Final PIV DPM Presentation - EDGEedge.rit.edu/edge/P09454/public/Final PIV DPM Presentation.pdf · Team Member Week 1 Week 2 Week 3 Rishitha Dias Team Leader Set up meeng mes, inform

2008-2 through 2008-3

Introduction   Particle Imaging Velocimetry (PIV) uses a sheet

laser beam to illuminate particles that cross the sheet.

  The particles will diffract the light of the laser and thereby allow for imaging.

  Based on the data gathered from imaging these particles, the flow through the system can be visualized.

Starting Point   The existing test system was developed for MSD in 2007 -2

& 2007-3 quarters under P08453

  The system consisted of a centrifugal pump that sits within an automated and instrumented flow loop.

  The apparatus and pump housing will be fabricated from optically clear materials to allow flow visualization within the pump using Particle Imaging Velocimetry

  The system was designed and built with a modular construction so that design variations of impellers, diffusers, and housings may be easily exchanged.

Planning

Customer Needs

 Perform PIV experiments to characterize different flows through the pump system

 Use as an teaching tool for undergraduate coursework, projects & labs

 Use for Graduate research & projects

Deliverables

 Design & manufacture interchangeable Impellers & Diffusers (3 items each)

 Set up & perform PIV measurement on pump system using new Impellers & Diffusers

Mission Statement The purpose of this project is to design &

develop interchangeable impellers and diffusers which will work on the existing PIV system in order to characterize different flows through the pump system. Team will deliver 3 impellers & 3 diffusers for the existing system. Furthermore, team will also be responsible for setting up experiments and performing PIV reading using the new impellers & diffusers

Constraints   Budget:   Technical Expertise: Not all KGCOE ME students

possess the requisite knowledge in Turbomachinery   Time: All deliverables must be performed within the

allotted 22 week timeframe   Resources: Impeller and diffuser manufacturing

requires precision machining operation   Platform: The project must build upon the existing

PIV system (P08453)

Assumptions   All roles planned this quarter will be filled during both

quarters

  Existing test stand can be used and improved for this year’s project

  Existing test stand is in acceptable condition

  Outsourcing the manufacture of Impellers and Diffusers will not adversely effect the timeliness of the deliverables

Work Breakdown Structure TeamMember Responsibili0es

TeamLeaderRishithaDias

Coordinateeffortstocompleteproject,logis0cs,runningmee0ngs,purchasing,andresourceacquisi0on

ChiefEngineerKevinKlucher

Leadtheengineeringeffortandensurethefinalprojectgoalsaremet,interchangeability,flowtes0ng,reduced

setup0me,andcompleteteststand

ME‐DesignEngineerAllmodelingofstructuresinrelevantprograms,andfluid

mechanicscomputa0onandsimula0ons

ME‐TurbomachineryExpertImprovementofthefluidmechanicsandflowthroughtheturbomachinerypor0onoftheteststandforbeJer

tes0ng

ME‐SystemsIntegra0onLabVIEWintegra0onwithsensorsinstalledwithinthePIVsystem,integra0onoftheflowloopwiththePIVunit

TeamMember Week1 Week2 Week3

RishithaDiasTeamLeader

Setupmee0ng0mes,informeveryoneoftheir

tasksEstablishteamvaluesand

norms

Ensureteammembershaveaccessto

necessaryresourcestobeginallocatedtasks

Overseetheinforma0onexchangebetweenallrelevantmembers

KevinKlucherChiefEngineer

Beginexamina0onoflabteststandandlayoutengineeringobjec0ves

Developstudyplanforengineerstolearnthenecessaryskillsset

requiredfortheproject

WorkwithDesignEngineerinfinalizingtheimpellertooutsource

ME‐DesignEngineer

ThoroughlyexamineEDGEandbecomefamiliarized

withtheproject&predecessors

Reverseengineerexis0ngandfamiliarize

withthesystem

Examinetheexis0ngsystemandiden0fycomponentsthatarecri0caltotheproject

ME‐Turbomachinery

Expert

ThoroughlyexamineEDGEandbecomefamiliarized

withtheproject&predecessors

Review/studyturbomachinerytechnicalmaterialrelatedtoproject

Review/studyturbomachinerytechnicalmaterialrelatedtoproject

ME‐SystemsIntegra0on

ThoroughlyexamineEDGEandbecomefamiliarized

withtheproject&predecessors

Developstudyplanforengineerstolearnthenecessaryskillsset

requiredfortheproject

ExaminepreviousLabVIEWsetup&Code

IntellectualPropertyConsidera0ons

•  Projectwillbeopensource,openarchitecture

•  Thoroughpatentresearchmustbecarriedoutpriortostar0ngdesignphase

TeamValues&Norms

•  Punctual•  Thorough•  Accurate•  Professional&Ethical•  CommiJed

•  GoodCommunica0on

TeamValues&Norms

•  Punctual•  Thorough•  Accurate•  Professional&Ethical•  CommiJed

•  GoodCommunica0on–

Teammembersshouldmakeaconsciousefforttokeepallmembersintheteaminformedwithnewinforma0on,knowledgeandprojectdevelopments,especiallythetwoleaders

RequiredResources•  TechnicallearningmaterialssuchasTurbomachinerytextbooks,researchpapers

•  Accesstoexis0ng(P08453)PIVpumpsystem

•  TimewithFacultyGuide,Dr.Day

•  Accesstomanufacturingresources:CNCmachining,Rapidprototypingoroutsourcing

•  CAD&Engineeringsodwarepackages

•  EDGE

ConceptDevelopment

CustomerNeeds

•  CustomersrequireaupgradedPIVsystemtoperformreadingonmoresophis0catedflowpaJernsprovidedbynewimpellers&diffusers.Thenewimpellersanddiffusersmustbeinterchangeableandmustfitwiththeexis0ngpumpsystem.

BrainstormingQues0ons

•  Howcantheteambestfamiliarizethemselveswithturbomachineryconcepts?

• Whatmaterialcanbeusedtomaketheimpellers&diffusers?

• Whichmanufacturingmethodwillbeusedtomaketheproducts?

Risk Assessment  Technical expertise of ME student might be

inadequate for the design task at hand

 Time needed for impeller manufacturing will affect the timeliness of deliverables

 Existing PIV module may not function as desired

Risk Assessment  Flow parameters are not met by the design

 Design stage leaks over allocated time due to complications

 Manufacturing resources at RIT might be inadequate to produce the required parts

 Budget might be insufficient to cover outsourcing of manufacturing

Risk Management

 Team Lead, Lead Engineer will work with faculty advisor to develop a plan to learn the technical skills required to design turbomachinary

 Team lead will look for alternative manufacturing methods to save time, cost

ex: rapid prototyping, outsourcing

Risk Management

 Lead engineer designs a study plan with the assistance of faculty advisor & consultants to learn the required skills

 Project lead allocates excess time for manufacturing parts & reallocate labor & resources to expedite other processes.

Risk Management

 Lead engineer assigns a plan and adequate labor to ensure that the existing will meet required levels of operation

 Lead Engineer will reevaluate and prioritize design goals to ensure timeliness of deliverables

Risk Management

 Lead engineer will reevaluate design to ensure that products can be manufactured using resources at RIT (while meeting specifications)

OR  Project Lead and Lead Engineer will

work towards outsourcing the manufacturing to outside vendors

Risk Management

 Project Lead will work with Faculty Advisor to reevaluate the budget

OR  Reevaluate the scope of the deliverable

to meet the existing budget