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Line Blinding/Blanking Options Increase Safety, Save Time, Costs and Increase Efficiency
22

Flow and Control Engineering Line Blind Valve Presentation

Apr 12, 2017

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Engineering

Taina Christner
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Page 1: Flow and Control Engineering Line Blind Valve Presentation

Line Blinding/Blanking Options Increase Safety,

Save Time, Costs and Increase Efficiency

Page 2: Flow and Control Engineering Line Blind Valve Presentation

Flow and Control Engineering

Supplying Control Valves & Instrumentation to Heavy Industry and Chemical Manufacturing.Multi-Stage Steam & Condensate Control ValvesSlide Blind ValvesMetal Bellow Sealed ValvesManual & Automated Ball ValvesButterfly & Knife Gate ValvesIndustrial Heat ExchangersIndustrial Vent SilencersOpacity Monitoring EPA Series 60 Compliant

Page 3: Flow and Control Engineering Line Blind Valve Presentation

Line Blanking or Blinding

Stop a process flow by placing an obstruction in the line. Prevents release of combustible and toxic materials, vapors or gasses into the work area.

When do we Blank or Blind?

• Confined Space or Vessel Entry• Process Control

• Commissioning or Startup• Maintenance

• Repairs• Welding

• Extended Shutdown

Page 4: Flow and Control Engineering Line Blind Valve Presentation

Blanking/Blinding(the 1980s Way)

Pipe Size Personnel Needed

Hours Tools

½”-14” 2-4 1-4 Gaskets, Nuts Bolts, Tools, Hoisting Apparatus

16”-60” 4-10 1-12 Gaskets, Nuts Bolts, Tools,Hoisting Apparatus

Page 5: Flow and Control Engineering Line Blind Valve Presentation

It’s a New Century - Blanking/Blinding With a

Line Blind Valve

Pipe Size Personnel Needed

Hours Tools

½”-60” 1 20 seconds to 5 minutes

Page 6: Flow and Control Engineering Line Blind Valve Presentation

Absolute Shutoff

Quick Change

One Operator

No Line Spread

Cost Saving

No Tools

Safe

Simple Structure

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Parts and WarrantyStandard Maintenance is gasket replacement.

All gaskets can be replaced at site

Replacement period of seal ring can be different by gasket kind and working conditions

Page 12: Flow and Control Engineering Line Blind Valve Presentation

Double Lock System

Handle is secured by SS chain and locked in double so it’s safe even by extreme vibration

Optional Double Sealing

When first O-ring is damaged, second O-ring keep safe (prevent leakage) and as standard dimension it can be easily purchased anywhere in the world

Part Descrip-tionSafety Features

Page 13: Flow and Control Engineering Line Blind Valve Presentation

Bleeder connection

This bleeder is able to drain out fluid remaining in the line before operation

Automation

Remote control is available with automated operation like other conventional control valves.

Options

Page 14: Flow and Control Engineering Line Blind Valve Presentation

20℃ 30℃ 40℃

50℃ 60℃ 70℃

80℃ 90℃ 100℃

→Sliding type, NPS 24, ASME Class 300, Carbon Steel body Valve, part coupled thermal-structural F.E. Analysis (ABAQUS Ver. 6.8-EF1)

ISOView

※ Stress Distribution ※Fire Safety

Test

Extensive Testing

Page 15: Flow and Control Engineering Line Blind Valve Presentation

▲ ASTM Specification - ASTM F1020-82 : Standard specification for Blind valve for Marine Application

▲ ASME Specification - ASME Sec.Ⅱ : Materials - ASME Sec. Ⅷ Div.Ⅰ: Rules for Construction of Pressure Vessels - ASME Sec. Ⅸ : Qualification Standard for Welding and Brazing Procedures, Welders, Brazers, and Welding and Brazing Operators - ASME B16.5 : Pipe Flanges and Flanged Fittings - ASME B16.34 : Standard for valves-Flanges, Threaded and Welding end - ASME B 16.10 : Face-to-Face and End-to-End Dimensions of Valves - ASME B 31.1 : Power Piping - ASME B 31.3 : Process Piping

▲ API Specification - API Spec. Q1 : Specification for Quality Program for the Petroleum and Natural Gas Industry - API Spec. 5L : Specification for Line Pipe - API Spec. 605 : Larger-Diameter Carbon Steel Flange - API 598 : Valve Inspection and Test - API 607 : Fire Test for Soft-Seated Quarter Turn Valves. - API 590 : Steel Line Blanks

Specifications

Page 16: Flow and Control Engineering Line Blind Valve Presentation

Only Gasket replacement is needed for maintenance

All gasket can be replaced at site

Replacement period of seal ring can be different by gasket kind and working conditions

▶Flow and Control Engineering warrants for 3 years, Except for Elastomer Sealing Materials

Warranty & Maintenance

Page 17: Flow and Control Engineering Line Blind Valve Presentation

36” compact type blind for isolation

Ethylene(-104deg.C) line atLoading Arm

Reference Pic-tures

Line Blinds in use

Page 18: Flow and Control Engineering Line Blind Valve Presentation

Ethane line of cracking heater for Ethylene plant

Product carrier tank isolation(On board ship)

Line Blinds in use

Page 19: Flow and Control Engineering Line Blind Valve Presentation

Cooler isolation for fast chemical cleaning without stopping of the process

A loading arm construction

Reference Pic-tures

Line Blinds in use

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Need More Information? Visit our Website at www.flowandcontrol.com