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Apr 13, 2017
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Search at Forsmark
How smart search-driven applications are helping Forsmark nuclear power plant improve plant maintenance and worker safety
Findability Day – 1 October 2015 – Göteborg, Sweden
Andreas Andersson – Forsmarks KraftgruppMickel Grönroos – Findwise
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Vänligen notera var nödutgångar och närmaste brandsläckare finns
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Topics of this talk
1. About Forsmark and the nuclear industry
2. The business goals i.e. what are we trying to solve?
3. The business drivers, i.e. why do we want to solve this?
4. The solution, i.e. how we use search technology to reach the goals
5. Q&A, floor is open for questions
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About Forsmark
• One of the largest power plants in Sweden with three boiling water nuclear reactors
• 20–25 billion kilowatt hours of electricity generated in a normal year• This is approx. one sixth of Sweden's total electrical energy consumption• Situated on the east coast of Sweden, two hours northeast of Stockholm
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About the Industry
• The safety demands on nuclear power plants are very strict• Well-defined and highly regulated processes ensure smooth, safe
and efficient daily operations• Safety culture and safety work represent im portant aspects of staff
training• Experiences are logged and processed in an orderly fash ion to
facilitate learning from all types of experiences• Maintenance work is thoroughly planned• Pre-job briefings and post-job debriefings are common practice
before and after maintenance tasks are carried out
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WHAT – The Business Goals
Push production costs down Provide engineers with the information they need to plan daily maintenance tasks better and thus avoid costly delays
Promote high availability* Provide engineers with the information they need to plan the yearly overhaul and refueling properly to avoid schedule overrun and extra days off the grid
Decrease the number of work place injuriesProvide the maintenance team with the information they need in pre-job briefings so work tasks are clear and can be carried out safely
Onboard new employees quicklyProvide tools by which the new generation of co-workers will be able to learn the trade quickly
Learn from the knowledge and experiences of othersProvide tools that will help spread knowledge and good practices among co-workers
*) The availability factor of a power plant is the amount of time that it is able to produce electricity over a certain period, divided by the amount of the time in the period. - Wikipedia
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WHY – The Business Drivers
Electricity prices in the Nordics have been low since 2012This puts pressure on power companies to cut and keep production costs low.
Every extra day “off the grid” during refueling means less incomeYearly overhaul and refueling requires downtime, but availability can be optimized with better planning.
Nobody should get injured at workBy proper processes and tools, the number of serious injuries within plant maintenance can be kept at zero and the need for redoing less safe work tasks (like re-examining a valve in a room with elevated radiation levels) can be avoided.
The quicker you learn, the sooner you are productiveThe nuclear power industry in Sweden is in the middle of a generation shift.
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HOW – The Solution
Use search as a platform in which information is aggregated and from which information can be retrieved to be presented where and when needed.
We started our search journey in 2009 and switched to Elasticsearch as the core in 2014.
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HOW – Guiding Principles
1. The information must come to where the user is – and not the other way around
2. Rather present highly accurate information than a bloated result set of information of various degrees of importance
3. Make full use of the well-organized information structure at Forsmark including common metadata
4. Use open source technology unless commercial vendors provide significant benefit
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© Forsmarks Kraftgrupp AB
HOW – Solution setup
Legend
Done
Ongoing
Planned
Distant
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© Forsmarks Kraftgrupp AB
HOW – the Pre-Job Briefing search-based application
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© Forsmarks Kraftgrupp AB
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Q&A
• Any questions?