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Fire Fighting Robot Fire Fighting Robot Design Design The V-Team The V-Team James Barnes – ME, ’04 James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Todd Stewart – CpE, ‘04 Advisors Advisors Dr. John-David Yoder Dr. John-David Yoder Dr. Srinivasa Vemuru Dr. Srinivasa Vemuru
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Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

Dec 17, 2015

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Page 1: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

Fire Fighting Robot DesignFire Fighting Robot Design

The V-TeamThe V-TeamJames Barnes – ME, ’04James Barnes – ME, ’04

Robert Kelbley – CpE, ’04Robert Kelbley – CpE, ’04Christopher Pfeifer – CpE, ’04Christopher Pfeifer – CpE, ’04

Todd Stewart – CpE, ‘04Todd Stewart – CpE, ‘04

AdvisorsAdvisorsDr. John-David YoderDr. John-David YoderDr. Srinivasa VemuruDr. Srinivasa Vemuru

Page 2: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

OverviewOverview

Problem StatementProblem Statement

ComponentsComponentsMicrocontrollerMicrocontroller

SensorsSensors

Vehicle DesignVehicle Design

Motors and GearingMotors and Gearing

ResultsResults

ConclusionsConclusions

Page 3: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

Problem StatementProblem Statement

ObjectivesObjectivesDesign a robotic device to seek a candle flame within Design a robotic device to seek a candle flame within mock house and extinguish.mock house and extinguish.Robot will be taken to Trinity College to compete in Robot will be taken to Trinity College to compete in Firefighting Robot ContestFirefighting Robot Contest

BenefitsBenefitsFurthering robotics knowledge of group members and Furthering robotics knowledge of group members and society.society.Small scale version could lead to improvements or a new Small scale version could lead to improvements or a new design for a large scale firefighting robot.design for a large scale firefighting robot.Allowing team to use engineering skills and teamwork to Allowing team to use engineering skills and teamwork to solve multidisciplinary taskssolve multidisciplinary tasks

Page 4: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

Mock HouseMock House

Page 5: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

MicrocontrollerMicrocontroller

The microcontroller is the most important The microcontroller is the most important part of the design – acts as brain for robotpart of the design – acts as brain for robot

Interfaces all sensors and motorsInterfaces all sensors and motors

Contains all code for robot operationContains all code for robot operation

Page 6: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

MC68HC11MC68HC11

AdvantagesAdvantagesHC11 and ModCon controller obtained – no expenseHC11 and ModCon controller obtained – no expense

Familiar usageFamiliar usage

Can be programmed in CCan be programmed in C

32 KB of RAM available in extended mode32 KB of RAM available in extended mode

DisadvantagesDisadvantagesNon user friendly hardware interfacingNon user friendly hardware interfacing

Page 7: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

The SensorsThe Sensors

Sensors were needed to detect vicinity of Sensors were needed to detect vicinity of candle flame, exact location of candle candle flame, exact location of candle flame, and robot’s proximity to maze wallsflame, and robot’s proximity to maze walls

Several sensors chosenSeveral sensors chosenHamamatsu UVTron Flame detectorHamamatsu UVTron Flame detector

Eltec Pyroelectric SensorEltec Pyroelectric Sensor

Sharp GP2D02 IR SensorsSharp GP2D02 IR Sensors

Optical EncoderOptical Encoder

Page 8: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.
Page 9: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

Hamamatsu UVTronHamamatsu UVTron

Chosen due to close connection to Fire Fighting Chosen due to close connection to Fire Fighting Robot ContestRobot Contest

Detects vicinity of candle flame, Detects vicinity of candle flame, NOTNOT exact location exact location

Detects presence of flame by sensing emitted UV Detects presence of flame by sensing emitted UV lightlight

Emits +5 V signal after UV source is sensedEmits +5 V signal after UV source is sensed

Page 10: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

Eltec Pyroelectric SensorEltec Pyroelectric Sensor

Activated after UVTron sensors detect Activated after UVTron sensors detect flame in vicinityflame in vicinity

Used to guide robot to exact flame locationUsed to guide robot to exact flame location

Eltec emits constant +2.5 V analog signal Eltec emits constant +2.5 V analog signal when flame centeredwhen flame centered

Signal voltage rises or falls depending on Signal voltage rises or falls depending on objects movement through sensor’s field objects movement through sensor’s field of visionof vision

Page 11: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

Sharp GP2D02 SensorsSharp GP2D02 Sensors

Infrared range detectorInfrared range detector Generate IR light pulsesGenerate IR light pulses Determine distance objects are from robotDetermine distance objects are from robot

Range of 10 to 80 cmRange of 10 to 80 cm

Use 2-wire serial interfaceUse 2-wire serial interface

8-bit range value8-bit range value

Only takes reading when requestedOnly takes reading when requested

Page 12: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

Range Sensor ArrangementRange Sensor Arrangement

Robot can detect obstacles in frontRobot can detect obstacles in front

Ensure robot stays in center of hallwayEnsure robot stays in center of hallway

Recognize doorways to enter roomsRecognize doorways to enter rooms

Page 13: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

Vehicle DesignVehicle Design

The robot needed to:The robot needed to: move with adequate speedmove with adequate speed maneuver through the roomsmaneuver through the rooms avoid hitting the wallsavoid hitting the walls extinguish the candleextinguish the candle be upgraded easilybe upgraded easily

Page 14: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

Round baseRound base This helps prevent the robot from jamming in This helps prevent the robot from jamming in

cornerscorners

Turning the robot is accomplished with a Turning the robot is accomplished with a differential steering systemdifferential steering system

Power is provided by 9.6 V rechargeable Power is provided by 9.6 V rechargeable NiCd batteriesNiCd batteries

Fan is used to extinguish fireFan is used to extinguish fire

Design SpecificationsDesign Specifications

Page 15: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

Chosen motors: Permanent Chosen motors: Permanent magnet DCmagnet DC AvailableAvailable Cost effectiveCost effective Adequate powerAdequate power

Chosen gearing: Worm gearChosen gearing: Worm gear AvailableAvailable Cost effectiveCost effective Adequate gear reductionAdequate gear reduction Braking actionBraking action

Selected Motors and GearingSelected Motors and Gearing

Page 16: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

Motors and GearingMotors and Gearing

Permanent magnet DC motorsPermanent magnet DC motors .05 Nm max torque with 1 amp max current draw.05 Nm max torque with 1 amp max current draw Maximum input voltage of 24v with maximum rotational Maximum input voltage of 24v with maximum rotational

speed of 3400 rpmspeed of 3400 rpm Rotational speed of 1400 rpm with 9.6V batteryRotational speed of 1400 rpm with 9.6V battery

20:1 gear reduction with worm gear20:1 gear reduction with worm gear Obtained from a previous project with the motorsObtained from a previous project with the motors Rotational speed from motors reduced to 70 rpmRotational speed from motors reduced to 70 rpm

4 inch diameter wheels4 inch diameter wheels velocity of 14.7 in/sec with 9.6V batteryvelocity of 14.7 in/sec with 9.6V battery

Page 17: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

Fall QuarterFall Quarter

Page 18: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

Winter QuarterWinter Quarter

Page 19: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

Completed RobotCompleted Robot

Page 20: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

Contest ResultsContest Results

Successfully completed qualifying trial to compete in main competitionSuccessfully completed qualifying trial to compete in main competition

Failed during first two runs of competition from damages incurred in travelFailed during first two runs of competition from damages incurred in travel

Successfully extinguished candle on last trial run in just under one minuteSuccessfully extinguished candle on last trial run in just under one minute

Page 21: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

ConclusionConclusion

Successfully navigates maze and Successfully navigates maze and extinguishes candleextinguishes candle

Uses combination of Dead Reckoning and Uses combination of Dead Reckoning and Landmark Recognition for navigationLandmark Recognition for navigation

Uses sensors to pinpoint exact location of Uses sensors to pinpoint exact location of candle and fan to blow out flamecandle and fan to blow out flame

Page 22: Fire Fighting Robot Design The V-Team James Barnes – ME, ’04 Robert Kelbley – CpE, ’04 Christopher Pfeifer – CpE, ’04 Todd Stewart – CpE, ‘04 Advisors.

Contest References:Contest References:1. 1. http://www.trincoll.edu/events/robot/Rules/default.asphttp://www.trincoll.edu/events/robot/Rules/default.asp2. 2. http://www.trincoll.edu/events/robot/Results04/default.asphttp://www.trincoll.edu/events/robot/Results04/default.asp

Robotics References:Robotics References:3. 3. http://members.verizon.net/~vze2b2zf/robotpage.htmlhttp://members.verizon.net/~vze2b2zf/robotpage.html4. 4. http://abrobotics.tripod.com/Snuffy/snuffy.htmhttp://abrobotics.tripod.com/Snuffy/snuffy.htm

Part References:Part References:5. 5. http://bd.thrijswijk.nl/thrsim11/68hc11/about2.htmhttp://bd.thrijswijk.nl/thrsim11/68hc11/about2.htm. . 6. 6. http://abrobotics.tripod.com/Snuffy/uvtron.htmhttp://abrobotics.tripod.com/Snuffy/uvtron.htm7. 7. http://www.acroname.comhttp://www.acroname.com

Book References:Book References:

8. 8. Software and Hardware EngineeringSoftware and Hardware Engineering, Fredrick M. Cady, , Fredrick M. Cady, Copyright 1997, Oxford University Press, Inc. Copyright 1997, Oxford University Press, Inc.

The V-Team would to thank Dr. Vemuru, Dr. Yoder, Brad Hummel and Dr. Hurtig for their help and guidance throughout the project and the ECE Department and College of Engineering for providing funding for the robot and trip to Hartford.