BULLETIN A-215 FLANGED FULL BORE BALL VALVE Size Range Service Materials Flange Connection Application Certifications Operation DN15 - DN200 Steam, Thermal Fluid, LP-Gas, Dry Chlorine, Oxygen, Ammonia, Vacuum, Sour Gas and others Stainless Steel, Carbon Steel, Alloy-20 (others on request) 77 Series - DIN PN16 F1,F4, F5 78 Series - DIN PN40 F1,F4, F5 Chemical, Petrochemical, Oil and Gas production, Refining, Pulp & Paper, Food Industry and others API 607 4 Th Edition & BS 6755 Part 2 Fire Testing Wrench or Gear operated, Actuated 77/78
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FLANGED FULL BORE BALL VALVE - Corona Control AB · Face to Face: DIN 3202 F1, F4, F5 Design: DIN 3357 Antistatic: BS 5351 Pressure Tests: DIN 3230, BS 6755 Part 1, API 598 Fire Tests:
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Stainless Steel, Carbon Steel, Alloy-20 (others on request)
77 Series - DIN PN16 F1,F4, F5
78 Series - DIN PN40 F1,F4, F5
Chemical, Petrochemical, Oil and Gas production, Refining,
Pulp & Paper, Food Industry and others
API 607 4Th Edition & BS 6755 Part 2 Fire Testing
Wrench or Gear operated, Actuated
77/78
Kfar Hanassi, Upper Galilee 1 Israel
I N D U S T R I A L V A L V E S L T D
E-Mail: h a b o n i m @ n e t v i s i o n . n e t . i lF a x : 9 7 2 - 6 - 6 9 1 4 9 0 2T e l : 9 7 2 - 6 - 6 9 1 4 9 1 1
Mounting Actuators and Gear OperatorsWhen preparing a hand operated valve for actuation,make sure to follow the instructions below.
7 77/78 SERIES
Amongst the applicable standardsFlanges: DIN 2501Face to Face: DIN 3202 F1, F4, F5Design: DIN 3357Antistatic: BS 5351Pressure Tests: DIN 3230, BS 6755 Part 1,
API 598Fire Tests: API 607 4th Edition
BS 6755 Part 2Certificates: ISO -10474 (DIN EN 10204)
Assembly and PackagingValves are assembeled in a clean enviroment assembly roomand 100% pressure leak tested. Each valve is individuallytagged for traceability and can be provided with certification.
Valve InstallationHabonim flanged valves are delivered in the openposition and with flange protection covers. Actuatedvalves are in the Fail-Safe position. Remove coversonly prior to installation. Flanged valves are installeddirectly into the pipe line. Follow the standard bolttightening patterns, using the recomended torque figuresfor safe operation. Keep the valve in the open positionat all times. It is recommended to flush the pipe linebefore operating the valve, to prevent seat damage.
Valve Sizing Table with 'Compact' ActuatorPN16 and PN40 with PTFE Seats
Valve Sizing Table is based on normal working conditions.Valve torque values are calculated from tests using water at roomtemperature and using Virgin PTFE seats.For other seat material and air pressure, please consult factory.Refer to our Compact Pneumatic Actuator cataloge for more details.
U n d o t h ewrench screwand washerand removethe handle.
DN15-DN40Undo the wrench nutand serrated washer.Remove the handle.Replace the nut and washerand retighten.
Additional Accessories with Actuated Valves
I/P Positioner withFeedback Retransmition
Limit Switchbox withNamur Connections
Standard NamurInterface forSolenoids
DN150-DN200DN50-DN100
1
2
3
4
5
6
7
8
9
10
11
12
4.1 bar 5.5 bar
ActuationAll the valves mounting flanges are in accordance withISO 5211 standard and are suitable for accommodatingquarter turn actuators (pneumatic or electric) for valveautomation.Valves can be operated for On-Off or throttling applicationwith the Habonim Compact pneumatic actuator.Limit Switches for automation are available, also forhazardous classified areas.Flanged V-Port valve Control Packages utilizingpositioners mounted on the Compact actuator provideprecise control for many process applications.Size range include DN15 to DN40.
4 Bolts
1
2
3
4
8 Bolts
8
4
6 2
7
3
1 5
Locking Device
LLP (Locked in Last Position)Spring loaded lockingdevices can be fitted easilyto the valve,with locking facilityin closed or openposition.The Locking Devicecan be fitted when valveis in-line. Available in sizes DN15 to DN40.
ConstructionValves DN15 to DN25 are one piece design. Valve DN40to DN200 are two piece design. Valve mounting platformsfor attaching actuators or gears are in accordance withISO 5211 (standard).
SeatsFlexible seat design provides tight shutoff at high andlow pressures, reduce wear and valve torque. A widerange of seat materials are available. Standard seatmaterials are Virgin PTFE, 15% glass filled PTFE orcarbon filled PTFE. For other seat materials, please referto Bullet in T-624 or consult with Habonim.
StemThe valve stem assemblies have blowout proof stemswhich have live loaded spring washers to compensatefor pressure and temperature surges and wear.
BallA highly polished solid ball with a pressure relief hole inthe stem slot to equalise the pressure in the body cavityensures t ight shutoff and long service l i fe.
Body and Trim MaterialsThe standard valve body materials are 316 StainlessSteel, Carbon Steel grades WCB and LCB, and Alloy-20. Other materials are available. Standard trim materialis 316 Stainless Steel. Trim material such as Hastelloy-C, Alloy-20, Monel and other materials are available forspecific applications.
AntistaticThe valve stem has a built in antistatic device whichensures continuous electrical contact of stem-to-ball andstem-to-body .
FinishCarbon Steel valves are phosphate and oil dipped.Stainless Steel valves are natural finish.
Special ServiceValves prepared for special services such as Dry Chlorine,Oxygen, Hydrogen Peroxide, Ammonia, Vacuum, Steam,Thermal fluids and low temperature service are inaccordance with the relevant standards.Valves are approved to UL-125 for Liquid Petroleum Gas.Sour gas service valves are to NACE MR-0175-97.Ask for the relevant bulletins for all these applications.
Other available accessoriesExtended handles for valves.
Fugitive emission kits for hazardous fluids.
Locking devices for securing valve postion.
Manual gear Operators for large valves.
Declutchable gear operators for actuated valves.
Spring return handle (Dead man lever) using theHabonim Compact spring return actuator fitted witha handle extension.
Limit switches for on-off indication.
277/78 SERIES
The 77/78 Series are HABONIM flanged full bore ball valves in pressure rating of PN16 and
PN40. Ideal for conditions which require maximum flow capacity with minimum pressure drop,
HABONIM full bore valves offer tight shutoff, long service life and high durability with exceptional
performance in many service applications under the most severe working conditions.
Fire Safe ValvesFire Safe valves are designed and tested to therequirements of API 607 4th Edition and to BS 6755Part 2 specifications. Valves for fire safe applicationare identified by the prefix "AF". Certificates for FireSafe valves, if necessary, - should be requested.Will be provided upon request.
Secondary sealingAll fire safe valves are fitted with flexible graphitebody and stem seals.The valves contain soft seat rings. In the event offire, a secondary metalic machined ring comes incontact with the ball and prevents leakage throughthe valve port. The stem incorporates a machinedring shaped surface which will prevent leakage, oncethe thrust seal has been burned off.
The pressure/ temperaturerating is determined by thevalve flanges and by theseat rating. Temperatureranges from -48°C to300°C (-54°F to 572°F).
lb/in2
Class 150 WCB
T
R
P
T
R
P
Virgin PTFE
Glass Filled PTFE
Carbon Filled PTFE
Other seats are available on request.
Valve Options
Fugitive Emissionwith 'Compact' actuator
Steam Jackets
ExtendedGear Operator
Some of the various valve options and accessoriesthat Habonim has available are shown below. Formore information and other options, consult withHabonim.
Valve torque figures were determined from controlledlaboratory tests and should be used as guidance only.Please consult with factory for specific applications.Extended Handle
Cv- flow in US GPM, pressure in psiKv- flow in m3/hr, pressure in barValve flow rates are determined in full open positionwith water temperature of 15 C° (60 F°)
The pressure/ temperaturerating is determined by thevalve flanges and by theseat rating. Temperatureranges from -48°C to300°C (-54°F to 572°F).
lb/in2
Class 150 WCB
T
R
P
T
R
P
Virgin PTFE
Glass Filled PTFE
Carbon Filled PTFE
Other seats are available on request.
Valve Options
Fugitive Emissionwith 'Compact' actuator
Steam Jackets
ExtendedGear Operator
Some of the various valve options and accessoriesthat Habonim has available are shown below. Formore information and other options, consult withHabonim.
Valve torque figures were determined from controlledlaboratory tests and should be used as guidance only.Please consult with factory for specific applications.Extended Handle
Cv- flow in US GPM, pressure in psiKv- flow in m3/hr, pressure in barValve flow rates are determined in full open positionwith water temperature of 15 C° (60 F°)
* DA is Double Acting actuator * SR is Spring Return actuator
* All dimensions on this page are in mm.
80
200
150
DN80 - DN200Valves withManual GearOperator
100
15
25
DN15 - DN25Valves with theCompactPneumaticActuator
20
40
80
50
100
150
200
DN40 - DN200(11/2" - 8") Valveswith the CompactPneumaticActuator
80
150
100
200
DN80 - DN 200Valves withDeclutchable GearOperators and theCompactPneumaticActuator
Mounting Actuators and Gear OperatorsWhen preparing a hand operated valve for actuation,make sure to follow the instructions below.
7 77/78 SERIES
Amongst the applicable standardsFlanges: DIN 2501Face to Face: DIN 3202 F1, F4, F5Design: DIN 3357Antistatic: BS 5351Pressure Tests: DIN 3230, BS 6755 Part 1,
API 598Fire Tests: API 607 4th Edition
BS 6755 Part 2Certificates: ISO -10474 (DIN EN 10204)
Assembly and PackagingValves are assembeled in a clean enviroment assembly roomand 100% pressure leak tested. Each valve is individuallytagged for traceability and can be provided with certification.
Valve InstallationHabonim flanged valves are delivered in the openposition and with flange protection covers. Actuatedvalves are in the Fail-Safe position. Remove coversonly prior to installation. Flanged valves are installeddirectly into the pipe line. Follow the standard bolttightening patterns, using the recomended torque figuresfor safe operation. Keep the valve in the open positionat all times. It is recommended to flush the pipe linebefore operating the valve, to prevent seat damage.
Valve Sizing Table with 'Compact' ActuatorPN16 and PN40 with PTFE Seats
Valve Sizing Table is based on normal working conditions.Valve torque values are calculated from tests using water at roomtemperature and using Virgin PTFE seats.For other seat material and air pressure, please consult factory.Refer to our Compact Pneumatic Actuator cataloge for more details.
U n d o t h ewrench screwand washerand removethe handle.
DN15-DN40Undo the wrench nutand serrated washer.Remove the handle.Replace the nut and washerand retighten.
Additional Accessories with Actuated Valves
I/P Positioner withFeedback Retransmition
Limit Switchbox withNamur Connections
Standard NamurInterface forSolenoids
DN150-DN200DN50-DN100
1
2
3
4
5
6
7
8
9
10
11
12
4.1 bar 5.5 bar
ActuationAll the valves mounting flanges are in accordance withISO 5211 standard and are suitable for accommodatingquarter turn actuators (pneumatic or electric) for valveautomation.Valves can be operated for On-Off or throttling applicationwith the Habonim Compact pneumatic actuator.Limit Switches for automation are available, also forhazardous classified areas.Flanged V-Port valve Control Packages utilizingpositioners mounted on the Compact actuator provideprecise control for many process applications.Size range include DN15 to DN40.
4 Bolts
1
2
3
4
8 Bolts
8
4
6 2
7
3
1 5
Locking Device
LLP (Locked in Last Position)Spring loaded lockingdevices can be fitted easilyto the valve,with locking facilityin closed or openposition.The Locking Devicecan be fitted when valveis in-line. Available in sizes DN15 to DN40.
ConstructionValves DN15 to DN25 are one piece design. Valve DN40to DN200 are two piece design. Valve mounting platformsfor attaching actuators or gears are in accordance withISO 5211 (standard).
SeatsFlexible seat design provides tight shutoff at high andlow pressures, reduce wear and valve torque. A widerange of seat materials are available. Standard seatmaterials are Virgin PTFE, 15% glass filled PTFE orcarbon filled PTFE. For other seat materials, please referto Bullet in T-624 or consult with Habonim.
StemThe valve stem assemblies have blowout proof stemswhich have live loaded spring washers to compensatefor pressure and temperature surges and wear.
BallA highly polished solid ball with a pressure relief hole inthe stem slot to equalise the pressure in the body cavityensures t ight shutoff and long service l i fe.
Body and Trim MaterialsThe standard valve body materials are 316 StainlessSteel, Carbon Steel grades WCB and LCB, and Alloy-20. Other materials are available. Standard trim materialis 316 Stainless Steel. Trim material such as Hastelloy-C, Alloy-20, Monel and other materials are available forspecific applications.
AntistaticThe valve stem has a built in antistatic device whichensures continuous electrical contact of stem-to-ball andstem-to-body .
FinishCarbon Steel valves are phosphate and oil dipped.Stainless Steel valves are natural finish.
Special ServiceValves prepared for special services such as Dry Chlorine,Oxygen, Hydrogen Peroxide, Ammonia, Vacuum, Steam,Thermal fluids and low temperature service are inaccordance with the relevant standards.Valves are approved to UL-125 for Liquid Petroleum Gas.Sour gas service valves are to NACE MR-0175-97.Ask for the relevant bulletins for all these applications.
Other available accessoriesExtended handles for valves.
Fugitive emission kits for hazardous fluids.
Locking devices for securing valve postion.
Manual gear Operators for large valves.
Declutchable gear operators for actuated valves.
Spring return handle (Dead man lever) using theHabonim Compact spring return actuator fitted witha handle extension.
Limit switches for on-off indication.
277/78 SERIES
The 77/78 Series are HABONIM flanged full bore ball valves in pressure rating of PN16 and
PN40. Ideal for conditions which require maximum flow capacity with minimum pressure drop,
HABONIM full bore valves offer tight shutoff, long service life and high durability with exceptional
performance in many service applications under the most severe working conditions.
Fire Safe ValvesFire Safe valves are designed and tested to therequirements of API 607 4th Edition and to BS 6755Part 2 specifications. Valves for fire safe applicationare identified by the prefix "AF". Certificates for FireSafe valves, if necessary, - should be requested.Will be provided upon request.
Secondary sealingAll fire safe valves are fitted with flexible graphitebody and stem seals.The valves contain soft seat rings. In the event offire, a secondary metalic machined ring comes incontact with the ball and prevents leakage throughthe valve port. The stem incorporates a machinedring shaped surface which will prevent leakage, oncethe thrust seal has been burned off.