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Test Report issued under the responsibility of: International Compliance Engineering San Juan Capistrano, CA 92675 USA
TEST REPORT IEC 60598-1 & 60598-2-4 Luminaires
Part 1: General requirements and tests Part 2: Particular requirements
This report is not valid as a CB Test Report as it is not signed by an approved CB Testing Laboratory and appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02. This report was prepared by a competent 3rd Party Test Organization which is legally acceptable, as of the date of publication, throughout the EU for devices of this nature and fully meets the requirements of the Low Voltage Directive, 2006/95/EC.
Test item description .................... : Luminaire for demonstrating relative thermal effects of various tinted films applied to glass slides. The luminaire utilizes a horizontally mounted infrared lamp and a 4 sided slide holder, mounted on a flat ball bearing assembly, which may be rotated and indexed, in 90º increments, to permit evaluation of any of 4 tinted slides.
Trade Mark .................................... :
Manufacturer ................................. : GYT San Diego, Inc.
Model/Type reference ................... : Solar Gard ST0443-D
Ratings .......................................... : ~230V, 50Hz, single phase, 100W
Page 2 of 31 Report No. TR7582B
TRF No. IEC60598-1
List of Attachments
Attachments include an Electrical Schematic, Product Photographs and Safety and User Instructions
Summary of testing:
Tests performed (name of test and test clause):
All relevant clauses of IEC 60598-1 and IEC-60598-2-4 have been considered. Electrical Supply cords, appropriate for connection to the local electrical supply and separately approved for the countries of end use have not been evaluated.
Testing location:
International Compliance Engineering
32118 Paseo Adelanto, Suite 12AR
San Juan Capistrano, CA 92675 USA
Page 3 of 31 Report No. TR7582B
TRF No. IEC60598-1
Copy of marking plates
Applied to Front Panel of Lower Enclosure
Applied to Front Panel of Lower Enclosure One Applied to Applied to Slide Bottom of Base Holder, 4 Places, LAMP-ON Timer Markings Plate. One on each face.
Page 4 of 31 Report No. TR7582B
TRF No. IEC60598-1
Test item particulars .............................................:
Classification of installation and use ...................: Class I
Supply Connection ...............................................: ~230V, single phase, separately approved detachable electrical supply cord appropriate for the country of end use.
Possible test case verdicts:
- test case does not apply to the test object ........ : N/A
- test object does meet the requirement .............. : P (Pass)
- test object does not meet the requirement ........ : F (Fail)
Date of receipt of test item .................................... : July 2012
Date (s) of performance of tests ........................... : July – August 2012
General remarks:
The test results presented in this report relate only to the object tested. This report shall not be reproduced, except in full, without the written approval of the issuing testing laboratory. "(see Enclosure #)" refers to additional information appended to the report. "(see appended table)" refers to a table appended to the report. Throughout this report a comma is used as the decimal separator.
Name and address of factory ............................... : GYT San Diego, Inc.
2498 Roll Drive, #826
San Diego, CA 92154 USA
(619) 482-7836
General product information: The ST0443-D Display is a portable luminaire that is used for demonstrating the heat insulating and reflecting properties of various tinting films, applied to glass slides. The user utilizes the ST0443-D for demonstration purposes to train and inform sales personnel. The portable luminaire serves as a marketing information generator in a retail training environment. It operates using a horizontally mounted infrared lamp and up to four film tinted glass slides inserted into an enclosure which can be rotated and indexed to 4 discrete positions around the infrared lamp. The portable luminaire provides rapid comparisons of the properties of various glass tinting films by allowing the trainee to feel the relative heat transmission through each film.
Page 5 of 31 Report No. TR7582B
EN 60598-1 & EN 60598-2-4
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC60598-1
0 GENERAL INTRODUCTION P
0.1 Scope and object : P
Rated voltage not exceeding 1000V ~230V P
2 CLASSIFICATION
2.2 Type of protection........................................: Class I P
2.3 Degree of protection....................................: IP20 P
2.4 Material of supporting surface. . . . . . . . . . . . . . : Suitable for mounting on flammable surfaces(IEC 60598-2-4)
Portable P
2.5 Circumstances of use Normal use P
3 MARKING P
3.2 Mandatory markings All applied P
Position of the marking Suitable locations P
Format of symbols/text Suitable format P
3.2.1 Mark of origin / Trade mark Provided P
3.2.2 Rated voltage ~230V, 50/60Hz P
3.2.3 Rated maximum ambient temperature ta Not stated N/A
3.2.4 Symbol for Class II luminaires Class I configuration N/A
3.2.5 Symbol for Class III luminaires Class I configuration N/A
3.2.6 Marking with IP numbers IP 20, not required N/A
3.2.7 Model number or type reference Model STO443-D P
3.2.8 Rated wattage or the type of lamp 100W, Infrared P
3.2.9 The symbol for suitability or non-suitability for direct mounting on normally flammable surfaces
Not for direct mounting N/A
3.2.10 Information concerning special lamps Information on the specific Infrared Lamp provided
P
3.2.11 Symbol for lamps of similar shape to “cool beam” No such lamps used N/A
3.2.12 Marking or indication for terminations connection
Approved detachable electrical supply cord used
N/A
3.2.13 Symbol for minimum distance from lighted objects
Minimum distance established by device design
N/A
3.2.14 Symbol for rough service luminaries Not a rough service luminaire N/A
3.2.15 Symbol for use with bowl mirror lamps No such lamps used N/A
3.2.16 Marking for luminaries incorporating a glass protective shield
No such glass protective shields
N/A
3.2.17 Maximum number of luminaires interconnected N/A
Page 6 of 31 Report No. TR7582B
EN 60598-1 & EN 60598-2-4
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC60598-1
3.2.18 Symbol for luminaires with ignitors N/A
3.2.19 Symbol for tungsten halogen lamps N/A
3.2.20 Means of adjustment identified N/A
3.2.21 Luminaires not suitable for covering with insulation N/A
3.2.22 Luminaires with internal fuses None used N/A
3.3 Additional information In user instructions P
Language of instructions Instructions evaluated in the English language
P
3.3.1 Combination luminaire(IPX) A single purpose luminaire N/A
3.3.2 Nominal frequency in Hz 50/60Hz P
3.3.3 Operating temperature 25ºC Nominal N/A
3.3.4 Warning notice In user instructions and as markings
P
3.3.5 Wiring diagram Provided herein P
3.3.6 Special conditions N/A
3.3.7 Metal halide lamp N/A
3.3.8 Limitation for semi-luminaires N/A
3.3.9 Power factor and supply current Not required for incandescent N/A
3.3.10 Suitability for use indoors Noted in user instructions P
3.3.11 Luminaires with remote control N/A
3.3.12 Clip-mounted luminaire-warning N/A
3.3.13 Specifications of all protective shields Not used N/A
3.3.14 Symbol for nature of supply AC Symbol used. P
3.3.15 The rated current No socket/outlets used N/A
3.3.16 The information about rough service Not for rough service N/A
3.3.17 Attachments of type Type X, IEC 60320 C13, C14 P
3.3.18 Information about the intended use Described in detail P
3.4 Test of marking See below P
Test with water 15s P
Test with hexane 15s P
Legible after test Still legible P
Label attached Still attached P
4 CONSTRUCTION -
4.1 General -
Page 7 of 31 Report No. TR7582B
EN 60598-1 & EN 60598-2-4
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC60598-1
4.2 Components replaceable without difficulty Lamp Replacement P
4.3 Wireways smooth and free from sharp edges
Determined by evaluation P
4.4 Lampholders Correct type for lamp used P
4.4.1 Integral lampholder Correct type for lamp used P
4.4.2 Wiring connection Methods used acceptable P
4.4.3 Lampholder for end-to-end mounting Not for end-to-end mounting N/A
4.4.4 Positioning Provided by lamp socket P
4.4.5 Peak pulse voltage No ignitors N/A
4.4.6 Centre contact No ignitors N/A
4.4.7 Rough service luminaires Not designed for rough service
N/A
4.4.8 Lamp connectors Screw and crimped lug P
4.5 Starter holders No starters N/A
Starter holder in luminaires other than Class II
No starter holders N/A
Starter holder Class II construction No Class II circuits N/A
4.6 Terminal blocks No such terminal blocks N/A
Tails No known tails N/A
Unsecured blocks No unsecured blocks N/A
4.6.1 Insulation unlikely to be damaged when moving or adjusting (IEC 60598-2-4)
Wiring and electrical components well secured
P
4.6.2 Wiring fixed where it can rub against metal (IEC 60598-2-4)
No such conditions exist P
4.6.3 Luminaire shall be stable when inclined 6º to horizontal (IEC 60598-2-4)
Verified by test P
4.6.4 Candlestick luminaires shall have a switch (IEC 60598-2-4)
Not a candlestick luminaire N/A
4.6.5 E5 and E10 luminaires not more than 100W (IEC 60598-2-4)
Not E5 or E10 N/A
4.7 Terminals and supply connections P
4.7.1 Contact to metal parts P
4.7.2 Location stranded wires Wiring in insulated enclosure P
8 mm test live conductor P
8 mm test earth conductor P
4.7.3 Terminals for supply conductors No such terminals N/A
4.7.4 Terminals other than supply connection No such terminals N/A
Page 8 of 31 Report No. TR7582B
EN 60598-1 & EN 60598-2-4
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC60598-1
4.7.5 Heat-resistant wiring/sleeves Used at supply to lamp socket
P
4.7.6 Multi-pole plug Class I (Earthed) P
4.8 Switches: At AC Appliance Receptacle P
- adequate rating Rated above actual use P
- adequate fixing Properly secured P
- polarized supply Polarization maintained P
4.9 Insulating lining and sleeves Approved types used P
4.9.1 Retainment External wiring retained P
Method of fixing : Nylon tie-wraps P
4.9.2 Insulated linings and sleeves Approved types used P
Insulation resistance and electric strength Verified by testing P
Ageing test; temperature (ºC)......................: Not required on certified insulation materials
N/A
4.10 Double and reinforced insulation Class I N/A
4.10.1 No contact metal-basic insulation Class I N/A
Safe installation fixed luminaires Not fixed luminaire N/A
Capacitors No capacitors used N/A
4.10.2 Assembly joints: Provide no access N/A
- not coincidental N/A
- no straight access N/A
4.10.3 Retainment of insulation: Class I N/A
- fixed N/A
- unable to be replaced; luminaire inoperative
N/A
- sleeves retained in position N/A
- lining in lampholder No such lining N/A
4.11 Electrical connections Crimp type lugs P
4.11.1 Contact pressure Certified P
4.11.2 Screws: Used on lamp socket P
- spaced threaded screws N/A
- thread-cutting screws N/A
- earth continuity Via screw connection P
- at least two screws N/A
4.11.3 Screw locking: By screw head type P
Page 9 of 31 Report No. TR7582B
EN 60598-1 & EN 60598-2-4
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC60598-1
- spring washer No spring washers N/A
- rivets No rivets used N/A
4.11.4 Material of current-carrying parts All copper based metals P
4.11.5 No contact to wood No wood used in construction P
4.11.6 Electro-mechanical contact systems All types certified P
4.12 Mechanical connections and glands Approved types used P
4.12.1 Mechanical stress No undue mechanical stress N/A
- measured mounting surface temperature (ºC) at 1,1 Un ............................................... :
N/A
- calculated mounting surface temperature (ºC) ............................................................... :
N/A
12.7.2 Temperature sensing control: No temperature sensor N/A
- manual reset cut-out N/A
- auto reset cut-out N/A
13 RESISTANCE TO HEAT, FIRE AND TRACKING P
13.2.1 Ball-pressure test: P
- part tested; temperature (ºC) ..................... : Electrical enclosure @ 125ºC P
13.3.1 Needle flame test (10 s): No parts of insulating material retain current-carrying parts
N/A
- part tested .................................................. : N/A
13.3.2 Glow-wire test (650ºC): P
- part tested .................................................. : Enclosure panel P
13.4.2 Tracking test: part tested ............................. : Current-carrying parts are protected from dust and moisture
N/A
14 SCREW TERMINALS P
Separately approved; component list -
Part of the luminaire -
14.2 Type of terminal Screw terminal not requiring washer or clamping plate
P
14.3.1 Rate of terminal ~250V, 4A P
14.3.2 Design and shape of terminals For connection of one conductor
P
14.3.3 Nominal cross-sectional areas 0,5 to 1,0 mm2 P
14.3.4 Adequate connection of the conductors. P
14.4 Mechanical tests. P
14.4.1 Terminals distance No pillar terminals N/A
14.4.2 Conductor cannot slip out. P
Page 19 of 31 Report No. TR7582B
EN 60598-1 & EN 60598-2-4
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC60598-1
14.4.3 Conductor to be connected without special preparation.
N/A
14.4.4 Terminal shall have adequate mechanical strength.
P
14.4.5 Terminals shall be resistant to corrosion. P
14.4.6 Terminals shall be fixed to the suitable position.
P
14.4.7 Clamp the conductor reliably. P
14.4.8 Without undue damage to the conductor. P
15 SCREWLESS TERMINALS
15.2 Type of terminal ........................................... : Tab, crimping P Rated current (A) ......................................... : ~6A P
15.3.1 Material Plated copper P
15.3.2 Clamping Crimping P
15.3.3 Stop P
15.3.4 Unprepared conductors N/A
15.3.5 Pressure on insulating material P
15.3.6 Clear connection method P
15.3.7 Clamping independently Single conductor only P
15.3.8 Fixed in position P
15.3.10 Conductor size 0,5 to 1,0mm2 P
Type of conductor Stranded P
15.5.1 Terminals internal wiring P
15.5.1.1 Pull test spring-type terminals (4 N, 4 samples)
N/A
15.5.1.1.2 Pull test pin or tab terminals (4 N, 4 samples)
P
Insertion force not exceeding 50 N P
15.5.1.2 Permanent connections: pull-off test (20 N)
15.6 Electrical tests P Voltage drop (Mv) after 1 h (4 samples) ..... : 2,80mV at 6A P Voltage drop of two inseparable joints No such parts N/A Number of cycles ......................................... : 25 P
Voltage drop (Mv) after 10th alt. 25th cycle (4 samples) .................................................. :
2,80mV at 6A P
Page 20 of 31 Report No. TR7582B
EN 60598-1 & EN 60598-2-4
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC60598-1
Voltage drop (Mv) after 50th alt. 100th cycle (4 samples) .................................................. :
Rated 6A N/A
After ageing, voltage drop (Mv) after 10th alt. 25th cycle (4 samples) .................................. :
2,80mV at 6A P
After ageing, voltage drop (Mv) after 50th alt. 100th cycle (4 samples) ................................ :
Supplementary information: Test not conducted as the manually set, clock spring powered Auto-Off Timer inherently protects the luminaire by limiting operating times to 15 minutes.
Page 22 of 31 Report No. TR7582B
EN 60598-1 & EN 60598-2-4
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC60598-1
TABLE 12.6: Heating test, resistance method N/A
Test voltage (V) ................................................. :
Ambient, t1 ( C) .................................................. :
Ambient, t2 ( C) .................................................. :
Temperature rise of winding R1 ( ) R2 ( ) T (K) Max. dT (K) Insulation class
Supplementary information: Infrared Lamp is considered to be a user replaceable consumable commodity and it’s technical information is noted in the User Instructions