PRODUCTION END OF LIFE PLASTIC DRILLING ENERGY WATER CO2 WASTE CO2 VAPOR CO2 WASTE CO2 WASTE DISTILLATING HEAT TREATING SULFURIC ACID DRYING AGENTS HYDROGEN SULFIDE WATER BLENDING HEAT POLYMERIZATION CHEMICAL methylaluminoxane PROCESSING CHEMICAL HYDROCARBON DILUENT POLYPROPYLENE HDPE CARBON LANDFILLING FOSSIL FUELS WASTE POLLUTION RECYCLED ENERGY HEAT ASSEMBLY ENERGY USE PAPER WASTE PACKAGE WASTE PAPER BIC BALLPOINT PEN LIFE CYCLE CO2, SULFUR DIOXIDE MINING ENERGY COPPER ZINC VAPOR OXIDE OXIDE ACID BATH METAL / BRASS MELTING HOT ROLLING ANNEALING COLD ROLLING HEAT ENERGY NITROGEN HEAT ENERGY ENERGY GAS COAL ENERGY FINISH ROLLING ENERGY TUNGSTEN CARBIDE COMPRESSING MINNING HEAT ENERGY ENERGY CO2 LAPPING ENERGY WATER SANDING ENERGY WATER WATER WASTE WATER WASTE INJECTION MOLDING HEAT PUNCHING ENERGY COOLANT SCRAP 1112 F / 600 C CO2 CO2 CO2 SCRAP MATERIAL CO2 SCRAP MATERIAL CO2 SCRAP MATERIAL PACKAGING PAPER INK PLASTIC ADHESIVE CO2 SCRAP MATERIAL CO2 CO2 CO2 CO2 CO2 CO2 WATER WASTE CO2 CO2 USE Synonims Pp pe Bic pen Ballpoint pen Technical terms jargon Injection molding Punching Minning oil Polymerazation Extraction copper brass zinc Tungsten carbide Process method Melting Co2 emisions footprint Slang / informal words Plastic Metal ballpoint pen Related concepts Sales Marketing Production Broader terms and concepts Co2 emisions pp pe production Emisions injection molding Emisions tungsten carbide Narrower terms Brass tip ballpoint pen KEYWORDS SOURCES http://www.madehow.com/Volume- 3/Ballpoint-Pen.html#b 2/1/13 http://www.youtube.com/watch?v=_1j9_ Y8hwRI 2/1/13 http://www.thepenguy.com/resources/bi c_pens_history.htm 2/1/13 http://www.bicworld.com http://www.carbideprocessors.com/page s/carbide-- parts/tungsten-carbide-tips.html http://www.design- technology.org/injectionmoulding.htm Swift, K. G. Process selection : from design to manufacture. Oxford, England: Butterworth-Heinemann, 2003. Print DIANE Publishing Company. Managing Industrial Solid Wastes from Manufactur- ing, Mining, Oil & Gas Production, & Util- ity Coal Combustion. DIANE Publishing, 1995. E-Book Acton, Johnny and Tania Adams, Matt Packer. The Origin of Everyday Things. Sterling Publishing Company, Inc., 2006. Print Leimkuhler, Hans-Joachim. Managing CO2 Emissions in the Chemical Industry.. John Wiley & Sons, 2010. Print IND 487/587P SUSTAINABLE PRODUCTION METHODS PROFESSOR: FRANK MILLERO SPRING 13 MARIANA ARRIOJA OBJECT LESSON TUNGSTEN RAW MATERIALS
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STORYThis is not the study of a product that I have owned for many years specifically, but ironically so, I have owned more than a hundred of them. The Bic pen is the first ballpoint pen ever invented. The reason I chose this product, is because as a pen and writing aficionado myself, I consider this product to be the best writing tool ever created.
It is made for doodling, writing in someone else’s desk, a postcard or the next best selling novel.
Invented in 1931 by Lazlo Biro
Patented in 1945 by Bich
Price $.50 cents each
1 million pens sold every hour
Sold in 160 countries
FACTS
Writes for 2 kilometers
MOMA permanent exhibit
Headquarters: Clichy, France.
AssemblyThe plastic cartridges are �lled with ink, then they are attached to the ball point. At this stage, other components such as the cap and ends are incorporated. Other �nishing steps, such as adding coatings or decorations or performing a �nal cleaning, are also done.
PackagingThe �nished pens are then packaged according to how they will be sold. Single pens can be put into blister packages with cardboard backings. Groups of pens are packed into bags or boxes. These sales units are then put into boxes, stacked on pallets, and shipped to distributors.
Transportation accounts for 57% of emissions and 3 % of the �ows.
MATERIAL CONTENT FOR EACH PEN
MANUFACTURING79% of BIC pens are made in Bic-owned factories. These factories are i
implementing annual energy and water consumption, CO2 emissions and waste.
1.11% of tonne is CO2.
Plastic pellets are heated through a barrel and then the melted plastic is injected into a mold.
Plastic pellets are heated through a barrel and then the melted plastic is injected into a mold.
Is made up of dyes, resins and solvents to create the right viscosity, to create this fast dry ink. The ink is housed in a plastic tube, which is form by being heated and then extruded through a bath of water.
pigment
lubricant
thickener
INK
heating
plastic pellets
mold
PUNCHINGCOMPRESSINGLAPPING
BALL BEARING
TUGSTEN CARBIDE
POINT
BRASS
Tungsten carbide powder is compressed, creating 1mm pellets. Then they are sanded with a dia-mond paste in a lapping machine and lubricant is added. This is done for over 5 days.
This socket point, made out of brass is punched out. Then the ball bearing is mounted into the point.
compression
lapping
sandingwith diamond dust
ram
plungerdie casting
metal
RAW MATERIAL88 %
PRODUCTION7 %
DISTRIBUTION4 %
END OF LIFE1 %
Plasticsand metalsfrom drilling to delivery
ENERGY TO MOLDTHE PLASTIC, MANUFACTUREAND ASSEMBLE
RESOURCES USEDWHILE USING PRODUCT
TRANSPORTATION TO STORES
5 grams of plastic
6.8 ml of crude oil
5 grams of brass
1 grams of carbide tungsten
BIC
BALL
POIN
T PE
NIND 487/587P SUSTAINABLE PRODUCTION METHODSPROFESSOR: FRANK MILLEROSPRING 13
MARIANA ARRIOJAOBJECT ANALYSIS
- multiple use- easy to use - glass ink bottles can be re�lled or reused- maintains original qualities- higher value
- recycled material-
- Maintain relative low cost and price- Add emotional value- Reduce raw material used- Maintain qualitY, ease of use, main features- Extend product life- Use recycled materials