1 FINISHED CONCRETE FLOORING
1
FINISHED CONCRETE FLOORING
PROSOCO is a Registered provider with the American Institute of Architects Continuing Education Systems. Credit earned on completion of this program will be reported to CES Records for AIA members. Certificates of Completion for non-AIA members are available on request.
This program is registered with the AIA/CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing or dealing in any material or product. Questions related to specific materials, methods and services will be addressed at the conclusion of this presentation.
2
Copyrighted Materials
This presentation is protected by US
and International copyright laws.
Reproduction, distribution, display and
use of the presentation without written
permission of the speaker is prohibited.
PROSOCO 2008
3
1. Explain the benefits of finished concrete flooring
2. Compare and contrast the 4 types of liquid- applied concrete hardener-densifiers
3. Match levels of grinding, polishing and gloss to appropriate floor types
4. Compare and contrast types of colorants
for finished concrete flooring
Learning Objectives
Finished concrete flooring 4
5. Explain the role of testing in assessing
appearance and performance
6. Describe the potential for LEED points
with finished concrete flooring
Learning Objectives
Finished concrete flooring 5
®
Design
Benefits
Finished concrete flooring 6
Sustainability
Finished concrete flooring
Design
7
Finished concrete flooring
Hardening/Densifying
Grinding/Polishing
Coloring
8
Design
Long-lasting
Finished concrete flooring
Sustainability
9
Low-maintenance
Up to 5 times more abrasion resistant
Finished concrete flooring
Benefits
10
Finished concrete flooring
Benefits
11
Design Sustainability
Calcium Hydroxide
creates dusting
Finished concrete flooring
Hardening/Densifying
12
Finished concrete flooring 13
Hardening/Densifying
Stops dusting
Finished concrete flooring 14
Hardening/Densifying
Finished concrete flooring 15
Resists abrasion
Hardening/Densifying
Resists abrasion
Finished concrete flooring 16
Hardening/Densifying
Finished concrete flooring 17
Non-densified Densified Hardening/Densifying
Improves grinding & polishing
Finished concrete flooring 18
Hardening/Densifying
Finished concrete flooring
Increases hardness
19
Stops dusting
Resists abrasion
Resists water penetration
Improves grinding & polishing
Hardening/Densifying
3 silicate molecules
Sodium or Potassium molecule
Finished concrete flooring 20
Hardening/Densifying
Sodium
Potassium
Magnesium
Soft Calcium Hydroxide
21
Hardening/Densifying
Finished concrete flooring
Finished concrete flooring 22
Hardening/Densifying
Soft Calcium Hydroxide
Finished concrete flooring 23
Hardening/Densifying
Finished concrete flooring 24
Hardening/Densifying
Finished concrete flooring 25
Hardening/Densifying
Finished concrete flooring 26
Hardening/Densifying
Finished concrete flooring 27
Hardening/Densifying
Hardening/Densifying
Scrubbing
Flushing
Collecting
Finished concrete flooring 28
Lithium
Silicate
Finished concrete flooring 29
Hardening/Densifying
Lithium molecule
Finished concrete flooring 30
More reactive
Hardening/Densifying
Hardening/Densifying
Finished concrete flooring
100,000 square foot floor
31
Lithium Silicate Sodium/Potassium Silicate
Soft Calcium Hydroxide
32
Hardening/Densifying
Finished concrete flooring
Finished concrete flooring 33
Hardening/Densifying
Why didn’t they use lithium all along?
Finished concrete flooring 34
Hardening/Densifying
Finished concrete flooring 35
more available
more economical
Hardening/Densifying
Finished concrete flooring 36
Hardening/Densifying
Hardening/Densifying
Finished concrete flooring 37
Cheaper in the store
Hardening/Densifying
Finished concrete flooring 38
pricier on the floor
Hardening/Densifying
Check product literature
Scrubbing
Flushing
Finished concrete flooring 39
Hardening/Densifying
Lithium
application
Spray or brush
Finished concrete flooring
and walk away
40
41
Grinding & polishing
Finished concrete flooring
Similar to sanding wood
Finished concrete flooring 42
coarse fine
Grinding & polishing
Rotating heads
Diamond grinding
pads
Finished concrete flooring 43
Grinding & polishing
Finished concrete flooring
First step
Opens pores
Better penetration
44
Grinding & polishing
Wet grinding
Finished concrete flooring 45
Grinding & polishing
Finished concrete flooring 46
Dry grinding
Grinding & polishing
Grinding & polishing
Finished concrete flooring 47
100-200
Finished concrete flooring
Industrial Institutional Specialty
Retail
48
Grinding & polishing
Finished concrete flooring
Color
49
Integral color agents
Shake-on colors
Acid Stains
Acetone dyes
Water-based dyes
Finished concrete flooring
Color
50
Finished concrete flooring
Color
51
Integral color agents
Finished concrete flooring
Color
52
Shake-on colors
Acid Stains
Finished concrete flooring
Color
53
Acetone dyes
Finished concrete flooring
Color
54
Finished concrete flooring
Color
55
Water-based dyes
Designer and
Owner expectations
Testing
Finished concrete flooring 56
Finished concrete flooring
Testing
57
Specification phase
Measureable criteria
Finished concrete flooring
Testing
58
Test Panels
Testing
Finished concrete flooring 59
Finished concrete flooring
Testing
60
Hardness
Finished concrete flooring
Testing
61
Gloss
Finished concrete flooring
Testing
62
Slip resistance
Water
Repellency
Finished concrete flooring
Testing
63
Finished concrete flooring
Testing
64
Hardness
Gloss
Slip Resistance
Water Repellency
Finished concrete flooring
Testing
65
Hardness
Gloss
Slip Resistance
Water Repellency
Who performs these tests?
Finished concrete flooring
Testing
66
Finished concrete flooring
Testing
67
Applicator
Manufacturer
or
Distributor
Third-party
professional
Use recommended
cleaners only
Finished concrete flooring 68
Burnish
Testing
Finished concrete flooring 69
LEED Credits ®
U.S. Green Building Council’s expectations
LEED Credits
Finished concrete flooring
Occupant well-being
Environmental
performance
Economic returns
70
®
Finished concrete flooring
LEED Credits
71
LEED
lithium silicate
doesn’t generate waste ®
Finished concrete flooring 72
LEED
concrete floors, unlike
carpet, are not absorptive ®
Finished concrete flooring 73
LEED
concrete floors do not
contribute to these levels
Formaldehyde
Volatile organics
®
Finished concrete flooring 74
Finished concrete flooring 75
LEED
concrete floors eliminate the
need for adhesive ®
LEED
water based treatments and
colorants comply with SCAQMD
requirements ®
Finished concrete flooring 76
LEED
concrete floors eliminate the
need for adhesive ®
Finished concrete flooring 77
Finished concrete flooring 78
LEED
Concrete floors
reflect light
reduce lighting requirements
provide thermal mass ®
LEED Credits ®
Finished concrete flooring 79
Densified & polished gray concrete
6% reduction in overall building energy consumption
Thermal mass effects being addressed
LEED study underway ®
LEED
concrete floors keep covering
materials out of the equation ®
Finished concrete flooring 80
LEED Credits ®
Finished concrete flooring 81
Reduce the less-than 500 mile percentage
Avoiding floor coverings avoids the problem
Concrete is local
Floor coverings from
greater than 500 miles
500 miles
LEED ®
Finished concrete flooring 82
LEED ®
Finished concrete flooring 83
Finished concrete flooring
-Kansas City Star, April 8, 2008
84
Health & Safety
Finished concrete flooring
-Kansas City Star, April 8, 2008
85
SHAWNEE, Kan. -- Teachers at one Johnson County school have been getting sick, and worried parents are asking questions.
The teachers started reporting their illness shortly after some floor tiles were removed from classrooms at Shawnee Mission Northwest High School.
The teachers' union is concerned that something in the air is sickening the employees.
® Health & Safety
Finished concrete flooring
No covering
No adhesive
No removal
No replacement
No adverse news
86
Finished concrete flooring
® Health & Safety
Benefits
Finished concrete flooring 87
Design Sustainability
88
FINISHED CONCRETE FLOORING
This concludes the American Institute of Architects Continuing Education System Program