Flexi WBTS Installation in Cabinets

Nokia Siemens Networks WCDMA RAN, rel. RU20, operating documentation, issue 1

Installing Flexi WCDMA BTS modules in cabinets

DN70305669

Issue 06BApproval Date 2009-12-09

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The information in this document is subject to change without notice and describes only the product defined in the introduction of this documentation. This documentation is intended for the use of Nokia Siemens Networks customers only for the purposes of the agreement under which the document is submitted, and no part of it may be used, reproduced, modified or transmitted in any form or means without the prior written permission of Nokia Siemens Networks. The documentation has been prepared to be used by professional and properly trained personnel, and the customer assumes full responsibility when using it. Nokia Siemens Networks welcomes customer comments as part of the process of continuous development and improvement of the documentation.

The information or statements given in this documentation concerning the suitability, capacity, or performance of the mentioned hardware or software products are given "as is" and all liability arising in connection with such hardware or software products shall be defined conclusively and finally in a separate agreement between Nokia Siemens Networks and the customer. However, Nokia Siemens Networks has made all reasonable efforts to ensure that the instructions contained in the document are adequate and free of material errors and omissions. Nokia Siemens Networks will, if deemed necessary by Nokia Siemens Networks, explain issues which may not be covered by the document.

Nokia Siemens Networks will correct errors in this documentation as soon as possible. IN NO EVENT WILL Nokia Siemens Networks BE LIABLE FOR ERRORS IN THIS DOCUMENTA-TION OR FOR ANY DAMAGES, INCLUDING BUT NOT LIMITED TO SPECIAL, DIRECT, INDI-RECT, INCIDENTAL OR CONSEQUENTIAL OR ANY LOSSES, SUCH AS BUT NOT LIMITED TO LOSS OF PROFIT, REVENUE, BUSINESS INTERRUPTION, BUSINESS OPPORTUNITY OR DATA,THAT MAY ARISE FROM THE USE OF THIS DOCUMENT OR THE INFORMATION IN IT.

This documentation and the product it describes are considered protected by copyrights and other intellectual property rights according to the applicable laws.

The wave logo is a trademark of Nokia Siemens Networks Oy. Nokia is a registered trademark of Nokia Corporation. Siemens is a registered trademark of Siemens AG.

Other product names mentioned in this document may be trademarks of their respective owners, and they are mentioned for identification purposes only.

Copyright © Nokia Siemens Networks 2009. All rights reserved

f Important Notice on Product Safety Elevated voltages are inevitably present at specific points in this electrical equipment. Some of the parts may also have elevated operating temperatures.

Non-observance of these conditions and the safety instructions can result in personal injury or in property damage.

Therefore, only trained and qualified personnel may install and maintain the system.

The system complies with the standard EN 60950 / IEC 60950. All equipment connected has to comply with the applicable safety standards.

The same text in German:

Wichtiger Hinweis zur Produktsicherheit

In elektrischen Anlagen stehen zwangsläufig bestimmte Teile der Geräte unter Span-nung. Einige Teile können auch eine hohe Betriebstemperatur aufweisen.

Eine Nichtbeachtung dieser Situation und der Warnungshinweise kann zu Körperverlet-zungen und Sachschäden führen.

Deshalb wird vorausgesetzt, dass nur geschultes und qualifiziertes Personal die Anlagen installiert und wartet.

Das System entspricht den Anforderungen der EN 60950 / IEC 60950. Angeschlossene Geräte müssen die zutreffenden Sicherheitsbestimmungen erfüllen.

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Table of ContentsThis document has 134 pages.

Summary of changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1 Installing WCDMA modules inside the FCOA cabinet . . . . . . . . . . . . . . 10

2 Installing modules inside the FCIA cabinet . . . . . . . . . . . . . . . . . . . . . . 142.1 Installing WCDMA modules inside the FCIA cabinet . . . . . . . . . . . . . . . 142.2 Cabling principles in FCIA installation . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3 Installing modules inside Flexi mounting shields . . . . . . . . . . . . . . . . . . 183.1 Installing Flexi Mounting Shield 6U (FMSA) . . . . . . . . . . . . . . . . . . . . . 183.2 Installing Flexi Mounting Shield 18U (FMSB) . . . . . . . . . . . . . . . . . . . . 35

4 Installing modules inside Nokia UltraSite BTS. . . . . . . . . . . . . . . . . . . . 464.1 Installing modules in cabinet with Flexi Mounting Kit Vertical for 2G (FMUA)

464.1.1 Overview of installing modules in cabinet with Flexi Mounting Kit Vertical

for 2G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464.1.2 Preparing the modules for FMUA installation . . . . . . . . . . . . . . . . . . . . 484.1.3 Preparing the single rack for FMUA installation. . . . . . . . . . . . . . . . . . . 524.1.4 Preparing the dual rack for FMUA installation . . . . . . . . . . . . . . . . . . . . 564.1.5 Preparing the UltraSite cabinet for FMUA installation . . . . . . . . . . . . . . 594.1.6 Installing and cabling the FMUA racks and modules. . . . . . . . . . . . . . . 644.1.7 Installing I-HSPA Adapter in cabinet with Flexi Mounting Kit Vertical for 2G

724.2 Installing modules in cabinet with Flexi Mounting Kit Horizontal for 2G

(FMUB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 744.2.1 Preparing the UltraSite EDGE Outdoor cabinet for FMUB installation . 744.2.2 Preparing the UltraSite Indoor cabinet for FMUB installation . . . . . . . . 764.2.3 Installing modules in cabinet with Flexi Mounting Kit Horizontal for 2G

(FMUB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 774.2.4 Installing I-HSPA Adapter in cabinet with Flexi Mounting Kit Horizontal for

2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

5 Installing Flexi BTS Modules in Citytalk Cabinet . . . . . . . . . . . . . . . . . . 925.1 Overview of installing Flexi WCDMA BTS modules in Citytalk cabinet . 925.2 Grounding principle for Flexi WCDMA BTS modules in Citytalk cabinets .

935.3 Preparing Citytalk cabinet for Talk Conversion Kit. . . . . . . . . . . . . . . . . 945.4 Installing Talk Conversion Kit and modules in Citytalk cabinet . . . . . . . 99

6 Installing I-HSPA Adapter with Flexi WCDMA BTS in Flexi BTS cabinet . 116

7 Installing modules inside a 3rd party cabinet . . . . . . . . . . . . . . . . . . . . 119

8 Checklist for installing modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

9 Appendix Contents of deliveries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1229.1 Contents of Flexi Cabinet for Indoor (FCIA) delivery . . . . . . . . . . . . . . 1229.2 Contents of the Flexi Mounting Shield 6U (FMSA) delivery. . . . . . . . . 123

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9.3 Contents of the Flexi Mounting Shield 18U (FMSB) delivery . . . . . . . . 1249.4 Contents of the Flexi Mounting Kit Vertical for 2G (FMUA) delivery . . . 1259.5 Contents of the Flexi Mounting Kit Horizontal for 2G (FMUB) delivery . 1279.6 Contents of the Talk Conversion Kit (EMIA) delivery . . . . . . . . . . . . . . 1289.7 Contents of the Talk Conversion Kit (EMIB) delivery . . . . . . . . . . . . . . 130

10 Appendix Installation tools and torque values. . . . . . . . . . . . . . . . . . . . 13310.1 BTS installation tools and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 13310.2 Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

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List of FiguresFigure 1 Installing modules inside an outdoor cabinet . . . . . . . . . . . . . . . . . . . . . 11Figure 2 Placing shelves for WCDMA modules . . . . . . . . . . . . . . . . . . . . . . . . . . 12Figure 3 Installation example, modules inside the cabinet. . . . . . . . . . . . . . . . . . 13Figure 4 Summary of installing modules inside the FCIA . . . . . . . . . . . . . . . . . . 15Figure 5 Cable entry holes and cable clamps in Flexi Cabinet for Indoor, FCIA (top

view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Figure 6 FMSA lifting handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Figure 7 Removing plinth back stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Figure 8 Installing plinth and upper mounting bracket . . . . . . . . . . . . . . . . . . . . . 21Figure 9 Plinth grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Figure 10 Installing lower mounting bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Figure 11 Removing module cores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Figure 12 Installing air guide plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Figure 13 Making a stack of two casings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Figure 14 Removing cover plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Figure 15 Installing casings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Figure 16 Reinserting module core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Figure 17 Fixing cable tie points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Figure 18 Installing mounting shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Figure 19 Connecting site grounding cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Figure 20 Fixing rubber cable entries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Figure 21 Removing rubber plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Figure 22 Closing mounting shied door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Figure 23 FMSB lifting handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Figure 24 FMSB fixing points and clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Figure 25 Removing plinth back stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Figure 26 Installing plinth and mounting shield . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Figure 27 Plinth grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Figure 28 Connecting site grounding cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Figure 29 Installing modules inside FMSB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Figure 30 Installing air guide plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Figure 31 Fixing cable tie points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Figure 32 Fixing cables to cable tie points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Figure 33 Removing cable tie points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Figure 34 Fixing rubber cable entries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Figure 35 Closing mounting shield door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Figure 36 Assembly order label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Figure 37 Removing module casings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Figure 38 Removing fan mechanics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Figure 39 Disconnecting the fan cable from a Dual RF Module. . . . . . . . . . . . . . . 49Figure 40 Removing the fan plate sub-assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 50Figure 41 Disconnecting the fan cable from a Triple RF Module fan carrier . . . . . 51Figure 42 Stripping single rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Figure 43 Fixing connection support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Figure 44 Installing fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Figure 45 Connecting extension fan cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

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Figure 46 Fixing partition plate and dummy panel . . . . . . . . . . . . . . . . . . . . . . . . . 55Figure 47 Removing perforated plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Figure 48 Installing fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Figure 49 Connecting extension fan cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Figure 50 Installing perforated plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Figure 51 Fixing extension fan cable to perforated plate . . . . . . . . . . . . . . . . . . . . 58Figure 52 Connecting ESD wrist strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Figure 53 Disconnecting RFU power cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Figure 54 Disassembling fans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Figure 55 Disassembling RFU back plane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Figure 56 Disassembling WBC fan box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Figure 57 Removing part of back wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Figure 58 Installing FMUA racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Figure 59 Connecting DC power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Figure 60 Installing transmission sub-module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Figure 61 Connecting extension fan cable to the System Module . . . . . . . . . . . . . 66Figure 62 Inserting System Module core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Figure 63 Connecting the fan extension cable to the RF Module . . . . . . . . . . . . . . 67Figure 64 Inserting RF Module cores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Figure 65 Connecting power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Figure 66 Connecting antenna cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Figure 67 Flipping antenna box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Figure 68 Replacing antenna top cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Figure 69 Connecting transmission cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Figure 70 Installing I-HSPA Adapter into an UltraSite GSM/EDGE cabinet with Flexi

Mounting Kit Vertical for 2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Figure 71 I-HSPA Adapter installed into an UltraSite GSM/EDGE cabinet with Flexi

Mounting Kit Vertical for 2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Figure 72 Installing brackets in the cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Figure 73 Fixing the fan cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Figure 74 Fixing the top plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Figure 75 Installing the bottom plate on the cabinet floor . . . . . . . . . . . . . . . . . . . . 80Figure 76 Installing the left side support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Figure 77 Installing the right side support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Figure 78 Stripping the modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Figure 79 Installing the required modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Figure 80 Connecting the antenna jumper cables first to the modules and then to the

antenna top cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Figure 81 Connecting the transmission cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Figure 82 Connecting the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87Figure 83 Installing I-HSPA Adapter in UltraSite GSM/EDGE cabinet with Flexi

Mounting Kit Horizontal for 2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Figure 84 I-HSPA Adapter installed in cabinet with Flexi Mounting Kit Horizontal for

2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Figure 85 Grounding principle for modules in Citytalk cabinet (EMIA and EMIB). . 93Figure 86 Removing the rivet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Figure 87 Holes for water drainage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97Figure 88 Empty Citytalk cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

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Figure 89 Parts needed for installing Flexi BTS modules in Citytalk cabinet with Talk Conversion Kit EMIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Figure 90 Parts needed for installing Flexi BTS modules in Citytalk cabinet with Talk Conversion Kit EMIB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Figure 91 Location of the cable grommet holes . . . . . . . . . . . . . . . . . . . . . . . . . . 102Figure 92 Top support plate (Citytalk cabinet top view) . . . . . . . . . . . . . . . . . . . . 103Figure 93 Top support C-plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103Figure 94 Preparing the standoff casing plate for installation (EMIA) . . . . . . . . . 104Figure 95 Installing the standoff casing plate (EMIA). . . . . . . . . . . . . . . . . . . . . . 104Figure 96 Installing the rack plinth (EMIB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105Figure 97 Preparing the rack plinth on the cabinet floor (EMIB) . . . . . . . . . . . . . 105Figure 98 Connect the site grounding cable to the standoff casing plate (EMIA) or

rack plinth (EMIB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106Figure 99 Cover plate assembly (EMIB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107Figure 100 Installing the door lock (substep a) . . . . . . . . . . . . . . . . . . . . . . . . . . . 108Figure 101 Installing the front door (substeps b to e). . . . . . . . . . . . . . . . . . . . . . . 109Figure 102 Installing the door alarm on door (substep g) . . . . . . . . . . . . . . . . . . . 110Figure 103 Installing the EMIA back wall (substeps a to c) . . . . . . . . . . . . . . . . . . 111Figure 104 Installing the EMIA back wall (substeps d to f) . . . . . . . . . . . . . . . . . . 112Figure 105 Installing the EMIB back wall (subteps a to c) . . . . . . . . . . . . . . . . . . . 113Figure 106 Installing the EMIB back wall (substeps d to e) . . . . . . . . . . . . . . . . . . 113Figure 107 Installing the roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114Figure 108 Dummy panel assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114Figure 109 Location of the stickers (EMIB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115Figure 110 Installing I-HSPA Adapter inside Flexi BTS cabinet . . . . . . . . . . . . . . 116Figure 111 I-HSPA Adapter installed in Flexi BTS Indoor cabinet with 1U dummy pan-

els fitted above. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117Figure 112 I-HSPA Adapter installed in Flexi Outdoor cabinet with 1U dummy panel fit-

ted above . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118Figure 113 Side tray locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120Figure 114 Delivery contents of the FMUA delivery. . . . . . . . . . . . . . . . . . . . . . . . 126Figure 115 Flexi EDGE Talk Conversion Kit (EMIA) delivery contents . . . . . . . . . 128Figure 116 Nokia Flexi Talk Conversion Kit (EMIB) delivery contents. . . . . . . . . . 130Figure 117 Contents of the Assembly accessories bag (included in the EMIB delivery)

130Figure 118 Contents of the Door sensor accessories bag (included in the EMIB deliv-

ery). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131Figure 119 Torque wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

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List of TablesTable 1 Flexi BTS Indoor Cabinet (FCIA) delivery contents . . . . . . . . . . . . . . . 122Table 2 Flexi EDGE Talk Conversion Kit (EMIA) delivery contents . . . . . . . . . 128Table 3 Nokia Flexi Talk Conversion Kit (EMIB) delivery contents . . . . . . . . . . 131Table 4 Tools for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133Table 5 Torque values for the BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

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Installing Flexi WCDMA BTS modules in cabinets Summary of changes

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Summary of changesChanges between document issues are cumulative. Therefore, the latest document issue contains all changes made to previous issues.

Changes between issues 06A and 06BFPFB added to section Installing modules in cabinet with Flexi Mounting Kit Horizontal for 2G (FMUB).

Changes between issues 5-2 and 06AEditorial changes made.

Changes between issues 5-1 and 5-2A recommendation for thread-locking compound (Loctite 243) added to section Install-ing Flexi Mounting Shield 6U (FMSA).

Section Installing Talk Conversion Kit and modules in Citytalk cabinet updated.

Section Contents of the Talk Conversion Kit (EMIA) delivery updated.

Appendix Contents of the Talk Conversion Kit (EMIB) delivery added.

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Installing WCDMA modules inside the FCOA cabinet

1 Installing WCDMA modules inside the FCOA cabinetPurposeThis section describes the module installation process inside an outdoor cabinet. The recommended installation location for the Flexi WCDMA BTS modules is the bottom of the cabinet. However, if you are going to use the site support module, reserve the bottom half of the cabinet for that purpose and install the modules starting from the top of the cabinet.

Before you startIf applicable, remove the module cable entries. They are not used in cabinet installa-tions.

If you are going to install cabinet options, such as the site support module, it is recom-mended that you do it before the module installation.

☞ Install the transmission sub-module to the System Module and connect the DC power cable before installing the System Module in the cabinet.

!

Electrostatic discharge (ESD) may damage the modules. Wear an ESD wrist strap or use a corresponding method when handling the modules. The ESD wrist strap does not work before the cabinet is earthed (grounded).

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Installing Flexi WCDMA BTS modules in cabinets Installing WCDMA modules inside the FCOA cabinet

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Summary

Figure 1 Installing modules inside an outdoor cabinet

☞ The example RF Module shown in the figure is a Dual RF Module.

Steps

1 Remove the fixing studs from the module casings.

2 Remove the cable support plates from the casings.

3 Loosen the module core fixing screws.

4 Detach the cage nuts and support plates behind them from the module.

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Installing WCDMA modules inside the FCOA cabinet

5 Fix the guide plates (from the site pack).The cabinet has U markings printed on the fixing rail for 2 U and 3 U units. Check the markings and the sticker on the right-hand side to determine the starting place for module installation. The markings are in 1 U increments on both sides of the racks.

1 U is 44.45 mm.

Figure 2 Placing shelves for WCDMA modules

6 If the cage nuts are not in their correct locations by default, move them as required by your configuration.

7 If applicable, remove the unnecessary cage nuts.

8 Slide the first module in.

9 Fix the module to the cabinet with screws.Tighten to 5 Nm.

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Installing Flexi WCDMA BTS modules in cabinets Installing WCDMA modules inside the FCOA cabinet

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10 Repeat for each subsequent module.

11 Install dummy panels into the empty slots.This ensures proper cooling for the modules.

Expected outcome

Figure 3 Installation example, modules inside the cabinet

☞ The example RF Modules shown in the figures are Dual RF Modules.

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Installing modules inside the FCIA cabinet

2 Installing modules inside the FCIA cabinet

2.1 Installing WCDMA modules inside the FCIA cabinetPurposeFlexi Cabinet for Indoor (FCIA) is delivered with installation guides on the left and right rack rails. Both guides have recommended unit, cage nut and guide plate locations for installing WCDMA units at the bottom of the cabinet.

For instructions on how to install the FCIA, see Installing Flexi Cabinet for Indoor.

Before you startInstall the transmission sub-module in the System Module before installing the modules in the cabinet. For instructions, see Installing transmission sub-module in Installing Flexi WCDMA BTS Modules for Stack, Wall, and Pole Configurations.

!

Electrostatic discharge (ESD) may damage the modules. Wear an ESD wrist strap or use a corresponding method when handling the modules. The ESD wrist strap does not work before the cabinet is earthed (grounded).

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Installing Flexi WCDMA BTS modules in cabinets Installing modules inside the FCIA cabinet

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Summary

Figure 4 Summary of installing modules inside the FCIA


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Installing modules inside the FCIA cabinet

Steps

1 Remove the fixing studs, cage nuts and their support plates, and cable support plates from the module casings.

2 Fix the cage nuts inside the cabinet according to the configuration and fix the guide plates.

The cabinet has U-markings printed on the side rails in 1U increments. Check the markings to determine the starting place for module installation.

1U is 44.45 mm.

☞ Fix the cage nuts so that the nut brackets point upwards and downwards instead of left and right.

3 Slide the first module in.

4 Fix the module to the cabinet with screws.

5 Repeat for each subsequent module.

Further informationFor instructions on how to connect the module cables, see Cabling Flexi WCDMA BTS and Creating Configurations.

!

The modules are heavy. The weight of the modules must not be supported by front panel screws alone. The guide plates must be used in Flexi Cabinet for Indoor (FCIA) instal-lations.

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2.2 Cabling principles in FCIA installationCables are routed along the sides of the cabinet. Power cables must be routed through cable clamps.

☞ Route the cables for each module so that they do not interfere with installation or removal of other modules.

It is recommended that all external cables are routed on the right side and only internal power cables are routed on the left side.

There are slots on the sides of the cabinet core and on the cabinet roof for tying the cables. The cables are fixed with cable ties, except for power supply cables. The fixing of power supply cables is done with special isolated cable clamps, which are included in the site bag.

Routing external cabling of FCIAThe external cabling of the base station is routed through the roof and along the right side of the cabinet. Cables are fixed to the cabinet with cable ties.

• Route the power cable through the cable clamp, and through one of the cable entry holes.

• Route all other external cables through one of the cable entry holes.

Figure 5 Cable entry holes and cable clamps in Flexi Cabinet for Indoor, FCIA (top view)

DN7086809

Cable entryhole

Power cable clamp

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Installing modules inside Flexi mounting shields

3 Installing modules inside Flexi mounting shields

3.1 Installing Flexi Mounting Shield 6U (FMSA)PurposeFlexi Mounting Shield 6U (FMSA) can be used instead of the plastic front and rear covers to provide protection against solar load, large insects and slight vandalism. The FMSA requires Flexi Mounting Kit Floor/Wall/Pole (FMFA) to be used.

The FMSA is installed on a pole or wall. There is space for up to 6U.

Modules are installed into casings without cable entries and front/back covers.

Use thread-locking compound (medium strength, non-permanent, for example Loctite 243 or equivalent) for securing the screws in pole and wall installations.

The FMSA can be lifted by the lifting handle.

!

The FMSA is heavy. Take care when lifting the FMSA.

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Installing Flexi WCDMA BTS modules in cabinets Installing modules inside Flexi mounting shields

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Figure 6 FMSA lifting handle

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Steps

1 Remove the plinth back stop.

Figure 7 Removing plinth back stop

2 Insert the plinth inside the mounting shield against the right-hand side wall.Guide the rubber pads on the bottom of the plinth into the holes on the mounting shield wall.

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Figure 8 Installing plinth and upper mounting bracket

3 Fix the 3 x M8 screws and washers at the bottom.Secure the screws with thread-locking compound (medium strength, non-permanent, for example Loctite 243 or equivalent).

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4 Connect the grounding cable to the same grounding stud as the door is grounded to.

Figure 9 Plinth grounding

5 Fix the upper mounting bracket to the mounting shield with 4 x M8 screws and washers.Secure the screws with thread-locking compound (medium strength, non-permanent, for example Loctite 243 or equivalent).

6 Install the lower mounting bracket to the mounting shield with 3 x M8 screws, securing the screws with thread-locking compound (medium strength, non-per-manent, for example Loctite 243 or equivalent).Do not tighten the screws yet so that the bracket can be adjusted when installing the mounting shield to the wall or pole.

FMSA

bottom plate

plinth

FMSAdoor

FMSA door grounding cable

FMSA plinth grounding cable

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Figure 10 Installing lower mounting bracket

7 Remove the module core(s) from the casing(s).

Figure 11 Removing module cores


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8 If there is one module in the configuration, install the air guide plate on the casing.

a) Remove the rearmost fixing studs.b) Install the air guide plate on the top or outer casing.c) Fix the fixing studs back in their place.

Figure 12 Installing air guide plate

9 If there are two modules in the configuration, fix the casings to each other to make a stack of two casings.The air guide plate is not needed when there are two modules in the configuration.

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Figure 13 Making a stack of two casings

10 Remove the cover plates on the mounting shield wall, top, or bottom from the lead-throughs that you are going to use.The cables can be routed either through the mounting shield bottom (recommended), side wall, or mounting shield top (not recommended in pole installations).

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Figure 14 Removing cover plates

11 Install the casing(s) on the plinth in the mounting shield.Fix the casing(s) to the plinth with 5 x M8 screws.

☞ To facilitate installing the casing(s) on the mounting shield, turn the mounting shield into a horizontal position.

☞ Make sure that the casing guide pins are properly in place.

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Figure 15 Installing casings

12 Reinsert the module core(s) into the casing(s).Fix with screws.

☞ Connect the DC cable to the System Module and install the transmission sub-module (if applicable) before inserting the module core(s) into the casing(s). See Connecting external power feed in the Cabling Flexi WCDMA BTS and creating con-figurations document and Installing transmission sub-module in the Installing Flexi WCDMA BTS modules for stack, wall, and pole configurations document.

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Figure 16 Reinserting module core

13 Connect the internal cables.For instructions, see Cabling Flexi WCDMA BTS and creating configurations.

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14 Fix the cable tie points to the modules.

Figure 17 Fixing cable tie points


15 Fix the cables to the cable tie points with cable ties.

16 Install the mounting shield on the wall or pole.For pole installation instructions, see Mounting the plinth on a pole in the Installing Flexi WCDMA BTS modules for stack, wall, and pole configurations document.

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Figure 18 Installing mounting shield

☞ The example RF Module shown in the figures is a Dual RF Module.

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17 Connect the site grounding cable.

Figure 19 Connecting site grounding cable


18 Connect the external cables.

19 Insert the rubber cable entries to the lead-throughs you are going to use.

a) Fix the middle part of the cable entry in place.b) Route the cables through it.c) Fix the two outer halves of the cable entry to the middle part.d) Insert rubber plugs into any unused holes.

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Figure 20 Fixing rubber cable entries

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20 Remove the unnecessary rubber plugs.

Figure 21 Removing rubber plugsDN70333044

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21 Close the mounting shield door and install your padlock to the door handle.

Figure 22 Closing mounting shied doorDN70324774

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3.2 Installing Flexi Mounting Shield 18U (FMSB)PurposeFlexi Mounting Shield 18U (FMSB) can be used instead of the plastic front and rear covers to provide protection against solar load, large insects and slight vandalism. The FMSB requires Flexi Mounting Kit Floor/Wall/Pole (FMFA) to be used.

The FMSB is always installed on the floor. There is space for up to six 3U modules, i.e. 18U in total, and one FMFA.

Modules are installed into casings without cable entries and front/back covers.

If necessary, the mounting shield can be lifted using the optional lifting handles (WLHA lifting handle kit 469554A).

Figure 23 FMSB lifting handles

Before you startIf the mounting shield is exposed to rain, it must be installed off the ground by using, for example, an I-beam rail, metal grating or C-bars.

Steps

1 Drill mounting holes on the floor.A back space of min. 40 mm (1.6 in.) is required for air intake. If fan maintenance is done from the back, the minimum required space is 200 mm (7.9 in.).

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Figure 24 FMSB fixing points and clearances

2 Mount the mounting shield.

DN70316252

Front side

35

9m

m(1

4.1

in)

106.5 mm(4.2 in)

149.5 mm(5.9 in)

300 mm (11.8 in)

40

mm

(1.6

in)

for

air

inta

ke

fixing pointso 18 mm

200

mm

(7.9

in)

for

ma

inte

na

nce

fro

mth

eb

ack

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3 Remove the plinth back stop and the four rubber pads.

Figure 25 Removing plinth back stop

4 Install the plinth on the mounting shield floor.

Figure 26 Installing plinth and mounting shield

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5 Fix the mounting shield to the base.

6 Connect the grounding cable between the plinth and the FMSB floor.

Figure 27 Plinth grounding

FMSB

bottom plate

plinth

FMSB plinth grounding cable

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7 Connect the site grounding cable.

Figure 28 Connecting site grounding cable

8 Install the modules in a stack according to your configuration.For instructions, see Installing modules on the floor in the Installing Flexi WCDMA BTS modules for stack, wall, and pole configurations document.

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Figure 29 Installing modules inside FMSB


9 If there is less than six modules in the configuration, install the air guide plate on top of the topmost module.

a) Remove the rearmost fixing studs.b) Install the air guide plate.c) Fix the fixing studs back in their place.

If using a full configuration (six modules), the air guide plate is not needed.

☞ Install the air guide plate to the topmost module before inserting the module into the mounting shield.

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Figure 30 Installing air guide plate

☞ The example RF Modules shown in the figure are Dual RF Modules.

10 Connect the internal cables.For instructions, see Cabling Flexi WCDMA BTS and creating configurations.

11 Fix the cable tie points to the modules.

Figure 31 Fixing cable tie points

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9c9b

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12 Fix the cables to the cable tie points with cable ties.

Figure 32 Fixing cables to cable tie points


13 Remove the cover plates from the lead-throughs that you are going to use.Route the cables either through the lead-throughs on the left or right, not to both direc-tions.

There are three lead-throughs on the left and three on the right. Route the external cables as follows:

• The external cables of the two bottommost modules are routed through the bottom-most lead-through.

• The external cables of the two modules in the middle are routed through the lead-through in the middle.

• The external cables of the two topmost modules are routed through the topmost lead-through.

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Figure 33 Removing cable tie points

14 Route the external cables through the lead-throughs.

15 Insert the rubber cable entries to the lead-throughs you are using.

a) Fix the middle part of the cable entry in place.b) Route the cables through it.c) Fix the two outer halves of the cable entry to the middle part.d) Insert rubber plugs into any unused holes.

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Figure 34 Fixing rubber cable entries

16 If there are unused cable entry holes, cover them with the rubber plugs.

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17 Close the mounting shield door and install your padlock to the door handle.

Figure 35 Closing mounting shield door

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Installing modules inside Nokia UltraSite BTS

4 Installing modules inside Nokia UltraSite BTS

4.1 Installing modules in cabinet with Flexi Mounting Kit Vertical for 2G (FMUA)

4.1.1 Overview of installing modules in cabinet with Flexi Mounting Kit Vertical for 2GFlexi Mounting Kit Vertical for 2G (FMUA) is used for installing a maximum of three 3U modules into 2G GSM/EDGE UltraSite cabinets in vertical positions. The FMUA can be used with the following indoor and outdoor GSM/EDGE UltraSite cabinets:

• UltraSite EDGE BTS (CRMA) • UltraSite Indoor cabinet (IDCA) v. 101 • UltraSite Outdoor cabinet (ODCA) v. 101

The System Module and first RF Module are installed in the dual rack and the second RF Module is installed in the single rack. The System Module is always installed in the left slot. See the assembly order label on the dual rack for more detailed instructions on the module installation order.

Figure 36 Assembly order label


2G

SystemModule

RF Module

DN7082146

1 U free space

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Installing Flexi WCDMA BTS modules in cabinets Installing modules inside Nokia UltraSite BTS

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☞ Prepare the modules and racks beforehand before taking them to the BTS site.

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4.1.2 Preparing the modules for FMUA installation

Steps

1 Remove the System and RF Module casings.

Figure 37 Removing module casings


2 Remove the fan mechanics.Remove the bottom screws first, flip the module over and remove the top screws.

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Figure 38 Removing fan mechanics


3 If using a Dual or Single RF Module, remove the air guide plates from the RF Modules.

4 If using a Dual or Single RF Module, disconnect the fan cable from the RF Modules and fan mechanics.

☞ Use a screwdriver when disconnecting the fan cable from the fan mechanics.

Figure 39 Disconnecting the fan cable from a Dual RF Module

2

2

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5 Remove the fan plate sub-assembly from the fan carrier.

☞ There are two types of fan carriers: sheet metal and plastic. These instructions are for the sheet metal fan carrier.

Figure 40 Removing the fan plate sub-assembly

!

The fans and fan cables are fragile. Handle them with care.

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6 If you have a Triple RF Module, disconnect the fan cable.

Figure 41 Disconnecting the fan cable from a Triple RF Module fan carrier

7 Remove the fans from the fan plate sub-assembly.Keep the screws for later use. When removing the fans, turn them into a diagonal posi-tion.

TripleRF Module

6

Fan cable

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4.1.3 Preparing the single rack for FMUA installation

Steps

1 Remove the dummy panel from the single rack.

Figure 42 Stripping single rack

2 Remove the partition plate from the single rack.

3 Fix a connection support to the fan extension cable.Make sure the connection support clicks into place.

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Figure 43 Fixing connection support

4 Install the fans into the single rack and fix them with two screws each.

☞ Make sure the air flow direction is correct. See the sticker and the arrow on the fan for guidance.

Figure 44 Installing fans

5 Connect the extension fan cable to the fans.Make sure the IP cover is properly in place.

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Figure 45 Connecting extension fan cable

6 Fix the fan cables to the fixing points on the rack wall with cable ties.

7 Fix the partition plate in the single rack back in its place.The cable is routed along the left side.

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Figure 46 Fixing partition plate and dummy panel

8 Fix the dummy panel in the single rack back in its place.

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4.1.4 Preparing the dual rack for FMUA installation

Steps

1 Loosen the three screws on the perforated plate and remove it from the dual rack.

Figure 47 Removing perforated plate

2 Fix a connection support to the fan extension cable.Make sure it clicks into place and IP shields are properly fixed.

☞ Make sure the air flow direction is correct. See the sticker and the arrow on the fan for guidance.

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Figure 48 Installing fans

3 Install the fans into the dual rack and fix them with two screws each.

4 Connect the extension fan cable to the fans.

Figure 49 Connecting extension fan cable

5 Fix the fan cables to the fixing points with cable ties.

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3

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6 Reinstall the perforated plate to the dual rack.

Figure 50 Installing perforated plate

7 Fix the extension fan cable to the fixing point on the perforated plate.The cable should be routed as close to the back wall as possible.

Figure 51 Fixing extension fan cable to perforated plate

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4.1.5 Preparing the UltraSite cabinet for FMUA installation

Steps

1 Shut down the BTS.

2 Connect the ESD wrist strap.

Figure 52 Connecting ESD wrist strap

ESD Wrist strap2

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3 Disconnect the RFU power cables from the lower half of the cabinet.

Figure 53 Disconnecting RFU power cables

4 Shield the power cable connectors with three rubber plugs.Secure the rubber plugs with cable ties.

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5 Disassemble the three fans from the lower half of the GSM/EDGE UltraSite cabinet.

Figure 54 Disassembling fans

6 Disassemble the RFU back plane.

Figure 55 Disassembling RFU back plane

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7 Disassemble the WBC fan box and shield the connector.

Figure 56 Disassembling WBC fan box

8 Remove the cable ties from the fan cable and route the cable upwards using the cable tie anchor.

9 Remove the screws.

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10 Remove a part of the back wall.

Figure 57 Removing part of back wall

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4.1.6 Installing and cabling the FMUA racks and modules

Steps

1 Install the racks into the lower half of the cabinet with 12 screws.Install the dual rack first and then install the single rack at the same height as the dual rack.

☞ Make sure that the fan cable in the bottom right corner does not get caught behind the single rack.

Figure 58 Installing FMUA racks

2 Connect the DC power cable (995086) to the System Module.Fix the wires with a cable tie.

See the Cabling Flexi WCDMA BTS and creating configurations document for more details.

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Figure 59 Connecting DC power cable

3 Install the transmission sub-module to the System Module.See Installing transmission sub-module in the Installing Flexi WCDMA BTS modules for stack, wall, and pole configurations document for more details.

Figure 60 Installing transmission sub-module

4 Connect the extension fan cable to the rear of the System Module.Fix the cable clip to the right-hand side corner of the System Module and fix the cable to the clip with a cable tie.

DN70245666

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19 2

DN70245642

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check that the connectoris straight

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Figure 61 Connecting extension fan cable to the System Module

5 Insert the System Module core into the left slot of the dual rack according to the Assembly order label.Pull the fan cable towards yourself. Make a loop of the excess cable outside and fix it to the fixing point on the top left corner with a cable tie.

☞ Remove the System Module handle in case you are using a UltraSite triple mode cabinet with a heater so that the cabinet door can be closed properly. The cabinet door does not need to be changed.

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Figure 62 Inserting System Module core

6 Connect the extension fan cable to the RF Module.Make sure that the cable is straight and not crossing the cooling pins on the RF Module.

Figure 63 Connecting the fan extension cable to the RF Module

7 If using a Dual or Single RF Module, re-insert the RF Module air guide plate.

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8 Insert the RF Module core into the right slot of the dual rack according to the Assembly order label.Pull the fan cable towards yourself while inserting the module core so that the excess cable makes a loop outside.

Figure 64 Inserting RF Module cores


9 Insert the RF Module core into the single rack according to the Assembly order label.See the three previous steps.

10 Fix the modules to the racks with four screws each.

11 Connect the power cable.

• If using the UltraSite EDGE BTS cabinet (CRMA), only one half of the power cable assembly is needed (995086).

• If using the UltraSite Indoor cabinet (IDCA) or UltraSite Outdoor cabinet (ODCA):a) Make sure that the BTS mains power supply has been switched off.b) Disconnect the power cables from the DC filter.c) Connect the existing and new (995085) power cables. Pull them to the left side.

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d) Fix the DC cables to the DC filter so that the cable shoes are back-to-back (blue and blue together, and black and black together). Make sure that the polarity is correct.

e) Fix the rubber boot in place.

Figure 65 Connecting power cable

☞ At this point, it is possible to power up the GSM/EDGE part of the BTS by switching on the BTS mains power. However, make sure that all Flexi WCDMA System Module fuses are open. Check all power connection polarities before switching on the power.

12 Connect the antenna cables.Mark the cables on both ends so that you know which is which.

Figure 66 Connecting antenna cables

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If you are using an UltraSite triple mode cabinet with AC and DC filters, the antenna box has to be turned around. See the following figure for more details.

Figure 67 Flipping antenna box

13 Install the printed wiring board to the antenna top cover included in the delivery.There are two possible locations for the PWB: left or right.

14 Remove the antenna top cover from the UltraSite cabinet and replace it with the antenna top cover included in the delivery.See the sticker on the antenna top cover for more details on cabling.

Figure 68 Replacing antenna top cover

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15 Connect the transmission and MDR14, MDR26 and MDR36 cables to the antenna top cover.Route the cables along the left side.

Insert stickers on both ends of the transmission cables as follows:

Figure 69 Connecting transmission cables

• Use stickers marked with Tx or Rx for SMB connectors. • Use stickers marked with IF for RJ45 connectors. • Use stickers marked with FB for TNC connectors.

There is one spare pair of stickers for each marking.

16 Power up the BTS, if applicable.

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4.1.7 Installing I-HSPA Adapter in cabinet with Flexi Mounting Kit Vertical for 2G

PurposeIn Flexi Mounting Kit Vertical for 2G, the I-HSPA Adapter is fitted into the 1U free space, described in the Flexi BTS documentation Overview of installing modules in cabinet with Flexi Mounting Kit Vertical for 2G.

Before you startCheck that all other Flexi WCDMA BTS modules have been installed.

If fitted, the dummy panel closing the 1U space to the right of the second Flexi WCDMA RF module must be removed.

SummaryFor installation into an UltraSite GSM/EDGE cabinet with Flexi Mounting Kit Vertical for 2G, the I-HSPA Adapter is installed without the Flexi 2U module casing.

Figure 70 Installing I-HSPA Adapter into an UltraSite GSM/EDGE cabinet with Flexi Mounting Kit Vertical for 2G

Steps

1 Position the I-HSPA Adapter so that the DC IN socket is at the top.

2 Slide the I-HSPA Adapter into place.

3 Fix the I-HSPA Adapter to the cabinet with the two M5x25 Torx captive screws from the I-HSPA Adapter delivery.Tighten the two M5x25 Torx captive screws to 5 Nm.

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4 Continue cabling the I-HPSA Adapter.

Further informationMore information about cabling modules in the Flexi Mounting Kit Vertical for 2G can be found in Installing and cabling the FMUA racks and modules

Expected outcome

Figure 71 I-HSPA Adapter installed into an UltraSite GSM/EDGE cabinet with Flexi Mounting Kit Vertical for 2G

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4.2 Installing modules in cabinet with Flexi Mounting Kit Hor-izontal for 2G (FMUB)

4.2.1 Preparing the UltraSite EDGE Outdoor cabinet for FMUB installation

PurposeThe lower half of the UltraSite EDGE Outdoor cabinet has to be disassembled before installing Flexi mounting kit horizontal for 2G (FMUB) into it.

Steps

1 Remove the thirteen screws from the bottom of the cabinet.

2 Remove the eight top plate screws from the middle section of the cabinet.

3 Remove the top plate.

4 Remove the three connectors (two black and one white ones) from the lower RFU back plane.

5 Shield the power cable connectors with rubber plugs.Secure the plugs with cable ties.

6 Remove the cover plate from the common back plane.

7 Remove the rack.Twist it sideways slightly and then pull towards yourself.

8 Disconnect the fan cable in the right-hand side corner.

9 Remove the fan.Remove the four screws.

10 Remove a part of the back wall.Once you have cut the sides and the upper edge of the piece of wall you are removing, yank it back and forth so that it comes off.

!

Base transceiver station (BTS) cabinets have sharp edges. Take care when working with or near the BTS.

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11 Remove the remaining piece of the back wall on the top right corner.

12 Insert a rubber plug to the fan cable.Secure with a cable tie and attach the cable to the wall using the sticker included in the site bag.

Further informationProceed to Installing modules in cabinet with Flexi Mounting Kit Horizontal for 2G.

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4.2.2 Preparing the UltraSite Indoor cabinet for FMUB installation

PurposeThe lower half of the UltraSite Indoor cabinet has to be disassembled before installing Flexi mounting kit horizontal for 2G (FMUB) into it.

Steps

1 Remove the screws from the bottom of the cabinet.

2 Remove the top plate screws from the middle section of the cabinet.

3 Remove the top plate.

4 Remove the three connectors (two black and one white ones) from the lower RFU back plane.

5 Shield the power cable connectors with rubber plugs.Secure the plugs with cable ties.

6 Remove the fan rack.

7 Disconnect the fan cable in the right-hand side corner.

8 Remove the fan.Remove the four screws.

Further informationProceed to Installing modules in cabinet with Flexi Mounting Kit Horizontal for 2G.

!

Base transceiver station (BTS) cabinets have sharp edges. Take care when working with or near the BTS.

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4.2.3 Installing modules in cabinet with Flexi Mounting Kit Horizontal for 2G (FMUB)

PurposeFlexi Mounting Kit Horizontal for 2G (FMUB) is used for installing a maximum of five 3U modules into 2G GSM/EDGE UltraSite cabinets in horizontal positions. The FMUB can be used with the following indoor and outdoor GSM/EDGE UltraSite cabinets:

• UltraSite Indoor cabinet (IDCA) v.202 or newer • UltraSite Outdoor cabinet (ODCA) v.202 or newer • UltraSite EDGE Outdoor cabinet (ODCF)

Steps

1 Install the left upper bracket on the left-hand side rail on the cabinet.

2 Install the right upper bracket on the right-hand side rail on the cabinet. Fix with two screws.

3 Install the upper back bracket in the rear of the cabinet with two screws using the outermost fixing holes.Make sure the cables in the left-hand side corner do not get caught.

4 Install the right wall bracket on the right inner wall of the cabinet.Fix with three screws.

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Figure 72 Installing brackets in the cabinet

5 Fix the fan cable to the bottom right corner of the cabinet.Fix with a cable tie. Use the cable tie and sticker plate included in the FMUB delivery.

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1

3

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Figure 73 Fixing the fan cable

6 Slide the top plate in its place.

7 Fix the top plate to the brackets using six screws in total.Fix the rearmost screws first. Do not tighten the screws before all screws are fitted.

☞ If the fixing holes do not match, pull the bottommost transceiver unit handle upwards.

Make sure it is placed on top of the upper back bracket and right wall bracket.

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Figure 74 Fixing the top plate

8 Install the bottom plate on the cabinet floor.Fix with six screws. Make sure you are installing the correct version of the bottom plate (there are indoor and outdoor versions of the bottom plate).

Figure 75 Installing the bottom plate on the cabinet floor

9 Install the left side support.Fix with two screws at the top and two at the bottom.

Fix the rearmost screwsfirst but do not tighten thescrews before all screwsare fitted.

6

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7

DN70221124

8

!

The threads can be easily damaged. Do not tighten the screws before they are in the correct place and can be pretightened manually.

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☞ The power cables must not get caught behind the left side support.

☞ If necessary, pull the bottommost transceiver unit handle upwards to make more room for the side support.

Figure 76 Installing the left side support

10 Install the right side support.Fix with two screws at the top and two at the bottom.

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Figure 77 Installing the right side support

11 Install the support plates.See the markings on the side supports for correct locations.

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10

11

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12 Remove the fixing studs, cage nuts, and support plates from the module casings.

Figure 78 Stripping the modules


13 Install the modules required by your configuration.

a) If you are using the FPMA, install it at the bottom. Fix with screws.b) Install the System Module in the second bottommost slot. Fix with screws.c) Lastly install the RF Modules on the topmost slots. If only one RF Module is used,

install it on top of the System Module. Fix with screws.

12

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Figure 79 Installing the required modules


14 If there are empty slots, insert dummy panels.

☞ If you want to save the cage nuts, insert them into empty holes on the rack.

15 Install the printed wiring board to the antenna top cover included in the delivery.There are two possible locations for the PWB: left or right.

Fix with screws and spacers.

DN70226346

13a

13b

13c13d

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16 Connect the antenna jumper cables first to the modules and then to the antenna top cover.

☞ Mark the antenna jumper cables in both ends with identification marks before install-ing them into the cabinet.

In the cover top antenna box, connect the cables from left to right.

If you are using an indoor cabinet, route the cables on the left-hand side of the cabinet.

If you are using an outdoor cabinet, route the cables both to the left and right. When routing to the left, push the excess cables to the side of the cabinet. When routing to the right, remove the cable ties from the already existing antenna jumper cables connected to the top of the cabinet. Push the cables backwards to make space for the new antenna jumper cables. Make a loop of the excess cables on the cabinet roof.

Figure 80 Connecting the antenna jumper cables first to the modules and then to the antenna top cover


17 Connect the transmission and MDR14, MDR26 and MDR36 cables.See the Cabling order label on the antenna top cover plate.

16

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Figure 81 Connecting the transmission cables


18 Connect the optical cables to the antenna top cover.Fix optical cable supports to vacant antenna cable lead-ins.

19 Shut down the BTS and disconnect the BTS mains power supply.

20 Connect the power cables.

• In case the site is 48 VDC powered, connect a 48 VDC power cable from the Ultra-Site 48 VDC filter to the System Module. Thread the DC power cables through the rubber boots so that the cable shoes of the cables are back-to-back (blue and blue, and black and black). When connecting the cable to the System Module, fix it to the front of the module using a cable clamp.

17

RJ 48

17

DN70220628

18

8 x RJ 48RJ 45

16 x SMB 2 x LC Duplex

3 x MDR

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Figure 82 Connecting the power cables

☞ The example RF Module shown in the figure is a Dual RF Module. • In case the site is 24 VDC powered, do one of the following:

• Connect a 24 VDC power cable (995095_) from the UltraSite 24 VDC filter module (DCFB) to Flexi Power DC/DC Module 24V (FPDA).

• Use the UltraSite power modules and connect the FPFA (inside the System Module) to the UltraSite 48 VDC filter unit on the roof. Note that this option is only suitable for small configurations (i.e. 1+1+1).

• In case the site is AC powered, do one of the following: • Connect the AC power cable between the UltraSite AC filter (ACFU) and the

FPMA as follows:a) Connect the AC power cable to the free connector at the end of the cable

coming from the ACFU.b) Route the AC power cable downwards along the left side.c) Connect the AC power cable to the FPMA. For instructions, see Installing

Flexi Power Module (FPMA) in the Installing Flexi WCDMA BTS optional items document.

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20

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• Use the UltraSite power modules and connect the FPFA/FPFB (inside the System Module) to the UltraSite 48 VDC filter unit on the roof. Note that this option is only suitable for small configuration (i.e. 1+1+1).

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4.2.4 Installing I-HSPA Adapter in cabinet with Flexi Mounting Kit Hori-zontal for 2G

PurposeThe procedure for mounting the I-HSPA Adapter into the horizontal mounting kit for the UltraSite GSM/EDGE BTS cabinet is the same as for the Flexi WCDMA BTS modules, described in the Flexi WCDMA BTS documentation Installing modules in cabinet with Flexi Mounting Kit Horizontal for 2G.

Before you start

Check that all other Flexi WCDMA BTS modules have been installed.

If fitted, remove dummy panel in location required for I-HSPA Adapter.

SummaryFor installation into an UltraSite GSM/EDGE cabinet with Flexi Mounting Kit Horizontal for 2G, the I-HSPA Adapter is installed without the Flexi 2U module casing.

!

The modules are heavy. The weight of the modules must not be supported by front panel screws alone. The guide plates must be used in installations using Flexi Mounting Kit Horizontal for 2G.

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Figure 83 Installing I-HSPA Adapter in UltraSite GSM/EDGE cabinet with Flexi Mounting Kit Horizontal for 2G

All unused space must be closed with the dummy panels supplied with the cabinet.

Steps

1 If necessary remove the dummy panel at the location where the I-HSPA Adapter is to be fitted.

2 Fix the guide plates for the I-HSPA Adapter (from the BTS cabinet site pack).For more information fixing the guide plates see Installing Flexi WCDMA BTS Modules in Cabinets.

3 If there are no cage nuts in the required locations, install or move them as required by your configuration.


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5 Slide the I-HSPA Adapter into position.

6 Fix the I-HSPA Adapter to the mounting kit with the two M5x25 Torx captive screws from the I-HSPA Adapter delivery.Tighten the two M5x25 Torx captive screws to 5 Nm.

7 Fit dummy panels to the space above the I-HSPA Adapter.

Expected outcome

Figure 84 I-HSPA Adapter installed in cabinet with Flexi Mounting Kit Horizontal for 2G

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Installing Flexi BTS Modules in Citytalk Cabinet

5 Installing Flexi BTS Modules in Citytalk Cabinet

5.1 Overview of installing Flexi WCDMA BTS modules in Citytalk cabinetPurposeThis is an overview of how to install Flexi BTS modules in Citytalk cabinet. These instructions show a basic Citytalk cabinet. The Talk Conversion Kit (EMIA or EMIB) can be used in both Citytalk basic and extension cabinets.

Before you startMake sure you have the following equipment available:

• Talk Conversion Kit (EMIA or EMIB) • Modules and, for EMIA, casings for the needed configuration.

The maximum configuration height of a Flexi BTS configuration in a Citytalk cabinet is 23 U for EMIA and 22 U for EMIB. With Talk Conversion Kit EMIA: If you use Flexi System External Alarm Module (FSEB), the maximum recommended height of the stack is 18 U. An FSEB will fit on a 21 U stack, but with limited working space.

• Required tools. • Antenna cables (IP55-rated or better).

Steps

1 Check the delivery contents, see Contents of the Talk Conversion Kit (EMIA) delivery in this document.

2 Make sure that the grounding is correctly done. See Grounding principle for Flexi WCDMA BTS modules in Citytalk cabinets.

3 Prepare the cabinet for the Talk Conversion Kit.

4 Install the Talk Conversion Kit and the modules in the cabinet.

Further informationFor more information on Citytalk cabinet, see Talk-family GSM BTS Product Documen-tation in NOLS:

• Installation requirements (Issue 7-0) • Cabinet installation (Issue 12-0) • Heat exchanger and air conditioner installation (Issue 8-0) • For more detailed information:

BTS maintenance (Issue 9-0)Cabinet installation (Issue 12-0)

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5.2 Grounding principle for Flexi WCDMA BTS modules in Citytalk cabinets • Connect a site grounding cable from either the site ground or Extratalk cabinet to

one pair of grounding studs on the Citytalk cabinet roof. • Connect an additional site grounding cable to a pair of M6 grounding studs on the

roof and the pair of M6 grounding studs either on the standoff casing plate (with EMIA) or on the rack plinth (with EMIB).

• Ground one module per casing to the Talk Conversion Kit (EMIA) standoff casing plate using the module ground cables that come with the 3 U Module Casings and 2 U Module Casings delivery. (Not applicable to EMIB.)

• If a Flexi System External Alarm Module (FSEB) is used, ground it to the standoff casing plate (with EMIA) or to the rack plinth (with EMIB).

• Site grounding cables must meet the requirements in Site earth and BTS grounding requirements in the Flexi WCDMA BTS installation site requirements document.

• FSEB ground cable must meet the requirements in Installing Flexi System External Alarm (FSEB) in the Installing Flexi WCDMA BTS optional items document.

Figure 85 Grounding principle for modules in Citytalk cabinet (EMIA and EMIB)DN70534098

Citytalk

Modulegrounding

To site groundor Extratalk

M6 grounding studs

M6 groundingstuds

EMIAStandoff casing plate

Roof to EMIAStandoff

casing plate

Module

Module

Module

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5.3 Preparing Citytalk cabinet for Talk Conversion KitBefore you start

When installing Flexi BTS modules in Citytalk cabinet, new antenna jumper cables are needed (IP55-rated or better).

For more detailed instructions on Citytalk cabinet, see BTS Maintenance and Cabinet Installation in Talk-family GSM BTS Product Documentation in NOLS.

Steps

1 Open the door.

2 Remove the roof.

a) Open the roof.b) From the back, pull out the spring locks on the roof mounting plate.c) Lift the roof off the cabinet.

3 Remove the heat exchanger or air conditioner (back wall).

a) Open the heat exchanger or air conditioner locks.b) Lift the heat exchanger or air conditioner off the cabinet.c) Disconnect the power cable, fan connector and grounding cable.

4 Remove the roof mounting plate from the heat exchanger or air conditioner.

a) Remove the four screws connecting the roof mounting plate to the heat exchanger or air conditioner.

b) Store the roof mounting plate and four screws for later use.

5 Remove the four sets of taps, tap clips, pins, and retaining rings from the heat exchanger or air conditioner. Store the sets and the 16 M6 Allen screws for later use.

See figures Parts needed for installing Flexi BTS modules in Citytalk cabinet with Talk Conversion Kit EMIA and Parts needed for installing Flexi BTS modules in Citytalk cabinet with Talk Conversion Kit EMIB in Installing Talk Conversion Kit and modules in Citytalk cabinet.

!

Risk of electric shock. Make sure that the power feed to the cabinet is switched off from the mains breaker before starting conversion work.

!

The heat exchanger/air conditioner is heavy. Take care when lifting it.

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6 Remove the door.

a) Disconnect the door grounding cable from the door.b) Store the grounding cable for later use.c) Lift the door off the hinges.

7 Remove the hinges from the door.

a) Remove the four M5 Allen screws connecting each hinge.b) Store the hinges and Allen screws for later use.

☞ Steps 8 and 9 can be done simultaneously by two people.

8 From the back of the cabinet, complete the following steps:

a) Remove the air guide plate.b) Cut all cables connected to the backplane.c) Remove the busbar.

9 From the front of the cabinet, complete the following steps:

a) Remove the air guide plates, plug-in units, and dummy panels from the main shelves.

b) Remove the screws holding each shelf in place (two on the left side, two on the right side and/or two on the back side).

c) Pull each shelf out.

10 To remove the side shelf, complete the following steps:

a) From the top of the cabinet, use a drill to remove the rivet holding the side shelf in place.

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Figure 86 Removing the rivetb) From the front of the cabinet, remove the two nuts at the bottom of the cabinet.c) From the front of the cabinet, rotate and pull out the side shelf.

11 Remove all remaining cables from the cabinet, including the antenna jumper cables.

12 Remove all existing boxes from the bottom of the cabinet.

13 Remove the existing smoke detector from the cabinet.The Talk cabinet smoke detector does not work with the Flexi System External Alarm Module (FSEB).

Backside of cabinet

Frontside of cabinet

DrillableRivet

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14 After removing all the required internal structure, drill symmetrical holes in the floor for water drainage as shown in the figure below.

Figure 87 Holes for water drainage

15 Drill out the rivets for the subrack support trays and remove the trays.

16 Clean the floor of the cabinet.

17 Recycle all components not saved for later use.

21

5m

m(8

.5in

)1

59

mm

(6.3

in)

555mm (21.9in)81mm (3.2in)13mm(0.5in)

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Expected outcome

Figure 88 Empty Citytalk cabinetDN70473396

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5.4 Installing Talk Conversion Kit and modules in Citytalk cabinetBefore you startWhen installing Flexi BTS modules in Citytalk cabinet, you need:

• Talk Conversion Kit (EMIA) or Talk Conversion Kit (EMIB) • The following components saved for reuse from the Citytalk cabinet, as instructed in

section Preparing Citytalk cabinet for Talk Conversion Kit: • Roof • Roof mounting plate and four M6 Allen screws • Four sets of taps (only with EMIA), tap clips, pins, and retaining rings and sixteen

M6 Allen screws from the heat exchanger or air conditioner • Two door hinges and eight M5 Allen screws • Gasket from heat exchanger or air conditioner (back wall), optional • Door lock mechanism

Note that the EMIA and EMIB cabinet door is manufactured with the hinges on the right. If required by the site, you can change the direction in which the door opens by following the same instructions in the Talk-family GSM BTS Product Documentation. After the change, the lock bezel cover is hinged from the bottom instead of the top.

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Summary

Figure 89 Parts needed for installing Flexi BTS modules in Citytalk cabinet with Talk Conversion Kit EMIA

Back wall 1)

Citytalk cabinet and roof 2)

Standoff casing plate 1)

Door 1)

Upper rod lock support (2 pcs) 1)

M8 screws andwashers (4 pcs) 1)

Connection pins (4 pcs) 1)

Roof Mounting plate 2)

Air guide plate 1)

taps, clips, pins, retainingrings, and M6 screws(4 sets) 2)

screws and washers (4 pcs) 2)

Hinges (2 pcs) andscrews (8 pcs) 2) 1) Part of Talk Conversion Kit

2) Existing items of Citytalk cabinet

DN70318511

Standoff proximitybracket 1)

Doorproximitybracket 1)

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Figure 90 Parts needed for installing Flexi BTS modules in Citytalk cabinet with Talk Conversion Kit EMIB

Top support plate 1)

Top support C-plate 1)

Rack side plateLeft and right assembly 1)

Support rail (14 pcs) 1)

Door 1)

Lock cylinder 2)Lock cover 1)

Rack plinth 1)

Back wall

Top IP Cover 1)Air guide plate 1)

Citytalk cabinetand roof 2)

Upper rod locksupport (2pcs) 1)

Hinges (2 pcs) andscrews (8pcs) 2)

Standoff proximity bracket 1)

Door proximity bracket 1)

Roof mounting plate 2)

Screws and washers(4pcs) 2)

Taps, clips, pinsretaining rings and

M6 screws (4 sets) 2)

1) Part of Talk Conversion kit2) Existing items of Citytalk cabinet

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Steps

1 When Talk Conversion Kit EMIB is used: In case the Basic and Extension cabinets are used at the same time, drill two 64mm holes for the cable grommet. See the figure below.

585 mm and 880 mm are measured from the inner base of the cabinet.

Figure 91 Location of the cable grommet holes

2 When Talk Conversion Kit EMIB is used: Mount the top support plate to the inner roof of the cabinet frame using four screws (part number 6151410).Drill Ø6mm holes in the four places shown in the figure below using the corner holes of the top support plate (part number 823946) for guiding to the inner roof of the cabinet frame.

64 mm

585

mm

880

mm

160 mm

160 mm

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Figure 92 Top support plate (Citytalk cabinet top view)

3 When Talk Conversion Kit EMIB is used: Mount the top support C-plate from the back side to underneath the inner roof of the cabinet.Fix four screws (part number 6150240) through the top support plate (part number 823946_) and the inner roof of the cabinet frame to the top support C-plate (part number 824174_) as shown in the figure below.

Figure 93 Top support C-plate

Top Support Plate andTop Support C-Plateinstallation screws(6150240) 4 pcs

Screws(6151410) 4 pcs

In extension cabinetleave screw off

4 pcs M5 x 10 screws

Top Support C-plate

Top Support Plate

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4 When Talk Conversion Kit EMIA is used: Prepare the standoff casing plate for installation:

a) If the door alarm is required, install the standoff proximity bracket and the door alarm sensor with wire onto the standoff casing plate.The door alarm sensor will reach to the FSEB when the FSEB is installed on the top casing.

b) Connect one end of each module grounding cable to the standoff casing plate with an M5 x 10 screw.

Figure 94 Preparing the standoff casing plate for installation (EMIA)

5 When Talk Conversion Kit EMIA is used: Install the standoff casing plate on the cabinet floor.Use the four M8 x 16 TORX screws in the Talk Conversion Kit (EMIA) delivery.

Figure 95 Installing the standoff casing plate (EMIA)

DN70473403

Standoff casing plate

Standoffbracket

Door AlarmSensor with wire

Fixing holes onthe cabinet floor

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6 When Talk Conversion Kit EMIB is used: Pre-install the rack plinth on the cabinet floor.Use the four M8 x 16 TORX screws in the Talk Conversion Kit (EMIB) delivery. Drill four holes for the rivets then remove the rack plinth off from the cabinet. Clean metal chips and all impurities from the cabinet.

Figure 96 Installing the rack plinth (EMIB)

7 When Talk Conversion Kit EMIB is used: Prepare the rack plinth for installation.

a) Mount the switch portion of the flexible cable assembly (part number 994964_) to the standoff bracket (part number 823378_) with two screws (part number 6151936).

b) Mount the standoff bracket (part number 823378_) to the rack plinth (part number 823945_) with two screws (6150240).

c) If the door alarm is required, install the standoff proximity bracket and the door alarm sensor with wire onto the standoff casing plate.The door alarm sensor will reach to the FSEB when the FSEB is installed on the top casing.

Figure 97 Preparing the rack plinth on the cabinet floor (EMIB)

Hole for rivet.3 pcs 5mm

Door Alarm Sensorwith wire

Stand off bracket

Rack plinth

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8 Assemble the rack plinth to the cabinet.Mount the rack plinth (part number 823945_) in the bottom of the cabinet with four screws (part number 6150072). Fix three rivets (part number 6430718) to place. Mount the standoff bracket (part number 823378_) to the rack plinth (part number 823945_) with two screws (part number 6150240).

9 Connect the site grounding to the standoff casing plate (with EMIA) or to the rack plinth (with EMIB).Connect a site grounding cable to a pair of M6 grounding studs on the roof and the pair of M6 grounding studs on the standoff casing plate (with EMIA) or on the rack plinth (with EMIB).

Figure 98 Connect the site grounding cable to the standoff casing plate (EMIA) or rack plinth (EMIB)

With EMIB: The rack plinth requires a grounding cable if Flexi System Alarm Module (FSEB) is used.

10 When Talk Conversion Kit EMIB is used: Install cover plates to the cabinet.Mount the two cover plates (part number 824385_) to both sides of the cabinet using the cable ties to attach them to the old cable frames of the cabinet. The slot on each cover plate (see figure below) has to be towards the rack plinth at the back of the cabinet.

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Figure 99 Cover plate assembly (EMIB)

11 When Talk Conversion Kit EMIB is used: Install the rack side plates to cabinet.Mount the left-hand rack side plate (part number 084448_) between the rack plinth and the top support C-plate with four screws (part number 6150240).

Mount the right-hand rack side plate (part number 084447_) between the rack plinth and the top support C-plate with four screws (part number 6150240).

12 When Talk Conversion Kit EMIA is used: Install the four connection pins on the standoff casing.

13 Install the front door of the Talk Conversion Kit (EMIA or EMIB).

a) Remove the door lock mechanism from the existing Citytalk door, and install it into the EMIA or EMIB door: 1. Remove the dummy lock cover plate from the EMIA or EMIB door assembly.2. Remove the M5 x 25 screw and lock cylinder from the existing Citytalk cabinet,

if it is equipped with the listed parts.3. Remove the lock cover plate and dummy plate pieces from the door assembly

of the existing Citytalk cabinet.4. Install the lock cover plate and dummy plate pieces onto the EMIA or EMIB door

assembly.5. Install the M5 x 25 screw and lock cylinder from step ii. into the lock cylinder slot

in the lock cover plate and secure in place.

Cover plate824385 (2 pcs)

Note slot

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Figure 100 Installing the door lock (substep a)b) Install the existing door hinges (2 pieces) with existing M5 Allen screws (4 pieces for

each hinge).c) Remove the existing upper roller lock supports (2 pieces) from the door frame.d) Using the washers and screws from the previous step, install the new upper lock rod

supports (2 pieces) in the same location where the existing supports were removed.e) Align the pins in the door with the holes in the hinges and mount the door. The edge

of the door must be level with the edge of the cabinet.

1

5

4

Dummy lockcover plate

Dummy plate(from existingCitytalk)

Lock cover plate(from existingCitytalk)

DN70473415

Lock cylinder(from existingCitytalk)

M5x25 screw(from existingCitytalk)

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Figure 101 Installing the front door (substeps b to e)f) Connect the existing grounding cable to the door.g) If the door alarm is required, install the door proximity bracket and magnetic sensor

of the door alarm onto the door.

DN70282789

B

D

B

D

E

E

C

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Figure 102 Installing the door alarm on door (substep g)

14 When Talk Conversion Kit EMIA is used: Install the casings and modules, and connect the cables for the appropriate configuration. Do not install the side cable entries, front covers or back covers. If back covers are pre-installed on the casings, remove them before installation.

For instructions on installing and cabling the modules, see Installing Flexi WCDMA BTS modules for stack, wall, and pole configurations and Cabling Flexi WCDMA BTS and creating configurations. Follow the same cabling principles, except do not route the cables through cable entries.

For module grounding principles, see Grounding principle for Flexi BTS modules in Citytalk cabinets.

☞ If you are using the Flexi System External Alarm Module (FSEB), install the Flexi Mounting Auxiliary Brackets (FMAA) and the FSEB, and connect the cables before installing the top casing (see step 7).

15 If you are using the FSEB, install the FMAA and FSEB on the top casing. If the door alarm kit is installed, route the door alarm cable around the sides and connect it to the FSEB.

For instructions on installing the FMAA and FSEB, see Installing Flexi Mounting Auxil-iary Brackets (FMAA) and Installing Flexi System External Alarm (FSEB) in Installing Flexi WCDMA BTS optional items.

16 When Talk Conversion Kit EMIA is used: Install the back wall of the Talk Conver-sion Kit (EMIA).

a) Remove the air guide plate from the back wall by loosening the two M5 x 10 TORX screws connecting it to the back wall.

Door

DN70473427

Door proximitybracket

M3x6 Screw(2pcs)

M5x10 Screw(2pcs)

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b) Install the air guide plate at the height of the top casing with 2 M5 x 10 TORX screws.See figure Parts needed for installing Flexi BTS modules in Citytalk cabinet.☞ After you have installed the air guide plate, check that it is aligned with the top

casing by having one installer hold the back wall in place while the other checks from the front of the cabinet that the air guide plate is at the correct height.

c) Install the existing roof mounting plate on top of the new back wall with existing M6 Allen screws (4 pieces).

Figure 103 Installing the EMIA back wall (substeps a to c)d) Install the existing four sets of taps, tap clips, pins, and retaining rings to the new

back wall with M6 Allen screws (4 pieces for each set).e) Install the gasket from the Citytalk heat exchanger or air conditioner (back wall) onto

the EMIA back wall.f) Mount the new back wall on the hinges and lock it with the triangle key.

DN70277825

A B C

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Figure 104 Installing the EMIA back wall (substeps d to f)

17 When Talk Conversion Kit EMIB is used: Install the back wall of the Talk Conver-sion Kit (EMIB).

a) Remove the top IP-cover and air guide plate from the back wall by loosening the two M5 x 10 TORX screws connecting it to the back wall. Install the top IP-cover and air guide plate in the holes of the back wall closest to the top unit of the configuration and turn the air guide plate on.

b) Install the existing roof mounting plate on top of the new back wall with existing M6 Allen screws (4 pieces).

c) Install the gasket from the Citytalk heat exchanger or air conditioner (back wall) onto the EMIB back wall.

D

DN70534129

F

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Figure 105 Installing the EMIB back wall (subteps a to c)d) Install the existing four sets of tapclips, pins, and retaining rings to the new back wall

with M6 Allen screws (4 pieces for each set).e) Mount the new back wall on the hinges and lock it with the triangle key.

Figure 106 Installing the EMIB back wall (substeps d to e)

18 Complete the internal and external cabling.

19 Reinstall the roof.Use the hooks in front of the cabinet to secure the roof.

existing M6 allen screws

existing roof mounting plate

existing gasket

Top IP cover

Air guide plate

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Figure 107 Installing the roof

20 When Talk Conversion Kit EMIB is used: Install the dummy panels.Mount two dummy panels to the rack depending on the configuration starting from the top of the unit. The two dummy panels prevent cooling air rotation.

Figure 108 Dummy panel assembly

21 Remove the existing regulatory stickers from the Citytalk cabinet.Remove the regulatory approval stickers shown in the following figure.

DN70301613

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Figure 109 Location of the stickers (EMIB)

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Installing I-HSPA Adapter with Flexi WCDMA BTS in Flexi BTS cabinet

6 Installing I-HSPA Adapter with Flexi WCDMA BTS in Flexi BTS cabinetPurposeThis section describes the procedure for the installation of I-HSPA Adapter with Flexi WCDMA BTS inside either an outdoor cabinet (FCOA) or an indoor cabinet (FCIA).

The basic procedure for installing the I-HSPA Adapter is the same as for the Flexi BTS modules, described in Installing Flexi WCDMA BTS Modules in Cabinets.

Before you start

Check that all other Flexi WCDMA BTS modules have been installed.

SummaryFor installation into the Flexi BTS cabinet, the I-HSPA Adapter is installed without the Flexi 2U module casing.

All unused space must be closed with the dummy panels supplied with the cabinet.

Figure 110 Installing I-HSPA Adapter inside Flexi BTS cabinet

!

The modules are heavy. The weight of the modules must not be supported by front panel screws alone. The guide plates must be used.

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Installing Flexi WCDMA BTS modules in cabinets Installing I-HSPA Adapter with Flexi WCDMA BTS inFlexi BTS cabinet

Id:0900d80580434ff5

Steps

1 If necessary, remove the dummy panel at the location where the I-HSPA Adapter is to be fitted.

2 Fix the guide plates for the I-HSPA Adapter (from the BTS cabinet site pack).For more information on fixing the guide plates, see Installing Flexi WCDMA BTS Modules in Cabinets.

3 If there are no cage nuts in the required locations, install or move them as required by your configuration.


5 Slide the I-HSPA Adapter into position.

6 Fix the I-HSPA Adapter to the cabinet with the two M5x25 Torx captive screws from the I-HSPA Adapter delivery.Tighten the two M5x25 Torx captive screws to 5 Nm.

7 Fit dummy panels to the space above the I-HSPA Adapter.

Expected outcome

Figure 111 I-HSPA Adapter installed in Flexi BTS Indoor cabinet with 1U dummy panels fitted above

DN70424628

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Installing I-HSPA Adapter with Flexi WCDMA BTS in Flexi BTS cabinet

Figure 112 I-HSPA Adapter installed in Flexi Outdoor cabinet with 1U dummy panel fitted above

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Installing Flexi WCDMA BTS modules in cabinets Installing modules inside a 3rd party cabinet

Id:0900d805806724a8

7 Installing modules inside a 3rd party cabinetPurposeFlexi WCDMA BTS modules can be installed into 3rd party 19" racks. They comply with 19" racks that are defined in IEC standard 60297 Dimensions of mechanical structures of the 482.6 mm (19 in) series, parts 1-4. For further information on the 3rd party cabinet requirements, see 3rd party cabinet requirements in the Flexi WCDMA BTS installation site requirements document.

Before you startMake sure that the dimensions of the rack comply with the IEC standard stated above.

When installing Flexi WCDMA BTS modules into a 3rd party cabinet, module casings must always be used, i.e. module cores cannot be installed on their own. The casings provide support for the module cores and guide cooling air flow for each module.

Modules are installed without side cable entries, cable support plates and plastic front and rear covers.

Steps

1 Remove any plastic front and rear covers from the modules.

2 Remove cable support plates and their fixing screws from the module casings.

3 Remove all fixing studs from the module casings.

4 Remove the cage nuts (4 pcs) from the module casings and insert them on the rack according to the module locations.

5 Insert as many side trays as necessary into the cabinet.See the following figure for correct locations of the trays in relation to the module fixing points.

!

The modules are heavy. The weight of a module must not be supported by front panel screws alone. Therefore, side trays or plates are required under each module in a third-party cabinet.

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Installing modules inside a 3rd party cabinet

Figure 113 Side tray locations

6 Insert the modules into the cabinet so that they lie separately each on their side tray.The modules casings are only fixed to the cabinet. Do not fix the casings to each other.

7 Fix the modules to the rack with the four screws removed from the module casings.

8 Complete the internal and external cabling. See the Cabling Flexi WCDMA BTS and creating configurations document for instruc-tions.

Mounting pointsused in 19" rack

Not used in rack

Not used in rack

Tray

Tray

133.3

5=

3U

22

57

.15

35

.5

(128.5

)

30

30

Minimum width of the tray is 30 mm

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Installing Flexi WCDMA BTS modules in cabinets Checklist for installing modules

Id:0900d80580269521

8 Checklist for installing modules

Work phase Checked

Delivery is complete and undamaged.

Minimum clearances are met.

Plinth is grounded.

Transmission sub-module is installed according to the instruc-tions.

Modules are installed according to instructions.

Modules are grounded to the plinth.

Cable entries are installed.

Cable connector seals are firmly in place.

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Appendix Contents of deliveries

9 Appendix Contents of deliveries

9.1 Contents of Flexi Cabinet for Indoor (FCIA) delivery

Description Product code Quantity

Flexi BTS Indoor Cabinet (FCIA) 470152A 1

Cabinet key 6490006 1

Cage nuts; pre-installed for the following configura-tions:

• 1+1+1/2+2+2 bypass • 3+3+3/4+4+4 2-way WBC

(34 cage nuts are pre-installed and 28 are loose in site pack)

62

Site packs; the site packs are attached with cable ties inside the cabinet.

Contents of site package 1:

• Guide plates

822083

Contents of site package 2:

• Loose cage nuts

6332594

Table 1 Flexi BTS Indoor Cabinet (FCIA) delivery contents

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9.2 Contents of the Flexi Mounting Shield 6U (FMSA) deliveryThe Flexi Mounting Shield 6U (FMSA) delivery contains the following items:

• Flexi Mounting Shield 6U (FMSA) • 2 x module grounding cable • Grounding cable between the cabinet and plinth • 3 x cable entry • 3 x M8 screws • 2 x cable tie point plates

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9.3 Contents of the Flexi Mounting Shield 18U (FMSB) deliveryThe Flexi Mounting Shield 18U (FMSB) delivery contains the following items:

• Flexi Mounting Shield 18U (FMSB) • 6 x module grounding cable • Grounding cable between the cabinet and plinth • 3 x cable entry • 4 x M8 screws • 6 x cable tie point plates

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9.4 Contents of the Flexi Mounting Kit Vertical for 2G (FMUA) deliveryFlexi WCDMA modules can be installed in GSM/EDGE UltraSite cabinets using the Flexi Mounting Kit Vertical for 2G (FMUA). The FMUA can be used with the following UltraSite cabinets: UltraSite EDGE BTS (CRMA), UltraSite Indoor cabinet (IDCA) v. 101, UltraSite Outdoor cabinet (ODCA) v. 101. FMUA is an optional item that has to be ordered separately, when needed.

The FMUA delivery consists of the following items:

• Single rack • Dual rack • Antenna top cover • 2 x power cable • 3 x extension fan cables • 6 x antenna cables • 6 x antenna cable washer • 4 x connection support for fan cable connections • Cable clip • 3x sheets of stickers for transmission cable markings • 2 x optical cable support • 4 x caps for connectors (one for D9, one for D37, and two for D25 connectors) • 14 x cable ties • 13 x M4 screws

See the following figure for more information on the delivery contents.

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Figure 114 Delivery contents of the FMUA delivery

DN70140127

Dual rack Single rack

13 x M4

4 x2 x

6 x3 x 14 x

3 x

2 x

6 x

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9.5 Contents of the Flexi Mounting Kit Horizontal for 2G (FMUB) deliveryThe Flexi mounting kit horizontal (FMUB) is an optional item that has to be ordered sep-arately, when needed.

The FMUB can be used with the following UltraSite cabinets: UltraSite Indoor cabinet (IDCA) v.202 or newer, UltraSite Outdoor cabinet (ODCA) v.202 or newer, and UltraSite EDGE Outdoor cabinet (ODCF).

The FMUB delivery consists of the following items:

• Side support (right) • Side support (left) • Bottom support (indoor) • Bottom support (outdoor) • Upper support • Cover top antenna box • 2 x optical cable support • 3 x dummy panel • Printed wiring board • Upper bracket (left) • Upper bracket (right) • Wall bracket • Upper bracket • 3 x power cable • 6 x antenna cable • 3 x Ethernet cable • 3 x cable (MDR14, MDR26 and MDR36) • 4 x connector caps • 6 x washers • 3 x sheet of stickers for transmission cable markings • 27 x M5 screws • 4 x M4 screws • 8 x M3 TX screws • 8 x spacer • Bracket • Cable tie • 10 x support rail

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9.6 Contents of the Talk Conversion Kit (EMIA) delivery

Rivets are optional and can be used to mount the standoff casing plate. If they are used, a rivet gun is needed.

Figure 115 Flexi EDGE Talk Conversion Kit (EMIA) delivery contents

Standoff casing plate

Front door assembly Backwall assembly

DN70277837

M5(16 pcs)

M3(4pcs)

M8(4 pcs)

Connectionpins (4 pcs)

Standoffbracket

Doorproximitybracket

Flatwasher(4 pcs)

M6 nut(2 pcs)

Star washer(2 pcs)

Upper lock rodsupport (2 pcs)

Ring inlets(1 pc)

Rivet(4 pcs)

Door alarmsensor with wire

Door switchparts


Talk Conversion Kit (EMIA) 471429A 1

• Front door assembly 1

• Back wall assembly 1

• Door alarm cable assembly

1

Table 2 Flexi EDGE Talk Conversion Kit (EMIA) delivery contents

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• Standoff casing plate 1

• Standoff proximity bracket

1

• Door proximity bracket 1

• Ring inlets 1

• M8 x 16 screws 4

• Washer, flat M8 4

• Nut, hex M6 2

• Washer, M6 2

• Connection pins 4

• Upper lock rod supports 2

• M5 x 10 TORX screws 16


• Rivets 4


Table 2 Flexi EDGE Talk Conversion Kit (EMIA) delivery contents (Cont.)

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9.7 Contents of the Talk Conversion Kit (EMIB) delivery

See also figures Contents of the Assembly accessories bag (included in the EMIB delivery) and Contents of the Door sensor accessories bag (included in the EMIB delivery) below.

Figure 116 Nokia Flexi Talk Conversion Kit (EMIB) delivery contents

Figure 117 Contents of the Assembly accessories bag (included in the EMIB delivery)

Top support plate

Top support C-plate

Rack side plateLeft and right assembly

Support rail (14 pcs)

Door

Rack plinth

Back wall

Top IP CoverAir guide plate

Upper rod locksupport (2pcs)

Standoff proximity bracket

Door proximity bracket

Screws and washers(4pcs)

Cover plate (2 pcs)

Dummy panel (2 pcs)

Standoffbracket

Doorproximitybracket

Door alarmsensor with wire

Door switchparts

M3 x 6(4pcs)

M5 x 10(4 pcs)

Door sensor assembly accessories bag (1pcs)

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Figure 118 Contents of the Door sensor accessories bag (included in the EMIB deliv-ery)

M4 x 10(4pcs)

M5 x 10(24 pcs)

Assembly accessories bag (1pcs)

M8 x 16(4 pcs)

Nut M6(2 pcs)

Washer M6(2 pcs)

Rivet 4.8mm(4 pcs)

Lock rodsupport (2 pcs)

Nut M5(40pcs)

Grommet(2 pcs)

Cable ties(6 pcs)


Talk Conversion Kit (EMIB) 471953A 1

• Front door assembly 1

• Back wall assembly 1

• Top IP-cover 1

• Air guide plate 1

• Cover plate 2

• Dummy Panel 2

• Top support plate 1

• Rack side plate right assembly

1

• Rack side plate left assembly

1

• Door alarm cable assembly

1

• Rack plinth 1

• Top support C-plate 1

• Support rail 14

Table 3 Nokia Flexi Talk Conversion Kit (EMIB) delivery contents

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• Standoff proximity bracket

1

• Grommet 2

• Door proximity bracket 1


• Hole Nut 40

• Nut, hex M6 2

• Washer, M6 2

• Upper lock rod supports 2




• Cable tie 6

• Rivets 4


Table 3 Nokia Flexi Talk Conversion Kit (EMIB) delivery contents (Cont.)

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Installing Flexi WCDMA BTS modules in cabinets Appendix Installation tools and torque values

Id:0900d80580552955

10 Appendix Installation tools and torque values

10.1 BTS installation tools and equipmentThis section lists the installation tools and equipment.

Installation tools

Allen key: 8 mm (0.31 in.)

ESD wrist strap and cable

TORX screwdriver set: T10, T20, T25

Screwdriver set: Phillips 0 , 1, 2 and flathead

Wrench 13 mm (0.51 in.)

Folding knife

Monkey wrench

Side cutters

Crimping tool for 16 mm² grounding cable

Torque wrench for antenna cables

Lint-free swab or wipe and 99% alcohol for cleaning optical connectors

Cable ties for routing cables

Tape measure

Flashlight, pocket lamp or torch

Hammer drill

Marker pen or comparable tool

Pliers

Table 4 Tools for installation

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10.2 Torque valuesNokia Siemens Networks strongly recommends that you tighten to the following torque values. These values assume the use of a lubricated bolt or fastener. Use these values unless stated otherwise.

The torque wrench is presented in the following figure.

Figure 119 Torque wrench

Bolt/Screw Type DIN Size Torque

TORX head screw cylinder head

7985 F1-60 M3 0.7 - 1.0 Nm

(0.5 - 0.7 ft-lb)


7985 F1-60 M4 1.2 - 1.6 Nm

(0.9 - 1.2 ft-lb)


7985 F1-60 M5 2.0 - 2.5 Nm

(1.5 - 1.8 ft-lb)


7985 F1-60 M8 10.0 Nm

(7.4 ft-lb)

Hexagon head screw (cabinet fixing)

933-12-70 M12 49.0 Nm

(36.1 ft-lb)

Allen screw 912-A2-70 M8 8.0 - 10.0 Nm

(5.9 - 7.4 ft-lb)

Nut 934 A2 M5 3.7 Nm

(2.7 ft-lb)

Nut (cabinet fixing) 934 A2 M12 49 Nm

(36.1 ft-lb)

Knurled-head screw (finger tightening)

-NA- M5 approx. 1 Nm

(0.7 ft-lb)

Fan fixing screws, plastic

-NA- M4 0.7 Nm

(0.5 ft-lb)

Fan fixing screws, metal -NA- M4 1.2 Nm

(0.9 ft-lb)

Table 5 Torque values for the BTS

DN70234447

Flexi WBTS Installation in Cabinets

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