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Flowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory Compliance
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Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

Mar 29, 2020

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Page 1: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

Flowback Operations

InnovationReducing EHS Risk through Design and Planning

February 24, 2016

Presenter: David Stewart, Vice President EHS & Regulatory Compliance

Page 2: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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About Bonanza Creek

Independent energy company –publically traded as BCEI since 2011

Operations focused in Wattenberg (Niobrara) and Southern Arkansas (Cotton Valley)

Page 3: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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Proper Management of Produced Water Critical

BCEI operates in the South Platte River Basin

Page 4: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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Flowback Operations - Risk

Flowback operations pose an increased risk of environmental and safety impacts due to their temporary nature and variable flow rate conditions. Potential for; Gas vapor release – explosion and emissions

Oil and produced water spills – impacts to surface

Static ignition – explosions, fires, injuries to workers

BCEI conducted risk assessment Resulted in modification of our

operations to reduce these risks

Page 5: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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Flowback Operations – Challenging Process

Flowback operations

post frac

pre-permanent facility production

50 – 90 bbls of water/ hour

Completions fluid combined with reservoir water, gas and oil

1 – 2 weeks – changing conditions

Temporary equipment

Typically SIMOPS location

Page 6: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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Process Safety Controls Implemented

Process safety management resulted in significant reductions in risk

The technical innovations that made this successful were; closed top tanks with pressure relief systems,

liquid and gaseous manifold systems to provide liquid/vapor balancing and capture,

chemical and tear resistant liners under all flowbacktanks and piping,

routing closed top tank emissions to enclosed flares in lieu of venting or open flaring, and

extensive bonding and grounding of equipment, piping and loadout.

continuous monitoring of tank volumes and 24/7 hauling

Page 7: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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Modified Design Schematic

This is only an example and may not represent all situations

Page 8: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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Risk Reduction

Estimated benefits from the risk management process 80% reduction in risk of tank overflow,

80% reduction in risk of spill impacts to pad site soils and/or offsite release,

95% reduction in volatile organic emissions, and

80% reduction in catastrophic explosion from static and sparks.

Costs of operation increase minor Avoidance of one incident turns the rate of return to

instant payback. Used piping, ECDs obtained from decommissioning an old

tank battery

Setup costs – 3hrs, 3 person crew

Welded seam non-slip liner - reusable

Page 9: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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Pad Layout

Oil TanksWater Tanks

Page 10: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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Oil Dump Lines Inside Containment

Welded Seam

Containment

Non-slip material

Page 11: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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High Pressure Line Protection

Flowline Support Blocks

Line Restraints Steel Line Trench Cover

Page 12: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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Flowback Tanks Grounded with a Static Discharge

Reel

Static Reel (50’)

Page 13: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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Grounding and Bonding of Flowback Tanks

8’ Copper Grounding Rod

Tank Bonding Cable

8’ Copper Grounding Rod

Page 14: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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Common Grounding with Static Reel

Static Reel (50’)Fire Extinguisher

Grounding/Bonding Rod

Page 15: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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Vapor Recovery Manifold

Dresser Sleeve Connections

Page 16: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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Vapor Recovery Scrubber

Flame Arrestor

Page 17: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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Well Head with High Pressure Warning Signs

Page 18: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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Project Results

Reduced environmental and safety risk achieved

no recent environmental or safety incidents

cost reduction efforts continue to make this less

impactful to AFE costs

Bonanza Creek Energy - Colorado Oil and Gas

Conservation Commission 2014 Outstanding Oil

and Gas Operations Award

Page 19: Flowback Operations Innovation - GWPCFlowback Operations Innovation Reducing EHS Risk through Design and Planning February 24, 2016 Presenter: David Stewart, Vice President EHS & Regulatory

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Questions and Comments