– Do not see any large separation

Case 3: Mach 0.85 and a = 5º

Page 29: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Different Dynamic Pressures

29

• Calculated

at five

different

dynamic

pressures

• The flutter

dynamic

pressure

~25psf

Page 30: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Pitch and plunge @ flutter pressure

30

• Damping

coefficients

and frequency

• Initial 3 seconds -

transient

• Pitching mode:

z=0.00031,

f=5.18Hz

• Plunging mode:

z=0.00017,

f=5.18Hz

Page 31: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Weak vs. Strong Coupling

31

• Surprisingly

not as strong

effect as for

case M = 0.74

case (case 2)

– Graphs show

data for flutter

dynamic

pressure

Page 32: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Weak vs. Strong Coupling

Plunge Pitch

• Test at Mach 0.85 and a = 0º

• Clear effect of the type of coupling used in this case

Page 33: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

Conclusion

• The dominant effect for this case is coupling

• There is no flow separation, the flow is linear of weakly non-linear

• Structure is linear

• Allow for larger time steps

• Provided the time integration of coupled system is of sufficient

accuracy (second order)

• The above conclusion does not have to be

necessarily valid for separated flow where the

time scale is then determined by the flow

separation modeling

33

Page 34: Fluid-Structure Coupling Methodology Effect · 2nd AIAA Aeroelastic Prediction Workshop, 2-3 January 2016, San Diego, USA Fluid-Structure Coupling Methodology Effect Adam Jirásek,

2nd AIAA Aeroelastic Prediction Workshop,

2-3 January 2016, San Diego, USA

For more detailes see separate AIAA paper:

A. Jirasek, M. Dalenbring and J. Navratil,

Numertical Study of Benchmark Super-Critical

Wing at Flutter Conditions, AIAA SciTech 2016,

4-8 Jaunuary, San Diego, USA.