Fire Stop

05/

08

Table of contents

General 3- 8

- Material properties / Advantages- Processing- International approvals- Handling / Transport / Storage

Products 9-20

- Pipe / Socket- Reducer / Elbow- Tee / Cross- Sprinkler outlet / End cap / Weld-in saddle- Weldable flange adapter / Plastic flange /

Coupling screw joint- Transition piece / Transition elbow- Threaded branch tee / Transition joint

Transition piece for slot connection- Weld-in saddle / Pipe cutter- Welding device- Welding accessories- Welding tool / Drill

Fusion 21-32

- Part A: Mounting of the toolsHeat-up phaseHandlingGuidelines

- Part B:Checking of devices and toolsPreparation for the fusionHeating of pipe and fittingsSetting and alignment

- Visual inspection of fusion seam

- Part C:Weld-in saddlesDrilling, heat-up, joining, fixing

- Part D:Welding machine

- Part E:Repair

CONTENT

1

FirestopInternational 29.11.2006 9:22 Uhr Seite 1

CONTENT

2

Table of contents

Laying of firestop pipes in the concrete 33-39

- Part 1: Connecting of pipe work to the sprinkler outlet

- Part 2:Pressure test of pipe work installation as strength test and leak test

- Part 3:What must be considered during the concreting process?

- Part 4:Access to connection of the pipe work in concrete

- Part 5:Bridging of building joints

- Part 6:Potential equalizing

- Part 7:Pressurizing in the firestop-supply during the concreting process

- Part 8:Influence of the concrete to the applied compounds

Test 40-43

- Leakage test / Pressure diagram- Test record firestop system installation- Form: “Enquiry for the chemical resistance“

References 44-50

aquatherm worldwide 51

Notes 52-54


aquatherm firestop offers an extensive range of pipes and fittings for the installation of fire sprinkler systems.

The system is based on a fibre reinforced polypropylene pipe (faser composite pipe) produced in a multi-layer extrusion process.

The material fusiolen® PP-R (80) FS, used for the production of thesepipes, is a plastic whose profile of properties is designed for the specialdemands of the field of application. Both, the installer’s request for easierprocessing and the demand for maximum safety in later application wastaken into account during its development.

aquatherm firestop is:

- connection by fusion weldingNo sealants or adhesives are required for this permanent connection.

- corrosion-proofPrevents the clogging of the sprinkler with corrosive products. This ensures a long, low-maintenance service life as well as trouble-free functioning of the system.

The production of pipes and fittings is controlled according to the highestquality standards on latest injection moulding machines and extrusionlines. The high quality of our products is also ensured by extensive controlsof incoming goods and the production process.

The aquatherm quality management system is certified according to DIN EN ISO 9001:2000.

➟ certified and quality inspected➟ connection by fusion welding

➟ resistant against corrosion and chemicalsno accumulation of corrosion products ➟ low pipe roughness factor and high abrasion resistance

➟ heat and sound-insulating characteristics➟ high impact strength➟ leakproof connection of pipe and

fitting by fusion technique➟ not easily flammable acc. to din

4102-1, building material class B1➟ low weight compared to metal pipes➟ short processing time

➟ no gaskets - sealing elements are not required➟ 3-layer pipe with fibre glass reinforced inner layer

aquatherm firestop - The advantages:

GENERAL

aquatherm firestop-sprinkler pipe system

3


4

ProcessingFusion technique

By the fusion of pipe and fitting the plastic melts to a homogeneous material unit.

Pipe and fitting are heated quickly with specially provided welding tools and joined together - finished!

Double material thickness at the joint – giving double safety at the otherwise critical point of a pipe system.

A permanent leakproof connection is created with the aquatherm fusiontechnique.

GENERAL


5

ProcessingWeld-in saddle technique

Branches can easily be made by weld-in saddles, even post-installation.Material costs and processing time are reduced by using weld-in saddles.

Whereas in case of tees three joints are to be processed, work is limitedto mounting the saddle and the branch pipe only.

Simply drill the pipe; heat up the saddle, pipe wall and surface; connect theparts. Finished!

GENERAL


6

International approvalsfor the application as sprinkler lines

Fire protection requirementsand standards for planningand construction of sprinklersystems vary locally.

Thus, the application of firestop in any case has to beagreed and coordinated withthe local national fire protecti-on authorities, the constructorand the building insurers.

Further certification eithernational or local are in process.

LPCB684 a

��

Great Britain(All pipe dimensions)

Sweden(All pipe dimensions)

Russia(All pipe dimensions)

Great Britain(All pipe dimensions)

Germany

For the pipe dimensions 25, 32, 40,50, 63, 75 mm (DN15 up to DN50)and the corresponding fittings

Australia(All pipe dimensions)

AS 4118.2.1 Lic SMKP20464

V E L T E H

Croatia(All pipe dimensions)

GENERAL


(All pipe dimensions)New Ze landa

7

Handling

Transport and storage

firestop-pipes can be stored in all outside temperatures. Pipes should bestored and transported flat and fully supported along their length. Bending pressures are to be avoided. High impact should be avoided atexternely low temperatures.

Although firestop-pipes are extremely robust, it is recommended to treatthe material always with care.

UV resistance

Pipes from fusiolen® PP-R (80) FS should not be installed (without protecti-on) where subject to UV-radiation. All firestop-pipes and fittings are sup-plied in UV-protected packaging to bridge transport and assembly time.Ultraviolet rays have an influence on all high polymeric plastics. Hence,pipes should not be stored unprotected outside for a long time. The maxi-mum storage time is (outside) 6 months.

Fire bulkheading

All fire prevention systems which can prove equivalent licensing are suitedfor the firestop pipe system. aquatherm recommends equivalent theRockwool Conlit fire retardant seals as an ideal fire prevention solution forthe fire-stop-pipe system.

Procedures for additional repair

Cut out damaged / leaking section and replace as for a new installation or repair with pipe repair stick (page 32).

GENERAL


8

Handling

Chemical resistance

On account of the special material qualities firestop-pipes and fittings pro-vide extensive chemical resistance. firestop-transition connections and ele-ments with brass inserts are not suitable for all media. The compatibilityshould be asked at aquatherm with media deviating from water. Please,use the “Enquiry for the chemical resistance” in the appendix.

Pipe friction loss

The pressure loss caused by friction is to be calculated hydraulically with theHazen-Williams-formula.

The value to be used for C is 150, applicable for calculations of sprinklerinstallations and water supply.

Equivalent lengths for the aquatherm firestop sprinkler pipe system

The equivalent lengths of transition pieces, threaded connexions andtees (flow direction: straight) can be edequated with the socket values.

Pipe dimension

Nominal diameter DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80withoutclass

Outer diameter firestop 25.0 mm

32.0mm

40.0mm

50.0mm

63.0mm

75.0mm

90.0mm

110.0mm

125.0mm

Article Equivalent pipe length in (m)

Socket 0.22 0.30 0.40 0.52 0.70 0.86 1.07 1.36 1.58

Reduction of 1dimension 0.27 0.37 0.48 0.63 0.83 1.03 1.28 1.63 1.90

Reduction of 2 dimensions 0.36 0.49 0.64 0.84 1.11 1.37 1.71 2.17 2.53

Elbow 90° 0.67 0.91 1.20 1.57 2.09 2.57 3.20 4.07 4.74

Elbow 45° 0.33 0.46 0.60 0.78 1.04 1.28 1.60 2.03 2.37

Standard tee or cross flowdirection branch

0.98 1.34 1.76 2.30 3.06 3.76 4.70 5.96 6.96

GENERAL


9

Material : PP-R (80) FSPipe series : SDR 7.4Packing unit : straight lengths á 4 mColour : red / 4 green stripes

firestop-socket / B1

4111008 20 mm 10 pc 1 42

4111010 25 mm 10 pc 1 42

4111012 32 mm 5 pc 1 42

4111014 40 mm 5 pc 1 42

4111016 50 mm 5 pc 1 42

4111018 63 mm 1 pc 1 42

4111020 75 mm 1 pc 1 42

4111022 90 mm 1 pc 1 42

4111024 110 mm 1 pc 1 42

4111026 125 mm 1 pc 1 42

PricePackingunit

Price/Piece

Product-groupArt.-No. Dimension Piece

PRODUCTS

d i d

s

firestop-pipe SDR 7.4 / B1

Weigth

2.8

3.5

4.4

5.5

6.9

8.6

10.3

12.3

15.1

17.1

Art.-No. Dimension PUd

DiameterPipe Wall thickness

Internaldiameter

mm mm mm

s di

Watercontent

100

100

40

40

20

20

20

12

8

4

20

25

32

40

50

63

75

90

110

125

DNkg/m

10

15

20

25

32

40

50

65

80

90

0.163

0.254

0.423

0.661

1.029

1.647

2.324

3.359

5.001

6.475

14.4

18.0

23.2

29.0

36.2

45.8

54.4

65.4

79.8

90.8

0.152

0.236

0.379

0.590

0.919

1.444

2.054

2.943

4.403

5.669

l/m

4170708

4170710

4170712

4170714

4170716

4170718

4170720

4170722

4170724

4170726

20 mm

25 mm

32 mm

40 mm

50 mm

63 mm

75 mm

90 mm

110 mm

125 mm


10

firestop-reducer / B1

4111112 25 / 20 mm 10 pc 1 42

4111116 32 / 25 mm 5 pc 1 42

4111122 40 / 32 mm 5 pc 1 42

4111124 50 / 20 mm 5 pc 1 42

4111128 50 / 32 mm 5 pc 1 42

4111130 50 / 40 mm 5 pc 1 42

4111131 63 / 20 mm 1 pc 1 42

4111138 63 / 50 mm 1 pc 1 42

4111142 75 / 63 mm 1 pc 1 42

4111152 90 / 63 mm 1 pc 1 42

4111153 90 / 75 mm 1 pc 1 42

4111155 110 / 63 mm 1 pc 1 42

4111159 110 / 90 mm 1 pc 1 42

4111163 125 / 90 mm 1 pc 1 42

4111165 125 / 110 mm 1 pc 1 42

PricePackingunit

Price/Piece


firestop-elbow 90° / B1

4112108 20 mm 10 pc 1 42

4112110 25 mm 10 pc 1 42

4112112 32 mm 5 pc 1 42

4112114 40 mm 5 pc 1 42

4112116 50 mm 5 pc 1 42

4112118 63 mm 1 pc 1 42

4112120 75 mm 1 pc 1 42

4112122 90 mm 1 pc 1 42

4112124 110 mm 1 pc 1 42

4112126 125 mm 1 pc 1 42

PricePackingunit

Price/Piece


firestop-reducing socket / B1

4111238 63/50 mm 1 pc 1 42

4111242 75/63 mm 1 pc 1 42

4111253 90/75 mm 1 pc 1 42

PricePackingunit

Price/Piece


PRODUCTS

firestop-elbow 90º / B1 female / male

4112308 20 mm f/m 10 pc 1 42

4112310 25 mm f/m 10 pc 1 42

4112312 32 mm f/m 5 pc 1 42

4112314 40 mm f/m 5 pc 1 42

PricePackingunit

Price/Piece



PRODUCTS

11

firestop-tee / B1

4113108 20 mm 10 pc 1 42

4113110 25 mm 10 pc 1 42

4113112 32 mm 5 pc 1 42

4113114 40 mm 5 pc 1 42

4113116 50 mm 5 pc 1 42

4113118 63 mm 1 pc 1 42

4113120 75 mm 1 pc 1 42

4113122 90 mm 1 pc 1 42

4113124 110 mm 1 pc 1 42

4113126 125 mm 1 pc 1 42

PricePackingunit

Price/Piece


firestop-elbow 45° / B1 female / male

4112708 20 mm f/m 10 pc 1 42

4112710 25 mm f/m 10 pc 1 42

4112712 32 mm f/m 5 pc 1 42

4112714 40 mm f/m 5 pc 1 42

PricePackingunit

Price/PieceArt.-No. Dimension Piece

Product-group

firestop-elbow 45 ° / B1

4112508 20 mm 10 pc 1 42

4112510 25 mm 10 pc 1 42

4112512 32 mm 5 pc 1 42

4112514 40 mm 5 pc 1 42

4112516 50 mm 5 pc 1 42

4112518 63 mm 1 pc 1 42

4112520 75 mm 1 pc 1 42

4112522 90 mm 1 pc 1 42

4112524 110 mm 1 pc 1 42

4112526 125 mm 1 pc 1 42

PricePackingunit

Price/Piece


firestop-reducing tee / B1

4113511 20 x 25 x 20 mm 10 pc 1 42

4113520 25 x 20 x 20 mm 10 pc 1 42

4113522 25 x 20 x 25 mm 10 pc 1 42

4113532 32 x 20 x 20 mm 5 pc 1 42

4113534 32 x 20 x 32 mm 5 pc 1 42

4113540 32 x 25 x 32 mm 5 pc 1 42

4113546 40 x 32 x 40 mm 5 pc 1 42

4113550 50 x 32 x 50 mm 5 pc 1 42

4113551 50 x 40 x 50 mm 5 pc 1 42

4113558 63 x 40 x 63 mm 1 pc 1 42

4113560 63 x 50 x 63 mm 1 pc 1 42

4113568 75 x 50 x 75 mm 1 pc 1 42

PricePackingunit

Price/Piece



firestop-cross / B1

4113712 32 mm 5 pc 1 42

4113714 40 mm 5 pc 1 42

PricePackingunit

Price/Piece


12

PRODUCTS

firestop-reducing tee / B1

4113570 75 x 63 x 75 mm 1 pc 1 42

4113580 90 x 50 x 90 mm 1 pc 1 42

4113582 90 x 63 x 90 mm 1 pc 1 42

4113584 90 x 75 x 90 mm 1 pc 1 42

4113586 110 x 63 x 110 mm 1 pc 1 42

4113588 110 x 75 x 110 mm 1 pc 1 42

4113590 110 x 90 x 110 mm 1 pc 1 42

4113592 125 x 75 x 125 mm 1 pc 1 42

4113594 125 x 90 x 125 mm 1 pc 1 42

4113596 125 x 110 x 125 mm 1 pc 1 42

PricePackingunit

Price/Piece


firestop-reducing cross / B1

4113750 50/32 mm 1 pc 1 42

4113756 63/32 mm 1 pc 1 42

4113764 75/32 mm 1 pc 1 42

PricePackingunit

Price/Piece


4114108 20 mm 10 pc 1 42

4114110 25 mm 10 pc 1 42

4114112 32 mm 5 pc 1 42

4114114 40 mm 5 pc 1 42

4114116 50 mm 5 pc 1 42

4114118 63 mm 1 pc 1 42

4114120 75 mm 1 pc 1 42

4114122 90 mm 1 pc 1 42

4114124 110 mm 1 pc 1 42

4114126 125 mm 1 pc 1 42

PricePackingunit

Price/Piece


firestop-end cap / B1


4114180 - 25 pc 1 42

PricePackingunit

Price/PieceArt.-No. Dimension Piece Product

group

13

PRODUCTS

firestop-weld-in saddle / B1

4115156 40/20 mm 5 pc 1 42

4115158 40/25 mm 5 pc 1 42

4115160 50/20 mm 5 pc 1 42

4115162 50/25 mm 5 pc 1 42

4115164 63/20 mm 5 pc 1 42

4115166 63/25 mm 5 pc 1 42

4115168 63/32 mm 5 pc 1 42

4115170 75/20 mm 5 pc 1 42

4115172 75/25 mm 5 pc 1 42

4115174 75/32 mm 5 pc 1 42

4115175 75/40 mm 5 pc 1 42

4115176 90/20 mm 5 pc 1 42

4115178 90/25 mm 5 pc 1 42

4115180 90/32 mm 5 pc 1 42

4115181 90/40 mm 5 pc 1 42

4115182 110/20 mm 5 pc 1 42

4115184 110/25 mm 5 pc 1 42

4115186 110/32 mm 5 pc 1 42

4115188 110/40 mm 5 pc 1 42

4115189 110/50 mm 5 pc 1 42

4115190 125/20 mm 5 pc 1 42

4115192 125/25 mm 5 pc 1 42

4115194 125/32 mm 5 pc 1 42

4115196 125/40 mm 5 pc 1 42

4115197 125/50 mm 5 pc 1 42

4115198 125/63 mm 5 pc 1 42

PricePackingunit

Price/Piece


With weld-on surface and weld-in socket to be fused withthe inner wall of the pipe.

The required tools for the fusion of firestop-weld-in saddles are listed on page 21:

➟ weld-in saddle toolsArt.-No. 50614 - 50644

➟ fusiotherm®-drillArt.-No. 50940 - 50948

firestop-base part for sprinkler outlet

firestop-upper part for sprinkler outlet

4114181 1/2” 25 pc 1 42

4114182 3/4” 25 pc 1 42

4114183 1” 25 pc 1 42

PricePackingunit


group

firestop-plug for sprinkler outlet

4114185 1/2” 25 pc 1 42

4114186 3/4” 25 pc 1 42

4114187 1” 25 pc 1 42

PricePackingunit


group


firestop-back plate elbow / B1

4120108 20 x 1/2” f 10 pc 1 42

4120112 25 x 3/4” f 10 pc 1 42

PricePackingunit

Price/Piece


14

PRODUCTS

firestop-steel flange / B1

PricePackingUnit

Price/Piece

for socketwelded

type nipplesPieceno.of

holesholecircle

Art.-No.

15712 32 mm 4 85 mm 1 pc 1 42

15714 40 mm 4 100 mm 1 pc 1 42

15716 50 mm 4 110 mm 1 pc 1 42

15718 63 mm 4 125 mm 1 pc 1 42

15720 75 mm 4 145 mm 1 pc 1 42

15722 90 mm 8 160 mm 1 pc 1 42

15724 110 mm 8 180 mm 1 pc 1 42

15726 125 mm 8 210 mm 1 pc 1 42

Price/Euro

Product-group

firestop-coupling screw / B1

Incl. 2 flange adapters with gasket

4115812 32 mm 1 pc 1 42

4115814 40 mm 1 pc 1 42

4115816 50 mm 1 pc 1 42

4115818 63 mm 1 pc 1 42

4115820 75 mm 1 pc 1 42

PricePackingunit

Price/Piece


firestop-weldable flange adapter / B1 with joint ring

4115512 32 mm 1 pc 1 42

4115514 40 mm 1 pc 1 42

4115516 50 mm 1 pc 1 42

4115518 63 mm 1 pc 1 42

4115520 75 mm 1 pc 1 42

4115522 90 mm 1 pc 1 42

4115524 110 mm 1 pc 1 42

4115527 125 mm 1 pc 1 42

PricePackingunit

Price/Piece


firestop-transition piece / B1 round

PricePackingunit

Price/Piece


4121008 20 x 1/2” f 10 pc 1 42

4121011 25 x 1/2” f 10 pc 1 42

4121013 32 x 3/4” f 10 pc 1 42


15

PRODUCTS

4123008 20 x 3/4” f 10 pc 1 42

4123010 20 x 1/2” f 10 pc 1 42

4123012 25 x 3/4” f 10 pc 1 42

4123014 25 x 1/2” f 10 pc 1 42

4123015 32 x 1/2” f 5 pc 1 42

4123016 32 x 3/4” f 5 pc 1 42

4123018 32 x 1” f 5 pc 1 42

4123020 40 x 1/2” f 5 pc 1 42

PricePackingunit

Price/Piece


firestop-transition elbow / B1

firestop-transition piece, female / B1with hexagon

PricePackingunit


4121108 20 mm x 1/2” f 10 pc 1 42

4121110 20 mm x 3/4” f 10 pc 1 42

4121111 25 mm x 1/2” f 10 pc 1 42

4121112 25 mm x 3/4” f 10 pc 1 42

4121113 32 mm x 3/4” f 5 pc 1 42

4121114 32 mm x 1” f 5 pc 1 42

4121115 40 mm x 1” f 5 pc 1 42

4121116 40 mm x 11/4” f 5 pc 1 42

4121117 50 mm x 11/4” f 5 pc 1 42

4121118 50 mm x 11/2” f 5 pc 1 42

4121119 63 mm x 11/2” f 1 pc 1 42

4121120 63 mm x 2” f 1 pc 1 42

4121122 75 mm x 2” f 1 pc 1 42

4121153 32 mm x 1/2” f 1 pc 1 42

4121154 40 mm x 1/2” f 1 pc 1 42

PricePackingunit

Price/PieceArt.-No. Dimension Piece Product-

group

PricePackingunit

Price/Piece


4121308 20 x 1/2” m 10 pc 1 42

4121310 20 x 3/4” m 10 pc 1 42

4121311 25 x 1/2” m 10 pc 1 42

4121312 25 x 3/4” m 10 pc 1 42

4121313 32 x 3/4” m 10 pc 1 42

4121314 32 x 1” m 5 pc 1 42

4121316 32 x 11/4” m 5 pc 1 42

4121317 40 x 1” m 5 pc 1 42

4121318 40 x 11/4” m 5 pc 1 42

4121319 50 x 11/4” m 5 pc 1 42

4121320 50 x 11/2” m 5 pc 1 42

4121321 63 x 11/2” m 1 pc 1 42

4121322 63 x 2” m 1 pc 1 42

4121323 75 x 2” m 1 pc 1 42

4121324 75 x 21/2” m 1 pc 1 42

4121325 90 x 3” m 1 pc 1 42

4121327 110 x 4” m 1 pc 1 42

firestop-transition piece / B1 with hexagon


4127010 nut R 1”x20 mm 5 pc 1 42

4127012 nut R 11/4”x25 mm 5 pc 1 42

4127014 nut R 11/2”x32 mm 5 pc 1 42

4127016 nut R 2”x40 mm 5 pc 1 42

4127018 nut R 21/4”x50 mm 5 pc 1 42

4127020 nut R 23/4”x63 mm 1 pc 1 42

4127022 nut R 31/2”x75 mm 1 pc 1 42

PricePackingunit

Price/Piece


firestop-female part union / B1ISO-Standard

16

PRODUCTS

firestop-metal composite fittings are manufactu-

red from fusiolen® PP-R (80) FS and brass.

firestop-threaded branch tee / B1

4125006 20 x 1/2” f x 20 10 pc 1 42

4125008 20 x 3/4” f x 20 10 pc 1 42

4125010 25 x 1/2” f x 25 10 pc 1 42

4125012 25 x 3/4” f x 25 10 pc 1 42

4125013 32 x 1/2” f x 32 5 pc 1 42

4125014 32 x 3/4” f x 32 5 pc 1 42

4125016 32 x 1” f x 32 5 pc 1 42

4125018 40 x 1/2” f x 40 5 pc 1 42

4125022 50 x 1” x 50 5 pc 1 42

4125024 50 x 11/4” f x 50 5 pc 1 42

PricePackingunit

Price/Piece


4126708 20 mm/nut R 1” 1 pc 1 42

4126710 25 mm/nut R 11/4” 1 pc 1 42

4126712 32 mm/nut R 11/2” 1 pc 1 42

4126714 40 mm/nut R 2” 1 pc 1 42

4126716 50 mm/nut R 21/4” 1 pc 1 42

4126718 63 mm/nut R 23/4” 1 pc 1 42

4126720 75 mm/nut R 31/2” 1 pc 1 42

4126722 90 mm/nut R 4” 1 pc 1 42

PricePackingunit

Price/Piece


firestop-threaded connection union/ B1Length: 100 mm threaded, with gasket

firestop-counterpart/ B1with welding socket and male thread for ISO-threaded joints

4127310 20 mm x 1” m 10 pc 1 42

4127312 25 mm x 11/4” m 10 pc 1 42

4127314 32 mm x 11/2” m 5 pc 1 42

4127316 40 mm x 2” m 5 pc 1 42

4127318 50 mm x 21/4” m 5 pc 1 42

4127320 63 mm x 23/4” m 1 pc 1 42

4127322 75 mm x 31/2” m 1 pc 1 42

PricePackingunit


group


17

PRODUCTS

firestop-metal composite fittings are manufactured from fusiolen® PP-R (80) FS and brass.

firestop-weld-in saddle / B1with female thread and hexagon socket, with weld-in weld-on surface and weld-in socket to be fused with the inner wall of the pipe

4128214 40/25 x 1/2” f 5 pc 1 42

4128216 50/25 x 1/2” f 5 pc 1 42

4128218 63/25 x 1/2” f 5 pc 1 42

4128220 75/25 x 1/2” f 5 pc 1 42

4128222 90/25 x 1/2” f 5 pc 1 42

4128224 110/25 x 1/2” f 5 pc 1 42

4128226 125/25 x 1/2” f 5 pc 1 42

4128234 40/25 x 3/4” f 5 pc 1 42

4128236 50/25 x 3/4” f 5 pc 1 42

4128238 63/25 x 3/4” f 5 pc 1 42

4128240 75/25 x 3/4” f 5 pc 1 42

4128242 90/25 x 3/4” f 5 pc 1 42

4128244 110/25 x 3/4” f 5 pc 1 42

4128246 125/25 x 3/4” f 5 pc 1 42

4128260 75/32 x 1” f 5 pc 1 42

4128262 90/32 x 1” f 5 pc 1 42

4128264 110/32 x 1” f 5 pc 1 42

4128266 125/32 x 1” f 5 pc 1 42

PricePackingunit

Price/Piece


The required tools for the fusion of firestop-weld-insaddles are listed on page 21:

➟ weld-in saddle toolsArt.-No. 50614 - 50644

➟ fusiotherm®-drillArt.-No. 50940 - 50948

4141308 20 mm 1 pc 1 42

4141310 25 mm 1 pc 1 42

4141312 32 mm 1 pc 1 42

4141314 40 mm 1 pc 1 42

4141316 50 mm 1 pc 1 42

4141318 63 mm 1 pc 1 42

PreisEuro

Liefer-einheit

Preis/Stück

Produkt-gruppeArt.-Nr. Abmessung StückPricePacking

unitPrice/Piece


firestop-ball valve

4160600 7/11 mm 10 pc 1 42

PricePackingunit


group

firestop-pipe repair stick

Material: fusiolen® PP-R (80) FS to close pipe holes up to 10mm.Tool: fusiotherm® -repair kit (Art.-No. 50307 + 50311).

PricePackingunit

Price/Piece


4127054 40 mm / 1" 5 pc 1 42

4127056 50 mm / 11/4" 5 pc 1 42

4127058 63 mm / 11/2" 1 pc 1 42

4127060 75 mm / 2" 1 pc 1 42

firestop-transition piece for groove connection


18

PRODUCTS

50102 16 - 40 mm 1 pc 1 3

50105 50 - 125 mm 1 pc 1 3

PricePackingunit


Product-group

fusiotherm®-pipe cutter

50336 for pipe-Ø 16-32 mm 1 pc 1 3

PricePackingunit


group

fusiotherm®-manual welding device (500 W)fusiotherm

aquatherm

With base and case for tools

50337 for pipe-Ø 16-63 mm 1 pc 1 3

PricePackingunit


Product-group

fusiotherm®-manual welding device (800 W)fusiotherm

aquatherm


50341 for pipe-Ø 50-125 mm 1 pc 1 3

PricePackingunit


Product-group

fusiotherm®-manual welding device (1400 W)

fusiotherm

aquatherm


50104 16 - 40 mm 1 pc 1 3

PricePackingunit


group

fusiotherm®-pipe cutter


19

PRODUCTS

50190 - 1 pc 1 3

PricePackingunit


group

fusiotherm®-thermocolour pencil

For check-up of the correct welding temperature

incl. spare battery, charging station and metal case Support: Art.-No. 50151 on request aquatherm

50149 for pipe-Ø 63-125mm 1 pc 1 3

PricePackingunit

Price/Piece


fusiotherm®-electric welding jig

50208 20 mm 1 pc 1 3

50210 25 mm 1 pc 1 3

50212 32 mm 1 pc 1 3

50214 40 mm 1 pc 1 3

50216 50 mm 1 pc 1 3

50218 63 mm 1 pc 1 3

50220 75 mm 1 pc 1 3

50222 90 mm 1 pc 1 3

50224 110 mm 1 pc 1 3

50226 125 mm 1 pc 1 3

PricePackingunit

Price/Piece


fusiotherm®-welding tool

50147 for pipe-Ø 50-125 mm 1 pc 1 3

PricePackingunit


group

fusiotherm®-welding machine (1400 W)

aquatherm

Incl. welding tools 50-125 mm (Art.-No.: 50216-50226)fusiotherm®-manual welding device (1400 W) and wooden transport case


PRODUCTS

20

PricePackingunit


group

50940 20+25 mm 1 pc 1 3

50942 32 mm 1 pc 1 3

50944 40 mm 1 pc 1 3

50946 50 mm 1 pc 1 3

50948 63 mm 1 pc 1 3

fusiotherm®-drillfor the mounting of weld-in saddles

50614 40/20 + 25 mm 1 pc 1 3

50616 50/20 + 25 mm 1 pc 1 3

50619 63/20 + 25 mm 1 pc 1 3

50620 63/32 mm 1 pc 1 3

50623 75/20 + 25 mm 1 pc 1 3

50624 75/32 mm 1 pc 1 3

50625 75/40 mm 1 pc 1 3

50627 90/20 + 25 mm 1 pc 1 3

50628 90/32 mm 1 pc 1 3

50629 90/40 mm 1 pc 1 3

50631 110/20 + 25 mm 1 pc 1 3

50632 110/32 mm 1 pc 1 3

50634 110/40 mm 1 pc 1 3

50635 110/50 mm 1 pc 1 3

50636 125/20 + 25 mm 1 pc 1 3

50638 125/32 mm 1 pc 1 3

50640 125/40 mm 1 pc 1 3

50642 125/50 mm 1 pc 1 3

50644 125/63 mm 1 pc 1 3

PricePackingunit


group

fusiotherm®-welding toolfor welding saddles of art.-no. 4115156-4115198 and 4128214-4128266

50619

50307 7 mm 1 pc 1 3

50311 11 mm 1 pc 1 3

PricePackingunit

Price/Piece


fusiotherm®-repair kit to close pipe holes up to 10 mm (pipe repair stick Art.-No. 60600)


21

TECHNIQUE

Part A: Mounting of the welding tools

1. Important!

Only use original fusiotherm®-welding devices and fusiotherm®-welding tools.

2. Assemble and tighten the cold welding tools manually.

3. All welding tools must be free from impurities. Check, if they are clean before assembling. If necessary clean the welding tools with a non fibrous, coarse tissue and with spirit.

4. Place the welding tools, so that there is full surface contact between the welding tool and the welding plate. Welding tools over Ø 40 mm must always be fitted to the rear position of the welding plate.

5. Plug in the welding device and check, if operating lamp is on. Depending on the ambient temperature it takes 10-30 minutes to heat-up the welding plate.

The heat-up phase ends, when the temperature pilot lamp blinks and a signal is audible.

Electric power supply: The power supply must coincide with the data on the type plate of the weldingdevice and must be protected according to the local regulations. To avoide highpower loss, the conductor cross-section of the used extension cables must beselected according to the power input of the welding devices.

RIGHT WRONG


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22

TECHNIQUE

Part A: Heat-up phase

6. During the heat-up phase tighten the welding tools carefully with the Allen Key. Take care that the tools fully contact the welding plate. Never use pliers or any other unsuitable tools, as this will damage the coating of the welding tools.

7. The required temperature to weld the firestop-system is 260 °C. Acc. to DVS-Welding Guidelines the temperature of the welding device has to be checked at its tool before starting the welding process. This has to be done with a fast indicating thermometer or alternatively with a fusiotherm®-thermocolour crayon. (see “Fusion part B, item 2”)

ATTENTION: First welding at the earliest 10 minutes after reaching the welding temperature. DVS 2207, Part 11.

8. A tool change on a heated device requires another check of the welding temperature at the new tool (after heat-up phase).

9. If the device has been unplugged, i. e. during longer breaks, theheat-up process has to be restarted (from item 5).

10. After use unplug the welding device and cool down. Water must never be used to cool the welding device, as this would destroy the heating resistances.

Part A:Handling

Welding tool

Operating lamp (green)

Temperature pilot lamp (orange) Welding

tool

Heating plate


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23

11. Protect fusiotherm®-welding devices and tools against impurities. Burnt-it particles may result in an incorrect fusion. The tools may be cleaned with fusiotherm®-cleaning wipes, Art.-No. 50193. Always keep the burnt-in welding tools dry. If necessary, dry them with a clean, non fibrous tissue.

12. For perfect fusion, damaged or dirty welding tools must be replaced, asonly undamaged tools ensure a perfect fusion welding.

13. Never attempt to open or repair a defective device. Return the defective device for repair.

14.Check the operating temperature of the fusiotherm®- welding devices regularly by means of suitable measuring instruments.

15.For the correct handling of welding machines the following must be observed:

General Regulations for Protection of Labour and Prevention of Accidents

and particularly

the Regulations of the Employers’ Liability Insurance Association of the Chemical Industry regarding Machines for the Processing of Plastics, chapter: "Welding Machines and Welding Equipment".

16.For the handling of the fusiotherm®-welding machines, devices and tools please observe

General Regulations DVS 2208 Part 1 of the German Association for Welding Engineering, Registered Society (Deutscher Verband für Schweiß-technik e. V.).

Part A:Handling

Part A:Guidelines

TECHNIQUE


24

Part B: Checking of devices and tools

1. Check, if the fusiotherm®-welding device and tool correspond to the guidelines “Fusion Part A”.

2. All devices and tools in use must have reached the required operating temperature of 260° C in use. This needs a separate, compulsory test, acc. to DVS-Welding Guideline "Fusion Part A, item 8". The control of the operating temperature can be made with fast indicating thermo-meters.

Suitable measuring instruments must offer a temperature measurementof up to 350° C with a high accuracy.

Alternatively it is also possible to check the welding temperature with thefusiotherm®-thermocolour crayon. The application of the special thermo-colour chalk in the aluminium crayon enables an exact reading with a tolerance of +/- 5 K to heated surfaces.

Application:

After the temperature pilot lamp of the welding device has indicated theend of the heat-up period, put a firm chalk line on the heated external sur-face of the welding tool. The colour must change within 1 - 2 seconds.

If the temperature is too high, the colour will change immediately and if itis too low (below 260° C) it will change after 3 or more seconds.

If the colour does not change within 1 - 2 seconds another temperaturetest has to be carried out, respectively the control of the welding device is required.

Temperature control by chalk.Temperature control by means of surface temperaturemeasuring instrument.

before after

It is

pos

sibl

e, t

hat

the

prin

ted

colo

ur d

iffer

s sl

ight

ly f

rom

the

ori

gina

l

TECHNIQUE


Part B: Preparation for the fusion

3. Cut the pipe right-angled to the pipe axis.

Only use fusiotherm®-pipe cutters or other suitable cutting tools. Take care that the pipe is free from burrs or cutting chips and remove if necessary.

4. Mark the welding depth at the end of the pipe with the enclosed penciland template.

5. Mark the desired position of the fitting on the pipe and / or fitting.

The auxiliary markings on the fitting and the continued line on thepipe may be used as a help.

Weldingdepth

sec. fs min.

Weldingtime

Pipeexternal-Ø

mm mm sec.

Heat-uptime

Coolingtime

20

25

32

40

50

63

75

90

110

125

14.0

15.0

16.5

18.0

20.0

24.0

26.0

29.0

32.5

40.0

4

4

6

6

6

8

8

8

10

10

2

2

4

4

4

6

8

8

8

8

5

7

8

12

18

24

30

50

60

70

The General Guidelinesfor Heated Socket Wel-ding acc. to DVS 2207Part 11 apply.

Cutting of the pipe Marking of the welding depth

25

TECHNIQUE

The fusion is subject to the following data


Part B: Heat-up of pipe and fittings

6. Push the end of the pipe, without turning, up to the marked weldingdepth into the welding tool and at the same time the fitting, without turning, as far as it will go on the tool. It is essential to observe the above mentioned heating times.

Pipes and fittings of the dimensions Ø 75 to 125 mm may only be welded with welding device Art.-No. 50341 (or with machine Art.-No. 50147). On using the fusiotherm®-welding machine Art.-No. 50147 a separate operating instruction has to be observed.

ATTENTION:The heating time starts, when pipe and fitting have been pushed withthe correct welding depth on and in the welding tool. Not before!

7. After the stipulated heat-up time quickly remove pipe and fitting from the welding tools. Join them immediately, without turning, until the mark welding depth is covered by PP-bead of the fitting.

ATTENTION: Do not push the pipe too far into the fitting, as this would reducethe bore and in an extreme case may close the pipe.

8. The joint elements have to be fixed during the specified processing time. Use this time to correct the connection. Correction is restricted to the alignment of pipe and fitting. Never turn the elements or align the connection after the processing time.

9. After the cooling period the fused joint is ready for use.

The result of the fusion of pipe and fitting is a permanent material joining of the system elements.

Unrivaled connection technique with security for a life-time!

Part B: Setting and alignment

26

TECHNIQUE

Joining, fixing and… …aligning!Warming


27

TECHNIQUE

Visual inspection of fusion seam

Normally on fusioning a bead is formed around the entire circumferenceat the edge of the socket. This bead is an indication of proper welding.

Incorrect shape of bead

Different shape of bead (b) or non-existent bead at one or at both ends (a) (partial or total extent), resulting from:

➟ temperature of heating tool is too low (a)➟ heat-up time too short (a)➟ unacceptable tolerances (a and b)➟ excessive temperature of heating tool (b)➟ heat-up time too long (b)

Single shape of bead, resulting from:➟ heat-up time too short➟ temperature of heating tool is too low➟ unacceptable tolerances➟ heat-up of only one welding-part

Excessive melting, resulting from:➟ temperature of heating tool is too high➟ misaligned movement of welding-part, e.g. by inadequate fixing➟ unacceptable tolerances

Elbow variance

Partially or double-sided inclined welded pipe into the socket without orwith slight bracing, resulting from:

➟ machinery defect➟ false installation

Acceptable, if e ≤ 2 mm

Mistake of bonding by improper pipe insertion, resulting from:

➟ heat-up time too short➟ pipe ends not at 90° (right-angled)➟ heating temperature too low➟ axial movement during cooling time➟ change-over time too long

Acceptable up to 0.1 x d and 0.15 x socket depth

1

2

3

4

5


28

TECHNIQUE

a b

1 2

3

The visual inspection may be only a firstindication of the welding seam quality.

But it is not a replacement for the leaktest, which has to be carried out after thecompletion of the installation.

Source: DVS 2202-1, to purchase at DVS-publisher, Düsseldorf Copyright Publisher for fusion and related procedures DVS-Verlag GmbH

300

e

4

x

d

5

➟ correct fusion welding

Visual inspection of fusion seam


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29

Part C:Weld-in saddles

For pipe external diameters of 40, 50, 63, 75, 90, 110, 125 mm

Art.-No. DimensionD d R h Sensorwells Drill Welding Tool

mm mm f mm ømm Art.-No. Art.-No.

4115156 40/20 mm 40 20 - 27.0 - 50940 50614

4115158 40/25 mm 40 25 - 28.0 - 50940 50614

4115160 50/20 mm 50 20 - 27.0 - 50940 50616

4115162 50/25 mm 50 25 - 28.0 - 50940 50616

4115164 63/20 mm 63 20 - 27.0 - 50940 50619

4115166 63/25 mm 63 25 - 28.0 - 50940 50619

4115168 63/32 mm 63 32 - 30.0 - 50942 50620

4115170 75/20 mm 75 20 - 27.0 - 50940 50623

4115172 75/25 mm 75 25 - 28.0 - 50940 50623

4115174 75/32 mm 75 32 - 30.0 - 50942 50624

4115175 75/40 mm 75 40 - 34.0 - 50944 50625

4115176 90/20 mm 90 20 - 27.0 - 50940 50627

4115178 90/25 mm 90 25 - 28.0 - 50940 50627

4115180 90/32 mm 90 32 - 30.0 - 50942 50628

4115181 90/40 mm 90 40 - 34.0 - 50944 50629

4115182 110/20 mm 110 20 - 27.0 - 50940 50631

4115184 110/25 mm 110 25 - 28.0 - 50940 50631

4115186 110/32 mm 110 32 - 30.0 - 50942 50632

4115188 110/40 mm 110 40 - 34.0 - 50944 50634

4115189 110/50 mm 110 50 - 34.0 - 50946 50635

4115190 125/20 mm 125 20 - 27.0 - 50940 50636

4115192 125/25 mm 125 25 - 28.0 - 50940 50636

4115194 125/32 mm 125 32 - 30.0 - 50942 50638

4115196 125/40 mm 125 40 - 34.0 - 50944 50640

4115197 125/50 mm 125 50 - 34.0 - 50946 50642

4115198 125/63 mm 125 63 - 38.0 - 50948 50644

4128214 40/25x1/2“ f 40 - 1/2“ 39.0 14 50940 50614

4128216 50/25x1/2“ f 50 - 1/2“ 39.0 14 50940 50616

4128218 63/25x1/2“ f 63 - 1/2“ 39.0 14 50940 50619

4128220 75/25x1/2“ f 75 - 1/2“ 39.0 14 50940 50623

4128222 90/25x1/2“ f 90 - 1/2“ 39.0 14 50940 50627

4128224 110/25x1/2“ f 110 - 1/2“ 39.0 14 50940 50631

4128226 125/25x1/2“ f 125 - 1/2“ 39.0 14 50940 50636

4128234 40/25x3/4“ f 40 - 3/4“ 39.0 16 50940 50614

4128236 50/25x3/4“ f 50 - 3/4“ 39.0 16 50940 50616

4128238 63/25x3/4“ f 63 - 3/4“ 39.0 16 50940 50619

4128240 75/25x3/4“ f 75 - 3/4“ 39.0 16 50940 50623

4128242 90/25x3/4“ f 90 - 3/4“ 39.0 16 50940 50627

4128244 110/25x3/4“ f 110 - 3/4“ 39.0 16 50940 50631

4128246 125/25x3/4“ f 125 - 3/4“ 39.0 16 50940 50636

4128260 75/32x1“ f 75 - 1“ 43.0 20 50942 50624

4128262 90/32x1“ f 90 - 1“ 43.0 20 50942 50628

4128264 110/32x1“ f 110 - 1“ 43.0 20 50942 50632

4128266 125/32x1“ f 125 - 1“ 43.0 20 50942 50638

TECHNIQUE


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30

Part C: Weld-in saddles

1. Before starting the welding process, check if the fusiotherm® -welding devices and tools meet the requirements of “Fusion Part A”.

2. The first step is to drill through the wall of the pipe at the point inten-ded for the outlet by using the fusiotherm®-drill.

branch 20/25 mm: Art.-No. 50940branch 32 mm: Art.-No. 50942branch 40 mm: Art.-No. 50944branch 50 mm: Art.-No. 50946branch 63 mm: Art.-No. 50948

3. The welding device/saddle welding tool must have reached the required operating temperature of 260 °C (check with reference to “Fusion Part B, item 2”).

4. The welding surfaces have to be clean and dry.

5. Insert the heating tool on the concave side of the weld-in saddle tool into the hole drilled in the side wall of the pipe until the tool is completelyin contact with the outer wall of the pipe. Next the weld-in saddle spigotis inserted into the heating sleeve until the saddle surface is up againstthe convex side of the welding tool. The heating time of the elements is generally 30 seconds.

6. After the welding tool has been removed, the weld-in saddle spigot is immediately inserted into the heated, drilled hole. The weld-in saddle should then be pressed on the pipe for about 15 seconds. After being allowed to cool for 10 minutes the connection can be exposed to its fullloading. The appropriate branch pipe is fitted into the sleeve on the fusiotherm®-weld-in saddle using conventional fusion technology.

By fusing the weld-in saddle with the pipe outer surface and the pipe innerwall the connection reaches highest stability.

Drilling through the pipe wall

Heat-up... ...of pipe and fitting Joining

TECHNIQUE


31

Part D: fusiotherm®-welding machine

➟ One wooden transport box for the welding machine➟ One machine body with substructure, welding plate➟ One set clamping jaws composed of 8 two-part jaws bars for pipes

and fittings, diameter 25, 32, 40, 50, 63, 75, 90, 110, 125 mm➟ One fusiotherm®-welding tool diameter 50, 63, 75, 90, 110, 125 mm➟ One welding device Art.-No.: 50341➟ One Allan key and tool change clamp➟ One fusiotherm®-thermocolour crayon➟ One Installation manual

The fusiotherm®-welding machine was especially developed for stationarywelding of pipe and fittings with an external diameter of 50 to 125 mm. Thismachine is equipped with a hand crank to facilitate a precise pre-assembly ofcomplicated installation parts.

The General Guidelines for Heated Tool Socket Welding acc. toDVS 2207 Part 11 apply..

The fusion is subject to the following data

Part D: Support intervals

Support intervals in cm

120

Pipe diameter d [mm]

140 160 180 205 230 245 260 290 320

20 25 32 40 50 63 75 90 110 125

firestop-pipe SDR 7.4

Table to determine support intervals in con-junction with outside diameter.

Weldingdepth

sec. fs min.

Weldingtime

Pipe-external-Ø

mm mm sec.

Heating time Cooling

time

50

63

75

90

110

125

20.0

24.0

26.0

29.0

32.5

40.0

6

8

8

8

10

10

4

6

8

8

8

8

18

24

30

50

60

70

TECHNIQUE


32

Part E: Repair

Damaged pipes may be repaired - as already mentioned - by fusion welding(see part B).

In addition the firestop-system offers the possibility of repair by repairstick.

The suitable welding tool (Art.-No. 50307/11) and the repair stick(Art.-No. 4160600) are described on page 17 and 20.

The installation information is enclosed with the welding tool, but may alsobe ordered separately.

TECHNIQUE

Heat-up

Pipe repair stick Cutting


4

1

2

3

Detailed information regarding the different dimensions of the sprinkleroutlet please take from tables on page 13!

Colour of plastic sleeve may differ.

33

TECHNIQUE

Laying of aquatherm firestop-pipesin the concrete

Part 1:

Connecting of pipe work to the firestop sprinkler outlet

The connection is described in picture 1 as follows:The base part of the sprinkler outlet (1) is screwed with 4 screws on theshuttering.

Brass plug (2), upper part of the sprinkler outlet (3) and firestop connecti-on piece (4) are connected to each other and plugged onto the base partof the sprinkler outlet (1), so that part 3 is flushed with the shuttering.

Picture 1


The firestop sprinkler connection is finished (picture 2).

When removing the shuttering (after pouring of the concrete) the base part of the sprinkler outlet (1) is pulled out of the upper part of the sprinkler outlet (3).

The brass plug (2) is unscrewed from the firestop-connection piece (part4). Now, the upper part of sprinkler outlet (3) can be pulled out of the concrete easily.

The sprinkler connection (picture 3) can be completed very easily.The, acc. to CEA 4001, required distance from the sprinkler head to the completed ceiling, can be accomplished with the compensating fitting fromthe sprinkler connection thread up to the firestop connecting piece (seedrawing page 35).

34

TECHNIQUE


Picture 2 (sectional view)

Picture 3


35

TECHNIQUE


sprinkler outlet

standard extension /compensating fitting a = acc.

CEA 4001

a

3 cm


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36

TECHNIQUE


Part 2:

Pressure test of pipe work installationas strength test and leak test

Please refer to the information on page 40 – 42.

Part 3:

What must be considered during theconcreting process?

The pipe sections must be fixed every 1.5 to 2 m in a way (using pipe hangers or lacing cord) to avoid sagging or bowing during the concretingprocess. It is important, that the pipe work is completely embedded without any hollow spaces (cavities).

The entering of the pipes during the concreting process must be avoided.The compacting of the concrete with concrete vibrators in the pipe areashould be carried out carefully.

Open pipes and connections must be closed before the concreting.The competent office of VDE shall be informed about the date of the pressure test and the concreting. VDS decides on their participationduring the pressure test and/or the concreting process.



riser

Part 4:

Access to connection of the pipe workin concrete

Option 1:The pipe work in the concrete should be connected to the supply pipe, thatthe connection can be accessed in case of damage.

This may accomplished as follows: Before applying the concrete on theceiling, a form work (casing) should be constructed around the connection(allow enough space for installation work). The connection is embedded insand or similar fill of F90-quality in the form work. The ceiling can be filled with concrete, now. After striking the ceiling, theconnection can be laid open and is now accessible. The subsequent sealingof the cavity in the ceiling can be made with elements of F90-quality. The access must be visible at all times (indicated on the drawing or bymarking the ceiling).

Option 2:Before casting the connection can be packed in a Rockwool-fire protectionpanel Conlit 150 U (allow enough space for installation work).This panel has the following features:light, water-repellent, pressure-resistant, self-supporting rockwool panelcovered with glass grid Fields of application:fire protection covering for steel construction F30–A-F180-A,Increase of fire resistance class of concrete coverings. Not flammable A2 acc. to DIN 4102, Part 1. Melting point >1000° C.

After shuttering of the ceilings the fire protection panel Conlit 150 U canremain in the completed ceiling and can be adjusted to the structure ofthe concrete ceiling by plastering.

The access shall be visible, as in option 1, at all time.

Drawing according to options 1 and 2

opening for inspection pipe

Access to the connection of the pipe work in concrete

37

TECHNIQUE



Damaged pipe work in concrete, e.g. by drilling work

Damaged pipe work can be repaired by fusion welding (see firestop-sprinkler pipe system, Part B).

The firestop system can also be repaired using the pipe repair stick(see firestop sprinkler system, Part E)

Part 5:

Bridging of building joints

The expansion or firestop-pipes depends on the temperature of the pipematerial. Cold water supplies cause hardly any expansion for a normalassembly nor do normal outside temperatures.

The expansion need not to be considered when laying firestop-pipes in the concrete. Rising pressures- and tensile stresses are not critical, as they areabsorbed by the material.

However, if it is necessary to bridge the expansion or the building joints, thefirestop pipes must be equipped with an approx. 25 cm protection pipe atboth ends of the joint.

The coefficient of expansion of firestop-pipes is 0.035 mm/mKThe coefficient of expansion of concrete is 0.05 – 0.12 mm/mK.

Part 6:

Potential equalizing

The VDE 0190 Part 410 and 540 requires a potential equalizing between all kinds of earth conductors and the existing “conductible” potable andwaste water supplies and heating pipes. As firestop is not a conductible pipesystem, it cannot be used for potential equalizing and thus needs no earthwiring.

The potential equalizing is made according to VDE-standard from the buil-ding parts, which have to be earth wired, directly to the potential equalizingrail to the planned position. The constructor or site manager must advisethe client or his representative, that an approved electrician must check, ifthe firestop installation does not affect the existing electrical protection andearth wiring measurements (VOB Part C, generaltechnical conditions of contract ATV).

38

TECHNIQUE


39

TECHNIQUE


Part 7:

Pressurizing in the firestop-supplyduring the concreting process

During the concreting process the pipe must be pressurized with theadmissible operating pressure, so that a damaged point is visible at once.

After the pressure test the admissible operating pressure is kept by shutoff of the respective pipe. The applied measuring devices must grant acorrect reading of pressure changes of 0.1 bar.

The pressure measuring device shall be installed at the deepest point ofthe pipe system.

Part 8:

Influence of the concrete to theapplied compounds

The firestop-pipe system contains all required compounds for a complete system installation. Mixed installation with non-system and/ornon-material compounds are not required.

All material is resistant to corrosion. The threads of the firestop-sprinklerconnection fittings are made from brass (CuZn36Pb2As).

Experiences with this material confirm that the alloy has an excellent resistance against concrete.

The general building regulations have to be complied with locally.If special chemical additives (retarder, etc.) are applied, information fromthe manufacturer of the concrete should be gathered; refer to aquathermfor suitablity.


40

Pressure test

All pipelines have to be hydraulically pressure tested. The test pressuremust be 1.5 times of the operating pressure.

Due to the material properties of firestop pipes a pressurization causesan expansion of the pipe, which influences the test result. Different temperatures of pipe and test medium also lead to alterations of pressu-re. A temperature change of 10 K corresponds to a pressure differenceof 0.5 to 1 bar. The pressure test of the firestop-system should be madewith a constant temperature of the medium.

The hydraulic pressure test requires a preliminary, principal and final test.

In the preliminary test the system is pressurized with the 1.5 times of themaximum operating pressure. This test pressure has to be re-establishedtwice within 30 minutes within an interval of 10 minutes. After a test time ofa further 30 minutes the test pressure must not drop more than 0.6 bar.No leakage may appear.

The preliminary test is to be followed directly by the principal test. Testtime is 2 hours. Now the test pressure taken from the preliminary testmay not fall more than 0.2 bar.

Upon completion of the preliminary and principal tests the final test mustbe conducted. In the final test the system is pressurized in a frequency of5 minutes with a changing test pressure of 10 and 1 bar.

Between each test course the pressure has to be released.

No leakage must appear at any point of the tested system installation.

Measuring of the test pressures

Measuring has to be done with a manometer allowing a perfect reading ofa pressure change of 0.1 bar. The manometer has to be placed at the dee-pest point of the installation.

Test record

A record of the hydraulic pressure test has to be prepared and signed bythe client and contractor stating place and date (see page 4 ).

TEST


2

41

Final test

Preliminary- and Principal test

Leakage test / Pressure diagram

TEST


Description of the installation

Place:

Object:

Pipe-lengths: Ø 16 mm mØ 20 mm mØ 25 mm mØ 32 mm mØ 40 mm mØ 50 mm mØ 63 mm mØ 75 mm mØ 90 mm mØ 110 mm mØ 125 mm mØ 160 mm mØ 200 mm mØ 250 mm m

Highest tapping m(over manometer)

Start of the test:End of the test:Test period:

Client:

Contractor:

Place:

Date:

Stamp / Signature

42

TEST

Test record firestop system installation

Preliminary test

max. working pressure x 1.5 bar

Pressure drop after 30 minutes: bar(max. 0.6 bar)

Result preliminary test:

Principal test

Working pressure: bar(Result preliminary test)

Pressure after 2 hour: bar

Result principal test:

Final test*

1. working pressure 10 bar: barat least 5 minutes, then

working pressure 1 bar: barat least 5 minutes





* Unpressurize the pipe between each cycle.


43

Enquiry for the chemical resistance of theaquatherm firestop-pipe system

TEST

Installer: Field of application:

Fluid transported

°C/°F Operating temperature

mbar/psi Working pressure

h/d Service life

% Concentration

Ambient medium:

°C/°F Ambient temperature

mbar/psi Ambient pressure

Data sheets

Fluid transported ■ ■

Ambient medium ■ ■

Company:

Contact

Street

PC / City

Phone

Fax

E-mail

Building project:

Street

City

Place, Date / Signature

aquatherm GmbHTechnical department Biggen 5 . D-57439 AttendornPhone: +49 (0) 2722 950 -0Fax: +49 (0) 2722 950 - 290

E-mail: [email protected]: www.aquatherm.de

enclosed not enclosed


44

Office Building ˝Römischer Hof˝Berlin, Germany

References

REFERENCE


creo

Raschal - Centre for children surgery and traumatology Moskau, Russia

References

45

REFERENCE


46

Office BuildingMoskau, Russia

References

REFERENCE


creo

Shopping CentreMoskau, Russia

References

47

REFERENCE


48

HotelTurkey

References

REFERENCE


creo

Carpet warehouseTurkey

References

49

REFERENCE


50

HotelSweden

References

REFERENCE

Important advice:The pictures present the way of installation in the respective countries. As this vary locally, theapplication of firestop in any case has to be agreed and coordinated with the local national fireprotection authorities, the constructor and the building insurers.


Australia Aquatherm Australia Pty Ltd. 415 West Botany Street AU 2216 Rockdale NSW 0061295537199 0061295537899 [email protected] Sanitär-Heinze GmbHWholesalers: Fachgrosshandel Gradner Strasse 100 A 8055 Graz 0043316295581 0043316296630 [email protected]

HaselauerSanitärgrosshandel Ges.mbH Pummererstr. 13 A 4020 Linz [email protected] Gesellschaft mbH Znaimerstr. 57 A 2020 Hollabrunn 00432952202400 004329522024020 [email protected] Steiner Handelszentrum 4 A 5101 Bergheim 0043-6624-682218 [email protected]är-Heinze GmbHFachgrosshandel Rubensstraße 40 A 4050 Linz 00437323866510 0043732387706 [email protected]är-Heinze GmbHFachgrosshandel Franz-Sauer-Straße 40 A 5013 Salzburg 0043662449440 004366244944 168 [email protected]är-Heinze GmbHFachgrosshandel Mariazeller Straße 256 A 3100 St. Pölten 004327428811050 00432742881751 [email protected]

Advisor: Maximilian Köck Dorfstrasse 106 A A 6240 Radfeld 004369911169427 [email protected] Ets. A. Marchal & Cie. 4e Ave., Parc Industriel B 4040 Herstal 003242569360 003242480671 [email protected]

S.P.R.L. des Hauts SartsBBoossnniiaa-- Vokel d.o.o. Veleprodaja-Maloprodaja BiH 88240 Posusje 0038739693002 0038739693156 [email protected] Vinjani b.b.BBoottsswwaannaa EuroDrain Technology (PTY) Ltd Private Bag X.9 ZA 2010 Benmore 00270117012201 00270117012223 [email protected]

Postnet Suit 688CCaannaaddaa Aquatherm CA, Inc. P.O. Box 2624 Cardston, 0014036534440 0014036534446 [email protected]

AB T0K 0K0CChhiinnaa ((PP..RR..)) KDF. Distribution 908, 9th Floor, PRC 200030 Shanghai 00862164073666 00862164478801 [email protected]

(Shanghai) Co., Ltd. 1 Grand GatewayNo. 1 Hong Qiao Road

CCrrooaattiiaa a q t d.o.o. Radnicka Cesta 1A HR 10000 Zagreb 0038516194030 0038516184592 [email protected] RReepp.. AEROFLEX Prazka 298, P.O.Box 28 CZ 25036 Brandys/ 00420326907288 00420326907288 [email protected]

Labem-Stara BoleslavDDeennmmaarrkk WS Rorhandel c/o Revisorgarden DK 6270 Tonder 004573724033 004572724032 [email protected]

Norremarksvej 84EEggyypptt Hamza Bros. Supplying Co. 53 El Soudan St. EG GIZA Cairo 002023367832 002027613314 [email protected]

El MohandseenFFaarrooeerr IIssllaannddss P/F Demich Stidagota 1 FO 100 Torshavn 00298309310 00298309311 [email protected] Finaquatherm Oy Hatanpaanvaltatie 34 A FI 33100 Tampere 0035833469803 0035833469878 [email protected] "Hydrotherm" Ltd. 118, A. Tsereteli Ave. GEO 380019 Tbilisi 0099532940564 0099532940564 [email protected] BBrriittaaiinn Aquatherm sales UK Ltd. Unit 23 Bolney GB RH17 Bolney West Sussex 00441444 250500 00441444 250456 [email protected]

Grange Business Park 5PAStairbridge Lane

HHeellllaass Aquatherm Hellas A.B.E.E. Aerogefira GR TK Saloniki Polichni 00302310683869 00302310683871 [email protected] Str. 1 / Langada 56430

HHoonngg KKoonngg Chivas Corporation Ltd. Rm 1211, Technology Park HK Shatin, N.T. Hong Kong 0085225219768 0085225265310 [email protected] On Lai Street Siu Lek Yuen

HHuunnggaarryy aquatherm-hungaria kft. Hársfa sétány 13, fszt. 2 H 1203 Budapest 003614254095 003614254095 [email protected] aquatherm India C-4, Dhanraj Industrial IN 400013 Mumbai 009122-5660 5197/ 00912224983286 [email protected]

Estate Lower Parel 5660 5198 [email protected] Thermax Supplies, Ltd. Hollywell IE Kilfenora, Co. Clare 00353868200027 00353657088271 [email protected] Vatnsvirkinn hf Smidjuvegi 44d IS 200 Kópavogur 003545101400 00354-510 1410 [email protected] S.AL Technical Equipment Ltd. 36 Hamerkava St. IL 58859 Holon 97235566363 97235566470 [email protected] aquatherm SRL Parco Produttivo Apuania I 54100 Massa (MS) 00390585259901 00390585259999 [email protected]

(Ex Area Dalmine)JJaappaann Toyox Co. Ltd Toyama - pref. JP 4371 Maezawa Kurobe City 0081765525636 0081765524245 [email protected] EURO International Co., Ltd. #614 Life Combi B/D, Gu KR Seoul 0082278271612 008227827163 [email protected]

61-4 Yoido-Dong, 150732Youngdeungpo

KKuuwwaaiitt Al-Sahoo General Trading Safat, Zip Code 13033 KW 13033 Kuwait-City 009654910190/ 00965-4910194 [email protected]& Contracting Group Co., P.O. Box 32 10 4910192

LLaattvviiaa SIA "RK Konsultants" Césu iela 29 LV 1012 Riga 003717375962 003717375964 [email protected] Kamaco S.A.L. Antelias Highway LE Antelias 009614402329 009614405210 [email protected] Ets.A.Marchal & Cie. S.P.R.L. 4e Ave., Parc Industriel B 4040 Herstal 003242646568 003242480671 [email protected] aquatherm (Malta) Ltd. Triq Dun Luret Callus MA ZBG 07 Zebbug 0035621462697 0035621462698 [email protected] DRAM Ltd. Aleksandra Aca Prijica b.b. 81000 Podgorica 0038181224 912 0038181224749 [email protected]: ADRIATIC SBS Kaliman bb 82000 Tivat 0038182673 980 0038182673980NNaammiibbiiaa O. Behrens & Co. (Pty.) Ltd. P.O. box 5042 NA Windhoek 0026461238300 0026461238743 [email protected]

SanitarywareNNeetthheerrllaannddss ERIKS bv Saffierstraat 1 NL 1812 RM Alkmaar 0031725141392 0031725155645 [email protected] ZZeeaallaanndd Aquatherm NZ 88 Carbine Rd. NZ Auckland 006495707204 006495707206 [email protected] KVT Klima- & Varme Teknikk A/S Postfach 2189 NO 1522 Moss 004769242929 004769242930 [email protected]

Holly Hansensgt. 21PPhhiilliippppiinneess Kuysen Enterprises, Inc. 232-234 Rizal Avenue Ext. PHI 1400 Caloocan 006323642041 006323621193/ [email protected]

City Metro Manila / 42, 43,44 -23649759PPoollsskkaa aquatherm-Polska ul. Pulawska 538 PL 02-884 Warszawa 0048223210000 0048223210020 [email protected] Compoterm, Lda L. Monte-Oleiros Park, Lt. 4730-325 Oleiros WD 00351253925610 00351253925 611 [email protected] Al Sahoo Trading & Contr. Co. P.O. Box 23446 UAE Doha - Qatar 009744696886 009744696987 [email protected] Romstal Imex SRL Sos.Vitan Barzesti nr.11 RO 042122 Bucuresti 0040728628133 0040213320901

sector 4RRuussssiiaa Sokol ul. Juzhnobutovskaja 45 GUS 117042 Moscow 0074957107134/ 0074957107138 [email protected]

35/36/37RRuussssiiaa aquatherm-Königsberg Glasunov 11 GUS 236010 Kaliningrad 0074012330833 0074012331005 [email protected] Lazurit 6a, Vokzalnaya Magistral GUS 630004 Novosibirsk 0073832183950 0073832237348 [email protected] AArraabbiiaa Al Sahoo Sanitary Ware Co. P.O. Box 27478 SA 11417 Riyadh 0096614779140 0096614764271 [email protected] Thermotech GmbH Heimeliweg 7 CH 8952 Schlieren 0041438173053 0041438173054 [email protected] Delta Term Export Import Sime Milosevica 12 SCG 11000 Belgrad 00381112457722 00381113440705 [email protected]

/ 3089135SSiinnggaappoorree Sintalow Hardware PTE.LTD Head Office No.8 SGP 629786 Singapore 006562615966 006562620932 [email protected]

Fan Yoong RoadSSlloovveenniiaa RReepp.. Martin d.o.o. P.E. Hmeljarska SI 3310 Zalec 0038637132620 0038637132600 [email protected] RReepp.. S-Komplex Hrobonova 4 SK 81104 Bratislava 00421754788225 00421754788204 [email protected] aquatherm ibérica s.l. C/Torre de E 28031 Madrid 0034913806608 0034913806609 [email protected]

Don Miguel, n° 26SSrrii LLaannkkaa Tritech Marketing International (Pvt) Ltd. LK Colombo 0094115544233 0094114815201 [email protected]

No. 87, Makola South, Makola KiribathgodaSSoouutthh AAffrriiccaa EuroDrain Technology (PTY) Ltd Private Bag X.9 ZA 2010 Benmore 00270117012201 00270117012223 [email protected]

Postnet Suit 688SSwweeddeenn R.E. Therm Rörprodukter Frillesasvägen 83 SE 43030 Frillesas 0046340657800 0046340650268 [email protected] SARA SYRIA P.O. Box 33073 SY Damascus 00963113734646 00963113734733 [email protected]

Malki - Bizem St.TTuunniissiiaa Société de Distribution 29 bis, Rue Oum Kalthoum TN 1001 Tunis 00216-71 342 866 00216-71 342 857 [email protected]

de Quincaillerie /867TTuurrkkeeyy Gelisim Teknik-Ticaret Sanayi ve Pazarlama Ltd.Sti. TR 7050 Antalya 00902423402575 00902423402577 [email protected]

Apt. B-Blok No: 12/1-2100. Yil Bulvari Sevimli

TThhaaiillaanndd Cosmopolitan Trading Co., Ltd. 48/2 Soi Naphasap 2 TH 10110 Bangkok 006622596052-3 006622586208 [email protected] 36 Road [email protected]

UUAAEE Al Sahoo Trading Est. P.O. Box 16742 UAE Dubai-Deira 0097142690156 0097142625459 [email protected] Street

UUkkrraaiinnaa aquatherm-Ukraine Prospekt W. UA 79058 Lviv 00380322949310 00380322403187 [email protected] 4 Büro 15

UUSSAA aquatherm piping systems, llc. 2155 Bonie Brae Street USA 48309 Rochester Hills, 0012488307037 0012483758035 [email protected]

VViieettnnaamm Lotus Chemical Technology 393 Dien Bien Phu St. VN Ho Chi Minh City 008488327605 008488327730 [email protected] 4, Dist. 3

AAllbbaanniiaa,, AAllggeerriiaa,, BBuullggaarriiaa,, BBrraazziill,, CCuubbaa,, FFrraannccee,, KKaazzaakkhhssttaann,, LLiitthhuuaanniiaa,, MMoollddaavviiaa: These countries are supplied with our products by different traders. Addresses are available from the aquatherm export department: +49 (0)2722 950 -121/-122/-123/-124/-125

WORLDWIDE

aquatherm - successful worldwide in more than 70 countries!

phone fax e-mailcountry partner address

51

Länderliste Elke 08.02.2007 9:21 Uhr Seite 1

NOTES

52


NOTES

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NOTES

54

Our General Conditions of Sale and Delivery (Date: January 2007),

These are printed completely on our homepage www.aquatherm.de

or we will send them to you on demand!

Subject to technical changes.


Fire Stop

Documents

fusion of pipe

layer pipe

branch pipe

pipe dimensionsas

pipe wall

fusion heating of pipe

pipe dimensions great

pipe dimensions new