Flexible Manufacturing Solutions - LBCG … · Made in Comau Flexible Manufacturing Solutions Velibor Kilibarda Director of Global Products and Strategy Development NGAM ... Basic

Made in Comau

Flexible

Manufacturing

Solutions Velibor Kilibarda

Director of Global Products and Strategy Development NGAM – August 17, 2016

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About the Speaker

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� Velibor (Boro) Kilibarda has been in the manufacturing and automation industry for over 30 years

� Bachelor’s of Science in Mechanical Engineering from the University of Belgrade

� Various positions include Process Engineer, Launch Manager for Body Assembly projects, Standard Process and Product Development

� Awarded over 35 patents in the USA and abroad for various products, manufacturing methods and assembly systems in the automotive sector

� Current position: Director of Global Products and Strategy Development.


� Spot, Laser & Arc-welding � Sealing, Drilling & Riveting � Machining, Assembly & Test � Monitoring & Control � Handling & Logistics � Maintenance Services � Consultancy in Manufacturing Process � Project Management � Training & Education

� Member of FCA Group � Comau 2015 Revenue of $2.1B � 2,100+ Engineering Specialists Globally � 2,000+ Manufacturing Specialists Globally

Comau Competencies and Global Network

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Our Innovation Pillars

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EASY TO USE SOLUTIONS

ADDED VALUE MANUFACTURING

SOLUTIONS

HUMAN ROBOT COLLABORATION


Our Approach: Building Blocks

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PRODUCTS SYSTEMS SOLUTIONS

PRODUCTS SYSTEMS SOLUTIONS

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MBL

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MAC

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An innovative, flexible, production proven manufacturing strategy, that is solution-focused as opposed to component-driven and is continuously evolving. ComauFlex


� Unique Design

� Unique Layout

� Engineered to produce specific products

� Engineered around the needs of those products

� Customized to specific facility (site)

Traditional Automotive Factory

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Engineered Factory

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Traditional Factory Engineered Factory


The Engineered Factory

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� A modular manufacturing system for all mainlines and major subs

� Straight line sequential operation for all significant assemblies

� Manufacturing system with greater independence from the vehicle design

� Common manufacturing solution for different commodities (Subs, UB, BS, BF, BC)

� Accommodates different vehicle cube sizes in the same line

� Fully integrated logistics solution & traffic free automation zone

� Separation of direct and indirect labor

� Reduced delivery, installation and commissioning time

� Adaptable for systems that utilize advanced materials and joining processes

ComauFlex Key Drivers

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VersaRoll BRIC

Basic Robot Integrated Configuration

VersaPallet BRIC


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Modularity – Basic Robot Integrated Construction



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Modularity



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Modularity



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Modularity



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Modularity



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Modularity



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Modularity



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Modularity



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Modularity



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Forklift Free Environment



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Separation of Labor



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Integrated Logistics



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Cube Size



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Reduced Commissioning Time

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Pre-commissioned Elements � Tooling try out prior to delivery � Services, Robots and Controls integrated

into B.R.I.C. and commissioned prior to delivery.

� B.R.I.C. Delivered as an completed unit � Defined positions for Robots enabler for

Off Line Program � Modular controls architecture enabler for

Virtual Commissioning � Joining technology functionally

commissioned at Supplier


Material and Joining Flexibility

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� RSW � SPR Rivet � FDS � Rivtac � Clinching � Piercing � CMT (Mig) � Laser Welding � MH (Pedestal) � Adhesive / Sealant � Studding � Future technology?

Technology Tray � Standard Module � Integrated into B.R.I.C. � Plug and Play � Interchangeable

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Material and Joining Flexibility


Reality

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Future - Factory Transformation Backbone

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Digital Factory & Internet of Things


Collaborative Robots – Comau Vision

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Comau is developing

Collaborative Industrial Applications

Key Objectives:

• HIGH PAYLOAD • LOW CYCLETIME • SAFE ROBOTS • SAFE TOOLS • CELL AWARENESS


Collaborative Robots Unveiled at Automatica 2016

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Made in Comau

Via Rivalta, 30 - 10095 Grugliasco - Torino ITALY - www.comau.com

Thank You

http://www.comau.com

Flexible Manufacturing Solutions - LBCG … · Made in Comau Flexible Manufacturing Solutions Velibor Kilibarda Director of Global Products and Strategy Development NGAM ... Basic

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