FLIR Systems Open House November, 2015
FLIR Systems Open House
November, 2015
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Ed Kochanek Director – Eastern US
Len Harrington District Distribution Manager
Stan Warner District Sales Manager
FLIR Systems The World Leader in Thermal Imaging
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The World’s Sixth Sense Improving the way we live by bringing innovative sensing technologies into daily life.
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Who Is FLIR?
Solutions for Military & Defense
Solutions for Maritime
Solutions for Your Home
Solutions for The Outdoors
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Solutions for WORK
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What do you want to measure? TM
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THERMAL IMAGING
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What is a Thermal Imager?
A tool that allows one to “see” heat
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Why do we want to see heat?
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Heat issues tend to indicate problems
Why do we want to see heat?
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Why do we want to see heat?
Heat issues tend to indicate problems
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Heat anomalies tend to indicate problems
Why do we want to see heat?
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What about absence of heat?
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• IR waves are emitted by all objects
• IR radiation increases with temperature
How do thermal cameras work?
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Photons Impact and HEAT the Detector Element.
E = HVT4Stefan - Boltzmann Law
Advanced Calculations
22 39 44 86 35 25
23 56 48 53 46 58
25 45 84 35 45 55
22 39 44 86 35 25
23 56 95 53 46 58
25 28 81 35 45 55
48
83
22
How do thermal cameras work?
83
83
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What’s the Difference?
IR Thermometer
Thermal Camera
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IR Thermometer (Spot Gun) • Provides a single non-contact
temperature reading
Single Detector
• No thermal image is provided
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Thermal Camera • All pixels provide calibrated
temperature reading
• Calibrated Temperatures allow for color assignment
• Thermal image is provided
• Radiometric Data (temperature) is imbedded into every image
99.3
109.2
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Important Specifications to Understand
• Resolution
• Spot Size
• Transparency, Reflection, and Emissivity
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Less pixels typically result in lower quality image
More pixels equates to higher density of measurement points
RESOLUTION
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6:1 Spot Size Ratio
SPOT SIZE
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24:1 Spot Size Ratio
SPOT SIZE
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Why would you want a better spot size?
Better accuracy at a safer distance
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Transparency, Reflection and Emissivity Can I really see
through the wall? (Transparency)
Why can’t I see through the window? (Reflection)
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What is…
Infrared Guided Measurement
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…“but Infrared Cameras are so expensive!”
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FLIR Systems, Inc CNA 5 year Study
Courtesy: Thomas Gray CNA Insurance
Results from over 6,000 IR Surveys 47,000 Faults 7.3 per survey $55M Saved
$8,533 per Survey
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Thermal imaging devices are Imperative for troubleshooting for 3 Main Reasons:
• SPEED • ACCURACY • DOCUMENTATION
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SPEED - Find The Problem quickly!
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SPEED - Find The Problem quickly!
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ACCURACY - Pinpoint the Issue
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ACCURACY - Pinpoint the Issue
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DOCUMENTATION of The Problem
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--PUBLIC SERVICE ANNOUNCEMENT--
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Finding electrical problems
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Electrical Equipment
Loose connections Dirty Connections Corroded Connections
impedes current Produces Heat
Heat is wasted energy
Poor Electrical Connection lower Electrical Efficiency
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Outdoor Electrical
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307,200 pixels
182oF
280oF
19,600 pixels
98oF
127oF
Accuracy At A Safe Distance
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MECHANICAL SYSTEMS MOTORS AND BEARINGS
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• Pumps • Motors • Conveyors • Gear boxes • Drive shafts • Belts and pulleys • Bearings
Mechanical Systems
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A typical motor operating at 10oC over design cuts
the life of a motor in half.
Overheated Motors
Mechanical Systems
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Misaligned coupling show a 30oF temperature rise.
Mechanical Systems
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Belt edge wear
Mechanical Systems
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Spindle in an automotive plant
If we only relied on our eyes, this is what we would see
Bearings
Mechanical Systems
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Bearing Issue
Comparable component
Thermal Image of Same Motor
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less than 0.5o F change over the spindle body
Thermal Image after repair
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Fluid Handling Systems
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Steam and water lines
Fluid Handling Systems
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Clogged Lines
Fluid Handling Systems
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Hospital IR Scan of Boiler System
~800 steam traps ~100 found to be failing
Cost Savings: $200,000 annually
Fluid Handling Systems – Case Study
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Tank Level Inspection
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Sludge at 22 ft
Outlet
Crude level
Floating roof
Tank Level Inspection
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BRT’s
Tank Level Inspection
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Optical Gas Imaging
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GF Series Cameras
• GF320/GF300 – Methane and Hydrocarbons • GF306 – SF6 & Ammonia • GF346 – Carbon Monoxide (CO) • GF304 – Refrigerant Gases (R134A) • GF343 – CO2 (Tracer Gas Applications) • GF309 – Through Flame Furnace Camera
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How to find a gas leak
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What is the cost of a potential catastrophic failure?
Gas Imaging – Flange Leak
What size is the pipe? Small or large?
What if I told you this pipe was approx.. 10’ in diameter?
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What NEW in thermal imaging?
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Cost of Technology
FLIR’s TG165 Imaging IR Thermometer
FLIR C2 Compact Thermal Imaging System
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FLIR TG165 Imaging Thermometer
FLIR C2 Thermal Imaging Camera
FLIR EX Series FLIR EXX Series FLIR T4XX Series FLIR T6XX Series
Most Comprehensive Suite of Cameras
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Image Quality and Enhancements
Thermal Imager
Picture in Picture
Thermal Blending
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MSX on all FLIR Cameras
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ULTRAMAX – The Ultimate Resolution
• Quadruples the pixel count • 50% less noise
Transforms 640x480 images into eye-popping 1280x960 images
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Simplicity
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Single Radiometric JPG
99.3
109.2
JPG - Ease of use for sharing
All temperature data is embedded for post analysis capability
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FLIR Tools Mobile Ecosystem
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Ruggedness
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Choosing the Right Camera
TG165/C2
Lower Resolution Simple to use Point-n-Shoot
High Resolution Advanced Features
Autofocus Real-Time Recording
Mid-Range Resolution Addition Function
Manual Focus Connectivity – WIFI, Bluetooth
T6xx Series Ex-Series Exx-Series T4xx Series
Troubleshooters Pro-Series Basic PM Advanced PM
$499/$699 $29,000 $10K
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• 80 x 60 array (4800 pixels) • 24:1 spot ratio IR Thermometer • Saves generic bmp (faster) • Dual Laser • Extremely fast boot up • Fits in a pocket • Rugged: 6.5’ drop, water resistant • 2/10 warranty
TA13 Protective Case (accessory)
FLIR’s TG165 Imaging IR Thermometer
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Pocket Portable Fully Radiometric
Enhanced Resolution with MSX Touchscreen
FLIR C2 Compact Thermal Imaging System
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The FLIR EX Series cameras include: • Radiometric JPEG image storage • Fixed Focus (focus free) • 2.8” Color LCD • -4℉ to 482℉ Temperature Range • MSX
Small, light, powerful The perfect troubleshooting tool
FLIR EX Series Platform
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E4 $995
80x60
E5 $1,495
120x90
E6 $2,495
160x120
E8 $3,995
320x240
Small, light, powerful The perfect troubleshooting tool
FLIR EX Series Platform
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The FLIR EXX Series cameras include: • Fine focus capability, lens options • 3.5” Color LCD • -4℉ to 1202℉ Temperature Range • Advanced analysis modes • Meterlink
Wi-Fi, Video & Touchscreen The well connected Thermal Imager
FLIR EXX Series Platform
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E40 $3,995
160x120
E50 $5,995
240x180
E60 $7,995
320x240
Wi-Fi, Video & Touchscreen The well connected Thermal Imager
FLIR EXX Series Platform
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FLIR T4XX/6XX Series Platform The Professional Series
The FLIR EXX Series cameras include:
• Best Ergonomics • Highest IR Resolution (UltraMax) • Advanced Optics • Multiple focus options • Sketch & GPS
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T420 $8,750
320x240
T440 $11,750
320x240
T460 $13,950
320x240
FLIR T4XX Series Platform The Professional Series
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T600 $17,450
480x360
T620 $20,950
640x480
T640 $26,950
640x480
T660 $28,950
640x480
FLIR 6XX Series Platform The Professional Series
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Introducing the
High Performance HD Infrared Camera
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P640 T640
Continuous Improvement
P65
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Resolution and Accuracy
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Better Image = Greater Accuracy
Temperature Data Averaged From One Pixel Covering Target Area
31.1°C
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Better Image = Greater Accuracy
More Pixels on Target Improves Measurement
40.8°C
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Better Image = Greater Accuracy
More Pixels Means More Detail, More Accuracy
49.3°C
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Improved Accuracy
123.9 182.2
98.3
320 x 240 76,800
640 x 480 307,200
1024 x 768 786,432
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What do you want in a meter?
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Easy to use
Tough and reliable
Ready for today
High level accuracy
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Designed for a 6 ½ foot Drop
LIMITED LIFETIME WARRANTY
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VFD Mode LoZ
Customer Driven Features
Silicone Test Leads
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FLIR Clamp Meter Suite • Rugged FLIR Design
• 600V/1000V AC/DC multifunction
• Advanced Power Analysis and VFD Functions (CM83)
• High Powered Illumination
• Connectivity to tablets, smart phones, and FLIR cameras
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FLIR Digital Multimeter Suite
• Rugged Design & Big Digit Display
• High Powered Illumination
• VFD and LoZ Modes
• Connectivity to tablets, smart phones, and FLIR Cameras
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VP50 Voltage Detector
All New Vibration Alert
60 Lumens Work Light
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www.infraredtraining.com
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Seminars, InfraMation, and other Events
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What do you want to measure?
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Something new is Here!
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FLIR MR160
• Lepton 80 X 60 • Sensitivity .15 C • FOV 51 X 38 • 2.3” Color Display(640 X 480) • Laser Pointer • Pin and Pinless moisture readings
Infrared Guided Measurement Tool
MR160 - $599.99
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CM57 - $224.99
CM55 - $199.99
• Limited Lifetime Warranty • Data Recording
• Bluetooth®, FLIR Tools Mobile for iOS® and Android®
• In Rush Current
• Stand alone FLEX clamp • 3000 Amp AC Max Range • Work Lights
FLIR Flex Clamps
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Universal Accessory
Accessory Flex Clamp
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TA74 – 18” $179.99 TA72 - 10” $159.99
Accessory Flex Clamp
• Limited Lifetime Warranty
• 3000 Amp AC Max Range • Work Lights
• 3 meter drop
• Universal Accessory
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FLIR Flex Clamps
• IGM! • Spot Temp Measurement • Safety • Productivity
CM174 - $499.99
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EPICOR DATA through 2014 Sales in Electrical Distribution
Rank 2013 2014 % Unit Growth
% $ Growth
1 FLUKE FLUKE -5.6% -5.5%
2 Ideal Ideal -1.5% -1.6%
3 Greenlee FLIR +131.3% +28.4%
4 FLIR Greenlee -5.6% -6.2%
5 Klein Klein +16.6% +13.3%
Groundbreaking Pricing
Game changing Innovation
Award Winning Products
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FLIR Systems