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FILTEC+ thread insert can be used to reinforce initial manufacturertappings in soft materials (aluminium, magnesium) or to ensure a highlyresistant tapping. It is used in different areas such as: railway sector,mechanics, armament, electronics, car industry, aerospace sector etc.
Repairing worn or damaged tappings:
FILTEC+ thread insert enables users to easily bring worn or damagedtappings back to their original size. This reconditioning ensures a betterreliability and a longer durability comparing to the initial tapping.
PRINCIPLE
USES
FILTEC+ thread insert is used to reinforce or repair all typesof tappings and enables safe and highly resistant screwfitting. Particularly adapted for soft materials, FILTEC+thread insert presents a high resistance to thermal, corrosiveand mechanical strain. Made of stainless materials, theFILTEC+ thread insert consists in a diamond-section rolledwire and is ideal for industrial applications. It includes a tailfor easy installation, which can be broken after insertion tolet the screw go through.
1
Mechanical specifications
• As its original diameter is larger than the one of the tapping whichreceives it, it is impossible to unscrew. • The avantages of this product are : - an increased resistance.- a reduced weight and size with a smaller screw dimension and less
anchoring points
Material
• Made of stainless steel X10 Cr Ni 18-8.• Possible coatings: dried lubrification (varnish of sliding), zinc plating,silver plating.• Other possible materials upon request such as bronze, inconel, 316L…
Resistance to deterioration / wear
• Diamond-sectioned stainless steel rolled wire with a 1400 N/mm2tensile strength.• Surface roughness limits friction and provides tapping with a betterresistance to wear.
Resistance to corrosive environments and chemical strain
• Made of stainless steel, it is resistant to chemical or atmosphericcorrosion. Thus, in many cases it avoids using complex and expensivetreatments on the surface of the parts.• FILTEC+ thread insert in stainless steel is resistant to high temperatureup to 425° C maximum for a short period of time and up to 325 ° Cmaximum without interruption.This temperature can reach 750 ° C for inconel thread inserts.
Strain distribution
Thanks to its elasticity, strains are distributed along the whole threadlength. By smoothing out unevenness in pitch and angle in thread walls,FILTEC+ can be considered as a joint.
Thread
• Metric ISO according to NF E 03 051 6 H• UNC (Unified National Coarse) / UNJC• UNF (Unified National Fine) / UNJF• GAZ (ISO 03-005) / BSP (British Standard Pipe)• BSW (British Standard Withworth)• BSF (British Standard Fine)
TECHNICAL SPECIFICATIONS
2
Saving place and weight
Wire with diamond shape
Strong resistance
FILTEC®+With its optimised design, this new generation of thread inserts presentsa simplified installation.
Applications• FILTEC+ product range is the most commonly used product range ofthread inserts for repairing damaged tapping and reinforcing originalones in the industry. The FILTEC+ range is wide in order to meet ourcustomers specific needs.
Product specifications• FILTEC+ inserting tools are easier to handle than the previous ones asthey do not have a necked nose. You will still be able to use yourinserting tool with a necked nose.
Green FILTEC®+ : green colour versionGreen FILTEC+ thread insert can be delivered upon request. Its greencolour makes the thread visible to the eye when it is inserted inaluminium tappings.
LOCKFIL®+ : self-locking versionLOCKFIL+ thread insert presents one or more deformed polygon shaped turnswhich exert pressure on the thread walls thus it makes it impossible to unscrew.
Applications• LOCKFIL+ thread insert is particularly well adapted for difficultsituations (vibrations, shocks, etc.)• This blocking system is efficient and replaces advantageously the othersystems (locking washer, stop bolts, castellated nuts, locking nuts, etc)• Compared with other systems, for an equivalent tightening torque,LOCKFIL+ thread insert presents a higher space / torque efficiency ratio.
Product specifications• LOCKFIL+ thread insert presents the same mechanical specifications asthe FILTEC+ one.• Installation is similar to classical thread inserts and requires the sameinserting tools.• LOCKFIL+ range of products complies with the ISO 2320 norm interms of braking and tightening torque (see table below).• The classical LOCKFIL+ is in red colour. A colourless version is availableupon request.
FILTEC+ STANDARD RANGE
3
Blocking system of the LOCKFIL+
Green colour in option
LOCKFIL/LOCKFIL+ : ISO 2320 tightening torque values (in Nm) valid for fine or normal pitch for class 8Threading M4 M5 M6 M8 M10 M12 M14 M16 M18Tightening torque 2,5 5 8,6 21 42 76 121 189 2611st max. screwing 0,9 1,6 3 6 10,5 15,5 24 32 421st min. unscrewing 0,18 0,29 0,45 0,85 1,5 2,3 3,3 4,5 65th min. unscrewing 0,12 0,2 0,3 0,6 1 1,6 2,3 3 4,2
FILTEC® DIN 8140Specially designed for the aeronautics and automotive industries, FILTECthread inserts have been used for decades in the different sectors of theindustry (mechanics, electronics, shipbuilding,…).This range of products is the only one to comply with the DIN 8140. Theuse of an inserting tool with a necked nose is compulsory for FILTECthread inserts.
LOCKFIL® DIN 8140 : self-locking versionLOCKFIL thread insert presents the same technical specifications as theLOCKFIL + one. However the LOCKFIL thread insert is the only one tocomply with the DIN 8140. The use of an inserting tool with a neckednose is compulsory for LOCKFIL products.
4
ISO 9001 - 2000 versionOur manufacturing and distribution processes are ISO 9001 certified.
TRACEABILITYThe batch number mentioned on all the packages enables us to find notonly the specifications of the material used for the product but also theproduction report of the items produced. To ensure a complete traceabi-lity, the batch number is visible on both the delivery notes and theinvoices.
CERTIFICATESUpon special request and for a fee, we can deliver three types of certificates :
Certificate of conformity in compliance with NF-L-00-015Conformity declaration of goods ordered
Materials certificate in compliance with NF EN 10204Chemical analysis and mechanical specifications
Control reportReports of the measures taken on initial samples and during manu-
facturing process
QUALITY
FILTEC DIN 8140 SPECIFIC RANGE
ApplicationsFILTEC+ thread inserts are easily installed using a specific tool.
GENERAL ASSEMBLY INSTRUCTIONS
5
Drilling : Eliminate traces of initial tapping by drilling.Be careful to follow recommended drill diameters.
1
Controlling the tapping :With its specific insertion features, the over-dimensioned FILTEC+ control plug gaugeenables users to check the tapping conformity (optional operation)
3
Tapping :Use FR/STI screw tap corresponding to thethread insert used (use lubricant, oil or grease for this operation)
2
Installation of thread insert :Insert the tool in the drilled hole. Lower thethread insert into the tapping by turning thetool but without applying pressure (thethread should be positioned between 0.25and 0.75 of pitch below the tapping opening). A pneumatic insertion tool mayalso be used for larger series.
4
Final check :The STANDARD plug gauge enables users tocheck the conformity of the tapping obtained.
6
Break-off tool:Break the tail off using the break-off tool inorder to use the whole length of the tapping.
5
DRILL
SIMPLESPINDLE
INSERTINGTOOL
BREAK-OFFTOOL
STANDARDPLUG GAUGE
FR/STI TAPS FILTEC+
CONTROLPLUG GAUGE
FILTEC+ M10 x 1,25 : Refers to a stainless steelmetric insert for M10 thread with 1,25 pitch.
Multiple of the diameter
Base lengthCorresponds to the minimum tapping length forthread insert fitting.
CodesThe first three figures of the code correspond to thethread insert type : 127 : FILTEC+
125 : Green FILTEC+
104 : LOCKFIL+
Initial FILTEC+ dimensionInitial thread insert diameter (G) is larger thandimension of tapping it is to be fitted in. It is the-refore impossible to unscrew.By counting the number of turns of a threadinsert in initial state (H), it is possible to find backits reference. The tolerance is of +/- 0.25.
DrillingØ of drill to be used with selected thread insertas well as accepted tolerance.
TappingTolerance measures for tapping.
DIMENSION SHEETS
Usable length of the FILTEC+ thread insert The length is calculated as follow depending on the type of hole that willreceive the thread insert :
Open ended hole :Maximum usable length E corresponds to the base length of tapping Dminus 0,75 x pitch : E = D - 0,75 x pitch
Example: for a metric thread insert M8 x 125 with a length of 2,5 d :E = 20,00 - 0,75 x 1,25 = 19,06
Blind hole :Usable length without breaking off the tail F corresponds to the base tap-ping length D minus 1,50 x pitch : F = D - 1,5 x pitch
Example: for a metric thread insert M8 x 125 with a length of 2,5d :F = 20,00 - 1,50 x 1,25 = 18,12
SELECTION CRITERIA
6
C
D E F
2,5 pitch min
Tail
B
4321 5 6 7
3
2
1
4
5
6
7
A C
D E F
2,5 pitch min.
Tail
B
H
G
FILTEC®+Drilling Tapping Insertion Tail not
broken-off
Ø x pitchx d
D : basetappinglength
H : nb. ofturns at the initial stateTolerance -0,25
FILTEC+ and FILTEC thread inserts can be directly installed in a plastic strip rolled around a coil. This principle enables thread inserts to be used more efficiently and faster.
Strip feed thread inserts are adopted in medium and high scale produc-tion, mostly on fixed working post (with no problem of clutter).
APPLICATIONS
The plastic strips on which the thread inserts are installed are delivered bycoil.
Main advantages are :
• Working conditions improved
• A better ergonomics
• No risk in mixing the thread inserts
• Easier to handle
These advantages enable an easier and productive insertion.
PRODUCT SPECIFICATIONS
1
1
2
3
2
3
Balancing
Support
Articulated arm
H : nb. ofturns in
initial stateØ
drill
A : Drilling
Toleranceminmaxmin - max
B : Øext. min
Tapping
C : Øouter
G : Ø initialstate
FILTEC®+22
METRIC
Strip feed thread inserts
Our strip feed thread inserts range includes: • Metric FILTEC+ thread inserts from M3 to M10• Metric Green FILTEC+ from M3 to M10• Metric LOCKFIL+ from M3 to M10
For any other request, feel free to contact us.
PRODUCT RANGE
nominal length nominal Øand pitch
1 d1,5 d
2 d
3,004,506,00
400025002000
100010001000
M 3 x 0,50M 3 x 0,50M 3 x 0,50
Thread insertsquantity
220 mm coil
CODE
LOCKFIL+
116 03 50 03 00116 03 50 04 50116 03 50 06 00
CODE
Green FILTEC+
117 03 50 03 00117 03 50 04 50117 03 50 06 00
Thread insertsquantity
320 mm coil
CODE
FILTEC+
118 03 50 03 00118 03 50 04 50118 03 50 06 00
1 d1,5 d
2 d
4,006,008,00
200015001300
100010001000
M 4 x 0,70M 4 x 0,70M 4 x 0,70
116 04 70 04 00116 04 70 06 00116 04 70 08 00
117 04 70 04 00117 04 70 06 00117 04 70 08 00
118 04 70 04 00118 04 70 06 00118 04 70 08 00
1 d1,5 d
2 d
5,007,50
10,00
15001000
750
1000--
M 5 x 0,80M 5 x 0,80M 5 x 0,80
116 05 80 05 00116 05 80 07 50116 05 80 10 00
117 05 80 05 00117 05 80 07 50117 05 80 10 00
118 05 80 05 00118 05 80 07 50118 05 80 10 00
1 d1,5 d
2 d
6,009,00
12,00
1000750500
---
M 6 x 1,00M 6 x 1,00M 6 x 1,00
116 06 01 06 00116 06 01 09 00116 06 01 12 00
117 06 01 06 00117 06 01 09 00117 06 01 12 00
118 06 01 06 00118 06 01 09 00118 06 01 12 00
1 d1,5 d
2 d
8,0012,0016,00
600400300
---
M 8 x 1,25M 8 x 1,25M 8 x 1,25
116 08 02 08 00116 08 02 12 00116 08 02 16 00
117 08 02 08 00117 08 02 12 00117 08 02 16 00
118 08 02 08 00118 08 02 12 00118 08 02 16 00
1 d1,5 d
2 d
10,0015,0020,00
400250200
---
M 10 x 1,50M 10 x 1,50M 10 x 1,50
116 10 03 10 00116 10 03 15 00116 10 03 20 00
117 10 03 10 00117 10 03 15 00117 10 03 20 00
118 10 03 10 00118 10 03 15 00118 10 03 20 00
FILTEC®+NOVADRILL Drills
A range of drills to prepare the FILTEC+ thread insert installation. A precise drilling guarantees a precise tapping.
23
CODEThread Ø and
pitch
M 2 x 0,40M 2,5 x 0,45
M 3 x 0,50M 3,5 x 0,60
M 4 x 0,70M 5 x 0,80M 6 x 1,00M 7 x 1,00M 8 x 1,00M 8 x 1,25M 9 x 1,25
M 10 x 1,00M 10 x 1,25M 10 x 1,50M 11 x 1,50M 12 x 1,00M 12 x 1,25M 12 x 1,50M 12 x 1,75M 14 x 1,50M 14 x 2,00M 16 x 1,50M 16 x 2,00M 18 x 1,50M 18 x 2,00M 18 x 2,50M 20 x 1,50M 20 x 2,00M 20 x 2,50
M 22 x 1,50M 22 x 2,00M 22 x 2,50M 24 x 1,50M 24 x 2,00M 24 x 3,00M 26 x 1,50M 27 x 1,50M 27 x 2,00M 27 x 3,00M 28 x 1,50M 30 x 1,50M 30 x 2,00M 30 x 3,50M 32 x 1,50M 33 x 2,00M 33 x 3,00M 33 x 3,50M 36 x 1,50M 36 x 2,00M 36 x 3,00M 36 x 4,00M 39 x 3,00M 39 x 4,00M 42 x 3,00M 42 x 4,50
In order to receive the FILTEC+ thread insert, the tapping should be madewith a specially designed FILTEC+ tap.
APPLICATIONS
• Specifically adapted for thread inserts, FILTEC+ tap is over dimensionedcompared with a classical screw tap.• This tap can be handled manually or adapted on a tool.
FILTEC+ tap can be used for the different ranges of thread inserts.
Selection of a tapThese 5 types of taps can be selected according to various criteriadefined in the table below.
XX Optimum use X Possible use 0 Not recommended
PRODUCT SPECIFICATIONS
25
Finishing tap withrun-out (Code AE)
Prefix 200
Finishing tap withoutrun-out (Code SE)
Prefix 202
Undersized tap (Code EB)Prefix 201
Spiral gudgeon(Code GH)Prefix 204
Gun section(Code GUN)Prefix 203
Usable tap
Type ofhole
Open
Blind
Manual tapping
Advantages
XX X X X XX
Tool tapping XX XX XX XX X
Soft material R < 80 kg XX XX X X XX
Hard material R > 80 kg XX X XX XX 0
pitch < 200 XX X X X XX
pitch > 200 0 0 XX XX 0
0 XX X X X
XX 0 X X X
With its carefully designedprofile, chips can be pushedout of the open ended hole.The result is a clean thread
with no stuffing of chipsduring the operation.
Ideal for blind holes, thistap extracts chips from
the hole and avoidsstuffing.
It should be used beforethe finishing tap withoutrun-out and particularlywith hard materials andpitches >200. It can not
M 4 x 0,70M 5 x 0,80M 6 x 1,00M 7 x 1,00M 8 x 1,00M 8 x 1,25M 9 x 1,25
M 10 x 1,00M 10 x 1,25M 10 x 1,50M 11 x 1,50M 12 x 1,00M 12 x 1,25M 12 x 1,50M 12 x 1,75M 14 x 1,25M 14 x 1,50M 14 x 2,00M 16 x 1,50M 16 x 2,00M 18 x 1,50M 18 x 2,00M 18 x 2,50M 20 x 1,50M 20 x 2,00M 20 x 2,50M 22 x 1,50M 22 x 2,00M 22 x 2,50M 24 x 1,50M 24 x 2,00M 24 x 3,00M 26 x 1,50M 27 x 1,50M 27 x 2,00M 27 x 3,00M 28 x 1,50M 30 x 1,50M 30 x 2,00M 30 x 3,50M 32 x 1,50M 33 x 2,00M 33 x 3,00M 33 x 3,50M 36 x 1,50M 36 x 2,00M 36 x 3,00M 36 x 4,00M 39 x 3,00M 39 x 4,00M 42 x 3,00M 42 x 4,50
FILTEC+control plug gauges are designed to check tapping conformitybefore insertion of thread inserts.
Control plug gauges can be used for the different ranges of threadinserts.
APPLICATIONS
A range of tools specially dedicated to control tapping before fittingthread inserts into it.
29
The FILTEC+ control plug gauge is made up of two parts one called “go”and the other called “not go”.
“Not go” threaded gaugeThe “not go” part controls the thread outer diameter.
It should not be possible to screw in manually the “not go” threadedgauge more than two threads deep, into one side or the other of thecontrolled tapping, without employing particular strength (nor should itgo completely through a threading with less than 3 threads).
- thread bottom diameterIt should be possible to screw in manually the “go” threaded gauge thewhole length of the tapping to be controlled, without employing particu-lar strength.
Importance to controle after tappingUsing FILTEC+ control plug gauge is highly recommended to controle tapping quality.
PRODUCT SPECIFICATIONS
1
2
2
1
A bad tapping may lead to :
• Problems in assembling threadinserts
• A lack of conformity in finaltapping when inserting thescrew.
.
FILTEC®+30
METRICUNC-UNF
BSP-BSW-BSF
CONTROLE PLUG GAUGE
M 2 x 0,40M 2,5 x 0,45
M 3 x 0,50M 3,5 x 0,60
M 4 x 0,70M 5 x 0,80M 6 x 1,00M 7 x 1,00M 8 x 1,00M 8 x 1,25M 9 x 1,25
M 10 x 1,00M 10 x 1,25M 10 x 1,50M 11 x 1,50M 12 x 1,00M 12 x 1,25M 12 x 1,50M 12 x 1,75M 14 x 1,50M 14 x 2,00M 16 x 1,50M 16 x 2,00M 18 x 1,50M 18 x 2,00M 18 x 2,50M 20 x 1,50M 20 x 2,00M 20 x 2,50M 22 x 1,50M 22 x 2,00M 22 x 2,50M 24 x 1,50M 24 x 2,00M 24 x 3,00M 26 x 1,50M 27 x 1,50M 27 x 2,00M 27 x 3,00M 28 x 1,50M 30 x 1,50M 30 x 2,00M 30 x 3,50
Standard dimensions are in black : 269 02 40 00 00Other dimensions : 269 04 60 00 00
RANGE OF PRODUCT
FILTEC®+Manual inserting tools “SINGLE SPINDLE”
Tapping repairs : FILTEC+ single spindle is used only with FILTEC+ threadinserts. This tool with no necked nose enables users to fit FILTEC+ threadinserts easily and quickly.
The absence of necked nose prevents you from using it with DIN8140 range products.
APPLICATIONS
• FILTEC+ single spindle is made up of two elements : - 1 driving spindle with elongated slot- 1 depth adjustment collar
FILTEC+ single spindle is multi-dimensional. As a consequence, the insertionof several equivalent diameters in metric and UNC- UNF is feasible.Eg : FILTEC+ single spindle n° 4 is used for inserting threads in: M4 x 0,70 / 8-32 / 8-36 (see table below).
• Single spindles are available from diameter :- M3 x 0,50 to M22 x 2,50 in metric- 4-40 to 7/8-14 in UNC/UNF
PRODUCT SPECIFICATIONS
A reliable and economical inserting tool for FILTEC+ thread inserts.
31
Ø and nominalpitch Single spindle
M 3 x 0,50M 3,5 x 0,60
M 4 x 0,70M 5 x 0,80M 6 x 1,00M 7 x 1,00M 8 x 1,00M 8 x 1,25M 9 x 1,25
M 10 x 1,00M 10 x 1,25M 10 x 1,50M 11 x 1,50 M 12 x 1,00M 12 x 1,25M 12 x 1,50M 12 x 1,75M 14 x 1,50M 14 x 2,00M 16 x 2,00M 18 x 2,00M 18 x 2,50M 20 x 2,00M 20 x 2,50M 22 x 2,00M 22 x 2,50
ZT FILTEC+ tools are designed for rational, efficient and fast insertion ofthread inserts.They are essential for large series and recommended for medium ones.
FILTEC DIN 8140 thread inserts can not be placed with the assistanceof the ZT FILTEC+ tool.
APPLICATIONS
AdaptableYou can adapt different spindles on this pneumatic inserting toolaccording to the thread insert diameter you need to insert. This tool doesnot have any necked nose.
Reliable• Automatic process• Insertion at a constant depth.
Handy• Sturdy yet lightweight : 0,630 kg• Delivered in a kit.
Economical • 3 or 4 times faster than manual insertion.• Its speed and reliability will greatly reduce your costs.• Speed: 1300 revolutions per minute
PRODUCT SPECIFICATIONS
• Metric: from M2 to M22.• UNC-UNF: from 2-56 to 7/8-14
PRODUCT RANGE AVAILABLE
32
1
2
2
1
FILTEC®+33
METRICUNC - UNF
Pneumatic inserting tools “ZT FILTEC+”
Ø andnominal
pitch
M 2 x 0,40M 2,5 x 0,45
M 4 x 0,70M 5 x 0,80M 6 x 1,00M 7 x 1,00M 8 x 1,00M 8 x 1,25M 9 x 1,25
Standard dimensions are in black : 195 02 40 00 00Other dimensions : 195 07 01 00 00
FILTEC®+Break-off tools – Extractors
34
Extractors and break-off tools are used on all types of thread inserts.
APPLICATIONS
Break-off tools• Enable users to break-off the thread insert tail once fitted• Necessary for the tail break-off to be clean (break-off must be the resultof vertical pressure subsequent to a shock).
Do not use inserting tool to break-off the tail.
• The range features 17 break-off tools numbered from 1 to 17.• Each tool can be used to break off the tail of several equivalentdiameters in metric and UNC/UNF.Eg : Break-off tool n° 7 can be used to break M6 x 1,00, _-20 and _-28.• They are available:- from M2 x 0,40 to M22 x 2,50 in metric- from 2-56 to 7/8-14 in UNC/UNF
Extractors• Enable users to extract a thread insert once fitted (if necessary).• 3 models cover all diameters (n°1-2-3).• Thanks to its triangular shape, theextractor can be locked into the threadinsert. By rotating the tool while keepinga vertical thrust, the thread insert can beunscrewed.
PRODUCT SPECIFICATIONS
A pneumatic break-off tool range is also available (M3 to M12).Thus, you do not need to use a hammer anymore.
If the broken tail stays in the hole,check if it will cause no damagewithin the repaired parts.
Manual Automatic
FILTEC®+35
METRICUNC-UNF
BREAK-OFF TOLLS
Break-off tool LOCKFIL+
LOCKFIL
Ø and nominal pitch N°
M 2 x 0,40M 2,5 x 0,45
M 3 x 0,50M 3,5 x 0,60
M 4 x 0,70M 5 x 0,80M 6 x 1,00M 7 x 1,00M 8 x 1,00M 8 x 1,25M 9 x 1,25
M 10 x 1,00M 10 x 1,25M 10 x 1,50M 11 x 1,50M 12 x 1,00M 12 x 1,25M 12 x 1,50M 12 x 1,75M 14 x 1,50M 14 x 2,00M 16 x 1,50M 16 x 2,00M 18 x 1,50M 18 x 2,00M 18 x 2,50M 20 x 1,50M 20 x 2,00M 20 x 2,50M 22 x 1,50M 22 x 2,00M 22 x 2,50
PRODUCT RANGEFor some diameters both extractor n°1 and extractorn° 2 can be used.
Eg: M8 x 1,25 266 10 00 00 00 or266 20 00 00 00
Ø and nominal pitch
M 2 x 0,40M 2,5 x 0,45
M 3 x 0,50M 3,5 x 0,60
M 4 x 0,70M 5 x 0,80M 6 x 1,00M 7 x 1,00M 8 x 1,00M 8 x 1,25M 9 x 1,25
M 10 x 1,00M 10 x 1,25M 10 x 1,50M 11 x 1,50M 12 x 1,00M 12 x 1,25M 12 x 1,50M 12 x 1,75M 14 x 1,50M 14 x 2,00M 16 x 1,50M 16 x 2,00M 18 x 1,50M 18 x 2,00M 18 x 2,50M 20 x 1,50M 20 x 2,00M 20 x 2,50M 22 x 1,50M 22 x 2,00M 22 x 2,50M 24 x 1,50M 24 x 2,00M 24 x 3,00
These kits are essential for maintenance departments in factories,garages, workshops etc.They are designed for repairing and restoring initial dimensions to all thetappings that have been damaged, improperly threaded etc.They provide the necessary equipment to repair most common dimensions.
APPLICATIONS
With each assortment kit, you will be able to use several diameters ofFILTEC+ thread inserts.
PRODUCT SPECIFICATIONS
A range of assortment kits for FILTEC+ thread inserts.
40
Ø and nominal pitchKit N°
M 4 x 0,70M 5 x 0,80M 6 x 1,00M 8 x 1,25
M 10 x 1,50M 12 x 1,75
10
CODE CONTENT
254 10 00 00 00
• 1 single spindle inserting tool per diameter• 10 FILTEC+ 4 x 70 AC 6• 10 FILTEC+ 5 x 80 AC 7,5• 10 FILTEC+ 6 x 100 AC 9• 10 FILTEC+ 8 x 125 AC 12• 10 FILTEC+ 10 x 150 AC 15• 10 FILTEC+ 12 x 175 AC 12• 1 thread insert tap per diameter• 1 break-off tool per diameter
4 x 705 x 80
6 x 1007 x 1008 x 1008 x 125
10 x 10010 x 12510 x 15012 x 10012 x 12512 x 15012 x 175
4-406-328-32
10-241/4-20
5/16-183/8-16
7/16-14
1/12-136-40
10-321/4-28
5/16-243/8-24
7/16-20
40
6 dimensions tochoose to makeup a kit at yourconvenience :
254 40 00 00 00
• 1 inserting tool “single spindle” per diameter
• 10 FILTEC+ thread inserts per diameter• 1 thread insert tap per diameter• 1 break-off tool per diameter
FILTEC®
DIN 8140This product range of thread insert is theonly one to comply with DIN 8140.Inserting tools with a necked nose.The other tools and the insertion stepsremain the same as for the FILTEC+ product range.
Sizes > M16 do not appear in the catalogue. Feel free to contact us for any request up to size M39 x 4,00.
Drilling Tapping Insertion Tail notbroken-off
Ø and nominal
pitchx d
D : basetappinglength
H : nb. ofturns at theinitial state
Tol. -0,25
CODE100 : Filtec110 : Lockfil
Ødrill
A : Drilling
Toleranceminmaxmin - max
B : Øext. min
Tapping
C : Øouter
G : Ø initialstate
METRIC DIN 8140
FILTEC®
Manual inserting tools
43
FILTEC inserting tools are designed for manual insertion of FILTEC threadinserts (repairs and small series).
They are used for all types of thread inserts.
APPLICATIONS
Multi-dimensional inserting toolsFILTEC inserting tools are multi-dimensional up to diameter 16.
Multi-dimensional tools are made up of two elements :1 inserting tool without unit (standard crank-handle and standardbody) on which a unit is adapted.1 unit (drive spindle and necked nose) delivered to diameter andpitch of FILTEC threads to be fitted.
An inserting tool, without unit, can be used with several units of differentdiameters (see table below).
PRODUCT SPECIFICATIONS
A range of inserting tools for FILTEC thread inserts.
Some sizes do not appear in the catalogue. Please, feel free to contact us for any other request.
C
A
B
FILTEC®
Repair tool kit
44
Repair kits provide all necessary tools to thread tapping or to quickly andeconomically repair them in a given diameter and pitch.
APPLICATIONS
Repair tool kits are made for 1 diameter and 1 pitch.Box content : • 1 thread insert tap• 1 inserting tool with a necked nose mounted in selected diameter,
which can be adapted to adjacent dimensions (see tables).• 25 thread inserts length 1,5 d or 10 thread inserts length 1 d (it depends
on the kit)• 1 break-off tool up to diameter 16
PRODUCT SPECIFICATIONS
A complete range of repair kits for fitting FILTEC thread inserts.
• 1 thread insert tap • 1 inserting tool n° 1 mounted in selected Ø which can be adapted from Ø 2,5 to Ø 5• 25 thread inserts length 1,5 d• 1 break-off tool
M 6 x 1,00M 8 x 1,25
260 06 01 00 00260 08 02 00 00
• 1 thread insert tap • 1 inserting tool n° 2 mounted in selected Ø which can be adapted from Ø 6 to Ø 8• 25 thread inserts length 1,5 d• 1 break-off tool
M 10 x 1,50 260 10 03 00 00
• 1 thread insert tap • 1 inserting tool n° 3 mounted in selected Ø which can be adapted from Ø 10 to Ø 12• 25 thread inserts length 1,5 d• 1 break-off tool
M 12 x 1,75 260 12 04 00 00
• 1 thread insert tap • 1 inserting tool n°3 mounted in selected Ø which can be adapted from Ø 10 to Ø 12• 10 thread inserts length 1d• 1 break-off tool
• 1 thread insert tap • 1 inserting tool n° 4 mounted in selected Ø which can be adapted from Ø 14 to Ø 16• 10 thread inserts length 1d• 1 break-off tool
METRICDIN 8140
FILTEC®
Assortment kits
45
These kits are essential for maintenance teams in factories, garages,workshops, etc.They are designed for repairing and restoring initial dimensions to all thetappings that have been damaged, improperly threaded, etc.
APPLICATIONS
With each assortment kit, you will be able to use several diameters of FILTEC thread inserts.
PRODUIT SPECIFICATIONS
A complete range of assortment kits for FILTEC thread inserts.
FILTEC Refill boxesEach kit can be restocked with boxes containing similar quantities and dimensions as found in the assortment kits.
• 1 inserting tool n° 1 which can be adapted from Ø 2,5 to Ø 5 • 20 FILTEC 2,5 x 45 AC 3,75 • 20 FILTEC 3 x 50 AC 4,5• 20 FILTEC 4 x 70 AC 6 • 20 FILTEC 5 x 80 AC 7,5• 1 thread insert tap, 1 necked nose, 1 spindle and 1 break-off tool per Ø
M 5 x 0,80M 6 x 1,00M 8 x 1,25
M 10 x 1,50M 12 x 1,75
5 250 50 00 00 00
• 1 inserting tool n° 2 which can be adapted from Ø 6 to Ø 9 • 1 inserting tool n° 3 which can be adapted from Ø 10 to Ø 12 • 10 FILTEC 5 x 80 AC 7,5 • 10 FILTEC 6 x 100 AC 9• 10 FILTEC 8 x 125 AC 12 • 10 FILTEC 10 x 150 AC 15• 10 FILTEC 12 x 175 AC 12• 1 thread insert tap, 1 necked nose, 1 spindle and 1 break-off tool per Ø
M 6 x 1,00M 7 x 1,00M 8 x 1,25
M 10 x 1,50M 12 x 1,75
6 250 60 00 00 00
• 1 inserting tool n° 2 which can be adapted from Ø 6 to Ø 9 • 1 inserting tool n° 3 which can be adapted from Ø 10 to Ø 12 • 10 FILTEC 6 x 100 AC 9 • 10 FILTEC 7 x 100 AC 10,5• 10 FILTEC 8 x 125 AC 12 • 10 FILTEC 10 x 150 AC 15• 10 FILTEC 12 x 175 AC 12• 1 thread insert tap, 1 necked nose, 1 spindle and 1 break-off tool per Ø