Pavement design for widening a stretch of MDR from srirangapatna to ilavala-A Case study CHAPTER 1 INTRODUCTION 1.1 General The project road is a Major District Road (MDR) having a length of 17.68 Km. It is a bypass road taking off from SH-17 (Mysore - Bangalore Highway) after Srirangapatna, Mandya district, at Km 127.500 and connecting SH-88 (Mysore - Madikeri road) near Ilavala, Mysore district, at Km 145.176. The project road provides connectivity to major tourist locations like KRS dam, Ranganatittu Bird Sanctuary, Balmuri falls etc., in Mandya and Mysore districts. It also provides connectivity to Coorg and South Canara districts including interstate connectivity to Kerala. The project road is also extensively used by granite material suppliers from Bebi granite quarry, Bebi village, Pandavapura taluk, Mandya district. As a result of these, there is heavy commercial traffic movement along this road. Presently, the project road is a two lane and intermediate road with variable shoulder widths and cannot handle the high density of traffic. Also, the pavement condition of the road needs substantial improvements. In view of the above, KRDCL has taken up the task of upgrading the present project road to a 4-lane highway with
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a stretch of MDR from srirangapatna to ilavala-A Case study
CHAPTER 1
INTRODUCTION
1.1 General
The project road is a Major District Road (MDR) having a length of 17.68 Km. It is a
bypass road taking off from SH-17 (Mysore - Bangalore Highway) after Srirangapatna,
Mandya district, at Km 127.500 and connecting SH-88 (Mysore - Madikeri road) near
Ilavala, Mysore district, at Km 145.176.
The project road provides connectivity to major tourist locations like KRS dam,
Ranganatittu Bird Sanctuary, Balmuri falls etc., in Mandya and Mysore districts. It also
provides connectivity to Coorg and South Canara districts including interstate
connectivity to Kerala. The project road is also extensively used by granite material
suppliers from Bebi granite quarry, Bebi village, Pandavapura taluk, Mandya district. As
a result of these, there is heavy commercial traffic movement along this road.
Presently, the project road is a two lane and intermediate road with variable shoulder
widths and cannot handle the high density of traffic. Also, the pavement condition of the
road needs substantial improvements.
In view of the above, KRDCL has taken up the task of upgrading the present project road
to a 4-lane highway with divided carriageway. A 4-lane highway will facilitate smooth
traffic flow, boost tourism and economy in Mysore, Mandya and Coorg districts.
M/s E I Technologies Pvt. Ltd., Bangalore, have been assigned the task of providing
necessary consultancy services for preparation of a Detailed Project Report for taking up
widening and improvements to the road considering various engineering aspects as per
the Terms of Reference
The project road and its location are shown in Error: Reference source not found.
a stretch of MDR from srirangapatna to ilavala-A Case study
1.2 General Features of the Projects1.2.1 Site characteristics1.2.1.1 Terrain
The general terrain along the project road is predominantly plain with rock formations
near the existing railway road under bridge. The maximum elevation is about 815 m at
Km 145.00 and minimum 684 m at Km 127.500
1.2.1.2 Alignment
Major section of the project road traverses through rural areas in Palahalli and Belagola village limits in Mandya district and a small section, about 4.50 Km, traverse through Ilavala village. It runs through predominantly paddy and sugarcane fields. A stretch of 1.10 Km of the project road,
between Km 141.40 and Km 142.50 runs through forest area. The existing 2-lane carriageway alignment has a number of sharp horizontal and vertical curves which require geometric corrections and the existing gradient of the highway is within acceptable limits as per IRC: 73 in the stretch of the highway where it passes through plain terrain.
a stretch of MDR from srirangapatna to ilavala-A Case study
1.2.1.3 Land Use
The land use pattern along the project road is predominantly agricultural from Km 127.50
to Km 141.00. Built up section are observed at Palhalli (Km 129.80 to Km 130.90) and
Belagola town (Km 135.90 to Km 136.43). There are only two major industries along the
project road stretch,which are at Km 138.520 and 142.400. This stretch also passes
through reserve forest from Km 141.000 to 142.100. The project road continues with
abutting agricultural land from Km 142.100 to Km 144.738.
1.2.1.4 Right of Way
The existing Right of Way along the project road varies between 9.60 to 40.00 m Specific
ROW information, like the boundary pillars except at few locations to demarcate the
ROW is available on either side of the alignment. Built up sections along the project road
have shops and establishments abutting the project road, on both sides. Some of these
may be encroachments in Belagloa town, as the land width measured from the toposurvey
is less as compared to the data obtained from the department.
1.2.1.5 Pavement Condition
The existing pavement for the entire stretch is of bituminous surface.
The pavement width is predominantly 7.0 m for the entire length of the project stretch, with earthen shoulders on either side. The existing pavement condition based on visual observation varies from very poor to good. During the site investigations heaving/settlements/distress of the pavement is observed in a few stretches. This may be due to weak sub grade, improper compaction or movement of heavily loaded trucks.
1.2.1.6 Shoulder
The entire stretch of the project road consist of earthen shoulder on either side. It
observed that the unpaved shoulder width varies from 1 to 1.5 m on both sides plain and
rolling terrain.The unpaved shoulders,in many location , are not in the same level of
pavement; instead they fall by more than 5 cm.
a stretch of MDR from srirangapatna to ilavala-A Case study
1.2.1.7 Intersections
There are 7 junctions(4 Y-junctions and 3 T-junctions) along the project road connecting various tourist and other places. The given below gives the details of major junctions
Table 1.1: Major junctions along the project road
No.
Location Type Remarks
1. 127.500 Y Junction Start of project road
2. 128.985 T Junction Raganatittu cross road
3. 129.870 Y Junction Palahalli village diversion road start
4. 131.100 Y Junction Palahalli village diversion road end
5. 134.300 T Junction Pump house
6. 138.520 T Junction KRS junction
7. 145.176 Y Junction End of project road (Ilavala village)
1.2.1.8 Structures
There are 9 minor bridges, and 48 culverts along the project road. The following Table
1.2 gives the nos. of each type of structure along the project road stretch.
Table 1.2 Existing Structures on MDR Project stretch
Sl. No. Type of structure Nos.
1 Minor bridge 09
2 Box / slab culvert 39
3 Pipe culvert 09
4 RUB 02
1.3 Scope and objective of the Present study
Review of all available reports and published information about the project road
and the project influence area.
Field investigations
a) Pavement Condition and Evaluation
Carrying out inventory and detailed condition surveys for
a stretch of MDR from srirangapatna to ilavala-A Case study
project road.
b) Subgrade Investigation
For a stretch of MDR Investigation of required sub-grade and sub-soil characteristics and
strength for road and embankment design
c) Structural evaluation of the existing pavement
The deflection of the existing carriageway of MDR has
been measured by Benkelman Beam Deflection method at
every 100 m along the road sections covered under the
study.
d) Traffic Survey
Extensive traffic study including mid-block volume counts,
Intersection Classified Vehicle Volume counts for a stretch
of MDR, and demand forecasting for next twenty years.
Forecast traffic for future after establishing appropriate
growth rates using suitable socio-economic parameters.
Carrying out axle load survey to compute Vehicle Damage
Factor.
Estimation of design lane loading from VDF’s computed
as per AASHTO Design manual.
e) Material Investigation
Taking test pits to assess the effectiveness of existing
pavement.
Carrying out material investigations to assess the suitability
of materials in road construction and to facilitate design of
some of the road elements
Ex: CBR for design of new pavement.
Review of pavement designs for new constructions
Establishing design standards and typical cross-sections
Developing improvement proposals for the existing road.
a stretch of MDR from srirangapatna to ilavala-A Case study
The Pavement design detail is important for Economic and
financial analysis of the project.
Financial viability of project and financing options pattern
like Design Build Finance & Operate (DBFO) can be
adopted.
1.4 Organization of the Report: The contents of the report is organized sequentially in different sections, namely,
1) Literature review on Present studies,
2) Present studies and Investigations methodology,
3) Data collection and analysis,
4) Pavement Design and
5) Discussions and conclusions.
CHAPTER 2
LITERATURE REVIEW
2.1 Historical Significance of Project Location
The project road connects townships of Srirangapatna and Ilavala which lies in Mandya
and Mysore districts respectively and provides connectivity to renowned tourist locations
a stretch of MDR from srirangapatna to ilavala-A Case study
having historical significance. Information on some of the important tourist locations is
given below:
Srirangapatna also spelt as Srirangapattana, is city of historic, religious, and cultural hub
situated in Mandya district of Karnataka state. Although situated a mere 19 Km from
Mysore city, Srirangapatna lies in the neighbouring district of Mandya. The entire town is
enclosed by the river Kaveri to form a river island. While the main river flows on the
eastern side of the island, the Paschima Vaahini segment of the same river flows to its
west. The famous Ranganatha swamy temple, Dariya Daulat Bagh (summer place of
Tippu Sultan), tombs of Sultan Hyder Ali and Tippu Sultan including the famous
Srirangapatna fort are located in this town. The town is easily accessible by train from
Bangalore and Mysore and is also well-connected by road.
Ranganthittu Bird Sanctuary also known as Pakshi Kashi of Karnataka is a bird
sanctuary in the Mandya District. It is a very small sanctuary, being only 67 Sq.km in
area, and comprises six islands on the banks of the Kaveri river. Ranganthittu is located 3
Km away from the historic town of Srirangapatna and 16 Km north of Mysore.
Ranganthittu was formed as a result of a
small dam across the river Kaveri in the
1600s. It is home to a great variety of
birds and a few reptiles. It is said that the
sanctuary is a sight to behold during the
nesting season of the birds from June to
November. The sanctuary is home to a
wide species of birds including
cormorants, darters, white ibis, spoon
billed storks, open billed storks, painted
storks, white necked storks, egrets, herons, terns, swallows, kingfishers, sandpiper etc.
There are a few mammals in the sanctuary like fruit bats, bonnet macaques, palm civets,
common mongoose and common otters. Marsh crocodiles make up the reptile population
of the sanctuary.
Balmuri falls is an ideal picnic spot
and is located at a distance of 11 Km
from the Ranganthittu Bird Sanctuary.
Ranganthittu Bird Sanctuary
Balmuri falls
KRS Dam
a stretch of MDR from srirangapatna to ilavala-A Case study
Balmuri falls are conveniently located at a distance of 10-15 Km from Mysore. The falls
are located on the Bangalore - Mysore highway
Balmuri falls is a man-made reservoir which has been constructed across river Kaveri.
Krishna Raja Sagara, also popularly
known as KRS, is a dam across Kaveri
River, in Mandya District near Mysore.
It is located at a distance of about 12
Km from Mysore.
This dam was conceptualized and
designed by the renowned
Sir Mokshagundam Visvesvaraya to act
as a reservoir for supplying water to the
districts of Mandya and Mysore.
The KRS dam was built in the year 1932 and construction work took place during the
times of King Krishnaraja Wodeyar IV. It is about 130 feet in height and 8,600 feet long.
It is constructed at the confluence of three rivers – Kaveri, Hemavati and
Lakshmanatirtha. The Krishna Raja Sagara dam is an excellent example of innovative hi-
tech engineering. The dam was amongst the first in world to use automatic sluice gates
and represents the marvel of civil engineering of pre-independent India. The dam is well
connected from Mysore and Bangalore and can be accessed through the project road.
2.2 Project significance
The project road connects the townships of Srirangapatna (SH 17) and Ilavala (SH 88)
located in Mandya and Mysore districts respectively. It provides connectivity to major
tourist locations, like KRS dam, Ranganatittu Bird Sanctuary, Balmuri falls,
Krishnarajasagara Brindavan gardens etc., in Mandya and Mysore districts. It also
provides connectivity to Coorg and South Canara districts including interstate
connectivity to Kerala state. The project road is extensively used by granite material
a stretch of MDR from srirangapatna to ilavala-A Case study
suppliers from Bebi granite quarry, Bebi village, Pandavapura taluk, Mandya district. As
a result of these, there is heavy commercial traffic movement along this road.
The land use pattern along the project road is predominantly agricultural from Km 127.50
to Km 141.00. Built up section are observed at Palhalli (Km 129.80 to Km 130.90) and
Belagola town (Km 135.90 to Km 136.43). There are only two major industries along the
project road stretch,which are at Km 138.520 and 142.400. This stretch also passes
through reserve forest from Km 141.000 to 142.100. The project road continues with
abutting agricultural land from Km 142.100 to Km 144.738.
Presently the project road is a two lane and intermediate type road with variable shoulder
widths and cannot handle high density of traffic. In addition, the pavement condition of
the road needs substantial improvements.
Also, the traffic flowing from Bangalore towards Coorg and South Canara districts,
generally ply through Mysore city and onto Mysore - Bantwala road causing traffic
congestion at various junctions in the city.
Srirangapatna – Ilavala road can act as a bypass to Mysore city thus avoiding Coorg and
Kerala bound commuters entering Mysore city resulting in reducing traffic congestions
and in turn decreases the distance travelled to Coorg district and Kerala state.
In view of the above, KRDCL has taken up the task of widening the present project road
to a 4-lane road configuration. A 4-lane road will facilitate smooth traffic flow and boost
tourism and economy both in Mysore, Mandya and Coorg districts.
CHAPTER 3
PRESENT STUDIES
3.1. Standards for Pavement Design
The design is based primarily on IRC Guidelines .For the design of the overlays for the
existing two-lane pavement, the strengthening work takes due considerations of the
a stretch of MDR from srirangapatna to ilavala-A Case study
strength of the existing pavement. The overlay thickness has been worked out for each
road segment homogeneous in relation to condition, strength and sub-grade
characteristics. The paved shoulders shall be an integral part of the pavement for the main
carriageway. The design requirements for the main carriageway pavement are also
applicable to the design of the pavement shoulders. The design of the granular shoulders
also takes due consideration of the drainage conditions besides the structural
requirements.
The pavement design task also covers working out maintenance and strengthening
requirements and periodicity and timing of such treatments and overlays.
3.1.1. Axle Load Scenario
The legal load permitted in the country on rear single axles of trucks fitted with 4 tyres
and axles on trailers is 10.16 tonnes (102 kN) and tandem axle fitted with 8 tyres of 19.0
tonnes (190 kN).
IRC: 37-2001 deals with the design of flexible pavements based on the California Bearing
Ratio method and cumulative axle load repetitions. Vehicle Damage factors (VDF) for
various vehicles are required to be derived on the basis of the axle load survey, but in the
event of non-availability of sufficient data relating to actual loads plying on a project
road, the IRC recommends a VDF of 1.5, 2.5 and 3.0 to be taken for the design of
national highways in hilly, rolling and 1.5, 3.5 and 4.5 respectively based on volume of
traffic in plains in terms of commercial vehicles in the range of 0-150, 150-1500 and
more than 1500 in plain.
A legally loaded axle of commercial vehicles itself causes a damage of 2.6 times more
than the standard axle weight. However, in actual practices, the axle weights far exceed
such legal axle weight. As per past axle load surveys, single axle loads of up to 25.0
tonnes have been noticed and the vehicle damage factor has been reported to be as high as
12 in certain cases.
The pavement has been designed for 15 years design life for flexible type and 30 years for
rigid type.
3.1.2. Flexible Pavement Design
Flexible pavement design methods may be broadly divided into three categories
Empirical or semi-empirical design methods based on experience with the performance of
a stretch of MDR from srirangapatna to ilavala-A Case study
pavement with similar traffic, pavement structure, subgrade and Climatic conditions.
These are the most commonly used methods.
The second category consists of design methods in which layer thickness was Determined
as a result of experimental road tests. These methods, such as AASHTO, and Asphalt
Institute Methods, have a more rational basis for pavement design, and are widely used
abroad.
The third and the most recently developed methods are called analytical or mechanistic
design, which compute the stresses and strains in each layer and adjust the layer thickness
so that these are kept within the predetermined limits.
These limits are established based on field and laboratory testing to ensure that the
pavement does not fail during its design life. The examples of mechanistic design are IRC
37-2001.
The mechanistic method come closest to simulating the pavement behaviour, but this
require extensive field and laboratory testing of these pavement design methods, the ones
considered to be appropriate for use on this project are:
IRC 37-2001 Guidelines for the Design of Flexible Pavements
IRC 81-1997 Tentative Guidelines for strengthening of Flexible Road Pavements
using Benkelman Beam Deflection Technique
The IRC method for pavement design, as contained in IRC: 37-2001 is based on limiting
the vertical compressive strain at the top of the sub-grade which results in permanent
deformation of the pavement and the horizontal tensile strain at the bottom of the
bituminous layer which results in cracking of the pavement.
3.1.3. Rigid Pavement Design
While flexible pavement basically distributes the load gradually to the layers underneath,
rigid pavement acts as a structural element (a plate) resting on an elastic foundation. The
rigid pavement design primarily depends on the magnitude of load rather than repetitions
and is also influenced significantly by the temperature changes in the pavement.
The design of rigid pavement is based on:
IRC 58 – 2002 Guidelines for the Design of Plain Jointed Rigid pavements for
Highways
IRC 101 – 2001 Guidelines for the Design of continuously Reinforced concrete
a stretch of MDR from srirangapatna to ilavala-A Case study
pavement with Elastic Joint.
3.2. DESIGN CONSIDERATIONS
3.2.1. Design Life
The design life of the pavement has been assumed to be 15 years in the case of flexible
pavement and 30 years in the case of rigid pavement design. However since the traffic
demand estimates have been done, as per the ToR, of a thirty year horizon period, the
design life of the pavement in the case of even the flexible type, has been extended to a
similar horizon period, through the incorporation of suitable additional overlays at the end
of 15 years.
For the purpose of the design, a construction period of two years has been assumed.
Likewise, as per ADB Guidelines, the design life for the surfacing is assumed as 10 years,
and for the base and sub-base courses, 15 years design life has been assumed. An overlay
comprising of a bituminous concrete layer is to be provided at an interval of five years so
as to reach the 15 years service design period.
3.2.2. Design Traffic
For the purpose of structural design only the number of commercial vehicles of laden
weight of 3 tonnes or more and their axle, loading will be considered. To obtain a realistic
estimate of design traffic due consideration shall be given to the existing traffic or that
anticipated in the case of new constructions, possible changes in road network and land
use of the area served, the probable growth of traffic and design life.
3.2.3. Adoption of Vehicle Damage Factors
The vehicle damage factor is a multiplier for converting the number of commercial
vehicles of different axle loads to the number of standard axle-load repetitions. The
vehicle damage factor is arrived at from axle load surveys on typical road sections so as
to cover various influencing factors such as traffic mix, type of transportation, type of
commodities carried, time of the year, terrain, road conditions and degree of enforcement.
Axle load survey has been envisaged for the present scope of study, so that VDF factors
derived will be used to determine the number of axle load repetitions to design the
pavement crust.
3.2.4. New Pavement
New flexible pavement will be designed as per IRC: 37-2001. The pavement for
service road will be designed for 10 msa.
New flexible pavement shall comprise of Bituminous Concrete (BC) using RMB-
a stretch of MDR from srirangapatna to ilavala-A Case study
60) as wearing course over laid on Dense Bituminous Macadam (DBM) and
Bituminous Macadam (BM) below which the Wet Mix Macadam (WMM) shall
be provided to act as a base course. The sub-base shall comprise of granular
material conforming to the grading, density and other physical requirements
stipulated in MoSRT&H Specifications.
New rigid pavement will be designed as per IRC: 58-2002.
New rigid pavement shall comprise of Pavement Quality Concrete (PQC) of M-
40 as wearing course over laid on Dry Lean Concrete (DLC) of M-10 grade
concrete. Below which the sub-base shall comprise of granular material
conforming to the grading, density and other physical requirements stipulated in
MoSRT&H Specifications.
3.2.5. Strengthening of existing pavement
Strengthening of the existing pavement shall be done in accordance with IRC: 81-
1997. The strengthening layer shall comprise of DBM overlaid with BC surfacing
with Modified Bitumen CRMB60 grade.
Before laying the overlays, profile corrective course on the existing carriageway
shall be carried out with DBM / WMM / GSB as the case may be.
3.2.6. Pavement drainage
To ensure internal drainage of the pavement, the GSB layer, in the black cotton
sections, a 225mm thick sand blanket layer shall be provided over the sub grade, which
shall extend to the embankment side slope.
The finished pavement profile shall be so designed that the bottom level of the
sub-grade always remains above the high flood level by 1.0 meter.
3.3 Engineering Studies and Investigations Associated with a stretch of MDR
The following primary surveys were conducted to assess condition of road, soil
characteristics, existing traffic flow on project road stretch and CD structures, etc., to
assess the needs of reconstruction/ strengthening/widening and possibilities of geometric
improvement for the existing project roads. During these Investigations I associated with
studies and Investigations for a Stretch of MDR and Projects are as follows:
Road Inventory Survey
Pavement Condition Survey
Subgrade investigation
a stretch of MDR from srirangapatna to ilavala-A Case study
Structural evaluation of existing pavement by Benkelman Beam Deflection
Studies
Soil and Material Investigations
Traffic Survey
Classified traffic volume counts (CTVC)
Turning movement surveys
Axle Load Survey
3.3.1 ROAD INVENTORY
An inventory of a stretch of MDR has been carried out by visual observations
supplemented with sample measurements using tape etc, Kilometer wise features like
terrain, land-use, pavement surfacing type and width, shoulder surfacing type & width,
For determining the pavement condition for each km of road, the yardstick as given in
Table 3.3.1 has been used to designate the pavement condition.
Table 3.3.1: Yardstick of Pavement ConditionSl. No.
Condition Pot holes (%) Cracking (%) Patching (%) Raveling (%)
1 Excellent Nil 5 Nil 1.0
2 Good 5 > 5 10 0.5>1.0
2.0
3 Fair>5
10> 10 20 > 0.5 2.0
> 2.0
5.0
4 Poor>10
50>20 30 >2 6.0
>5.0
10.0
5 Very poor >50 >30 >6.0 >10.0
3.3.3. BENKELMAN BEAM DEFLECTION TECHNIQUE
The evaluation of structural strength of existing flexible pavement was carried out using a
Benkelman Beam in accordance with the procedure given in IRC 81-1997.
For measuring pavement deflection, the C.G.R.A procedure that is based on testing under
static load was adopted. A standard truck having a rear axle weighing 8170kg fitted with
dual tyre inflated to a pressure of 5.60 kg/sq.cm was used for loading the pavement. The
beam was calibrated using metal plates of known thickness prior to testing. The dual
wheels of the truck are centered above the selected point.
Deflection surveys have been carried out as per the scheme given below:
a stretch of MDR from srirangapatna to ilavala-A Case study
Main line surveys
The pavement deflections were measured by Benkelman Beam at 100m intervals in staggered manner continuously for 1km in each section. Pavement temperature was recorded at every one hour during the testing period by inserting a thermometer in a hole (approximately 5 cm deep and 10 mm diameter) drilled in the pavement and filled with glycerol. At any deviation of the pavement temperature during measurements from the standard temperature of 35o C, correction has been applied to the deflection measured in accordance with the procedure described in IRC: 81-1997. Seasonal correction was carried out using the moisture correction factors given in Figures 2 to 7 in IRC: 81-1997. PI and moisture content of the subgrade were established from test pits excavations carried out simultaneously with the Benkelman Beam tests.
3.3.4 SUBGRADE INVESTIGATIONS
3.3.4.1 Methodology (Test Pits)
Investigations have been carried out by digging test pits to assess the adequacy of existing
pavement layers including sub-grade soil properties to establish the strengthening/
reconstruction requirements to cater for design traffic during service life. Test pits were
excavated at the pavement-shoulder interface, extending through the pavement layers and
down to the level of the subgrade. Test pits made were of two types – large pits and small
pits for the investigation along the project road.
Small Test pits - 0.5m x 0.5m at every 1 Km.
Large Test Pits - 1.0m x 1.0m at every 5 Km or at change of soil strata.
Large Pits (1m x 1m)
Large pits were dug at 5 km interval at the pavement-shoulder interface extending
through the pavement layers. Pits were made in such a way that one third of the pit (30
cm) was within the carriageway and the remaining two third (70 cm) in the shoulder,
ensuring minimum damage to the original pavement and disruption to the traffic. The pits
were backfilled and compacted after completion of work. The sequence of operations for
large pits was as follows:
Manual excavation of 1.0 m x 1.0 m pit down to subgrade level. After
reaching the subgrade level, the thickness of the different pavement
layers were measured and type of material examined. Subgrade soil
samples were collected and field moisture content was determined at
site by using moisture meter method as per IS 2720: Part 2.
Fields (in-situ) dry density using core cutter method as per IS 2720:
Part 29 was carried out at the subgrade level.
One sample of 40 kg subgrade soil was collected from the top 100
mm of sub-grade for the following laboratory tests:
a stretch of MDR from srirangapatna to ilavala-A Case study
-Field moisture content : As per IS: 2720
-Grain size analysis : As per IS: 2720
- Atterberg limits : As per IS: 2720
- Moisture-Density test : As per IS: 2720
(Heavy Compaction)
-CBR ( 4 days soaked ) : As per IS: 2720
3.3.4.2 Small Pits (0.5 m x 0.5 m)
Small pits were dug in between the large pit locations staggered left/right along the
pavement edge in line with the principles of large pits at every 500m. The pits were dug
in such a way that at least 20 cm was within the carriageway and the rest on the shoulder.
The pits were backfilled and compacted properly after completion of the work. The
sequences of operation for small pits were as follows:
Manual excavation of 0.5 m x 0.5 m size pit down to the subgrade
level.
Thickness of each pavement layer was measured and type of materials was examined. Sub-grade soil samples were collected and field moisture content was determined at site by using moisture meter method as per IS 2720: Part 2.
shoulder. The pits were backfilled and compacted properly after completion of the work.
The sequences of operation for small pits were as follows:
Manual excavation of 0.5 m x 0.5 m size pit down to the subgrade
level.
Thickness of each pavement layer was measured and type of
materials was examined. Sub-grade soil samples were collected and
field moisture content was determined at site by using moisture meter
method as per IS 2720: Part 2.
3.3.4.3 Characterisation of SubgradeThe following tests were conducted on each of the subgrade samples collected from
trial pits:
Grain size distribution (Wet)
Atterberg’s Limits (Liquid limit and plastic limit)
a stretch of MDR from srirangapatna to ilavala-A Case study
Modified Proctor Density at three compaction levels
Four days soaked CBR (4 days soaked )
The methods of testing adopted for materials investigations are given in Table 2.3.2
Table.2.3.2. Method of TestingSl.No. Type of Tests Unit Test Method
1 Grain Size Analysis (Wet Sieve) % by wt. IS: 2720(Part 4)
The material investigation for road construction has been carried out to identify the
potential sources of construction materials and to assess their general availability,
mechanical properties and quantities. This is one of the most important factors for stable,
economic and successful implementation of the road program within the stipulated time.
For improvement work as well as for new carriageway / bypass the list of materials
includes the following:
Granular material for lower sub-base works
Crushed stone aggregates for upper sub-base, base, surfacing and
cement concrete works
Sand for filter material and cement, concrete works, sub-base and
filling material
Manufactured material like cement, steel, bitumen, geo-textiles etc.
for other related works.
3.3.5.2 Objectives and Information Sources
The information on material sources was carried out with the following basic objectives.
Source location, indicating places, kilometerage, availability and the
status whether in operation or new source.
a stretch of MDR from srirangapatna to ilavala-A Case study
Access to source, indicating the direction and nature of the access
road i.e. left/right of project road, approximate lead distance from the
gravity centre and type of access road.
Ownership of land / quarries, either government or private.
Test results, indicating the quality of materials along with their
classification in details.
Probable uses indicating the likely use of materials at various stages
of construction work i.e. fill materials, sub-grade, sub-base, base and
wearing course and cross drainage structures.
During the process of investigation, due consideration has been given
to the locally available materials for reducing the cost of
construction. The samples from various identified sources have been
collected for laboratory testing as per IRC / MoSRT&H standards.
Representative samples from the above stone quarries were collected for testing in the
laboratory. The following tests have been conducted on the samples collected.
Aggregate Impact value : As per IS: 2386 (Part-6)
Combined indices : As per IS:2386 (Part-7)
Water absorption : As per IS: 2386 (Part-3)
MoSRT&H requirement of stone aggregates for their use in base / surfacing courses of
pavement are as follows:
Aggregate Impact Value
< 30%
Flakiness and Elongation indices (combined) < 30%
Water absorption
< 2%
3.3.6. Traffic Surveys
To capture traffic flow characteristics, travel pattern, speed characteristics, users’
preference regarding toll imposition on traffic passing through the project road and other
characteristics related to the project road, following primary traffic surveys were
conducted
Classified traffic volume count (CTVC) survey
Turning movement survey
Axle load survey
Traffic survey stations for carrying out CTVC were selected after a site reconnaissance
a stretch of MDR from srirangapatna to ilavala-A Case study
considering the following parameters.
The station should represent homogeneous traffic section
The station should be free from urban and local traffic influence
The station should be located in a reasonably level terrain with good
visibility
CHAPTER – 4
DATA COLLECTION AND ANALYSIS
4.1 Raw Data of the Preliminary Investigations
4.1.1 Road Inventory
A detailed road inventory is carried out to gather information on the existing features
along the project road which is used as an input for the design proposals. The table 4.1
a stretch of MDR from srirangapatna to ilavala-A Case study
gives the summary of road inventory
Table 4.1: Summary of road inventory (Existing Chainages)
No.
Description Remarks
1. Pavement Flexible
2. Right of Way 9.60 m to 40.00 m
3. Carriageway
Two Lane From Km 127.500 to Km 141.00 of 7.00 m wide
Intermediate lane
From Km 141.00 to Km 145.200 of 5.50 m wide
4. Shoulder Earthen shoulder on either side 1.00 to 2.00 m
5. Median width For a length of 250 m starts at Km 136.680 to Km 136.930
6. Built up area
Palahalli Village
From Km 129.870 to Km 131.100
Belagola Village
From Km 136.160 to Km 137.000
7. Industries Paper mill at Km 138.520.
Power Grid at Km 142.400
8. Junctions Two Y junctions and Four T junctions
9. Bus stops Two bus stops each at Palahalli and Belagola villages
10. Bridges and CD structures Forty eight culverts and nine Bridges
11. Railway Broad-gauge railway level crossing at Km 127.780 and RUB at Km 138.850
12. State forest From Km 141.00 to Km 142.500, the road runs in state reserve forest.
4.1.1.1 Terrain
The terrain along the project road varies from plain to Mountainous.
Table 3.1.1: Summary of Terrain details
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Summary
NH-9
Length (km)% Of Total
Length
Plain 14.14 80
Rolling 2.86 16.20
Mountainous
0.67 3.80
Total 17.67 100
4.1.1.2 Land Use
The project road traverses through the number of settlements such as palahalli, belagola,
and ilavalla. The land use along the project road is combination of commercial, residential,
agriculture, reserve forest areas. The settlements along the project road comprise mainly
residential, commercial, schools, , petrol stations, paper mill,power grid industries etc.
The land use pattern along the project road is predominantly agriculture. Summary of
Land use details is given in below Table 4.1.2:
Table 4.1.2: Summary of Land use
Summary
NH-48
Length (km) % Of Total Length
Agriculture 7.50 42.5
Commercial 1.87 10.60
Industrial 0.30 1.70
Built-up 4.57 25.90
Barren 1.8 10.23
Forest 1.60 9.07
Total 17.67 100
4.1.1.3 Carriageway and Roadway width
The existing carriageway is predominantly two lane and intermediate carriageway is observed
towards the end of the project road. Divided carriageway is observed near Belagola village for a
length of 100 m. The existing pavement is flexible type with bituminous surface all along the road
stretch. The earthen shoulder varies from 1 to 2 m. The existing Right of Way along the project
road varies between 9.60 to 40.00 m. The details are tabulated in the Table 4.1 4.1.3 given below:
Table 4.1.3: Details of existing carriageway
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No. TypeChainage (Km) Carriageway
width (m)Earthen shoulder on
either side (m)From To
1. Two Lane 127.500 141.000 7 1.0 to 2.0
2. Intermediate 141.000 145.176 5.5 1.0 to 2.0
Figure 4.1: Existing carriageway along the project road
4.1.1.4 Shoulder
The type of shoulder in project road is earthen. Its width varies from 1.00 m to 2.00 m on
either side. The condition of the shoulder varies from fair to very poor, with edge drops
and rain cuts Earthen shoulder was observed on both sides along the project road with
varying width up to 2.0 m and Increased width of formation was observed at village
locations. The condition of the shoulder varies from fair to poor with frequent rain cuts
and erosion of shoulder material has been observed.
4.1.1.5 Right of Way
Authenticated secondary data collected from PWP & IWT Division, Srirangapatna and
Road Inventory data shows an existing right of way of 20m to 30m (15m for most of the
length) as available and the details of the same are presented in Table 4.1.4. Specific
ROW information, like the boundary pillars except at few locations to demarcate the
a stretch of MDR from srirangapatna to ilavala-A Case study
ROW is available on either side of the alignment. Built up sections along the project road
have shops and establishments abutting the project road, on both sides. Some of these
may be encroachments in Belagloa town, as the land width measured from the toposurvey
is less as compared to the data obtained from the department.
Table 4.1.4: ROW Details obtained from PWP & IWT
TalukRoad Name
Chainage (Km) Length (Km)
Available Row (m) Remarks
From To LHS RHS
Srirangapatna
Mad
ras
- K
annu
r R
oad
Km
: 127
.50
to K
m 1
45.0
0.
127.50
128.00 0.5012.5
012.50
Agricultural Lands
128.00
138.00 2.0012.0
012.00
Agricultural Lands
130.00
131.00 1.0015.0
015.00 Town
131.00
134.10 3.1012.5
012.50
Agricultural Lands
134.10
134.30 0.2016.0
016.00
Belagola Pump House Circle
134.30
136.00 1.7013.1
013.10
Agricultural Lands
136.00
137.20 1.2017.0
017.00 Town
137.20
138.40 1.2012.0
012.00
Agricultural Lands
138.40
138.60 0.20 7.00 7.00Pump House Circle
138.60
138.70 0.10 5.00 5.00Mysore - Hassan RUB
138.70
138.80 0.10 5.00 5.00 BEML Circle
139.10
142.00 3.20 7.00 7.00 Forest Land
142.00
145.00 3.0013.0
013.00
Agricultural Lands
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4.1.1.6 Summary of Pavement Condition Survey Results
A visual survey is undertaken by walking by foot along the project road and recording the pavement distresses by simple measurements using measuring tape and straight edge were carried out to quantify pavement deficiency on a representative basis. Aspects of pavement conditions assessed include surface defects, rut depth, cracking, potholes.
a stretch of MDR from srirangapatna to ilavala-A Case study
Cracking:
The maximum percentage of crack width observed on the project stretch is 19.10% which
is from Km 140.00 to Km 141.00. At most of the section along the project road a
minimum crack area of 5% is observed. Crack area of more than 10% is observed from
Km 139.000 to Km 144.000.
Ravelling:
The maximum percentage of ravelling observed on the project stretch is 24.98% which is
from Km 139.00 to Km 140.00. Disintegration of the surface due to the failure of the
binder to hold the materials together results in ravelling which may be due to inadequate
compaction during construction.
Potholes:
potholes are observed at very few stretches along the project road and is negligible. This
could be due to recent maintenance of road for Mysore Dussehra. However, potholes of
10 to 20 m width are observed on project road stretches from Km 139.00 to Km 141.00 in
a very negligible quantity.The table 4.1.5 gives the summary of pavement condition
survey
Sl.No Chainage (Km) % of
Cracking
% of Ravelling
Number of Potholes
From To Interval
1.127.500
128.000 127-128 1.18 5.14
2
2.128.000
129.000 128-129 2.10 7.85
2
3.129.000
130.000 129-130 2.05 5.23
1
4.130.000
131.000 130-131 2.58 5.26
2
5.131.000
132.000 131-132 8.71 14.21
2
6.132.000
133.000 132-133 10.07 10.86
0
7. 133.000 134.00 133-134 5.12 4.98 0
a stretch of MDR from srirangapatna to ilavala-A Case study
Sl.No Chainage (Km) % of
Cracking
% of Ravelling
Number of Potholes
From To Interval
0
8.134.000
135.000 134-135 5.99 2.90
0
9.135.000
136.000 135-136 5.99 1.81
0
10.136.000
137.000 136-137 1.94 1.41
0
11.137.000
138.000 137-138 7.34 3.09
0
12.138.000
139.000 138-139 3.04 6.61
1
13.139.000
140.000 139-140 15.76 24.98
1
14.140.000
141.000 140-141 19.10 20.30
1
15.141.000
142.000 141-142 17.62 11.54
2
16.142.000
143.000 142-143 13.88 2.83
1
17.143.000
144.000 143-144 9.07 11.47
0
18.144.000
145.000 144-145 10.33
14.01 2
19.145.000
145.200
145-145.8 13.29
6.69 1
Total % of cracking, ravelling,
number of potholes.7.19
8.50 18
4.1.1.7. Drainage Condition
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The general condition of the roadside drains is satisfactory in project road. Sufficient
camber is provided to drain off the water from carriageway surface. There are several
number of CD structures across the project alignment. The existing road has proper
provision of longitudinal drains on both sides. It is observed that the number of bridges is
almost one fifth of culverts and also most of these bridges are crossing canals. Hence, it is
understood that the flow of water is more in longitudinal direction parallel to the road
than across the road.
4.2. Benkelman Beam Deflection Analysis
The pavement deflection is measured based on the C.G.R.A procedure which is based on
testing under static load. In this method, a truck with a rear axle weighing 8170 kg fitted
with dual tyre inflated to a pressure of 5.6 kg/cm2 is used for loading the pavement.
During actual test, the total load and tyre pressure are maintained within a tolerance of
+/- 1 per cent and +/- 5 per cent respectively.
The deflection measurement is done by first marking points at equal distance in each lane of
traffic, the interval between the points being not more than 50 m. The dual wheels of the truck are
centred above the selected point. The probe of the Benkelman beam is inserted between the duals
and placed on the selected point. The dial gauge reading is recorded when the rate of deformation
of the pavement is equal or less than 0.025 mm per minute. Three set of readings are recorded and
tabulated. Figure 4.2 shows the insertion of probe between the dual wheels and the rebound
deflection survey in progress.
a stretch of MDR from srirangapatna to ilavala-A Case study
Figure 4.2.1 : Rebound deflection survey in progress
Pavement temperature is recorded at least once every hour by inserting the thermometer into a
mandrel driven hole in the pavement, filled with glycerol as shown in figure 4.2.1
Figure 4.2.1 : Recording the pavement temperature at site
Pavement deflections measured are influenced by pavement surface temperature, subgrade soil
type and its moisture content. Hence these factors are accounted, for the computation of
characteristic deflection.
Characteristic Deflection, Dc
D c=+2 σ , for major arterial roads ( like NH & SH)
Dc=+σ , for all other roads
Where, x = Individual deflection, mm
=Mean deflection, mm
n = Number of deflection measurements
σ = Standard deviation, mm
Dc = Characteristic deflection, mm
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The characteristic deflection along both the directions of project road; towards Ilavala and
towards Srirangapatna and their average deflection are given in Table 4.2 4.2
Table 4.2 : Characteristic deflection along the project road
No. ChainageCharacteristic Deflection (Dc)
Average Dc
Towards Ilavala Towards Srirangapatna
1 127.5-127.9 1.59 1.69 1.64
2 128.0-128.9 1.98 2.12 2.05
3 129.0-129.9 1.74 1.82 1.78
4 130.0-130.9 1.65 1.63 1.64
5 131.0-131.9 1.33 1.39 1.36
6 132.0-132.9 1.39 1.40 1.40
7 133.0-133.9 1.44 1.47 1.46
8 134.0-134.9 1.22 1.33 1.28
9 135.0-135.9 1.65 1.78 1.72
10 136.0-136.9 1.21 1.50 1.36
11 137.0-137.9 1.30 1.31 1.31
12 138.0-138.9 1.57 1.33 1.45
13 139.0-139.9 1.29 1.10 1.20
14 140.0-140.9 0.00 0.00 0.00
15 141.0-141.9 1.18 1.26 1.22
16 142.0-142.9 1.12 1.23 1.18
17 143.0-143.9 1.62 1.34 1.48
18 144.0-144.2 1.14 1.38 1.26
Average Characteristic Deflection (Dc) 1.38
On analysing it is understood that the rebound deflection pattern of left and right
carriageway is alike. Higher peaks of deflection are observed along the project road at
many locations with deflection values 2.05, 1.46, 1.72, 1.45 and 1.48 mm. At most of the
section the average deflection is higher than 1.25 mm. This could be due to insufficient
a stretch of MDR from srirangapatna to ilavala-A Case study
pavement crust and increase in water table due to presence of paddy fields along the
project road.
With the present scenario if overlay need to be designed, the total overlay thickness based
on IRC 81:1997 will work out to be between 130 mm to 150 mm in terms of Bituminous
Macadam (100 mm in terms of BC/DBM). Providing such higher thickness of overlay in
terms of bituminous layer without improving the base and sub base will not serve the
design life of the pavement of the horizon period. Under the present condition the entire
road is proposed for reconstruction. The pavement crust for reconstruction is designed
based on IRC 37:2001 guidelines.
4.3 Pavement Composition
For each test pit, the following information was recorded:
Test pit reference (Identification number, location):
Pavement composition (material type and thickness):
Subgrade type (textural classification) and condition (dry, wet)
Broad variation in pavement thickness was observed along the project road. However, the
pavement composition of the existing pavement is generally same as bituminous, water
bound Macadam Base and subgrade. The surface course (Bituminous) varies from 50 mm
to 100 mm; base course varies from 110 mm to 220mm in case of WBM Base and
180mm to 250 mm in case of Subbase. The bituminous course consists of one to two
layers and appears to be in poor to fair in condition. The base course material was
moderately strong and dry in general. The sub-grade below the base course was observed
to be sandy clay at major locations.
The graph showing the existing pavement composition detals as shown in figure 4.3.1
127
- 128
128
- 129
129
- 130
130
- 131
131
- 132
132
- 133
133
- 134
134
- 135
135
- 136
136
- 137
137
- 138
138
- 139
139
- 140
140
- 141
141
- 142
142
- 143
143
- 144
144
- 145
145
- 146
050
100150200250300350400450
Pavement Composition
Surface Base SubgradeChainage, Km
Thic
knes
s in
mm
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4.3.1 Sub soil investigation
The sub soil investigation is carried out by means of in-situ and laboratory test as per IS
2720. A soil investigation along the existing road pavement was carried out at an interval
of 500 m staggered. The investigations include several operations like field investigation
and laboratory testing.
A total of 37 test pits of approx. 2.5 m x 1.0 m size (each) staggered along the edge of the
existing pavement on both sides are excavated up to sub grade level (up to 1.5 m depth) at
every 500 m intervals or where ever necessary along road alignment.
Bulk soil samples were collected from all the test pits at natural ground level. Some
photographs during soil sample collection are given in Figure 4.3.2
a stretch of MDR from srirangapatna to ilavala-A Case study
Figure 4.3.2: Photographs of soil sample collection
Field Density tests were conducted for all the test pits and also the natural moisture
content were determined at each test pits.
The following laboratory tests were conducted for all the samples collected from the test
pit:
Soil Classification (As per IS: 1498)
Grain Size Analysis (As per IS: 2720 –Part 4)
Atterberg limits test (As per IS: 2720-Part 5)
Standard proctor tests (As per IS: 2720 - Part 8)
Soaked CBR tests – 4 days soaked (As per IS: 2720 – Part 16)
The soil samples of the subgrade collected from the trial pits are tested in laboratory and
the test results for Grain size classification, Atterberg limits, Maximum Dry Density
(MDD), corresponding Optimum Moisture Content (OMC) and CBR values are tabulated
in Table 4.3 .
Table 4.3: Laboratory test results
No.
Location (km)
Grain size analysis test
Atterberg limitModified Proctor
density and CBR valueSoil
Classification
Gravel
SandSilt &
ClayLL PL PI MDD
OMC
CBR (5 mm)
% % % % % % g/cc % %
1. 127+650 8.67564.66
626.65
918.2
0NP 18.20 2.05 9.30 7.64 SM
2. 128+000 4.56061.36
434.07
621.0
09.00 12.00 1.98 9.79 7.04 SC
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