FEATURE FOCUS THE STORY BEHIND PETRONAS’ JOURNEY TO LAUNCH THE WORLD’S FIRST FLOATING LNG PLANT 2015 PETROLIAM NASIONAL BERHAD (PETRONAS) All rights reserved. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner. www.petronas.com.my C PETRONAS Upstream Magazine Volume 02 PETRONAS UPSTREAM MAGAZINE VOLUME 02 APRIL / MAY 2015 Molecules to Market The return of marine life to Sarawak shores Drama! It’s more than Technology Unconventional A mid-life crisis for PETRONAS’ oil and gas business? Thinking
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FEATURE FOCUS
THE STORY BEHIND PETRONAS’ JOURNEY TO LAUNCH THE WORLD’SFIRST FLOATING LNG PLANT
2015 PETROLIAM NASIONAL BERHAD (PETRONAS)
All rights reserved. No part of this document may be reproduced, stored in a retrieval
system or transmitted in any form or by any means (electronic, mechanical,
photocopying, recording or otherwise) without the permission of the copyright owner.
www.petronas.com.my
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Molecules to Market
The return of marine life to Sarawak shores
Drama!It’s more than Technology
Unconventional
A mid-life crisis for PETRONAS’ oil and gas business?
Thinking
Energy has spurred the growth of nations for decades and continues to fuel economies and human imagination. Rich
sources of energy can be found within layers of humble and seemingly ubiquitous shale rock, often in remote places
and in the toughest of terrains. People like Dr Chan Tuck Leong are traversing the globe to unlock this resource in
order to light up megacities, keep us cool on a sweltering afternoon and power the internet that keeps families and
friends connected. We’re going to need energy for the future. And we won’t stop looking. Empowering Lives.
Watch the full story at www.youtube.com/PETRONASofficial
www.petronas.com Petroliam Nasional Berhad PETRONASofficial
PETRONAS does not encourage the giving of gifts or the provision of gratuitous services by PETRONAS’ contractors or sub-contractors, suppliers, bankers, dealers, or customers to its employees.
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Energy rocks.
IR. DR CHAN TUCK LEONGPacific Northwest LNG
Integrated Gas ManagementPETRONAS' capabilities across the gas value chain underpin its strength as an LNG supplier
18
Editor’s NoteGoing the Distance – commitment to customers remain unwavered
3
4 NewsbriefsPETRONAS reports full-year earnings and other industry news and other exciting highlights
PETRONAS UPSTREAM MAGAZINE
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Cover StoryPETRONAS' groundbreaking floating LNG project, PFLNG 1, will alter the dynamics for gas when it sets sail soon
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Unconventional GasNew thinking for new resources
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COVERThis month's cover story goes
behind the scenes of
PETRONAS' first floating LNG
project, a technological and
engineering marvel that is set
to make waves in the global
gas industry.
On the World StageAn interview with a stalwart of the global gas industry on putting gas on the global energy agenda
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Collector’s Item
COVER STORY
With two Floating Liquefied Natural Gas (FLNG) facilities under its wings, PETRONAS is boldly pursuing game-changing technology to mark its leadership position in the global LNG arena.
Production of the first drop of on-
specification LNG is expected to be in
Quarter 4, 2015.
The development of a 360 metre LNG
FPSO that will be able to process,
to the source of the hydrocarbons or
the gas field, allows natural gas located
hundreds of miles away from land to
be monetized without the need for
pipelines, heavy infrastructure and
other CAPEX investments.
Located at the Kanowit gas field, 180
the PFLNG 1 facility will be producing
1.2 million tonnes of LNG over a
period of 20 years of its design life.
Before the end of 2015, the vessel,
currently being constructed at Okpo,
South Korea, is expected to make
its way to Kanowit, Sarawak, for
commissioning.
“This isn’t only a breakthrough for
PETRONAS and Malaysia, but is
also a significant game-changer
for the oil & gas industry globally.
For PETRONAS specifically, an
operational FLNG facility is testimony
to PETRONAS’ capability in driving
excellence and engineering
solutions to meet energy demands.
Additionally, once PFLNG 1 achieves
First Drop of LNG and commercial
begins in early 2016, it strengthens
Malaysia’s position as the world’s
second-largest LNG exporter”, said
former President and Group CEO,
Tan Sri Dato’ Seri Shamsul Azhar
Abbas. Once on-stream, the facility
is expected to boost the country’s
LNG production capacity to about
27 million tonnes per annum.
For PETRONAS, the
conceptualisation of a floating
LNG facility was given serious
consideration beginning 2006.
At that juncture, with over 23 years’
experience in reliably delivering
LNG to customers, and over 15
years’ experience in shipbuilding,
PETRONAS was in a unique
position to push boundaries and
explore possibilities to expand its
monetisation opportunities by
turning the novelty of having an
LNG plant on a vessel into reality.
Changing the Landscape
for LNG
APR / MAY 20156 7
PFLNG:
COVER STORY: PFLNG
PETRONAS is not in any race to being the world’s first. The race is with ourselves; to let go of our own inhibitions, and stretch the limits of our abilities.
Tan Sri Dato’ Shamsul Azhar AbbasFormer President and Group CEO of PETRONAS
APR / MAY 2015
2726
By JANE LEE
THINKINGUnconventional
The mindset to be successful in the Unconventional resource business.
The company he worked for had an
innovative idea to use concentric
coiled tubing to inject steam and
produce heavy oil from a single
wellbore.
Today, two decades later and in
Kuala Lumpur, the 46-year-old, Vice
President of the Unconventional
Division in PETRONAS’ Upstream
business, says that even though
Steam Assisted Gravity Drainage
(SAGD) is now a common or
‘conventional’ extraction method it
took an ‘Unconventional’ mindset
to be innovative and successful.
“Unconventional means to not be
bound by or adhere to accepted
practices. It is just in the last 10
years that the term has been used
to describe the resource”. What he
wants to instill is the mindset to think
unconventionally so that the team is
always ahead of the competition.
“What we do is very straight forward
– we all drill and frac wells” said
the Canadian native. “Industry
competitors basically do the same
thing but the distinguishing factor is
the right mindset to achieve positive
results. This will be very important
to make PETRONAS a leader in
development of unconventional
resources.”
As a fresh-out-of-school petroleum engineer in Calgary in 1994, Neil Horbachewski was introduced to “unconventional” methods early in his career.
UNCONVENTIONAL GAS
FEATURE FOCUS
THE STORY BEHIND PETRONAS’ JOURNEY TO LAUNCH THE WORLD’SFIRST FLOATING LNG PLANT
2015 PETROLIAM NASIONAL BERHAD (PETRONAS)
All rights reserved. No part of this document may be reproduced, stored in a retrieval
system or transmitted in any form or by any means (electronic, mechanical,
photocopying, recording or otherwise) without the permission of the copyright owner.
www.petronas.com.my
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Molecules to Market
The return of marine life to Sarawak shores
Drama!It’s more than Technology
Unconventional
A mid-life crisis for PETRONAS’ oil and gas business?
Thinking
The afternoon flow sits down with Datuk Ir (Dr) Abdul Rahim Hashim, he has just returned from signing a Memorandum of Agreement with University of Cambridge Admissions Testing Service in his current role as Vice Chancellor of Universiti Teknologi PETRONAS.
The agreement is one more of the forward thinking and bold initiatives that embodies his approach in all things – to always consider what we can do that’s new,
push ourselves to a new level of excellence.
The same energy and drive underpinned
his tenure as President of the Malaysian
Triennium for the International Gas
Union (IGU), from 2009 to 2012. The
three years marked a number of
new programmes, initiatives and
collaborations that helped bring
the importance of natural gas as an
important element of the energy mix,
pushing it into greater prominence
within the industry.
“One of the things that changed
significantly during that time was the
positioning of gas. At the time it was
still considered very much a bridge
fuel. But with the ‘shale revolution’,
gas reserves are expected to extend
its sustainability for another 250
years, which is almost equivalent
to the supply for coal. Yes, there’s a
focus on renewable energy to reduce
carbon emissions, but hydrocarbons
will be around for a long time and
natural gas will play an important role
as source fuel to meet our energy
needs,” he says.
With programmes centered around
three core pillars of capability
development, youth involvement and
geopolitics, the Malaysian Triennium
set into motion initiatives that are
still being carried through today to
advocate natural gas.
“My motto, especially for the 2012
World Gas Conference, was ‘Failure
By CHRISTINE CHEAH
Putting gas on the global energy agenda took perseverance and clever persuasion.....
33
is not an option’. We decided that
if this is the only chance we had
better make it work and work well.
That’s it. I think everyone rose to the
occasion and all in all it was a great
triennium.”
In the conversation, Datuk Rahim
gave us some of his insights on…
THE SHIFT OF GAS FROM BEING
A BRIDGE FUEL TO WHAT IT IS
TODAY...
At the WGC 2009 in Buenos Aires,
I remembered (then IHS Chairman)
Daniel Yergin’s speech: gas is a ‘Fuel
Without a Voice’. They lumped it
together with coal and the rest of
the hydrocarbon family. Gas was
positioned as a bridge fuel, between
oil and renewables, and it would
disappear in later years.
But addressing energy requirements
against global population growth
and environmental concerns is
going to require a multi-pronged
strategy. Gas will continue to be
important because it is available,
things which are now part of the
IGU gas advocacy strategy.
MAKING EVERY CHANGECOUNT
ON THE WORLD STAGE
Gas has been a key resource for PETRONAS since its first solo field development: the Duyong field. Since then, an integrated approach to gas management has grown to become a cornerstone of the company’s operations.
Today, PETRONAS’ capabilities extend from the start to the end of
the gas value chain. A molecule of gas can stay under PETRONAS’
ownership from the moment it leaves the ground to the instant
value to our buyers globally.
Extensive gas reserves and the
potential for many more new
discoveries are just the beginning of
the story. From exploration in a wide
spread of field types and playtypes,
facilities, and transportation to markets,
PETRONAS is well entrenched at every
major point in the gas value chain.
With integrated end-to-end capabilities
and the continuous drive to maintain
its technical edge, PETRONAS is
maintaining its position as a key LNG
supplier; one that can ensure a stable,
secure and reliable supply of LNG to
buyers around the world.
INTEGRATED GAS MANAGEMENT
IntegratedGas
ManagementFrom Molecules to
Markets
With end-to-end capabilities and the continuous drive to maintain its technical edge in each aspect of the value chain, PETRONAS is maintaining its position as a key LNG supplier, one that can ensure a stable, secure and reliable supply to LNG to buyers around the world.
1918 APR / MAY 2015
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The LNG market has not been spared, with many projects now being held back in view of softening prices. However, even as the industry rides out this current period of volatility, our plans for gas at PETRONAS remains unchanged, while keeping an eye on cost efficiencies. PETRONAS has been involved in oil and gas for four decades, and in that time we have developed a track record of success across every aspect of the value chain - from exploration to trading and marketing. This allows us to take a long-term view of business, one that prioritises the needs of the customer over the short-term vagaries of the market. One fact captures our commitment to long-term customer relationships: PETRONAS has not missed delivering even one of the more than 8,500 cargoes it has pledged to its customers since shipping its first one in 1983.
This issue of flow is thus dedicated to PETRONAS’ contribution to the global energy market through our capabilities
in integrated gas management. This is presented in our feature story Integrated Gas Management. This year will see another milestone in the development of our LNG capabilities as we prepare for the arrival of our first floating LNG plant, PETRONAS FLNG 1, which is expected to set sail towards the end of 2015. We delve into the challenges and technicalities of this groundbreaking project with the people who had the vision to bring this innovation to fruition in this issue’s cover story. flow also takes a look at PETRONAS’ successful Production Sharing Contract (PSC) concept, which has proven to be an important catalyst for the growth of Malaysia’s oil and gas sector. Since it was established to replace concession agreements in 1976, over 150 PSCs have been awarded. Amazingly, 100 are still active today. We speak to one of these contractors, Murphy Oil, about the benefits they have enjoyed working under this arrangement. We are also mindful of the diversified workforce at PETRONAS. In particular,
GOING THE DISTANCE
EDITOR’S NOTE
The dramatic plunge in crude oil prices since June last year has changed many assumptions about the energy markets, and is impacting everything from investments in new capacity to buying decisions.
our first female drilling supervisor, 25-year old Penny Chan who has to hold her own with the men on an oil rig. Equally captivating is the tale of Project BEAcON, an initiative jointly led by PETRONAS and Sarawak Forestry Corporation that seeks to save the corals and marine life from the damaging nets of fishing trawlers that ply the waters off the coast of Similajau National Park. Using innovative solutions like artificial reef balls, volunteers that include PETRONAS employees are helping to protect the rich biodiversity of the area. The oil and gas sector may be currently undergoing a period of relative turmoil, but our commitment to our customers, the communities we operate in and other stakeholders will remain, regardless of the challenges that weigh down the industry.
Dato’ Wee Yiaw HinExecutive Vice President & CEO PETRONAS Upstream
Dato Wee
InnovationA snapshot on Production Sharing Contracts and insights from an international company doing business in Malaysia
48
Personality SpotlightPenny Chan goes where no woman has gone before
38
DeepwaterPETRONAS has proven its deepsea credentials with its successful intervention campaigns in Mauritania
60
Market AnalysisIHS Energy make their bet: the sharp decline in oil prices is unlikely to impact Malaysia's deepwater projects in the near term
42
SustainabilityProject Beacon looks to save the corals and marine life off Similajau National Park
“Near-term Malaysian deepwater projects will not be deterred by low oil
prices” says Dylan Mair, Senior Director of Upstream Research and Consulting.
By IHS ENERGY
THOUGHT LEADERSHIP
MAL AYSIA’S DEEPWATER FIELDS
43 APR / MAY 201542
Seeing The UnseenAdvanced geoimaging technology is making the search for hydrocarbons less of a gamble
36
39
Name: Penny Chan
Joined PETRONAS: March 2011
O May 2011
Graduated All Rounded Drilling (ARD) programme: December 2013 (awarded top scorer)
Assistant night drilling supervisor for Sabah deepwater projects: December 2013 – May 2014
Night drilling supervisor in Myanmar land rig: June – October 2014
Night drilling supervisor in Sabah):
November 2014 – current
Hobbies: Jogging, reading (currently reading See Jane Lead: 99 Ways for Women to Take Charge at Work by Lois P. Frankel)
MAKING A NAME FOR HERSELFYou don’t need to behave like a man to survive in a male-dominated industry. As the first female night supervisor in PETRONAS, Penny Chan has sometimes found herself the only woman on an oil rig with more than 150 men. But she has taken it all in her stride. In fact, the experience has made her a better communicator and leader.
When flow interviewed her for this story, the 25-year-old was more than happy to share her unique story of life on an oil rig. Amusingly, she is
always mistaken for a trainee rather than a supervisor by many of the men who have not worked with her.
She admits that the conversation around her makes her a tad uncomfortable at times, but rather
makes her uneasiness known to her colleagues.
“That happens sometimes but I would talk to them privately and tell them that I am not comfortable with the conversation. I have done this before. It was okay because the guy was open about it and he understood. We were talking like friends,” she explains.
Chan was in the first batch of petroleum engineering graduates from Universiti Teknologi PETRONAS (UTP) in 2011. While some of her friends decided to play it safe by taking other courses which aren’t so specialised, Chan decided to opt for the newly launched course in petroleum engineering.
PERSONALIT Y SPOTLIGHT
“The only physically-challenging parts of the job are having to climb on piles of oil well casings, which can be quite scary as it gets higher and higher, and using the rope to swing onto the platform.”
Penny Chan, Drilling Supervisor
By BRIGETTE ROZARIO
As PETRONAS first female drilling supervisor, 25-year old Penny Chan is bravely blazing trails for
women in the industry.
38 APR / MAY 2015 APR / MAY 2015
4948
INNOVATION INNOVATION
Prior to 1974, the Government, under
a concession system collected, tax
from oil companies which were
granted rights to explore and develop
petroleum resources with leases of up
to 40 years or more.
In 1974, the Petroleum Development
Act (PDA) vested PETRONAS with
the ownership and control of all
hydrocarbon resources in Malaysia.
This led to the adoption of PSCs to
replace the Concession Agreement
in 1976 so that the nation could play
a more direct role in controlling
PSCs set out the arrangements
for co-operation between
PETRONAS, which assumes the
role of a regulator, with qualified
oil companies as contractors for
the exploration, development
and production of petroleum
in a contract area for a specific
duration.
It is used to engage capable oil
and gas companies to participate
in the development of Malaysia’s
petroleum blocks, covering the
entire upstream value chain.
Since its introduction almost 40 years ago, Malaysia’s production sharing contract (PSC) scheme has been a key platform for the growth of the country’s oil and gas sector.
PARTNERING FOR PROFITProduction Sharing Contracts have been key in the growth of Malaysia’s petroleum resources for the past two decades.
and managing its petroleum
resources. The first PSC was
awarded in 1976 to Esso for the
Duyong oil field in Terengganu.
Unlike the old concession
system, the key advantage
of the PSC is that it allows
PETRONAS to have input
in strategic and operational
decisions, ensuring that the
operations are aligned with the
group’s business objectives and
nation building agenda.
Malaysia has awarded over
150 PSCs since the inception
of the scheme in 1976, of
which more than 100 are
currently actively managed by the
Malaysia Petroleum Management
organisation in PETRONAS.
INNOVATION
What is a PSC? PSC or Production Sharing Contract serves as a vehicle for partnership for PETRONAS and multnational oil & gas companies in conducting hydrocarbon exploration & production activities in Malaysia.
100PSC’s
4,000+
20,000215 billion
20%GDP
22.2
132
14
1,587320
10
7000
22.2 330
100PSC’s
APR / MAY 201500
00
HOPEA BEACON
Walk along the coastline of Similajau National Park, the beauty of the blue skies and golden sand can lull one into a comforting sense of serenity. The waters
postcard, however, tell
story.
SUSTAINABILIT Y
“By installing the reef balls, we hope to improve the marine life and perhaps the local fishermen can get more fish.”
Azizah Mohd DeliChairman of the BEACON Project Taskforce
For the past 20 odd years, the corals in the waters here have been dying, the number of fish dwindling and scores of turtles found dead on the beach; and all because of the fishing by trawlers that takes place here. It didn’t use to be this way.
Marine biologist James Anak Bali,
Corporation (SFC), remembers the first time he dived at the age of 20. He was exposed to marine life of all shapes, sizes and colours; as well as corals that appeared in hues that only seemed to exist underwater. It was the allure of
this underwater paradise that led to him become a marine biologist.
“Watching the ocean’s rich marine life decline over the years really upset me. The trawlers and their dragnets – they’ve destroyed a lot of the corals here,” he says.
“When the corals die, the marine life goes with it. They’ve fished here undeterred for so long, even the turtles
dragnets, they don’t stand a chance. Fewer and fewer make it to shore to lay eggs,” explains James.
5554 APR / MAY 2015
Similajau National Park from trawlers’ nets is already showing impressive results.
By BRIGETTE ROZARIO
OF
APR / MAY 201500 00
DEEPWATER
61 APR / MAY 201560
PETRONAS’ successful intervention campaigns at the Chinguetti field in Mauritania have proven its ability to handle deepsea operations under challenging conditions.
PROVING ITS METTLE IN THE DEEP
When PETRONAS took over the running of the Chinguetti field in Mauritania in 2007, production had been falling rapidly and prospects for the West African country’s only producing field looked dire.
Chinguetti had achieved its first oil on 24 February 2006, but within a few months production rates had plunged from 75,000 barrels per day (bbl/d) to 30,000 bbl/d due to a lack of pressure support. By the time PETRONAS entered the picture through it’s through its wholly-owned subsidiary PC Mauritania 1 Pty. Ltd. (PCMPL), production had fallen further to just 11,000 bbl/d.
Given the rapid production decline, coupled with high operation expenditure and decommissioning costs, the field was expected to reach its economic limit in 2013
if nothing was done to reverse the situation.
Significantly, PETRONAS’ operations at Chinguetti were the first for the company involving Subsea Production systems (SPS). To boost production, PCML implemented an aggressive development and intervention program involving both drilling and intervention activities in 2008.
The field was developed in two main phases, using subsea wells located within manifold-templates that are tied back to a Floating Production Storage and
2 P E T R O N A S U p s t r e a m M a g a z i n eAPR / MAY 2015
APR / MAY 2015
DR ILLING
P E T R O N A S U p s t r e a m M a g a z i n e 54
NEWSBRIEFS
Newsbriefs
PETRONAS registered a 4 per cent growth in revenue to RM329.1 billion for the year ended 31 December 2014, up from RM317.3 billion a year ago. While net profit for the year fell RM18.0 billion to RM47.6 billion - largely as a result of significant assets impairment losses due to lower crude oil price forecasts - EBITDA managed to gain RM1.9 billion to RM 125.3 billion. The Upstream division performed well last year, achieving significant milestones across a variety of metrics. Production grew 5 per cent on the back of 19 greenfields starting up, while 21 exploration discoveries and the sanctioning of more enhancement and improved oil and gas projects added to the group’s resources. PETRONAS’ portfolio of production sharing contracts (PSC) continued to grow during the year, with 101 PSCs now active in Malaysia. (See PSC story on page 48). There were also new upstream ventures in Argentina and Azerbaijan, extending the group’s already sizeable overseas presence.
Looking ahead, with average prices in 2015 expected to be significantly lower than 2014, PETRONAS’ profitability
PETRONAS’ 2014 PRODUCTION BEATS TARGET
PETRONAS has joined hands with four partners to develop specific technologies for the development of fields with a high concentration of CO
2.
The partners, UOP, Twister BV, Generon and Technip, will develop with PETRONAS, technology related to CO
2 separation
systems and the conceptual engineering design for an offshore high CO
2 field.
These technologies will be applied at the K5 field, located 250 km offshore Bintulu, Sarawak. K5 is a greenfield containing approximately 217 cf of gas with 70 percent CO
2. Carbon dioxide separated at the K5
facility will be re-injected and stored in an aquifer located 2.2 km below the seabed. “The technology-centric program for high concentration CO
2 fields will delve
into both surface and subsurface designs,
and is comprehensive across the value chain for carbon separation, transportation and storage,” said Dr Nasir Darman, Head, Technology Division, Technical Global, Upstream Malaysia, PETRONAS.
GETTING A HANDLE ON CO2 FIELDS
Speaking at the LNG Supplies for
Asian Markets 2015 conference,
Ahmad Adly Alias, Vice President, LNG
Trading & Marketing, PETRONAS, said
that while Henry Hub-linked prices
for LNG was popular around a year
ago, the recent fall in crude prices
has changed market dynamics. As
such, buyers shouldn’t favour one or
the other, as both pricing methods
are complementary.
“The reality is that a significant portion
of contracts will remain indexed to
crude as the oil-linked pricing has not
lost its luster,” said Mr Adly.
He also noted that with oil being
half the level it was in July 2014,
some 100 million tonnes or so of
LNG capacity that analysts had
forecast to take a final investment
decision this year will be
unachievable, especially as the
LNG global market currently is over
supplied and costs for developing
challenging gas reserves remain
relatively higher than market prices.
In the current uncertainty, he believed
that PETRONAS’s value proposition in
the LNG market would continue to be
underpinned by its security of supply
and flexibility in meeting customer
demands.
Since shipping its first cargo in 1983,
PETRONAS has not missed delivering
a single one of the more than
8,500 cargoes it has pledged to its
customers, he added.
“In Malaysia, we continue to boost
our gas resources and we have
successfully grown it to more than 100
trillion cubic feet in 2014. This ensures
that we deliver 25.7 million tons per
annum of LNG from our complex in
Bintulu. The additional gas resources
discovered to date will ensure that we
can continuously sustain this level of
production for years to come.
NEW PRESSURES ON LNG PRICING AND SUPPLIES“With differing degree of project
maturity in our portfolio, we
can offer differentiated terms
and varying degrees of tenure,
be it long term, medium term or
short term,” Adly said.
The company is developing
unconventional gas assets in
the extents of Australia and
Canada – in addition to the
conventional resources from
Malaysia and Egypt.
Malaysia is currently amongst
the world’s top three LNG
suppliers.
PETRONAS LNG Sdn. Bhd. (PLSB)
has signed an agreement with MISC
Berhad for the charter of five newbuild
LNG ships for a firm period of 15
years with a charterer’s option for an
extension for the next five years.
The new LNG ships will provide
additional shipping capacity to service
cargo deliveries from PETRONAS
LNG Complex (PLC), Gladstone LNG,
PETRONAS Floating LNG 1, PETRONAS
Floating LNG2 and PETRONAS LNG
Train 9. The vessels are expected
to be delivered sometime from
September 2016 to December 2017.
En. Ahmad Adly Alias, VP LNG Trading
& Marketing, and CEO of PLSB, said
that this was the first Time Charter
NEW VESSELS TO SUPPORT LNG BUSINESS
Party (TCP) to be signed by PLSB and
the first moss designed vessels that
MISC Berhad will own and operate.
PETRONAS Head of CO2 Management Upstream Malaysia, Encik Hatarmizi Hassan; Twister BV
CEO, Mr John Young; Technip Consultant (M) Sdn Bhd Chairman, Encik Syed Feisal Mohammad; Generon Asia Sdn Bhd CEO, Mr John Jeffers; PETRONAS Senior Vice President Upstream Malaysia, Datuk Mohd Anuar Taib; PETRONAS Executive Vice President & CEO Upstream, Dato’ Wee Yiaw Hin; UOP Senior Vice President, Ms Rebecca Liebert; and PETRONAS Head of Technology Division, Upstream Malaysia, Dr Nasir Darman.
Cutting the aluminium plate at Hyundai Heavy Industries, which marks the start of construction for the LNG Carriers
will be impacted. To mitigate the impact, PETRONAS is taking steps to reduce planned CAPEX and OPEX spending for 2015.
Resource Addition (mmboe)
101 active PSC in Malaysia
New ventures - Argentina, Azerbaijan
4 partner in Integrated Canada LNG Project
th
GasLiquid
21 Exploration Discoveries
22 EOR/IOR/IGR Projects sanctioned
ORRR 3.1x 2C Resource Add 3.4 mmboe
RRR 1.6x 2P Reserve Add 2.1mmboe
Higher Gas Supply & Plant Performance
Record 423 cargoes
100% PLC OEE
Higher trading volume
7.56
7.77
2,213
2,359
2,127
2,226
Q42013
Q42014
Q42013
Q42014
2013
2014
2013
2014
3223
3382
2013
2014
5% production growth
Production Enhancement
19 Greenfields Production start up
Production (kboe/d)
Uncon MalaysiaIOR/IGR/EOR Exploration International
1165
2014
385
2014
21673
47% 53%
2014
LNG Sales Volume (MMT)
Traded Volume PLC
28.85
30.12
UPSTEAM OPERATIONAL HIGHLIGHTS 2014
More on the K5 Cryogenic Distillation Facility on page 22.“Most importantly,
it offers a commercially viable and environmentally sustainable approach for these challenging assets.”
Find out how PETRONAS works across the Integrated Gas Management chain on page 18.
COVER STORY
With two Floating Liquefied Natural Gas (FLNG) facilities under its wings, PETRONAS is boldly pursuing game-changing technology to mark its leadership position in the global LNG arena.
Production of the first drop of on-
specification LNG is expected to be in
Quarter 1, 2016.
The development of a 365 metre LNG
FPSO that will be able to process,
produce and offload LNG in-situ, close
to the source of the hydrocarbons or
the gas field, allows natural gas located
hundreds of miles away from land to
be monetized without the need for
pipelines, heavy infrastructure and
other CAPEX investments.
Located at the Kanowit gas field, 180
kilometers offshore Bintulu, Sarawak,
the PFLNG 1 facility will be producing
1.2 million tonnes of LNG over a
period of 20 years of its design life.
Before the end of 2015, the vessel,
currently being constructed at Okpo,
South Korea, is expected to make
its way to Kanowit, Sarawak, for
commissioning.
“This isn’t only a breakthrough for
PETRONAS and Malaysia, but is
also a significant game-changer
for the oil & gas industry globally.
For PETRONAS specifically, an
operational FLNG facility is testimony
to PETRONAS’ capability in driving
excellence and engineering
solutions to meet energy demands.
Additionally, once PFLNG 1 achieves
First Drop of LNG and commercial
begins in early 2016, it strengthens
Malaysia’s position as the world’s
second-largest LNG exporter”, said
former President and Group CEO,
Tan Sri Dato’ Seri Shamsul Azhar
Abbas. Once on-stream, the facility
is expected to boost the country’s
LNG production capacity to about
27 million tonnes per annum.
For PETRONAS, the
conceptualisation of a floating
LNG facility was given serious
consideration beginning 2006.
At that juncture, with over 23 years’
experience in reliably delivering
LNG to customers, and over 15
years’ experience in shipbuilding,
PETRONAS was in a unique
position to push boundaries and
explore possibilities to expand its
monetisation opportunities by
turning the novelty of having an
LNG plant on a vessel into reality.
Changing theLandscape
for LNG
P E T R O N A S U p s t r e a m M a g a z i n eAPR / MAY 20156 7
PFLNG:
COVER STORY: PFLNG
PETRONAS is not in any race to being the world’s first. The race is with ourselves; to let go of our own inhibitions, and stretch the limits of our abilities.
Tan Sri Dato’ Shamsul Azhar AbbasFormer President and Group CEO of PETRONAS
P E T R O N A S U p s t r e a m M a g a z i n eAPR / MAY 20158 9
COVER STORY: PFLNGCOVER STORY: PFLNG
our operators for PFLNG 1 will be
from Sarawak. This goes to show
PETRONAS’ commitment in nation
and capability building, whilst
embarking on a strategic project
of this scale for the interest of the
nation,” added Tan Sri Shamsul Azhar.
When asked about the competition,
he commented that PETRONAS is
not in any race to be the world’s
first. “The race is with ourselves; to
let go of our own inhibitions, and
stretch the limits of our abilities.
This is reimagining energy at work,
he said. The project now stands at
70% of overall progress. This is an
impressive achievement, given that
the keel laying for the hull was done
in January and the hull launching took
place in April 2014, both being key
milestones for the 45 month fast track
EPCIC project.
The PFLNG 1 EPCIC contract was
awarded to Technip & Daewoo
Shipbuilding & Marine Engineering
(DSME) (read more – our partners’
views, page 17) in March 2012.
PETRONAS is currently working
closely with its partners, Technip
and DSME, to ensure that the
project is delivered safely, in
accordance to project specification
and quality, within cost and on
schedule.
Almost all engineering and
procurement activities during the
12 month period for the PFLNG
1 Project were done in Malaysia.
PETRONAS played a leading role
in both phases given the nature
of alliance contracting with its
partners, with almost 5.5 million
manhours committed to these
phases of the project.
“There were many drivers for us to
pursue this endeavour. We have been
aggressive in our efforts to reverse the
natural decline in domestic production,
and while this has led to several new
and significant gas discoveries, FLNG
opens the opportunity to monetise
resources from remote marginal and
stranded gas fields, which would
otherwise be uneconomical to develop
via conventional means. With PFLNG 1
in particular, PETRONAS has positioned
itself as a forerunner in FLNG,
opening further prospects of FLNG
developments,” he added.
Benefits for the nation
Apart from augmenting PETRONAS’
LNG portfolio, the PFLNG 1 facility
will be able to generate hundreds
of jobs and support services during
its operations. “Almost a majority of
Key Design Parameters
PETRONAS Floating LNGA
B C
D
A
B
C
D
E
E
Location : Kanowit Gas Field, 180km offshore Bintulu
PETRONAS Floating LNG 1 (PFLNG 1) has a capacity of 1.2 million tonnes per annum (mtpa) and is targeted for commissioning in the Kanowit Field offshore Sarawak in 2015. PETRONAS FLNG 2 (PFLNG 2), with a larger capacity of 1.5 mtpa, is scheduled for commissioning in 2018 in the Rotan Field offshore Sabah.
Once operational, the facilities are expected to change the landscape of the LNG business where the liquefaction, production and offloading processing of LNG, previously only possible at onshore plants, will be carried out hundreds of kilometres away from land and closer to offshore gas sources.
ABOUT PFLNG 1 & 2
COVER STORY: PFLNG
P E T R O N A S U p s t r e a m M a g a z i n e 11APR / MAY 201510
PFLNG iN BRiEF
The PFLNG 1 facility consists of
22 modular systems, from gas
treating, liquefaction, storage and
offloading systems. All of these
systems will be placed within and
on top of the vessel which, in
comparison, is as long as the Eiffel
Tower in length.
The heart of the FLNG is essentially
the liquefaction system which
liquefies the natural gas to minus
162 degrees Celsius, a process
which shrinks its volume by 600
times. The LNG will be stored in
a dual row membrane type cargo
containment system (CCS) before
being offloaded to the LNG carrier.
The PFLNG 1 facility is able to
accommodate LNG carrier sizes
of between 150,000 m3 and
157,000 m3.
The facility will be powered by 100
megawatts of electricity through
the use of natural gas, enough
to power up a small town with
100,000 people. Its combined
weight of both topsides and hull is
132,000 tonnes, which is six times
the weight of an LNG carrier. The
facility has a total 1,600 kilometers
in length of electricity supply
and instrument control cables,
equivalent to the distance from
Kuala Lumpur to Kota Kinabalu.
COVER STORY: PFLNG
P E T R O N A S U p s t r e a m M a g a z i n eAPR / MAY 201512 13
Adnan oversees the multi-billion dollar project, which will see a unique tanker – more than 365 meters in length and 60 meters wide - set sail soon. PFLNG 1, as the massive facility is known, is expected to be fully operational by the first quarter of 2016.
With the end of an almost decade-long journey in sight, Adnan is in no mood for chest thumping. Rather, his team is fully focused on getting this groundbreaking project past the finish line.
“We are not out of the docks just yet, and my current focus is to make this happen and for us to be successful,” says Adnan, who is Vice President of Global LNG Projects, Upstream at PETRONAS.
He adds: “I think you need to prove what you have first and once you have done that and shown your experience and track record, then you will be in a position to blow your own trumpet.”
UNLOCkiNG POTENTiAL
If Adnan were to allow himself to take a step back to reflect, he would likely wonder at the game-changing nature of this complex project on the global LNG industry.
But he believes that success will ultimately be measured against the company’s original goal: to
monetize small stranded gas fields in Malaysia. The world’s second-largest LNG exporter after Qatar, PETRONAS currently operates eight LNG trains onshore with a total combined capacity of around 25.7 million tonnes per annum (mtpa).
The main reason PETRONAS is launching this project is to unlock fields that we previously were not able to tap, fields that were stranded or small in nature,” he explains.
With PFLNG, we are basically able to open up a new play for us in monetizing fields which previously had zero value. Besides, the days of big fields are probably coming to an end, or we are making fewer big discoveries globally.”
He adds that the timing of this project is fortuitous as the industry is moving towards maximising the potential of
Adnan Zainal Abidin Vice President of Global LNG Projects, Upstream at PETRONAS
The development of PETRONAS’ first commercial floating liquefied natural gas facility (FLNG) has been a labour of love for Adnan Zainal Abidin.
PETRONAS is ready to deliver a game-changer to the LNG industry with one of the world’s first floating liquefaction plants.
By LUkE ROShAN
Setting Sail For A Brave New World
Material MattersSpecific materials are used to ensure minimal downtime. Equipment is designed to be hardy and materials, saline-resistant.
Safety FirstPETRONAS Technical Standards were used to design the Floating LNG. This Gold Class standard also incorporates stringent HSE policies in the design, as well as when the vessel is operational.
Reverse EngineeringVessel fabrication and construction of the topside modules components are done UPSIDE DOWN.
Environmentally E�cientThe environmental footprint of the Floating LNG facility is far smaller than a regular plant.
MobilityFLNG vessels can be redeployed to multiple upstream areas as the reserves in the fields they are originally operating at deplete.
Size MattersOut in the open sea, PFLNG is BIGGER than a Nimitz-class aircraft carrier, TALLER than the Eifel Tower, HEAVIER than the Titanic – and yet, SMALLER than a regular LNG processing facility.
Writing New RulesThe marinisation of equipment required new rules to be written, as an FLNG is more complex than an FPSO.
MAKING IT WORKConstructing one of the world’s first floating LNG vessels required the skills of many parties:
PETRONAS Floating LNG 1
Resource owner, Operator, Marketing & Trading
PFLNG1 Contractor and Consortium Leader
PFLNG1 Contractor
Acid GasRemoval Unit (AGRU) Supplier
Liquefaction Modules Supplier
Turbine Supplier
2-row LNG Membrane Tank Supplier
COVER STORY: PFLNGCOVER STORY: PFLNG
medium and small sized fields that may not be near to shore. The FLNG technology PETRONAS is developing will help them tap into this potential.
Unlike a conventional onshore gas plant which requires the transfer to take place via hundreds of kilometers of pipelines connected to the offshore site, an FLNG facility will now have an LNG plant onboard the vessel with the capacity to process, produce and offload the product from the primary supply source.
PROViNG iTS WORTh
Although PETRONAS floating liquefaction plants have yet to start
operations, Adnan reveals that he has already started fielding inquiries from the multinational companies about the possibility of chartering these vessels.
Yet, he makes it very clear that the primary focus is to first prove the success of the technology PETRONAS has developed by successfully monetizing the fields in Kanowit and then Rotan before embarking on other commercial ventures with external partners.
“Our priority, and I can’t stress this enough, is to prove our worth and hopefully this will open doors for us. We have already been approached by
MNCs to use our floaters for one of their fields, but for us the focus is to get this out of the shipyard and have it commissioned and run successfully,” he says. “Once we’ve done this we can show the world this thing is happening and I have no doubt in my mind this will lead to other commercial opportunities beyond Malaysia.”
UNiqUE ChALLENGES: MOTiON, SPACE AND SAFETY
As a typical first-of-its-kind development, surprises along the project development are not
Kota Kinabalu
“With PFLNG, we are basically able to open up a new play for us in monetizing fields which previously had zero value.“
Adnan Zainal AbidinVice President of Global LNG Projects, Upstream at PETRONAS
P E T R O N A S U p s t r e a m M a g a z i n eAPR / MAY 201514 15
FEATURE FOCUSCOVER STORY: PFLNGCOVER STORY: PFLNG
P E T R O N A S U p s t r e a m M a g a z i n eAPR / MAY 201516 17
uncommon. PETRONAS is confident that the PFLNG 1 will be successfully executed and operational as scheduled.
The challenges of getting a project like FLNG 1 off the ground has tested the limits of the engineering prowess of PETRONAS and their partners.
For instance, there is the issue of motion caused by being in the ocean that is not present for a land-based plant. This required the project managers to use equipment that would be minimally impacted by this movement.
Then there is the problem of space, which would be limited on a ship compared to an onshore facility. “Previously we were building plants on shore, so in that respect the real estate was never a major issue to us as we could build the facility based on safety distances and a layout we were used to,” explains Adnan.
“However when building a plant on a ship, the real estate now is of prime consideration as we have to think about squeezing everything we would normally do at an onshore plant into a very tight space floating on water.
His team was also careful to put in place a more robust than usual operational system that would require less frequent maintenance.
“Unlike onshore plants if you have maintenance issues you can’t just pick up the phone and have your contractor appear in a pick-up truck. So we have to make all operating systems as robust and reliable as it can be so that the folks on the floater can deal with this as much as possible.”
Safety was another key consideration. Once fully operational, Adnan says
that at any given point in time there should be about 150 personnel on board the PFLNG 1. As such, certain safety features needed to be built into the floating platform itself.
“In an onshore plant, the equipment is well spread out and you have a bit more leeway, but with the close proximity of the equipment on a small real estate, it was critical that we had to pay special attention in the installation of blast walls to ensure necessary safety coverage.”
The team has employed a combination of innovative flair and technical excellence to overcome the challenges, ensuring that the dream of a floating LNG plant remains on track to becoming a reality. If all goes well and PFLNG 1 is a success, you can be sure that Adnan and PETRONAS will be celebrating this engineering Marvel.
Tuan Syed Feizal Syed Mohammad: Technip in Malaysia is the leader of a consortium with DSME, responsible for engineering, procurement, construction, installation and commissioning of the PETRONAS Floating LNG 1. Tuan Syed: FLNGs are challenging projects, placing gas liquefaction facilities on a vessel directly over offshore gas fields is clearly very demanding but at the same time it is very exciting! To overcome the complexity, Technip brings together its expertise, not only in offshore but also in subsea and onshore.
On a scale of 1 to 10, I would rate it a 9. As a comparative reference, a major FPSO would rate a 7 or 8.
Tuan Syed: With the primary aim to achieve safe operations and ease of operability, we have to push the limits and in some areas with novelties. A good example would be the use of nitrogen as a refrigerant, giving ease of operability which is a world’s first for this capacity.
Tuan Syed: Because of the complexity of this project, we have a contract structure that gives us the flexibility to accommodate changes along the way. We also adopted an integrated team approach where we resolve issues collectively, and we can share best practices on a collaborative basis.
A PiONEERiNG
Mr Duck Yull Lee, EVP, PFLNG Project Sponsor
for Daewoo Shipbuilding &
Marine Engineering Co. Ltd
(DSME)
Members of the consortium responsible for the engineering and construction of PFLNG 1 share their views on the challenges of taking on this groundbreaking project.
Tuan Syed Feizal Syed Mohammad, Chairman & SVP,
Malaysia, Technip
EFFORT
Mr. Duck Yull Lee: My role in the project at DSME is to lead, coordinate and mobilise the necessary resources for smooth execution of the project, and co-operating with consortium partner, Technip. I am also representing DSME as the project sponsor.
Mr Lee: Considering the new technologies being applied for this floating LNG such as the liquefaction process, LNG offloading system and LNG cargo containment system (CCS), among other things, I would say this project should be ranked very high in terms of complexity. The physical size of this project is very similar to several FPSOs already fabricated or being fabricated by DSME.
Mr Lee: One of the technical challenges we faced was how we could secure the necessary time for CCS installation in cargo tanks. At the engineering stage of the project, it was understood that the CCS work needed to commence only after the completion of the topsides module lifting.
However, thanks to our in-depth research with support from PETRONAS, we verified that CCS works could start even before completion of topsides module lifting. This allowed the CCS works to be completed much earlier.
Mr Lee: DSME’s policy regarding topsides module fabrication is to fabricate as many blocks as possible at the DSME yard. Due to the large work volume of the project as well as several other offshore projects being executed simultaneously, DSME had to fabricate more topsides blocks using subcontractors, including DSME’s subsidiary yards.
YOUR ROLE iN ThE PFLNG 1
PROjECT?
hOW DOES ThiS PROjECT RANk
iN TERMS OF COMPLExiTY?
ThE UNiqUE TEChNiCAL AND
OPERATiONAL ChALLENGES
AND hOW DiD YOU OVERCOME
ThEM?
DiD YOU hAVE TO ChANGE ThE WAY
YOU OPERATE
DR ILLING
Gas has been a key resource for PETRONAS since its first solo field development: the Duyong field. Since then, an integrated approach to gas management has grown to become a cornerstone of the company’s operations.
Today, PETRONAS’ capabilities extend from the start to the
end of the gas value chain. A molecule of gas can stay under
PETRONAS’ ownership from the moment it leaves the ground to
the instant that it is transformed into liquefied natural gas. The cost
efficiencies harnessed from this unique position enable us to offer
the best value to our buyers globally.
Extensive gas reserves and the
potential for many more new
discoveries are just the beginning of
the story. From exploration in a wide
spread of field types and playtypes,
facilities, and transportation to markets,
PETRONAS is well entrenched at every
major point in the gas value chain.
With integrated end-to-end capabilities
and the continuous drive to maintain
its technical edge, PETRONAS is
maintaining its position as a key LNG
supplier; one that can ensure a stable,
secure and reliable supply of LNG to
buyers around the world.
INTEGRATED GAS MANAGEMENT
IntegratedGas
ManagementFrom Molecules to
Markets
With end-to-end capabilities and the continuous drive to maintain its technical edge in each aspect of the value chain, PETRONAS is maintaining its position as a key LNG supplier, one that can ensure a stable, secure and reliable supply to LNG to buyers around the world.
1918 P E T R O N A S U p s t r e a m M a g a z i n eAPR / MAY 2015
EX
PLO
RA
TIO
N &
PR
OD
UC
TIO
N
RE
GA
SIFI
CA
TIO
N
MA
RK
ET
ING
MISC Fleet of 27 LNG Carriers-World’s leading owner-operator ofLNG carriers
Peninsular Gas Utilisation Project – 2,500 km of gas pipeline
Sabah - Sarawak Gas Pipeline - 512 km of gas pipeline
Pacific NorthWest LNG, British Columbia, CanadaTarget FID - 20152 trains of 6 mtpa each
PETRONAS Floating LNG 1 MalaysiaTarget 2015 for PFLNG 1 of 1.2 mtpa
Japan, South Korea,Taiwan, China30 Years of 100% on-time & on-schedule deliveries for8,500 + cargoes
TR
AN
SPO
RT
AT
ION
DR ILLING
P E T R O N A S U p s t r e a m M a g a z i n eAPR / MAY 2015 2120
EXPLORATION & PRODUCTION
PORTFOLIO : PLAYTYPES
PETRONAS’ current global portfolio of major gas fields span a variety of playtypes: onshore and offshore fields, conventional and unconventional gas, shallow and deepwater plays.
It also has gas assets from technically challenging fields, including high pressure high temperature (HPHT) drilling, small and marginal fields, highly contaminated gas and more.
New and innovative contracting strategies in Malaysia have opened up a range of small and marginal fields for development as well.
PETRONAS has also built a track record of working in fields with increasingly high concentrations of CO
2 content.
Meanwhile, our unconventional resource base (2P + 2C) has grown from 0.38 billion boe
in January 2012 to 5.2 billion boe in 2013 with the acquisition of Progress Energy Canada Limited (PECL).
As we broaden our experience in each of these playtypes, we continue to tap the potential of a range of hydrocarbon opportunities across the globe including unconventional assets in Canada (Shale) and Australia (coal-bed methane).
INTEGRATED GAS MANAGEMENT INTEGRATED GAS MANAGEMENT
Across geographies and geologies, our
exploration efforts over the past forty
years have yielded discoveries of huge
gas fields.
These major gas finds have contributed
to significant growth in our gas resources
in Malaysia, which now amount to 100
trillion scf, PETRONAS is well placed to
continue supplying natural gas to feed
growing global energy demand.
DISCOVERIES
Total gas resources 100 trillion scf (2014)
EXPLORATION & PRODUCTION
New Playtypes
• Basement OilVietnam, Malaysia
• Carbonates and Pre-CarbonatesMalaysia, Indonesia
• High Pressure - HighTemperatureEgypt, Malaysia, Turkmenistan
• Pre-SaltAngola, Gabon
Unconventionals
• Shale Gas North Montney , Canada
• Coal Bed Methane Bowen and Surat Basin, Australia
• Shale Oil Vaca Muerta , Argentina
PETRONAS PORTFOLIO: New Playtypes and UnconventionalsMaximising resources and developing new innovative solutions
PETRONAS Upstream Presence
Angola
Algeria
Chad
Cameroon
Gabon
Sudan
South Sudan
Mozambique
Egypt
Iraq
Turkmenistan
China
Watch our Upstream
video on the PETRONAS
YouTube Channel
APR / MAY 2015
DR ILLING
P E T R O N A S U p s t r e a m M a g a z i n e 2322
PRODUCTION
FACILITIES
PETRONAS has a potential liquefaction capacity of more than 40 mtpa from facilities strategically located across the globe.
The Malaysia (MLNG) Plant in Bintulu
is one of the largest plants in a single
location in the world. With almost 26
largest in the region. The reserves of
unconventional gas in the area are
expected to be able to sustain an
estimated 220 cargoes that will be
delivered in a year.
PETRONAS is building one of the first
floating LNG vessels in the world.
Located offshore Sarawak and Sabah,
PFLNG 1 & 2 will add a combined
2.7 mtpa of liquefaction capacity while
enabling PETRONAS to monetize
stranded gas with no value otherwise.
(cover story, page 6)
Regasification terminals in Wales and
Malaysia provide further monetisation
opportunities.
mtpa of liquefaction capacity, the
plant boasts a 100% success rate in
delivering all its contracted value on
time to its clientele worldwide. The
Train 9 LNG project will add another
3.6 mtpa of capacity to the location.
The Gladstone LNG (GLNG) project
in Australia will process Coal Bed
Methane (CBM) gas into LNG for
export to the global markets. The
plant has a liquefaction capacity of
7.8 mtpa.
When built, the Pacific NorthWest
LNG Plant will evacuate shale
gas from British Columbia. The
facility is expected to be one of the
Expanding LNG CapacityEmbarking on world-scale projects to supply energy across the world
PFLNG 1Kanowit Gas Field 180km offshore Bintulu
1.2 million tpa
PFLNG 2
Production of LNG
Rotan Gas Field, 240km o�shore Kota Kinabalu
million tpa
billion
Production of LNG
1.5
Amongst the World’s First
floating LNG structures
PETRONAS Floating LNG 1 & 2
Pacific NorthWest
LNG,British Columbia
USD35CAPEX
12 million tpaProduction of LNG
7.8 million tpaProduction of LNG
cargoes
PETRONAS LNG
COMPLEXBintulu
423of LNG in 2014
26 million tpaProduction of LNG
Gladstone LNG,
Queensland
billionUSD18.5
CAPEX
Cryogenic Distillation is a bulk CO2
separation method that has been
applied onshore. Through innovation
in process engineering and design,
we are overcoming the challenges
of space, weight and environment to
bring this technology offshore.
Onshore
110 Tennis Courts
O�shore
K5
Aquifer
Caprock
CO₂
H₂S CO₂ Hc Hg N₂
CO₂
World’s Highest CO₂ Concentration Gas Development Offshore
World’s First Offshore Cryo-D Facility
The K5 High CO2 cryogenic
distillation facility extends PETRONAS’ forays into the world of highly contaminated gas.
The offshore facility serves as a testing
ground for a suite of CO2 separation
technologies and will boast the world’s
first offshore cryogenic distillation facility.
The project will also be one of
PETRONAS’ first involving carbon capture
and storage, with all of the produced CO2
permanently stored in the reservoir.
K5 Cryo-D Facility
INTEGRATED GAS MANAGEMENT INTEGRATED GAS MANAGEMENT
PROCESSING
NMJV PROJECTS
Maintenance Phase 2019-2038
To maintain 2.0 bcf/d of production for 20 to 40 years of LNG operations by drilling 250 wells per year to offset the well production declines.
Appraisal Phase 2013-2014
Step-out drilling to have 15 TCF of 2P reserves by the end of 2014. At the end of 2013, 2P reserves stood at 7.9 TCF with an additional 20.4TCF of 2C resource. Consists of drilling approxi-mately 320 horizontal wells with 3 miles between pads.
Development Phase 2015-2019
Concentrate pad drilling of approxi-mately 1700 wells to increase sales gas production from 0.4 bcf/d to 2.0 bcf/d for the PNWLNG facility start up by 2019. Key focus on costs and efficiency.
Progress Alberta Deep Basin
Development of light tight oil in the Dunvegan play. Progress is well positioned with 380,000 net acres of land for future production growth.
PETRONAS UNCONVENTIONAL PROJECTS WORLDWIDE
Progress Sasol Montney Partnership
Development of Montney unconven-tional shale gas in partnership with Sasol. Target domestic gas markets and potential supply to PNWLNG Train 3 expansion.
Gladstone LNG
The GLNG project is a pioneering venture to convert coal bed methane (CBM) into liquefied natural gas (LNG) for export to global markets.
The North Montney Joint Venture (NMJV), operated by Progress Energy, will provide natural gas feedstock to its sistercompany Pacific Northwest LNG (PNWLNG) for its proposed 12MTPA LNG export facility on the West Coast of British Columbia.
EXPLORATION & PRODUCTION
APR / MAY 2015
DR ILLING
P E T R O N A S U p s t r e a m M a g a z i n e 2524
Integrated into the upstream value chain, PETRONAS’ LNG trading and marketing arm offers a portfolio of distinctive solutions to ensure the best value for its customers. With security of supply from a variety of sources, a spread of pricing options, and flexibility in contract duration, shipping and delivery, PETRONAS ensures our customers get the best value.
WhAT hAS ThE EXPERIENCE OF WORKING WITh PETRONAS bEEN LIKE SO FAR?
It is a good relationship. Sometimes we have heated discussions over the price negotiations but because of our strong relationship we are always able to find some middle ground that can satisfy both parties. In fact, Tokyo Gas is the only company that has signed LNG contracts with MLNG’s Satu, Dua and Tiga projects.
WhAT ARE PETRONAS’ STRENGThS AS AN LNG SUPPLIER?
First, PETRONAS has a huge natural resource reserve as well as one of the biggest LNG shipping terminals in the world, in Bintulu, and a long history of safe operations. Malaysia is in a good location, not too far away like the Middle East. It is also politically very stable.
This allows us to have assurance that the likelihood of our supplies being disrupted is low. PETRONAS is a reliable and stable supplier for over 30 years. The gas composition is also of good quality and suits our requirements.
PETRONAS is also quick to make good decisions for investments.
WhAT ARE SOME OF ThE NEW NEEDS AND ChALLENGES ThAT yOU SEE ARISING FOR LNG bUyERS AND SUPPLIERS IN ThE FUTURE?
The market is changing. Shale gas in the US is coming onstream, and other suppliers from Africa are emerging. PETRONAS is facing the challenge of meeting the needs of more demanding customers, but they have a long history of energy supply, capable employees long relations with players like Tokyo Gas. If PETRONAS continues to discuss openly with the buyers it will be win-win for all.
DO yOU SEE POTENTIAL FOR FURThER COLLAbORATION bETWEEN yOURSELF AND PETRONAS?
Definitely. Tokyo Gas and PETRONAS have a long relationship and there are certainly opportunities for collaboration. Not just for the existing LNG contracts but joint marketing on some new projects further downstream like power plants.
A BUYER’S PERSPECTIVETokyo Gas’ representative in Kuala Lumpur, Yasushi Sakakibara, shares why his company has been buying gas from PETRONAS for the past 30 years.
Yasushi Sakakibara
The only company that has
signed LNG contracts with MLNG’s
Satu, Dua and Tigaprojects
PETRONAS is a reliable and stable supplier for over
years30
PETRONAS have a long history of energy supply,
capable employees and long relations with players like
Tokyo Gas
by LUKE ROShAN
MARKETING & TRADING
INTEGRATED GAS MANAGEMENTINTEGRATED GAS MANAGEMENT
In the Peninsular, gas from fields
offshore Terengannu is processed and
transported through 2,500 km of main
and lateral pipeline in the Peninsular
Gas Utilisation (PGU) project. The
gas is sent to end users in the power,
industrial and commercial sectors in
Peninsular Malaysia and power plants
in Singapore.
Spanning 512 km and two of the
largest states in Malaysia, the Sabah-
Sarawak Gas Pipeline feeds gas from
the Sabah Oil and Gas Terminal to
several essential integrated projects
including the Kimanis Power Plant and
the Samur Urea Plant in Sabah, ending
at the MLNG plant in Bintulu.
PETRONAS’ gas transportation
business is also supported by MISC
Berhad, which owns a fleet of 27 LNG
carriers. The partnership provides a
stable channel for the transportation of
gas molecules.
This, along with the spread of gas
sources across the globe, allows
PETRONAS to ensure reliable supply
to our customers worldwide.
GAS TRANSPORT
Labuan
KEDAH
PERLIS
PERAK
TERENGGANU
PAHANG
JOHOR
SELANGOR
Kertih
Gebeng
MELAKA
NEGERISEMBILAN
PULAUPINANG
PETRONAS LNGCOMPLEX (PLC)
REGASIFICATIONTERMINAL 1(RGT-1)
PENGERANGINTEGRATEDCOMPLEX*(PIC)
Kimanis
S A R A W A K
S A B A H
Miri
Pasir Gudang
Gurun
Oil Fields
Gas Fields
* Under construction
Power Plant
LNG Regasification Terminal
Petrochemical Plant
Refinery
LNG Processing Plant
Nation Building Our role is to promote a sustainable and an orderly development of petroleum industry for the nation
SOGT
Reliability of Gas Supply
TRANSPORT
2,500kmPGU
27 LNGVessles
512kmSSGP
MARKETING & TRADING
MARKETING & TRADING
APR / MAY 2015
DR ILLING
P E T R O N A S U p s t r e a m M a g a z i n e 2726
By JANE LEE
THINKINGUnconventional
The mindset to be successful in the Unconventional resource business.
The company he worked for had an
innovative idea to use concentric
coiled tubing to inject steam and
produce heavy oil from a single
wellbore.
Today, two decades later and in
Kuala Lumpur, the 46-year-old, Vice
President of the Unconventional
Division in PETRONAS’ Upstream
business, says that even though
Steam Assisted Gravity Drainage
(SAGD) is now a common or
‘conventional’ extraction method it
took an ‘Unconventional’ mindset
to be innovative and successful.
“Unconventional means to not be
bound by or adhere to accepted
practices. It is just in the last 10
years that the term has been used
to describe the resource”. What he
wants to instill is the mindset to think
unconventionally so that the team is
always ahead of the competition.
“What we do is very straight forward
– we all drill and frac wells” said
the Canadian native. “Industry
competitors basically do the same
thing but the distinguishing factor is
how to execute efficiently and have
the right mindset to achieve positive
results. This will be very important
to make PETRONAS a leader in
development of unconventional
resources.”
As a fresh-out-of-school petroleum engineer in Calgary in 1994, Neil Horbachewski was introduced to “unconventional” methods early in his career.
UNCONVENTIONAL GAS
APR / MAY 2015
DR ILLING
P E T R O N A S U p s t r e a m M a g a z i n e 2928
PETRONAS ventured into
unconventional oil and gas development
via its coal-bed methane venture in
GLNG in Australia in 2008 and shale
gas through the acquisition of Progress
Energy Resources in Canada in 2012
(now known as Progress Energy Canada
Ltd). The company is seeking to expand
its reserves beyond the conventional oil
and gas at home in Malaysia and in
3 other countries.
Horbachewski, who’s relocating his
wife and two daughters to Kuala
Lumpur from Calgary by mid-2015, is
determined to see through a change in
PETRONAS’ thinking that began in 2008,
in paving the foundations to achieve
a thriving unconventional resource
business.
“It doesn’t all just hinge on
technology. It’s everything from
the processes and policies to a way
of operating. We have to have a
manufacturing mindset.”
RidiNg thE ShALE Boom
Shale production of oil and gas
has taken off in a big way in North
America and the result is a large
supply of oil that puts the United
States almost on par with Saudi
Arabia in terms of daily production.
While some analysts credit the U.S.
for having the technology to develop
its unconventional resources, the
nation has more than a few other
factors that led to the shale boom.
“Technology application is just
but one part of it,” Horbachewski
said. “Exploration of shale is not
about finding the reservoir. It’s
about vastness of the resource and
leveraging efficiencies to drive down
costs.”
The growth in North American shale
oil and gas production came about as
large new conventional discoveries
became hard to find. At the same
time, a very competitive oil and gas
industry that pushed innovation,
extensive infrastructure including
a large network of pipelines and
an easily accessible market helped
create the right atmosphere for an
expansion in the unconventional
resource output.
“Industry competitors
basically do the
same thing but the
distinguishing factor is
how to execute efficiently
and have the right mindset
to achieve positive results.
This will be very important
to make PETRONAS a
leader in development
of unconventional
resources.”
In the background, certainty for
investors came in the form of firm
regulatory frameworks that were
provided by federal, state and
provincial governments.
WiNNiNg thE PuBLic ovER
“Not to be underestimated is the role
of the public, one with a sophisticated
enough understanding of the oil and
gas sector,” Horbachewski said.
Keeping the public informed is
crucial, especially with the U.S. and
Canada’s developed and thriving oil
and gas industry. Shale oil and gas
production may need more wells
drilled compared with conventional
resources but its surface foot print
should be smaller with the use of
horizontal drilling. PETRONAS through
its affiliate Progress Energy Canada
works very closely with stakeholders
and aboriginal or First Nation groups
in building a strong relationship and an
understanding of the benefits of this
development.
PETRONAS is currently producing the
equivalent of more than 500 million
cubic feet of gas a day from its North
Montney Joint Venture alone.
As a result of the large number of wells
needed, shale reservoir development
is very capital intensive. The risk is no
longer about inability to find the gas in
NMJV PROJECTS
Maintenance Phase 2019-2038
To maintain 2.0 bcf/d of production for 20 to 40 years of LNG operations by drilling 250 wells per year to offset the well production declines.
Appraisal Phase 2013-2014
Step-out drilling to have 15 TCF of 2P reserves by the end of 2014. At the end of 2013, 2P reserves stood at 7.9 TCF with an additional 20.4TCF of 2C resource. Consists of drilling approxi-mately 320 horizontal wells with 3 miles between pads.
Development Phase 2015-2019
Concentrate pad drilling of approxi-mately 1700 wells to increase sales gas production from 0.4 bcf/d to 2.0 bcf/d for the PNWLNG facility start up by 2019. Key focus on costs and efficiency.
Progress Alberta Deep Basin
Development of light tight oil in the Dunvegan play. Progress is well positioned with 380,000 net acres of land for future production growth.
PETRONAS UNCONVENTIONAL PROJECTS WORLDWIDE
Progress Sasol Montney Partnership
Development of Montney unconven-tional shale gas in partnership with Sasol. Target domestic gas markets and potential supply to PNWLNG Train 3 expansion.
Gladstone LNG
The GLNG project is a pioneering venture to convert coal bed methane (CBM) into liquefied natural gas (LNG) for export to global markets.
The North Montney Joint Venture (NMJV), operated by Progress Energy, will provide natural gas feedstock to its sistercompany Pacific Northwest LNG (PNWLNG) for its proposed 12MTPA LNG export facility on the West Coast of British Columbia.
NMJV PROJECTS
Maintenance Phase 2019-2038
To maintain 2.0 bcf/d of production for 20 to 40 years of LNG operations by drilling 250 wells per year to offset the well production declines.
Appraisal Phase 2013-2014
Step-out drilling to have 15 TCF of 2P reserves by the end of 2014. At the end of 2013, 2P reserves stood at 7.9 TCF with an additional 20.4TCF of 2C resource. Consists of drilling approxi-mately 320 horizontal wells with 3 miles between pads.
Development Phase 2015-2019
Concentrate pad drilling of approxi-mately 1700 wells to increase sales gas production from 0.4 bcf/d to 2.0 bcf/d for the PNWLNG facility start up by 2019. Key focus on costs and efficiency.
Progress Alberta Deep Basin
Development of light tight oil in the Dunvegan play. Progress is well positioned with 380,000 net acres of land for future production growth.
PETRONAS UNCONVENTIONAL PROJECTS WORLDWIDE
Progress Sasol Montney Partnership
Development of Montney unconven-tional shale gas in partnership with Sasol. Target domestic gas markets and potential supply to PNWLNG Train 3 expansion.
Gladstone LNG
The GLNG project is a pioneering venture to convert coal bed methane (CBM) into liquefied natural gas (LNG) for export to global markets.
The North Montney Joint Venture (NMJV), operated by Progress Energy, will provide natural gas feedstock to its sistercompany Pacific Northwest LNG (PNWLNG) for its proposed 12MTPA LNG export facility on the West Coast of British Columbia.
“It doesn’t all just hinge on technology. It’s everything from the processes and policies to a way of operating. We have to have a manufacturing mindset.”
Neil horbachewskiHead, Unconventional Division at PETRONAS Upstream
UNCONVENTIONAL GASUNCONVENTIONAL GAS
APR / MAY 2015
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P E T R O N A S U p s t r e a m M a g a z i n e 3130
the reservoir. “The risk is whether
it can be extracted at a cost that
provides an economic rate of
return to continue re-investing,”
Horbachewski said.
thiNkiNg LikE A utiLity
As PETRONAS marches towards
a final investment decision on the
Pacific Northwest LNG (PNWLNG)
facility to be located at Prince Rupert
on the west coast of Canada, the
project has entered the development
phase for its Upstream business.
In this next stage, the North
Montney Joint Venture will be
aiming for a production target of
2 billion cubic feet a day. “100%
reliable delivery of natural gas to
PNWLNG at the lowest supply cost”
is the target that the team is striving
to achieve.
“Now the mindset has to shift to
thinking like a utility service provider,’’
Horbachewski said. “Like utilities, we
have a customer in PNWLNG that
requires proven reliability with cost
efficiency.”
Focusing on unconventional
resource development means
that PETRONAS can’t be bound
by or required to conform to
conventional methods. Stepping
beyond conventional thinking is key
to ensuring unconventional resource
development takes off.
SHALE GAS / OIL TIGHT GAS/ OIL A B C D
Source Shale Shale
Reservoir Shale
Fluid Natural Gas / Oil/
Condensate
Natural Gas / Oil
Extraction Methods
Special Requirements
As rock quality is poor, horizontal drilling is used to contact as much reservoir as possible
Hydraulic fracturing , uses a fluid slurry, pumped at extreme pressure, to fracture the reservoir
Low Quality sandstone or Dolomite
High well densities – pad drilling
Horizontal or multi-stage vertical wells.
Hydraulic fracturing and acidizing using leading edge fluid system
Horizontal wellsHydraulic fracturing technologies
Central site -wells and facilities
Wellbones
Gas filled rock
DIRECTIONAL DRILLING
Water filled rock
Submersible pump
Processed water
Gas to pipeline
Coalbed
TubingGas
PRODUCTION OF
COALBED METHANE
450 - 550 m
800 - 900 m
5 m
COAL BED METHANE OIL SANDS
Coal Shale
Shallow Coal High quality shallow
sandstone
Natural Gas Bitumen (Very Heavy Oil)
Stimulation techniques:
•Cavitation
•Hydraulic fracturing
Vertical wells for shallow coal seams
Steam assisted gravity drainage (SAGD)
Consists of 2 horizontal wells
Steam is injected in the upper well to lower the bitumen viscosity The lower well is used to pump the oil to surface
Fractured horizontal wells to access deep coal seams Dewatering reservoir usually required to desorb gas from coal.
EXTRACTION METHODS & PROCESSESTechnological breakthroughs in horizontal drilling steam assisted gravity drainage and fracturing
have made shale and other unconventional hydrocarbon supplies commercially viable
Excellence in water handling and lean
operations to optimize costs
Deep understanding ofpetrophysical parametersand geology to optimize
recovery
Lean operations, handling of large volumes of water at surface for disposal
Complex surface facilities to generate steam at low cost. Addition of diluent required for
transport of oil at surface
the North montney Joint venture will
be aiming for a production target of
2 billion cubic feet a day.
UNCONVENTIONAL GAS
“It’s about an attention to detail and
doing what is right versus what is easy,”
Horbachewski said.
UNCONVENTIONAL GAS
To deliver essential energy to a growing population, PETRONAS constantly examines new ways
to unleash gas resources. From the furthest corners of the globe, deep into shale and coal-bed
formations and out in remote and difficult fields, we are applying new and innovative technologies
to monetize hydrocarbon molecules. Building on 40 years of oil and gas experience, PETRONAS is
developing one of the world’s first floating LNG and other large scale liquefaction facilities to reliably
and safely supply the energy needed to light up megacities like Tokyo, Seoul and Shanghai.
www.petronas.com
The afternoon flow sits down with Datuk Ir (Dr) Abdul Rahim Hashim, he has just returned from signing a Memorandum of Agreement with University of Cambridge Admissions Testing Service in his current role as Vice Chancellor of Universiti Teknologi PETRONAS.
The agreement is one more of the forward thinking and bold initiatives that embodies his approach in all things – to always consider what we can do that’s new, different and distinctive to push ourselves to a new level of excellence.
The same energy and drive underpinned
his tenure as President of the Malaysian
Triennium for the International Gas
Union (IGU), from 2009 to 2012. The
three years marked a number of
new programmes, initiatives and
collaborations that helped bring
the importance of natural gas as an
important element of the energy mix,
pushing it into greater prominence
within the industry.
“One of the things that changed
significantly during that time was the
positioning of gas. At the time it was
still considered very much a bridge
fuel. But with the ‘shale revolution’,
gas reserves are expected to extend
its sustainability for another 250
years, which is almost equivalent
to the supply for coal. Yes, there’s a
focus on renewable energy to reduce
carbon emissions, but hydrocarbons
will be around for a long time and
natural gas will play an important role
as source fuel to meet our energy
needs,” he says.
With programmes centered around
three core pillars of capability
development, youth involvement and
geopolitics, the Malaysian Triennium
set into motion initiatives that are
still being carried through today to
advocate natural gas.
“My motto, especially for the 2012
World Gas Conference, was ‘Failure
By CHRISTINE CHEAH
Putting gas on the global energy agenda took perseverance and clever persuasion.....
P E T R O N A S U p s t r e a m M a g a z i n e 33
is not an option’. We decided that
if this is the only chance we had
to make a difference, then we had
better make it work and work well.
That’s it. I think everyone rose to the
occasion and all in all it was a great
triennium.”
In the conversation, Datuk Rahim
gave us some of his insights on…
THE SHIfT of gAS fRom bEINg
A bRIdgE fuEl To wHAT IT IS
TodAy...
At the WGC 2009 in Buenos Aires,
I remembered (then IHS Chairman)
Daniel Yergin’s speech: gas is a ‘Fuel
Without a Voice’. They lumped it
together with coal and the rest of
the hydrocarbon family. Gas was
positioned as a bridge fuel, between
oil and renewables, and it would
disappear in later years.
But addressing energy requirements
against global population growth
and environmental concerns is
going to require a multi-pronged
strategy. Gas will continue to be
important because it is available,
accessible, affordable and all those
things which are now part of the
IGU gas advocacy strategy.
mAKINg EVERy CHANgECouNT
ON THE WORLD STAGE
APR / MAY 2015
P E T R O N A S U p s t r e a m M a g a z i n e 3534
When we took over the triennium,
we knew that we wanted to make a
difference, not just maintain the status
quo and go about business as usual.
The greatest change through those
years was the positioning of gas. In
2013 when Obama released the US
Blueprint for a Clean and Secure Energy
Future, gas was a significant part of the
strategies involved in providing a source
of clean energy for the U.S. It’s come
quite a long way from being a bridge
fuel.
How No mAN, oR oRgANIzATIoN,
IS AN ISlANd...
The IGU was more of a fraternity
within the industry, but to properly
brand something we need buy in from
key global organisations like the World
Bank, the United Nations, Regulatory
Bodies and the International Energy
Agency. We also focused on attracting
the big multinationals and getting
them involved in the Union.
We established regional coordinators
who would attend Executive
Committee or Council meetings. There
was a lot more knowledge sharing and
a lot more workshops throughout the
three years, which also continued well
after the Malaysian Triennium.
Shale gas was also in play and there
were some controversies. We tried
to coordinate with the various
organisations in the United States such
as the American Natural Gas Alliance
that were doing advocacy for that.
Gradually, people grew more and
more excited to get involved because
they realized that something new was
happening.
THE NExT TECHNologICAl
fRoNTIER foR NATuRAl gAS...
One thing to watch is FLNG, which
monetises marginal fields and stranded
gas. It needs someone to start it off
and I think PETRONAS has the right
strategy to kick start development in
this area.
If it works well then it will be the next
area of gas development. It is just like
the Floating Processing Storage
Offloading (FPSO) units, where
once it’s been proven, a new service
industry emerges.
Another area is shale gas. The U.S.
has a lot of factors contributing to
their success in that area, including
the market, infrastructure, service
providers and so on. The question
is whether it can be replicated
elsewhere. If that happens, a lot
more countries will have gas
available to them.
LNG from coal-bed methane (CBM)
is also under close observation. There
are three huge projects on CBM to
LNG currently ongoing in Australia
and it will be equally interesting
to see how the upstream industry
overcomes the challenges and
monetise the resource.
LNG for transportation is coming up
in a big way for sure. If you have the
option of cleaner burning natural
gas for transport, countries are going
to say, “Look, you are not going
to come into my port while you’re
still burning fuel oil and sputtering
smoke around.”
Slightly further on, another
interesting area of innovation will
be methane hydrates. There are
some pilot, experimental work
going on at the moment trying to
commercialise it. If that happens,
and is competitive, then the whole
world’s energy dynamics will change
drastically.
gETTINg THE NExT gENERATIoN
AwARE ANd INVolVEd...
You have to start early with the
teaching of science, technology,
engineering and mathematics, then
gradually let the children become
more aware of what gas is all about
and why it’s so important.
Secondly, I think the industry needs
to come out more collectively
to reach out to school children.
There also needs to be consistent
messages, so that it doesn’t matter
which company does it, the
message is always the same.
LNG for transportation is coming up in a big way for sure. If you have the option of cleaner burning natural gas for transport, countries are going to say, “Look, you are not going to come into my port while you’re still burning fuel oil and sputtering smoke around.”
datuk Ir (dr) Abdul Rahim Hashim Past IGU President, Malaysian Triennium (2009-2012)
• Moving the organization to be
more strategic in its outlook
while keeping the legacy work
intact
v Established Regional
Coordinators in four
regions worldwide
v Increased participation
of members in technical
committees up to more
than 900 people
v Introduced a Youth
Programme in World Gas
Coference (WGC) 2012
v Getting the organization
to be more active during
the triennium with
forums, roundtables,
seminars, workshops and
publications
v Publish more publications
to reflect IGU’s mission –
including 17 reports and 32
studies, in the three years
v Increased IGU memberships
with the addition of nine
new Charter members and
14 Associate members
INITIATIVES ANd ACHIEVEmENTS duRINg THE 2009 – 2012 mAlAySIAN TRIENNIum of THE
INTERNATIoNAl gAS uNIoN
ON THE WORLD STAGEON THE WORLD STAGE
• Making a case for gas through
advocacy
v Linking up with other
multilateral agencies
including the World
Bank, United Nations,
International Energy
Agency, Regulatory
Bodies, Eurogas and
American Natural Gas
Alliance to increase
visibility of natural gas
v Enhanced the
transformation journey
for the organization with
a new vision, a new logo
and the publication of the
Global Gas Vision
APR / MAY 2015
DR ILLING
P E T R O N A S U p s t r e a m M a g a z i n e 3736
Simplifying Technology
Going into the ‘underworld’ in search of hydrocarbons is now much less of a guessing game thanks to the latest advancements in geophysical technology.
Uncertainties relating to geological
structure, the presence or otherwise
of hydrocarbons, as well as the
movement of fluids during production,
are the bane of oil and gas companies.
Geophysics plays a vital role in reducing
these uncertainties, but also faces its
own challenges in terms of different
geological settings and their impact
on geophysical data. This means
exploration and development often
take place without properly “seeing”
and understanding the subsurface, and
puts projects at high risk – especially
when determining the optimum
placement for wells.
The use of proprietary in-house
technologies developed by
PETRONAS’ GeoImaging group has
enabled us to tackle some of the
more difficult problems and provide
significant improvements in the
quality of our geophysical data. Recent
achievements include the following:
Gas Clouds
Problem: Shallow gas obscures deeper
targets, often making them invisible in
seismic images.
solution: New workflows,
methodologies and tools based on
advanced theoretical concepts which
either compensate for the effect of the
gas on seismic data, or use special data
acquisition arrangements to avoid the
problem.
Result: Dramatic improvement of
images in areas affected by gas clouds,
eg. Bujang field.
Unseen
Horizon slice of seismic data from the Bujang field showing the effects of shallow gas clouds (left). The display on the right shows the waveform classification result for the same horizon after implementation of a GeoImaging workflow. The new result reveals important details under the gas cloud which were not evident in the original data.
By PRofessoR Helmut JakubowiCz
Standard variance image of the Enau-Arenga-Palma I-35 (top) compared to the new GeoImaging Laplacian filter (bottom). The new filter extracts significantly more detail on subtle features than the standard approach.
Facies reservoir characterization provides more accurate information on producer-injector performance and infill well locations. Correlation and integration between 4D time-lapse seismic data with dynamic reservoir model enhances prediction and imaging of fluid fronts from the injector wells.
Conventional seismic attribute display of the Angsi I-35 field (left) compared to a new enhanced RGB attribute developed by GeoImaging (right). The new attribute provides much more information on important channel features than the standard version.
Problem: Technologies for time-lapse surveillance and monitoring EOR programs are not readily available, resulting in inaccurate predictions of fluidfront movement and bypassed oil
PRe-salt/PRe-CaRbonate
taRGets
Problem: Carbonates and salt bodies
act as lenses for sound energy,
resulting in poorly-focused seismic
images of deep targets.
solution: First use full waveform
inversion to determine the structure
and properties of the lenses
from the seismic data, then use
this information to remove the
distortions using advanced imaging
methods such as full waveform
redatuming.
Result: Clearer images of deep
geological formations and features,
eg. Sepat.
solution: Geophysical reservoir characterisation/imaging and fluid prediction/monitoring using 4D time-lapse seismic and/or non-seismic technologies.
Result: The ability to delineate facies distributions not normally seen in conventional legacy seismic data, as well as the determine fluidfront movement and locate bypassed/undrained oil.
the incremental water saturation in the reservoir
at mid 2006 in the dynamic model showed quite a
good agreement with the 4d seismic
result.
SEEING THEProprietary in-house technologies have enabled us to tackle some of the more difficult problems and provide significant improvements in the quality of our geophysical data.
Problem: Seismic data contain important information and details that cannot be seen directly using standard interpretation techniques.
solution: Advanced seismic
characterisation technologies that highlight and enhance subtle features related to facies and fluid changes.
Result: Application of a proprietary Laplacian filter for enhanced
subsurface imaging of the Angsi field and Enau-Arenga-Palma prospects, as well as use of a new waveform classifier to delineate compartmentalisation in the Bujang and Angsi fields.
seismiC ReseRvoiR CHaRaCteRisation
ReseRvoiR monitoRinG
DR ILLING
39
Name: Penny Chan
Joined PETRONAS: March 2011
Offshore trainee: May 2011
Graduated All Rounded Drilling (ARD) programme: December 2013 (awarded top scorer)
Assistant night drilling supervisor for Sabah deepwater projects: December 2013 – May 2014
Night drilling supervisor in Myanmar land rig: June – October 2014
Night drilling supervisor in Wakid-3 project (offshore Sabah): November 2014 – current
Hobbies: Jogging, reading (currently reading See Jane Lead: 99 Ways for Women to Take Charge at Work by Lois P. Frankel)
MAKING A NAME FOR HERSELFYou don’t need to behave like a man to survive in a male-dominated industry. As the first female night supervisor in PetronAs, Penny Chan has sometimes found herself the only woman on an oil rig with more than 150 men. But she has taken it all in her stride. In fact, the experience has made her a better communicator and leader.
When flow interviewed her for this story, the 25-year-old was more than happy to share her unique story of life on an oil rig. Amusingly, she is
always mistaken for a trainee rather than a supervisor by many of the men who have not worked with her.
She admits that the conversation around her makes her a tad uncomfortable at times, but rather than just suffer in silence, she makes her uneasiness known to her colleagues.
“That happens sometimes but I would talk to them privately and tell them that I am not comfortable with the conversation. I have done this before. It was okay because the guy was open about it and he understood. We were talking like friends,” she explains.
Chan was in the first batch of petroleum engineering graduates from Universiti Teknologi PETRONAS (UTP) in 2011. While some of her friends decided to play it safe by taking other courses which aren’t so specialised, Chan decided to opt for the newly launched course in petroleum engineering.
PERSONALIT Y SPOTLIGHT
“the only physically-challenging parts of the job are having to climb on piles of oil well casings, which can be quite scary as it gets higher and higher, and using the rope to swing onto the platform.”
Penny Chan Drilling Supervisor
By BRIGETTE ROZARIO
As PetronAs’ first female drilling supervisor, 25-year old Penny Chan is bravely blazing trails for
women in the industry.
38 P E T R O N A S U p s t r e a m M a g a z i n eAPr / MAY 2015
APr / MAY 2015
DR ILLING
P E T R O N A S U p s t r e a m M a g a z i n e 4140
OIL IN hER BLOOD
Her career choice becomes less surprising when you find out that her father has been working with PETRONAS for more than 25 years at one of its subsidiaries – Asean Bintulu Fertilizer - and Chan had her sights set on the national oil company from a young age. She received PETRONAS scholarships after both her PMR (Penilaian Menengah Rendah) and SPM (Sijil Pelajaran Malaysia) exams.
Beyond legacy, Chan’s desire to take on new challenges was also behind her decision to become a driller.
“When I was studying in UTP, I had not decided to go into petroleum engineering or drilling. At that point I just wanted to be in the oil and gas industry. I love challenging myself so hearing that it was a male-dominated industry made me wonder why it was a career for men,” she says.
On graduating from UTP, Chan was offered a job at PETRONAS in
the drilling department as a well engineer. She admits to being disappointed initially as she had hoped to become a petro-physicist and have an office job.
She pondered asking for a change, but after speaking with then general manager, Rahimi Abdul Wahab, she got a clearer picture of the job scope, challenges and opportunities, as well as potential career path.
Chan hasn’t regretted her decision. The eldest of three siblings has been working with PETRONAS for almost four years now.
“I know that I made the right choice because I really like it. PETRONAS operates globally, so we have the opportunity to travel. I was in Myanmar last year for six months on and off for two hitches,” she says.
MISSING hER FAMILy
Being one of the few women onboard a rig, usually alongside female trainees, is not as tough as
it seems. She explains that there is now a separate bedroom with attached bathroom just for women, and all the new rigs now come with a separate changing room for the ladies.
In addition, the job is no longer as physically-demanding as it was in the past, as many of the processes are automated.
“The only physically-challenging parts of the job are having to climb on piles of oil well casings, which can be quite scary as it gets higher and higher, and using the rope to swing onto the platform. If the seas are rough and you miscalculate the swing, you may very well end up in the sea instead!”
That’s basically what happened while Chan was undergoing BOSIET (basic offshore safety induction and emergency training) in order to get her licence to go offshore.
“I fell into the water three or four times! Luckily, it was held indoors
and it was just a swimming pool, and not the sea!” recalls Chan, laughing.
The bigger challenge is being away from family and friends and missing important occasions. She had a bitter taste of this sacrifice when her grandmother died in September.
“I didn’t manage to go home in time because it was tourist season in Myanmar and it was hard to get an air ticket. I ended up missing her funeral. These are some of the sacrifices that we need to make sometimes. We will face hardship; it’s up to us in how we cope with it. Family support is very important,” says Chan, who managed to find the time to get married to her university coursemate last year.
Her husband, who is with another oil and gas company naturally understands the nature of her work and her passion for it.
“We haven’t had the conversation about what to do when we have kids,” she adds, giggling.
WINNING RESPECT
For now, she is focused on her job and, in particular, winning the respect of her peers. Chan believes it’s just a matter of using her talent and skills to prove her worth.
“I am looking forward to
leading in the complex
and challenging well
drilling situations,
and at the same
time developing and
mentoring the new batch
of young engineers.
of course, there is still a
lot for me to learn before
I can go down that path.
I will have to work harder
for that.”
“From being on the rig you will learn about rig psychology. From there you will learn how to get along with everyone else and talk with them. Slowly, they will show you respect and you will know each other’s strengths and weaknesses,” she says.
Chan is determined to be PETRONAS first female drilling superintendent and help the company become more efficient.
She adds: “There is always new technology coming in so we are constantly thinking of how we can drill a well safer, cheaper and faster. I wouldn’t mind being in the role of superintendent for a long time as it would be challenging.”
“I am looking forward to leading in the complex and challenging well drilling situations, and at the same time developing and mentoring the new batch of young engineers. Of course, there is still a lot for me to learn before I can go down that path. I will have to work harder for that.”
PERSONALIT Y SPOTLIGHT PERSONALIT Y SPOTLIGHT PERSONALIT Y SPOTLIGHT
“Near-term Malaysian deepwater projects will not be deterred by low oil
prices” says Dylan Mair, Senior Director of Upstream Research and Consulting.
By IHS EnErgy
MArKET AnALySIS
MARKET ANALYSIS
43 P E T R O N A S U p s t r e a m M a g a z i n eAPR / MAY 201542
P E T R O N A S U p s t r e a m M a g a z i n eAPR / MAY 201544 45
Rising oil prices over the past decade have incentivised Exploration & Production (E&P) companies to target frontier plays such as deepwater, the arctic, East Africa, and unconventional resource plays as conventional onshore and shallow water plays mature.
This resulted in relatively unchanged
margins for the operators during
the high oil price environment. As
improvement in technology led
to significant volumes of shale oil
production from North America which
drove oil prices down, E&P producers
are now reacting by reassessing their
global portfolio and reducing capital
spending. We look at the impact this
has on deepwater developments in the
Asia-Pacific (APAC) region and more
specifically its impact on Malaysia.
SHOrT AnD LOng
Short-term regional production is
likely to remain unchanged. Projects
in production or in development,
where significant capital costs have
been sunk (i.e. in construction), are
expected to proceed as planned. Only
when oil price is persistently below
operating costs, which is estimated to
be below $15/boe for the APAC region,
is production from this category
expected to be impacted.
In the longer-term, sustained low oil
prices could potentially delay project
sanction of deepwater and complex
field developments such as high CO2
and HT/HP, which in turn will impact
the long-term deepwater production
outlook.
MARKET ANALYSISMARKET ANALYSIS
UnsanctionedSource IHS
Sanctioned Producing
-$4.00
Perc
entil
e
$0.00 $4.00 $8.00 $12.00
0%
20%
40%
60%
80%
100%
Development Forward NPV ($/boe)
In Malaysia, commitment from
PETRONAS and its partners coupled
with favourable development costs
are likely to mitigate the impact of
low oil prices on major deepwater
developments. The lesser capital
commitment required for EOR will
raise the priority of such projects
here.
A more immediate impact of low
prices would be the reduction in
exploration activities. In the current
price environment, it may be harder
for international oil companies to
justify undertaking exploration risk,
especially in technically challenging
and frontier plays. This, coupled
with distressed assets potentially
coming on sale, is likely to limit
exploration drilling to fulfillment
of work commitments. Looking
beyond upstream, low commodity
prices provide an opportunity for
Southeast Asian governments to
reduce subsidies without hurting
ASIA-PACIFIC DEEPWATEr ECOnOMICS ($70/BBL OIL)
DEEPWATEr PrODuCTIOn AnD OPErATIng COAST In ASIA PACIFIC
Source: IHS20000
200
400
600
800
mb
oe
/d
2003 2006 2009 2012 2015
$11.40/boe
$13.60/boe
$12.90/boe
$12.30/boe
Australia
Philippines
Indonesia
Malaysia
India
37% of the projects are expected to fall below positive development forward NPV. E&P companies worldwide have already begun implementation of strong cost cutting measures.
consumers, which ameliorates
the impact of low commodity
prices on revenues for integrated
National Oil Companies (NOC).
SHArP DECLInE In OIL PrICE
unLIKELy TO IMPACT SHOrT-
TErM DEEPWATEr PrODuCTIOn
Global demand for energy is not
expected to increase significantly
despite low oil prices. Thus, the
burden of a correction lies in
supply. The short-term deepwater
production outlook for APAC
is not expected to undergo
significant changes from earlier
projections as producing projects
and developing projects almost
onstream remain on target. With
significant capital cost accrued
at the beginning of the project,
suspension or termination of
existing projects is only expected
if oil price stays persistently below
operating cost. Source IHS
DEEPWATER PROJECTS IN ASIA PACIFIC
Among a sample pool of 20 deepwater projects in Asia-Pacific, Malaysia also boasts the lowest average operating cost of $11.40/boe.
MARKET ANALYSISMARKET ANALYSIS
Malaysia is forecast to be the
largest source of APAC deepwater
production growth in the short-
term, underpinned by the Shell-
operated Gumusut-Kakap project
and PETRONAS joint-operated
Kebabangan Gas Project that was
successfully brought onstream in
December 2014. Among a sample
pool of 20 deepwater projects in
Asia-Pacific, Malaysia also boasts
the lowest average operating cost of
$11.40/boe.
SuSTAInED LOW PrICES
POTEnTIALLy IMPACT LOng-TErM
PrODuCTIOn grOWTH
The impact of sustained low oil
prices on NOCs is less severe within
integrated domestic operations.
However foreign-run upstream
projects may face greater scrutiny.
NOC drivers include national social
and energy security commitments;
thus, domestic investments are more
likely to continue. This, combined
with relatively lower development
cost compared to other countries
in the region suggest that there will
be minimal project deferments in
Malaysia.
ExPLOrATIOn TO BE IMPACTED By
LOW PrICES
IHS believes is that given the current
low price environment, companies
will continue to target low cost
and low risk drilling prospects
while fulfilling their exploration
commitments.
For example, PETRONAS and
its partners are expected to drill
additional exploration wells in
deepwater block CA2 in Brunei in
the near-term, seeking upsides to
the Kelidang Northeast 1 discovery.
In November 2014, PETRONAS
launched a licensing round where
three deepwater (W, X and 2K) blocks
located in offshore Sabah were
offered.
While domestic exploration is
not immune to cost controls, it
is expected that PETRONAS will
continue its domestic exploration
programmes in pursuit of reserve
replacement.
Deepwater remains critical to oil
and gas production in Malaysia,
forecasted to provide 30% of national
oil production in 2020. Sustaining
activity through a period of low
oil price will require commitment
by PETRONAS and partners
to exploration and long-term
developments through effective and
efficient collaboration.
P E T R O N A S U p s t r e a m M a g a z i n eAPR / MAY 201546 47
APR / MAY 2015
DR ILLING
P E T R O N A S U p s t r e a m M a g a z i n e 4948
INNOVATION INNOVATION
Prior to 1974, the Government, under
a concession system collected, tax
from oil companies which were
granted rights to explore and develop
petroleum resources with leases of up
to 40 years or more.
In 1974, the Petroleum Development
Act (PDA) vested PETRONAS with
the ownership and control of all
hydrocarbon resources in Malaysia.
This led to the adoption of PSCs to
replace the Concession Agreement
in 1976 so that the nation could play
a more direct role in controlling
PSCs set out the arrangements
for co-operation between
PETRONAS, which assumes the
role of a regulator, with qualified
oil companies as contractors for
the exploration, development
and production of petroleum
in a contract area for a specific
duration.
It is used to engage capable oil
and gas companies to participate
in the development of Malaysia’s
petroleum blocks, covering the
entire upstream value chain.
Since its introduction almost 40 years ago, Malaysia’s production sharing contract (PSC) scheme has been a key platform for the growth of the country’s oil and gas sector.
Partnering for ProfitProduction Sharing Contracts have been key in the growth of Malaysia’s petroleum resources for the past two decades.
and managing its petroleum
resources. The first PSC was
awarded in 1976 to Esso for the
Duyong oil field in Terengganu.
Unlike the old concession
system, the key advantage
of the PSC is that it allows
PETRONAS to have input
in strategic and operational
decisions, ensuring that the
operations are aligned with the
group’s business objectives and
nation building agenda.
Malaysia has awarded over
150 PSCs since the inception
of the scheme in 1976, of
which more than 100 are
currently actively managed by the
Malaysia Petroleum Management
organisation in PETRONAS.
INNOVATION
What is a PSC? PSC or Production Sharing Contract serves as a vehicle for partnership for PETRONAS and multnational oil & gas companies in conducting hydrocarbon exploration & production activities in Malaysia.
100PSC’s
Oil and Gas ServiceCompanies
4,000+
From 27 PSCContractors
20,000Kilometres traveled in a car
215 billion
Contribution to20%GDP(2012)
of DiscoveredResources
22.2billion BOE
MALAYSIA: SOCIO ECONOMIC BENEFITS
MALAYSIA: UPSTREAM
ProducingFields
132
Production
14 billion BOE
KBOE/D AnnualProduction Ratein 2012
1,587
(Proven Reserves)
WORLD RANKING
#34 Oil#21 Gas
OffshorePlatforms
320
Terminals10
of UpstreamPipeline
OVER
7000KM
of DiscoveredResources
22.2billion BOE
of TotalUpstream Investment
330billion *
100PSC’s
APR / MAY 2015
DR ILLING
P E T R O N A S U p s t r e a m M a g a z i n e 5150
INNOVATIONINNOVATION
1. tell uS hoW your PartnerShiP With PetronaS Came about?
In the late 1990s, Murphy was looking to expand its business into Asia and was looking for a strategic partnership in the region. At the time, PETRONAS was encouraging participation from small to medium sized independent oil & gas companies and focusing on development of marginal and deepwater fields.
Murphy wanted to leverage on its deepwater experience in the Gulf of Mexico. Malaysia has the geographical advantage: large reserves, a well-defined oil and gas ecosystem, political stability, sound economic policies, good regulatory framework and well-developed infrastructure. It was a good business fit. All these factors combined made it ideal for us to enter Malaysia. As such, we signed our first PSC with PETRONAS on Jan 27, 1999 for Blocks SK309, SK311 and Deepwater Block K.
2. Can you deSCribe the termS of the PSC and hoW haS it Performed SinCe itS inCePtion?
The PSC created by PETRONAS is a comprehensive and dynamic document which provides fair opportunities for both the investor and the owner of the resource. Its terms promotes sustainable exploration, development and production of natural resources. It also covers the long term development of the country’s petroleum resource for the benefit to the nation and is a good way to bring in foreign investment and technology.
3. What haS the exPerienCe of Working With PetronaS been like So far?
It has generally been good. PETRONAS Carigali is a strong partner and a professionally run company. PETRONAS as a regulator has been supportive of our ongoing activities.
Murphy’s initial success in Malaysia was the West Patricia
field, which began production in 2003, two and a half years after discovery, which was a benchmark for us.
The Kikeh deepwater field offshore Sabah, the first deepwater development for Malaysia, came onstream 5 years from discovery – another benchmark.
In all of our development projects, we have received tremendous support from PETRONAS, which assisted us significantly in making these projects successful.
4. What have been the Some of the ChallengeS under the PSC and hoW Were they overCome?
Undertaking the first deepwater development in Malaysia, Kikeh, was very challenging. We were managing one of the largest resource developments in Southeast Asia and bringing in deepwater technology which was then new in the country and region.
flow speaks to Mr John James, Vice President, Murphy Malaysia, about his company’s experience as one of the contractors under Malaysia’s PSC scheme.
A FRUITFUl relationShiP
“PETRONAS has shown tremendous growth in its employees’ technical capabilities. The company is bold and willing to take calculated risks in unconventional energy. It is also a professionally-run organisation that operates like an international oil company.”
John James Vice President, Murphy Malaysia
APR / MAY 2015
DR ILLING
P E T R O N A S U p s t r e a m M a g a z i n e 5352
INNOVATIONINNOVATION
tyPeS of PSCs in malaySia
PETRONAS has introduced a variety of PSCs including contracts for Deepwater, Revenue-over-Cost (R/C), High-Pressure/High-Temperature (HPHT) and Progressive Volume Based (PVB).
1976 PSC – Used as a contractual
vehicle to convert pre-1974
concession agreements into
Production Sharing Contracts, in line
with the enactment of PDA 1974.
1985 PSC – Incentives to attract
more foreign investments, which
included a higher cost ceiling
and sliding scale profit split, were
introduced. For the first time, the
contract also mandated a minimum
level of PETRONAS’ participation,
through PETRONAS Carigali.deepwater PSC – Introduced
to spur and intensify activity
in deepwater blocks where
prospectivity is higher compared
to shallow water but also riskier.
More technology and capital
investments are also required. The
PSC features a higher cost ceiling
to accommodate higher capital
costs and better profit split to PSC
Contractors to encourage major
players with deepwater experience
to invest.
revenue-over-Cost (r/C) PSC –
This was introduced to encourage
PSC Contractors to be more cost
effective in view of increasing
cost of materials, as well as
to promote the application of
new technologies for higher
risk plays. Profit split and cost
recovery tranche for R/C PSC
are determined by a profitability-
based sliding scale fiscal regime.
high-Pressure/high-temperature
(hPht) PSC – An enhancement to
the R/C PSC, this contract includes
reservoir depth as a trigger for
better profitability sliding scale.
It was introduced to attract
investments from technology-
driven multinational oil companies
to explore deeper reservoirs that
are high risk as it typically operates
at extremely high temperatures
and pressures.
Progressive volume based (Pvb)
PSC – The PVB PSC was recently
introduced to encourage
investments in the redevelopment
of matured fields. This fiscal
arrangement is volume-based
and progressively increases profit
sharing in favour of PSC Contractors
based on cumulative production
volume. This mechanism ensures
PSC Contractors are given sufficient
incentives to pursue further upsides
in matured fields in the most cost
efficient manner.
the SK Gas Phase 1 project into these projects’ execution strategy and operational philosophies were instrumental in bringing these fields online.
5. hoW haS the StruCture of the PSC benefited your ComPany?
The PSC provides for an equitable partnership. It is also well defined in terms of contractual period, management of operations, cost recovery, division of profit and obligations of parties. It is structured in such a way that it provides a fair risk-reward scenario.
However, I think we need to continue to look at more innovation in terms of sharing risks and rewards, especially now that exploration and production efforts are becoming increasingly challenging and complex.
For shallow water development, the Revenue Over Cost concept is good and innovative – it encourages the PSC to continue investing in the development of both green and brown fields.
For deepwater development, the fiscal terms provide fair returns relative to the risk taken in the exploration and development of a deepwater field.
6. What do you think are
PetronaS’ key StrengthS aS a Partner?
PETRONAS has shown tremendous growth in its employees’ technical capabilities. The company is bold and willing to take calculated risks in unconventional energy. It is also a professionally-run organisation that operates like an international oil company.
All decision making on oil and gas matters rests with PETRONAS, unlike some countries where decision making lies with multiple parties, such as the national oil company, a host of ministerial departments and government agencies.
Being a global player as well as an operator, PETRONAS understands the perspective of an investor.
7. hoW do you See your PartnerShiP With PetronaS evolving?
We are partners with PETRONAS in Brunei and also in Suriname. We would like to extend this working relationship to other parts of the world.
This dovetails with Murphy’s strategy of being a preferred partner to national oil companies.
PETRONAS has shown tremendous
growth in its employees’ technical
capabilities. The company is bold
and willing to take calculated risks in unconventional
energy.
There were a lot of unchartered territories and new engineering challenges; contracting work was being carried out on a global scale in a multitude of places. PETRONAS’ support was vital in making the project a success.
In overcoming these challenges, effective project management is key. There were synergistic efforts between partners and Murphy in sharing of best practices and knowledge. These include a small team approach that allows for timely decision making and accountability. This work culture allows us to come up with innovative methods and technology application.
More recently, one of the main challenges in 2013 was bringing five fields under our Sarawak Development team into first production. In the face of multiple deadlines, the application of lessons learned from Kikeh, West Patricia, and
establishcontact
datareview bidding award PSC
signing
How is a PSC signed?
hoW iS a PSC Signed
APR / MAY 201500
P E T R O N A S U p s t r e a m M a g a z i n e 00
HOPEA BEACON
Walk along the coastline of Similajau National Park, the beauty of the blue skies and golden sand can lull one into a comforting sense of serenity. The waters off this picture-perfect postcard, however, tell an entirely different story.
SUSTAINABILIT Y
“By installing the reef balls, we hope to improve the marine life and perhaps the local fishermen can get more fish.”
Azizah Mohd DeliChairman of the BEACON Project Taskforce
For the past 20 odd years, the corals in the waters here have been dying, the number of fish dwindling and scores of turtles found dead on the beach; and all because of the fishing by trawlers that takes place here. It didn’t use to be this way.
Marine biologist James Anak Bali, an official with the Sarawak Forestry Corporation (SFC), remembers the first time he dived at the age of 20. He was exposed to marine life of all shapes, sizes and colours; as well as corals that appeared in hues that only seemed to exist underwater. It was the allure of
this underwater paradise that led to him become a marine biologist.
“Watching the ocean’s rich marine life decline over the years really upset me. The trawlers and their dragnets – they’ve destroyed a lot of the corals here,” he says.
“When the corals die, the marine life goes with it. They’ve fished here undeterred for so long, even the turtles have suffered. Once tangled in the dragnets, they don’t stand a chance. Fewer and fewer make it to shore to lay eggs,” explains James.
5554 P E T R O N A S U p s t r e a m M a g a z i n eAPR / MAY 2015
An ambitious project to save the corals off Similajau National Park from trawlers’ nets is
already showing impressive results.
By BRIGETTE ROZARIO
OF
Watch the BEACON
project video on PETRONAS
YouTube Channel
P E T R O N A S U p s t r e a m M a g a z i n eAPR / MAY 2015 57
56
SUSTAINABILIT YSUSTAINABILIT Y
He sits on the taskforce committee of the Biodiversity, Environment & Conservation (BEACON) Project, an initiative aimed at saving the corals from the trawlers. The project was initiated by the Malaysia LNG Group of Companies (MLNG), with the SFC providing technical expertise and consultation.
Says Oswald Braken Tisen, the general manager of SFC’s Protected Areas and Biodiversity Conservation division: “We had a high number of dead turtle reports per year, in the region of about 100 in Sarawak alone, and the main cause was illegal trawling. The turtles would get caught in the trawlers’ dragnets and they would drown.”
REEF BAlls TO ThE REsCuE
In the 1990s, the SFC discovered artificial reef balls – big and heavy, and made of a special material that mimics natural limestone. Their rough texture encourages corals, algae and other micro-organisms to settle and propagate on them. More importantly, the reef balls act as a deterrant to
trawlers because their dragnets get caught on their rough surface and tear.
These artificial reef balls have been placed in various areas along the Sarawak coastline, and now through the BEACON Project, which was conceptualised in 2012, they want to do the same in the waters off Similajau National Park.
Azizah Mohd Deli, chairman of the BEACON Project Taskforce and also a staff engineer at MLNG’s HSE Department, Environment Section, explains that the project consists of two parts. The reef ball deployment is a three-year project that aims to place 1,500 reef balls, while the Conservation, Education, Promotion and Awareness (CEPA) programme will last the duration of the whole project. A total of RM4.7mil is being invested for the three-year reef ball deployment project alone.
According to Azizah, 1,000 reef balls have already been planted in the Similajau National Park in the past two years. This year, another 500 balls will be deployed.
NOT All sMOOTh sAIlING
There were some early teething problems, such as getting the two partners behind the BEACON Project on the same page. SFC consists primarily of environmentalists and conservationists, while MLNG staff speak the language of the oil and gas industry. Previous initiatives to minimize environmental impact were centred around improving plant operations.
“Now, if you talk to MLNG, they talk like me; they are very much focused on conservation,” says SFC’s Braken.
Planting reef balls is also a lengthy process as divers need to survey the area, find the right spots and mark them. Typically, the entire process of dropping a total of 250 reef balls can take up to 10 days.
Finding sufficient numbers of qualified divers was another challenge. To overcome this hurdle, MLNG has been providing diving lessons to get its staff certified as licensed divers. The divers
56
1
2
3 4
5
6
7
8
9
1 Displaying the reefballs
2 BEACON Project divers cleaning up the reef
3 Participant at the Friends of Nature camp
in 2014
4 The team building turtle hatchery
5 A reefball being lowered into the sea
6 Mind-mapping and preparing for a
presentation at the Friends of Nature camp
7 Friends of Nature participants shoveling
Similajau National Park
8 MLNG staff shaveling sand for the
construction of the hatchery
9 BEACON Project members cleaning up the
beach
P E T R O N A S U p s t r e a m M a g a z i n e 59
were mainly members of MLNG’s I LOVE Volunteering group, passionate people from MLNG who had been giving their time to a variety of causes before the BEACON Project began.
One such volunteer is MLNG fire marshal Wahed Kep, 54, who always wanted to learn to dive. He started diving at the age of 10, albeit in the “kampung” style. It was only in April 2013, at the age of 52 that he became a certified diver because of the BEACON project.
“I was very nervous. The first time I hit the water, I was very, very unlucky. My adjustment was incorrect, and I only had a half metre of visibility. I could not enjoy the experience much, but I enjoyed my nervousness in the water,” says Wahed light-heartedly. Thankfully, he was not deterred and after several dives, he is now looking forward to his next big underwater challenge – decoration and landscaping. The divers will have to manually lift the 2.5 tonne reef balls using air bags, in limited visibility conditions underwater, all to create a landscape with the best value for marine life.
“Places like the Similajau National Park are part of the turtle highway. So the conservation of turtles is not just local work; it’s about regional work as well as international collaboration.”
Oswald BrakenGeneral Manager of SFC Protected Areas
SUSTAINABILIT Y
According to Azizah, BEACON is MLNG’s first Corporate Social Investment project that focuses on environmental conservation. “By installing the reef balls, we hope to improve the marine life and perhaps the local fishermen can get more fish,” she says.
“Divers say Bintulu has beautiful corals so we should protect the marine life here. MLNG has been operating in Bintulu for more than 30 years and this is part of PETRONAS’ contribution for the people of Bintulu.”
BuIlDING AwARENEss
Education and awareness through the CEPA programme is equally important, she adds. One of its initiatives is a three-day long programme for Form 4 students called Friends of Nature, where the children are exposed to nature and taught about conservation.
The results of BEACON’s reef ball project have been positive so far. The number of dead turtles on the beaches has been reduced to less than 10 a year.
Last year, turtles were spotted feeding very close to the coastal area; a rare sight as recently as five years ago. Various species of dolphins were also spotted in the waters, including the Indo-Pacific bottlenose, Long-Snotted Spinner, Pan-Tropical Spotted and Dwarf Spinner. This is the first time that the Dwarf Spinner dolphin has been reportedly sighted in Sarawak waters.
“Places like the Similajau National Park are part of the turtle highway. So the conservation of turtles is not just local work; it’s about regional work as well as international collaboration,” says Sarawak-born Braken.
He adds: “One of the important aspects of conservation is education and awareness. Once you appreciate the gift, you will protect it. Conservation is a very simple thing that people can contribute to, for example by not littering. Things like plastic end up in the ocean, where fish, birds, turtles or even crocodiles eat them, mistaking them for food. The plastic would clog their digestive system and kill them in the process.”
SUSTAINABILIT Y
BEACON AT A GlANCE
BEACON Reef Ball Project
• 1,500reefballsover3years(2013-2015) amounting to RM4.7 million
Conservation, Education, Promotion and Awareness Programme
APR / MAY 201500 P E T R O N A S U p s t r e a m M a g a z i n e 00
DEEPWATER
61 P E T R O N A S U p s t r e a m M a g a z i n eAPR / MAY 201560
PETRONAS’ successful intervention campaigns at the Chinguetti field in Mauritania have proven its ability to handle deepsea operations under challenging conditions.
PROVING ITS METTLE IN THE DEEP
When PETRONAS took over the running of the Chinguetti field in Mauritania in 2007, production had been falling rapidly and prospects for the West African country’s only producing field looked dire.
Chinguetti had achieved its first oil on 24 February 2006, but within a few months production rates had plunged from 75,000 barrels per day (bbl/d) to 30,000 bbl/d due to a lack of pressure support. By the time PETRONAS entered the picture through it’s through its wholly-owned subsidiary PC Mauritania 1 Pty. Ltd. (PCMPL), production had fallen further to just 11,000 bbl/d.
Given the rapid production decline, coupled with high operation expenditure and decommissioning costs, the field was expected
to reach its economic limit in 2013 if nothing was done to reverse the situation.
Significantly, PETRONAS’ operations at Chinguetti were the first for the company involving Subsea Production systems (SPS). To boost production, PCML implemented an aggressive development and intervention program involving both drilling and intervention activities in 2008.
The field was developed in two main phases, using subsea wells located within manifold-templates that are tied back to a Floating Production Storage and Offloading (FPSO), the Berge Helene.
DEEPWATER DEEPWATER
P E T R O N A S U p s t r e a m M a g a z i n eAPR / MAY 201562 63
To boost production, PETRONAS implemented an aggressive development and intervention program involving both drilling and intervention activities.
EffECTIVE TEAMwORk
Key to the project’s success was the support rendered by PETRONAS’ Projects & Engineering Division in the form of subsea engineering resources and capabilities to PCMPL.
Through effective planning, collaboration and teamwork between PCMPL, the subsea engineering team and facilities team in Mauritania’s capital Nouakchott and in Kuala Lumpur, the decline in production was slowed to just 7 per cent a year instead of 26 per cent previously.
The first campaign in 2008 consisted of drilling an exploration well in Sub-Block C6 and two appraisal wells in Banda gas field. A development campaign of Chinguetti field was also executed, involving drilling two infill wells and the intervention of three wells to increase the production to 15,000 bbl/d.
PCMPL had set-up a multi-disciplinary Project Management Team (PMT) to manage this first campaign, comprising of members from the drilling, facilities, subsea and the petroleum engineering disciplines. The Subsea Engineering team was established in Nouakchott in March 2008 to plan and execute the well intervention and infill well development activities.
This team consisted of two dedicated subsea engineers and two underwater engineers based in-country who were supported by another team in Aberdeen, UK, made up of two subsea supervisors, two underwater engineers and a subsea package engineer. The team members worked on a rotational basis with engineering support provided by the Subject Matter Experts (SMEs) based in Kuala Lumpur.
The well intervention program offered a great opportunity for PETRONAS’
young subsea engineers to participate and gain first hand experience in the planning and execution of the well intervention activities. Additionally, the engineers were also involved in the infill development campaign that included drilling and well completion activities for the two infill wells.
The successful completion of the campaign resulted in the increase of the crude oil production for both wells by 2,400 bbl/d and 3,500 bbl/d respectively, which contributed significantly to the overall production levels of the Chinguetti field. Notably, this was achieved without any recorded Loss Time Injury (LTI).
The successful execution of the first campaign resulted in similar programs by PCMPL in 2009, 2010 and 2012, aimed at sustaining production levels and maintaining the economic viability of the field.
Run Anchors
Activities involving Subsea Engineers
Rig Up &Run
CDP / LRP
Rig Up &Run
EDP / LRP
Slick LineDrift Run Change GLV Rig Up
E Line
Run E-LineDump Bailer
BullheadWater Glycolto EDP / LRPConduct Test
BullheadWater Glycolto EDP / LRPConduct Test
DisconnectEDP / LRP
DisconnectEDP / LRP
DisconnetAchors
Run & SetHPI Plug
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7 8 9 10
3 4 5
6
• Subsea team’s preparation work prior to the execution of well intervention scope. • This includes ROV readiness, inspection of final valve position on the XMT, removal of XMT cap, installation of annulus reeler, deployment of EDP (Emergency Disconnect Package) / LRP (Low Riser Package) assembly, locking of assembly to XMT and testing activities.
• Activities carried out after the completion of well intervention scopes.• This ensures that all well protection barriers (XMT valve and SCSSV (Surface Control Subsurface Safety Valve) are intact and in good condition before being handed over to Operations (FPSO)).
• Final handover activities performed prior to ‘releasing’ the well back to Operations (FPSO). • This consists of the disconnecting of LRP EFL (Electrical Flying Lead) from the XMT, unlocking of EDP/LRP from XMT, recovery of risers, installation of the XMT Cap and installation of EFL from manifold to SCM (Subsea Control Module) at XMT and lastly, monitoring of the XMT and manifold valves commissioning from FPSO.
Well intervention activities. Chinguetti SPS facilities layout
Deepwater subsea development well (infill) drilled
Deepwater subsea Christmas tree installed
Deepwater well with level 1 smart well technology (Permanent Downhole Gauge) installed
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firsts for PETRONAS at Chinguetti
More on PETRONAS Deepwater projects on our YouTube channel
P E T R O N A S U p s t r e a m M a g a z i n eAPR / MAY 201564 65
The Chinguetti
field lies 80 km offshore Mauritania and
lies in water depths of between 700 to 960 meters, qualifying it as a deepwater operation. PETRONAS acquired its stake in the asset from Woodside Petroleum in December 2007. It currently holds a 47.38 per
cent share, with the remainder owned by Tullow Oil, Kufpec,
Premier Oil and an entity owned by the Mauritanian
Government.
OVERCOMING CHALLENGES
The key challenge in operating the Chinguetti field was its geographically remote location, and the limited availability of local resources. This meant that technical support services and vessels required for the intervention campaigns had to be sourced from other regions.
Despite this and other challenges, the planning and execution of the development and intervention campaigns were conducted successfully. The completion of the subsea intervention work, ahead of schedule and below budget, was
attributed largely to the dedication and hard work of the team comprising of the PMT, subsea engineers and operations team.
For PETRONAS, the experience at Chinguetti has benefitted the company not only in terms of asset value but also in capability development, particularly in the area of subsea engineering capability, which was key to supporting deepwater operations. On a broader level, PETRONAS’ achievements in Mauritania have demonstrated the company’s ability and readiness to handle any other deepwater operations in the group’s portfolio.
DEEPWATER
Christmas Tree being installed through the rig’s moonpool PETRONAS Subsea Engineering Team in Chinguetti Field