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Flare Example1

Jul 08, 2018

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    CALCULATION FOR FLARE STACK HEIGHT

     THREE METHODS USED

    1) FROM API RP 521 ,1990

    2) FROM CF BRAUN PUBLISHED IN HYDROCARBON PROCESSING, JAN 19!

    ") BR#USTO$S%I AND SOMMERS AS MODIFIED IN API 521 ,19&2

    CASE : C.2 Example 1: Sizing A Flare Sa!" U#ing T$e Simple Appr%a!$

    IN&UT 'ATA Re'( B*Ma+e-a. F./-g I S+a3 4 HC (A&OUR

    F./ Ra+e, $ 4 1))*))) .67 A.. "

    A8eage M/.e.a $e-g7+ 4 +,.1 A.. "

    F./-g Te:;ea+e, T 4 -,) Deg R A.. "

    Hea+ O< C/:=+-/, H 4 21*)) BTU6. A.. "

    S;e-> Hea+ Ra+-/, 3 4 C;6C8 4 1.1 A.. "

    F./-g Pe==e A+ T7e F.ae T-;, P 4 1+.- P=-a A.. "

    De=-g Ma7 N:e F/ F.ae 4 ).2 Ma7?N/ A.. "

    De=-g $- @e./-+*, U 4 2) :;7 API , BS

    Fa+-/ O< Hea+ Ra-a+e, F 4 )./ API , BS

    Fa+-/ O< Hea+ I+e=-+* Ta=:-++e, Ta 4 1 API , BS

    Ma A../a.e Ra-a+-/, %, a+ D-=+ R 4 2*))) BTU676=< A.. "

    D-=+ae, R, T/ Ma A../a.e Ra-a+-/ 4 1) F+ A.. "

    L/e E;./=-8e L-:-+, CL, 4 ).)21 M/.e Fa BS

    A:-e+ A- Te:;ea+e, Ta 4 2) Deg F BSRe.a+-8e H:--+* 4 ).)0

    RESULTS S-:;.e A;;

    A&I RAUN S

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    /)) !1& 5&5 "

    /) 5"1 " 9

    +)) 0 ""! "0

    +) "1 2& 2&"

    )) 25" 21& 229

    DISCUSSION OF METHODS

      T7e +7ee :e+7/= ae =-:-.a +7/g7 +7ee ae a

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    A&I R& 21 *166) 7 A&&EN'I8 C ;age &&

    C./.2 CALCULATION OF FLARE 'IA9ETER ;age &9

    Ma7 N/ 4 1!02E5)$) T 6 3M$ 05 6 P2) ;age 5&

    Reaage e'a+-/ a =/.8e e Ma7 N:e 4 02D-a:e+e S'ae 4 22 =<  

    F.ae D-a:e+e, , e Ma7 N/ 4 150

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    D 4 Ta)F)Q) 6 )"1)%) 05 4 1020 FT

    R( 4 R 05)De.+a ) 4 R 4 !!9 FT

    H( 4 D)2 R()2) 05 4 1010 FT

    H 4 H( 05)De.+a Y) 4 H( Y 4 1095 FT

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    DETERMINE Q FOR DIFFERENT RADII FROM FLARE

    DISTANCE FROM FLARE D2 Q

    FT FT2 BTU6HR SQFT

    0 2&5! 205

    50 2012 2550

    100 20"95 251!

    150 25 2000

    200 "59"" 12&250 51202 1002

    "00 !1!1 !1&

    "50 9!0 5"1

    00 12!009 0

    50 122!& "1

    500 2025! 25"

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    CF RAUN &ULISHE' IN H'ROCARON &ROCESSING* =AN 16,-

    MA @ELOCITY4MACH?NOSQRT"21!%TEMP15)6M$) EQUATION "

      1&99"&!50! FT6SEC

    @APOUR DENSITY4M$PRESS610!"TEMP) EQUATION 2

    @APOUR DENSITY 4 00&"100!505 LB6CUFT

    STAC% AREA4FLO$6"00DENSITY@ELOCITY) EQUATION 1

    STAC% AREA 4 1!59&0221 SQ FT

    STAC% DIAMETER 4 150 FT

    DESIGN BASIS

    DISTANCE FROM FLARE STAC% 150

    MA RADIATION AT D 2000 BTU6HR SQFT

    FOR DIAGRAM GO TO CELL AK143

    RADIANT HEAT400&HEAT?COMBFLO$SQRTM$)6PID2 HH120DIA))

    EQUATION 1 $HERE D IS DISTANCE TO RADIATION

      H IS STAC% HEIGHT

    REARRANGE AND SOL@E FOR STAC% HEIGHT

    EQUATION BECOMES A QUADRATIC

    A4 1

    B4 1!9!0!29 EQUI@ALENT TO FLAME LENC4 5"!9&192"

    QUADRATIC SOLUTION 21 OR 205&1

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    50 2&

    500 21&

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    C./ R>USTO;SKI AN' SO99ERS AS 9O'IFIE' IN A&I 21 *166) ;&&

    C./.2 Cal!?lai%n O3 Flare 'iameer ;&9

    F.ae D-a:e+e, =a:e a. a= - S-:;.e A;; 150 FT

    C././ L%!ai%n O3 Flame Cener ;&9

    S/- @e./-+* 4 22"3 DEGR6M$)05S/- @e./-+* 4 99 FPS

    A+a. E-+ S+a3 @e./-+* 4 1&99" FPS

    L%@er Expl%#ie Limi C%n!enrai%n &arameer* CL

    CL a 4 CL)U 6 U/)M 6 M$a) LOG CLBAR

    L/g a=e 10

    CL a 021!" 02&&92

    Cal!?lae &arameer 3%r =e T$r?# ;inB T$r?#* BR

    R 4 )U 6 U/)T/M 6 T)05 L/g a=e 10

    LOG DJR

    R 4 5 1!"590!5

     THE THREE PARAMETER LOGLOGLOG GRAPHS FOR FLAME CENTRE AS A HOR#ONTAL DISTA

    AND A @ERTICAL DISTANCE YC HA@E BE CORRELATED

    F/: F-g C2A, Page 90

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    Hea+ L-ea+e, Q 4 $)H) 4 215E09 BTU67

    Re.a+-8e H:--+* 4 500

    D 4 Ta)F)Q) 6 )"1)%) 05 4 1020 FT

    C./. 'ETER9INATION OF FLARE STACK HEIGHT* H

    R( 4 R 4 1091! FT

    H( 4 D)2 R()2 05 4 11!2 FT

    He-g7+ /< S+a3 4 H( Y 4 H 4 && FT

     Ta E=+-:a+e, ;9, E' C1) 0&0 50 H:--+*, D

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    DETERMINE Q FOR DIFFERENT RADII FROM FLARE

    DISTANCE FROM FLARE D2 Q

    FT FT2 BTU6HR SQFT

    0 151" """0

    50 1"&"0 "!11

    100 1!2! 29!

    150 25 2000

    200 "90&1 1"1"250 5!9! &9"

    "00 &091 "

    "50 109""1 9

    00 12!& "0

    50 1&115 2&"

    500 225&2 229

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    RECOMMENDED MACH NUMBERS ARE 02 FOR CONTINUOUS FLARES AND 05 FOR EM

    API RECOMMENDS 2 FOR METHANE AND " FOR HEA@IER GASES

     Ta e=+ 4 0&0

    See Ta.e "

     THE MAIMUM RADIANT HEAT IS DIRECTLY BELO$ THE CENTRE OF THE FLAME THE DI

    AT THE COORDINATE AS SHO$N IN THE RESULTS SECTION

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    150

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    F-g A, API521, ;"!

    BTU67 F.a:e L Ca.( F.a:e L

    1!5! L/g +/ +7e a=e 10 500E0! "0 "00"

    00E0& &0 !&0

    !00E0& 100 101&

    00E10 &00 !9&!1

    S*:/. a.+ 015 215E09 1!11

    S./;e : C/=+a+ EPC/=+ )

    0&

    0& LINEST 4 02!299"& &00&5 000&222!1&5

    0"0" C/e.a+-/ O< F-g !, Page "9, A;;/-:a+e F.a:e D-=+/+-/

    SUM DELTA 6 L 1) "0&9"0209 0 SUM DELTA Y 6L 1)

    SUM DELTA 6 L 2) 152"!2211 0 SUM DELTA Y 6L 1)

    SUM DELTA 6 L ") 0&512&&& 0 SUM DELTA Y 6L 1)

    U∞ 6 U

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    009 0!5921"95 009

    01 0!!" 01

    011 0!9!01&1& 0202 0&&0"2& 0"

    0" 0922!!" 0

    0 09& 05

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    05 095901!5 0

    0 091 0!

    0! 09" 0&0& 095 09

    09 09! 1

    1 099 11

    11 09!1 12

    12 09!" 1"

    1" 09!5 1

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     TH

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    21 O2 !9 N2

    M$ a- 4 2&&

      CE C

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    RGENCY 0! IS THE MAIMUM)

      STANCE TO THE MA SHOULD BE SET

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    P./+ / F-g A

    215E09 1!12

    215E09 1!12

    1!115!5

    F-g A, API521, ;"!U 4 0155

    2"252&1" 0 V 0009

    00!0"""0"2 0 W0009, V4005 0025 05 05

    0"5&15192 0"5&1519 W005, V40 00" 02! 02!

    1. 00 E+0 7 1 .0 0E+0 8 1 .0 0E+0 9 1 .0 0E+ 10 1. 00 E+1 1

    1

    10

    100

    1000

    Heat Rele ase , BTU/hr 

       F   l   a   m

       e

       L   e   n   g   t   h ,

       L ,   f

       t .

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    02"0955!

    01&!&

    0"1200&02&9&9&

    0205&0&

    01!9925

    0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6

    0

    0.2

    Ratio of Wind / Exit Ve locity

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    015000552 F-g !, A;;/-:a+e F.a:e D-=+/+-/, Page "9

    0129"15"!1

    0112!1201000021"

    009100!

    00&""

    00&1&"

    00!!""

    00!2&"

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    " *"

    00 005!9!1

    *

    2 *2 00 005!9!1 00"59!5"

    0012 0! 0! 005 05! 0592"&

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    00" 00&95!

    00 005!9!1

    005 0592"&

    00 05"&!1!

    00! 0510!212

    00& 0&5"1!2

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    009 02"095

    01 01&!&

    02 0"1200&

    0" 02&9&9&

    0 0205&0&

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    S3e+7

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    Fig?re C71 'imen#i%nal Re3eren!e# 3%r Sizing a Flare Sa!" 

     Y

    D

    H

    R(

    R

    S3e+7

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    Page &

    Y

    F-g A

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    Page "

    10

    100

    1000

    171.2

    Fig. "# $ Flame Length Vers%s Heat Release

    Fig 6A

    Data Pt.

     

       F   l  a  m  e   L  e  n  g   t   h ,

       F  e  e   t

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    F-g !

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    Page 5

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    Fig. & $ #''roximate Flame (istortion (%e To Lateral Wind )n *et Velocity From Flare +tac

    dY / L

    dX / L

    Data Pt.

    Data Pt.

     

       R  a   t   i  o   d   !   /   L

      o  r   d      /   L

    F-g !

    0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5

    Ratio U¥/ U

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    Page

     Ta.e "

    TaDle / 9axim?m 'e#ign Flare RaBiai%n Leel# In!l?Bing S%lar RaBiai%n 42) 7 //) TU$r#35.

    Pe:-==-.e De=-g Le8e. %)

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    Page !

    BTU676=< BTU676=< BTU676=< 3$6:2

    N/ / S/.a S/.a T/+a. T/+a. C/-+-/=

    1 ,!00 "00 5,000 15!!

    2 2,!00 "00 ",000 9

    " 1,!00 "00 2,000 "1

    1,200 "00 1,500 !"

    5 200 "00 500 15&

    Hea+ -+e=-+* / =++e== - aea= 7ee/;ea+/= ae /+ .-3e.* +/ e ;e

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    Page &