Training Content for Rail Mechanics Level 100, with revisions from APTA comments document.xls 100 Page 1 of 298 Level Rail Vehicle Maintenance Curriculum Course / Module titles Responsibilities / Course content Learning Objective Statements 100 Property specific orientation (including track safety, flagging, emergency evacuation) 101 Orientation and background 101-1 General Safety Overview Name the agencies and organizations that make and inforce safety regulations Name the four classes of fire and how to extinguish them Describe the techique used to lift a heavy load Exlpain the importance of PPE and name several types Explain what MSDS stands for and how it applies to them, RtK Confined space training 101-2 Customer Service Crowd control Operational signage 101-3 System Security Presentation by jurisdiction security force 101-4 Station Orientation Explain how to use the transit system and locate all stations 101-5 Safety and emergency procedures Explain how to reach both internal and external emergency service personel 101-6 Public Safety Demonstrate the proper barricade set up for both Elevator and escalators 102 Electrical and Job Safety 102-1 Developing a Safe Attitude Safety overview - personal responsibility 102-2 Using personal protective equipment (PPE) Discuss safety rules concerning PPE Determine when and what PPE is required for a job Demonstrate the proper use of various PPE Explain the proper care and storage of PPE 102-3 Understanding Electrical Safety State (by jurisdiction) electrical safety rules Explain basic electrical concepts of current, voltage, resistance, and insulation Discuss the hazards of electricity Discuss methods used to prevent electrical accidents Use scientific notation and metric measurements 102-4 Lockout / Tagout Discuss the importance of using correct lockout/tagout procedures Identify various types of lockout and tagout devices Explain how to use lockout/tagout devices Changes from previous version based on APTA comments Original APTA Comments hazards
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Training Content for Rail MechanicsLevel 100, with revisions from APTA comments
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Responsibilities / Course content
Learning Objective Statements100 Property specific orientation (including track safety, flagging, emergency evacuation)101 Orientation and background101-1 General Safety Overview
Name the agencies and organizations that make and inforce safety regulationsName several electrical shock hazards and the techniques used to prevent those hazardsName the four classes of fire and how to extinguish themDescribe the techique used to lift a heavy loadExlpain the importance of PPE and name several typesExplain what MSDS stands for and how it applies to them, RtKConfined space training
101-3 System SecurityPresentation by jurisdiction security force
101-4 Station OrientationExplain how to use the transit system and locate all stations
101-5 Safety and emergency proceduresExplain how to reach both internal and external emergency service personel
101-6 Public SafetyDemonstrate the proper barricade set up for both Elevator and escalators
102 Electrical and Job Safety102-1 Developing a Safe Attitude
Safety overview - personal responsibility102-2 Using personal protective equipment (PPE)
Discuss safety rules concerning PPEDetermine when and what PPE is required for a jobDemonstrate the proper use of various PPEExplain the proper care and storage of PPE
102-3 Understanding Electrical SafetyState (by jurisdiction) electrical safety rulesExplain basic electrical concepts of current, voltage, resistance, and insulationDiscuss the hazards of electricityDiscuss methods used to prevent electrical accidentsUse scientific notation and metric measurements
102-4 Lockout / TagoutDiscuss the importance of using correct lockout/tagout proceduresIdentify various types of lockout and tagout devicesExplain how to use lockout/tagout devices
102-5 MSDS (right to know)
Changes from previous version based on APTA
comments
Original APTA
Comments
Training Content for Rail MechanicsLevel 100, with revisions from APTA comments
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Recognize the importance of safety and its priorityDiscuss OSHA laws and their relation to AuthorityExplain how chemicals in the workplace can be a hazardObtain and uses Material Safety Data SheetsProperly label, store, and dispose of hazardous chemicals
103 Tools and Material Handling103-1 Basic Hand Tools
Measuring Tools
Describe how to set lock joint transfer-type calipers Identify vernier calipers Explain how to take a measurement with a micrometer caliper Name the parts of a combination squareWrenches and Screwdrivers Identify types of materials used for making wrenches Identify open-end, box-end, socket, socket-head, adjustable, torque, and striking-face wrenches Describe two sizes that are important in identifying a socket wrench Identify standard, Phillips, offset, and spiral-ratchet screwdrivers List the steps to follow when driving a screwPipefitting Tools
Explain how to use a pipe wrench Explain why a machinists' vise should not be used for holding pipe Explain how to thread pipe Explain how to clean a pipe tool Explain how to cut and flare tubing Explain procedures for brazing Demonstrate the ability to braze a section of pipePlumbing Tools Explain how to use a mechanical tubing bender List the steps in joining hubless pipe Explain why the drain pipe should be completely covered by the force cup Name the criteria used in selecting line clearing tools List the steps in measuring pipe when using the center-to-center measuring systemsElectrician's Tools Explain how to use an EMT bender Explain and demonstrate the use of an analog and digital meter Name the uses of the all purpose tool Demonstrate the use of the all purpose tool
Discuss methods used to determine exposure to hazardous substances, and how to minimize harmful affects
Explain how to hold a rigid rule correctly when measuring an object and show from which point the measurement begins
Identify a straight pipe wrench, a Stillson wrench, a chain pipe
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Explain the use of a knock out punchSheet Metalworking Tools Identify the different types of snips and punches List six safety practices to follow when working with sheet metal Describe different types of sheet metal Demonstrate the ability to measure the thicknesses of sheet metalMetalworking Tools Demonstrate the ability to select the proper hacksaw blades for cutting various materials Explain the difference between single-cut and double-cut files List the types of taps usually found in a tap set Explain how to cut an external thread on a bolt, screw, or stud Explain how to remove a reamer from a holeHoisting and Pulling Tools Explain how to prevent synthetic and fiber rope from unraveling Explain how individual wires and strands of wire are formed into wire rope Identify the most appropriate sling for use near corrosive chemicals Identify a slide-hammer puller Describe the different kinds of slings and loads
103-2 Basic Power ToolsElectric Drills Name four parts that are common to both the light-duty drill and the heavy-duty drill Name the parts of a drill bit Explain how to drill a blind hole List the safety rules to follow when using electric power toolsElectric Hammers Explain the difference in hammering action between a percussion hammer and a rotary hammer
List the precautions that should be taken to ensure electrical safety when using an electric hammer Name two safety items to use when operating an electric hammer in damp or wet areasPneumatic Drills and Hammers Explain how drill size is determined Describe the chiseling action of a bull point chisel when it is used to clean masonry seams Describe how to use a rivet buster Explain drill speed requirements Identify various types of drill bits used in pneumatic hammersScrewdrivers, Nutrunners, and Wrenches Identify the operating advantages of pneumatic tools Define stalling torque Describe the clutch action of direct drive, positive drive, and adjustable torque drive Explain how to install a bit in an electric screwdriver
Select the proper chisel to use for each of the following jobs: brick cleaning; general demolition work; edging, chipping, and channeling; and removing floor tile
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Describe how to install multiple fasteners correctly in a circular pattern List safety rules to follow when using power screwdrivers and wrenches Describe the difference between pneumatic and electric nutrunnersLinear-Motion Saws List other names for both the saber saw and the reciprocating saw Describe the cutting action of a saber saw Explain how to draw a saw blade with regular set teeth and one with wavy set teeth Explain how to plunge cut a rectangular opening List the types of band saw blades described in this Lesson and a few characteristics of eachCircular Saws Name the major parts of a circular saw Describe the cutting action of a circular saw List the factors that determine feed speed State the definition of an arbor Identify different types of bladesElectric Sanders Explain how to install a sanding belt Identify different types of sanding belts Explain how to flush the gear chamber of a belt sander Discuss the assembly of a sanding disk List the safety rules to follow when using a disk sanderGrinders and Shears State the meaning of each symbol in the six-symbol standard marking system for grinding wheels Explain the correct procedure for mounting a grinding wheel List safety rules to follow when using a grinder Discuss how to maintain grindersTool Sharpening State the reasons for sharpening tools Explain the use of whetstones Identify a bench stone Explain how to sharpen taps, dies, screwdrivers, and chisels
103-3 Moving Machinery Using a DollyIdentify the different types of dollies and their useDescribe the safe procedure of using dollies
103-4 Moving Machinery Using Roller PipesExplain the difference between wood and steel pipesDetermine the propoer number of rollers requried Explain Roller FrictionDescribe the use of shoes and skids with rollers
103-5 Assembly of Gantry Crane
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Describe the proper use of and limits of a Gantry Crane Identify the parts of and inspection procedures for eachProperly assemble using correct steps and proceduresUnderstand the proper use, inspection and assembley of
103-6 Rigging and hoistingDescribe the theoretical principles of the 7 basics of mechanismsSolve basic mechanism problems using concepts of mechanical advantage and friction lossIdentify the types of rigging jobs in which load equalization or load distribution are necessaryIdentify the basic rigging safety guidelines Perform necessary calulations for load equalization and distributionDescribe and classify the various type of wire rope, fiber rope and chainsProperly inspect wire rope and chainIndentify various tupe of slings and their propoer useDescribe the common types of sling hardware and their proper useDemonstrate how to calculate the efficency of reeving system
104 Basic Mathematics
104-1 Whole Numbers and Arithmetic Operations
Identify the place value of digits in a whole numberIdentify and list the prime numbers between 0 and 100Demonstrate the ability round whole numbers and approximate whole numbersDemonstrate the ability to solve application (word) problems
104-2 Integers and Order of Operations
Identify exponential notationIdentify a radicalDemonstrate the ability to work with positive and negative numbers on a calculatorDemonstrate the ability to solve problems observing the order of operations
104-3 Decimals and Percents
Demonstrate the ability to read, order, and round decimalsDemonstrate the ability to multiply and divide by the powers of 10Demonstrate the ability to convert from percent to decimal and decimal to percentDemonstrate the ability to calculate percentages
104-4 Fractions
Demonstrate the ability to reduce a fraction to its lowest termsDemonstrate the ability to convert fractions to decimals and decimals to fractions
note: committee disccussed integrating content of this module throughout other 100 level modules. Content was agreed to in committee, but method for presenting alone or integrating with other modules was not resolved.
Demonstrate the ability to add, subtract, multiply and divide whole numbers with numbers with an accuracy of 75% or greater
Demonstrate the ability to add, subtract, multiply and divide signed numbers and integers with an accuracy of 75% or greater
Demonstrate the ability to add, subtract, multiply and divide decimals and percentages with an accuracy of 75% or greater
Demonstrate the ability to add, subtract, multiply and divide fractions with an accuracy of 75% or greaterDemonstrate the ability to change improper fractions into mixed numbers and mixed numbers into fractions
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Demonstrate the ability to determine equivalent fractions104-5 Measurements and Applications
Demonstrate the ability to work with operations of powers of ten
Demonstrate the ability to work with applications of length, weight, area, and volumeDemonstrate the ability to convert between the customary and metric systems
104-6 Algebra - Basic Operations
Demonstrate how to write an algebraic equation, based on a relationship stated in wordsDemonstrate how to solve an algebraic equation for a specific variable
105 Introduction to Electricity105-1 Review Electrical Safety105-2 Fundamentals of Electricity
Power supply, distribution and usage105-3 Introduction to Electrical symbols, schematics and print reading105-4 Motors Transformers and Switches106 Electrical Meters106-1 Multimeter basics
Explain how meters are used to measure current, voltage, and resistance106-2 Use of meter to measure106-3 Meter safety106-4 Understanding meter types107 Wiring Technologies and Equipment107-1 Safety Rules in Power Electronics
Discuss and list the safety rules for avoiding electrical shockDescribe several causes of electrical burnsKnow the reason for grounding of electrical equipmentDetermine dangerous levels of electrical current as it relates to the human body Physiological effects of electric current on the human body Rules for safe practice and avoiding electric shock Avoiding burns and avoiding equipment related injuries
107-2 Wiring Tools and Insulation RemovalDiscuss and identify by name the different types of hand tools associated with wireDemonstrate the ability to strip various types of insulation materials from different guages of wire
Demonstrate the ability to work with zeros as an exponent, negative exponents, scientific notation and engineering notation
added "engineering notation" to cover use of G for giga, M for mega, K for kilo, etc
add "Demonstrate use of Engineering notation"
Demonstrate how to calculate the value of an expression by performing mixed operations in the correct order
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Hand tools Stripping Techniques Demonstration and Practice
107-3 Hand Splicing TechniquesDemonstrate the ability to make each of the splice types discussed and demonstrated Western Union Twisted Pair Fixture Joint Knotted Tap
107-4 Mechanical TerminalsKnow the maximum allowable temperature for heat shrink tubingDemonstrate the ability to make several wire splice connections utilizing wirenutsDemonstrate the ability to install heat shrink tubing on various wire connections Wire Nuts and Bolt Splices Snap-Lock Splices Splice Insulation
107-5 Electrical Wiring, Connector and Terminal RepairDiscuss the advantage of crimped terminal repairs verus soldering
Discuss why pre-insulated terminals and lugs are color-coded Non-Insulated Terminals and Splices Specialized Terminals for Aluminum Wire Preinsulated Terminals Lugs and Splices Specialized Crimping Techniques
107-6 Solder and Soldering ProcessDiscuss the advantages of using soldering to join two pieces of metal together as an electrical pathDiscuss the nature of solder and the wetting action
Demonstrate the ability to correctly tin various sizes of stranded wire
Explain the various wrapping techniquesReview and discuss the steps of the soldering processExplain why flux is used in the soldering processDemonstrate the ability to properly wrap and solder various types of electrical terminations
Demonstrate the ability to install various sizes of crimp-on wiring terminals both insulated and non-insulatedExplain the difference in terminals and splices used on aluminum wiring as compared to other wiring materials
Explain the proper technique for applying solder and handling the soldering iron during the solder processIdentify the correct tolerances allowed for insulation clearance when soldering to different types of terminals
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Demonstrate the ability to perform leaded and lead-free soldering add
107-7 Printed Circuit Board fundamentals add
add
Explain proper handling, shipping, and storage of circuit boards add
add
Identify all types of active and passive components and their orientation on the circuit board add
Discuss various methods of inspection and inspection devices add
add
Identify the characteristics of both acceptable and unacceptable solder connections in accordance with acceptable standards
changed based on comment
change to: Identify the characteristics of both acceptable and unacceptable solder connections in accordance with IPC Acceptability Standards
added in response to commentadded in response to comment
Discuss the various manufacturing methods for hole-through, surface-mount, and mixed technology types of circuit boards"
added in response to commentadded in response to comment
Demonstrate knowledge of electrostatic discharge using grounding straps and other dissipative devices
added in response to commentadded in response to commentadded in response to comment
Demonstrate the ability to find visual defects of circuit board components and solder joints in accordance with acceptable standards
added in response to comment
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Demonstrate the ability to replace hole-through and surface-mount devices add108 DC Fundamentals108-1 Safety Rules in Power Electronics
Discuss and list the safety rules for avoiding electrical shockDescribe several causes of electrical burnsKnow the reason for grounding of electrical equipmentDetermine dangerous levels of electrical current as it relates to the human body Physiological effects of electric current on the human body Rules for safe practice and avoiding electric shock Avoiding burns and avoiding equipment related injuries
108-2 Science of Electricity and ElectronicsIdentify the relationship between elements and compoundsDiagram a model of an atomDiscuss the concepts of atomic weight and atomic numberState the law of charges and explain it using examplesExplain what is meant by electric current, voltage, and resistanceDescribe the two theories of current directionDistinguish between conductors, insulators, and semiconductorsState and explain Ohm’s law
108-3 Basic Instruments and MeasurementsExplain and demonstrate the correct procedure for using an ammeter, a voltmeter, and an ohmmeterDiscuss the difference between a DMM and a VOMInterpret a linear scaleInterpret a nonlinear scaleCalculate the values of shunt resistors and multiplierDiscuss the concept of meter sensitivityUnderstand basic electrical diagrams
108-4 Circuit Materials, Energy and Source of ElectricityIdentify different conductor and insulator materialsDiscuss the factors which affect resistance in a conductorIdentify different types of switching devicesIdentify different types of resistorsDetermine the value of color coded resistorsCalculate electrical power in wattsConvert horsepower to wattsDefine polarization as it relates to an electrical circuitDetermine efficiency of an electrical circuitCombine Ohm's law and Watt's law to find unknown values in a given circuitDiscuss different sources of electrical energy
added in response to comment
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Explain the difference between primary and secondaryCalculate the outputs of batteries connected in series and parallel
108-5 Series CirucitsDetermine the total resistance of a series circuitDetermine the voltage drops in a series circuitDetermine the current values of a series circuitDetermine the wattage values of a series circuitApply Ohm's law to solve for unknown voltage, current, and resistance in a series circuitApply series circuit theory to assist in troubleshooting a series circuit
108-6 Parallel CircuitsDetermine the total resistance of a parallel circuitDetermine the voltage drops in a parallel circuitDetermine the current values of a parallel circuitDetermine the wattage values of a parallel circuitApply Ohm's law to solve for unknown voltage, current, and resistance in a parallel circuitApply parallel circuit theory to assist in troubleshooting a series circuit
108-7 Combination (Series-Parallel) CircuitsDetermine the equivalent circuit resistance for a given combination circuitDetermine the voltage drops in a combination circuitDetermine the current values of a combination circuitDetermine the wattage values of a combination circuitApply combination circuit theory to troubleshoot a combination circuit
109 AC Fundamentals109-1 Alternating Current Principles
Determine voltage both AC and DC using an oscilloscopeDetermine the frequency of a waveform using an oscilloscope
109-2 TransformersExplain and demonstrate important operating characteristics of single-phase transformersConnect transformer windings in series-aiding or series-opposing configurationsCalculate the current and voltage ratios for a given transformerDetermine the phase relationship of a transformer primary to secondaryDetermine the frequency of a waveform using an oscilloscope
109-3 Series Cirucits109-4 Parallel Circuits109-5 Combination (Series-Parallel) Circuits109-6 Basic troubleshooting theory (AC-DC)110 Basic Hydraulic and Pneumatic Theory & Applications
Explain how a generator is used to produce alternating current using a graph to show a typical ac waveDefine and calculate average (avg), effective (rms), instantaneous voltage (vinst) and voltage peak to peak (vpp)Demonstrate the ability to operate an oscilloscope while performing typical circuit measurements (amplitude, frequency, time, phase, etc)
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110-1 Safety Rules in power hydraulics and pneumatics110-2 Basic Hydraulic Principles
Pneumatic Pumps – Valves – Actuators110-4 Basic hydraulic and pneumatic symbols, schematics, and print reading111 Basic Mechanical Theory & Application111-1 Mechanical Power Transmission
Discuss the different styles of belts that are used in industryDiscuss the benefits of a positive-drive beltDiscuss the benefits of a chain drive systemDiscuss the use of gears and gearboxesDefine pitch diameter, circular pitch, pitch line, and gear ratioPerform speed calculations for belt drives, gear drives, and chain drivesAssemble and perform alignments on belt drives, gear drives, and chain drivesProperly tension belts and chains
111-2 Pumps and CompressorsList types of pumps in use todayExplain and calculate volumetric efficiencyExplain and calculate the delivery of a pumpDiscuss some of the common problems that may be encountered while troubleshooting a pumpDiscuss some of the common problems that may be encountered while troubleshooting a pump
111-3 Fluid PowerDiscuss some fluid power fundamentalsExplain psi, psig, psia, and inches of mercury (“Hg)Understand how force is transmitted through a hydraulic systemUnderstand the effects of compressing air for a fluid power systemLearn how to recognize the different valves that may be used in an fluid power systemList and explain at least eight methods of valve actuationDiscuss the operation of different actuatorsUse a hydraulics/pneumatics trainer to construct fluid systems for various operations
111-4 LubricationExplain some basic terms that are used when referring to lubricationDiscuss the necessity for lubricationDiscuss the different forms of lubricationList the types of lubricants used in industryDiscuss application of lubricationDiscuss the importance of a lubrication scheduleDemonstrate the proper use of a viscometerLubricate equipment using a grease gun and chain oiler
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111-5 BearingsDefine radial, axial, and radial-axial loadsList the different parts of a bearingList the different types of antifriction bearings and the different types of plain bearingsCorrectly install and remove a bearingList several reasons for bearing failure
111-6 Coupled Shaft AlignmentDiscuss the fundamentals of shaft coupling alignmentDemonstrate how to correctly use the dial indicator to align coupling shaftsDemonstrate the use of the reverse dial indicator method to correct coupling shaft misalignments
111-7 Seals and PackingDiscuss the different styles of belts that are used in industryDiscuss the benefits of a positive-drive beltDiscuss the benefits of a chain drive systemDiscuss the use of gears and gearboxesDefine pitch diameter, circular pitch, pitch line, and gear ratioList different types of gearsPerform speed calculations for belt drives, gear drives, and chain drivesAssemble and perform alignments on belt drives, gear drives, and chain drivesProperly tension belts and chains
111-8 Hydraulic and Pneumatic ApplicationsPractical HydraulicsPractical PneumaticsHydraulic and Pneumatic drawaings (review, troubleshooting applications)Applications of Hydraulics and Pneumatics for ELESHydraulic and Pneumatic logical troubleshooting
112 AC Motors, DC Motors, and Generators112-1 Magnetism
Explain the basic magnetic principlesState the three laws of magnetismDescribe the link between electric current and magnetismExplain Roland's lawDiscuss various types of relays and the manner in which they workDescribe the use of magnetic shields
112-2 Fundamentals of Rotating Machines112-3 DC Motors and Generators
Explain the operating principles of a dc motorExplain counterelectromotive force
Demonstrate how to use the feeler gauge, taper gauge, and dial caliper to detect and correct coupling shaft Explain the advantages and disadvantages of using a laser alignment kit to detect and correct coupling shaft misalignments
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Identify various dc motorsDiscuss the purpose for, and operation of, motor starting circuitsIdentify and explain the operation of various dc motorsState the function of the field windings in a dc generator or motorState the function of the armature in a dc generator or motor
112-4 AC MotorsDiscuss the operation of an induction motorIdentify and explain the operation of various three-phase motorsExplain how a split-phase condition is createdDiscuss the purpose of ac motor protection circuitsList the common causes of motor failureExplain basic trouble shooting techniques for ac motors
112-5 Motor Controls112-6 AC Induction Motors
Describe the operation of an induction motor112-7 Synchronous Motors
Describe the operation of a synchronous motor112-8 Three Phase Synchronous Operation113 Introduction to Electrical Ladder Drawings113-1 Ladder Logic vs. Ladder Diagrams113-2 Reading and interpreting schematics and circuits113-3 Understanding International diagrams and symbols113-4 Interpreting blueprints and flow charts113-5 Concepts of relay logic113-6 Understanding terminology113-7 Interpreting logic gates and diagrams114 AC Circuit Analysis114-1 Inductance and RL Circuits
Define the terms inductor and inductanceExplain how inductance affects currentCalculate the transient response time for an RL circuitDefine mutual inductance
Determine inductive reactance by using measurements of circuit currents and voltagesCalculate the equivalent inductance in both series and parallel circuit arrangements
114-2 Capacitance and RC CircuitsDefine the terms capacitor and capacitanceExplain how capacitance affects currentCalculate the transient response time for an RC circuit
Use various measuring and computing methods to determine the values of currents and voltages in an inductive circuit
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Determine capacitive reactance by using measurements of circuit currents and voltagesCalculate the equivalent capacitance in both series and parallel circuit arrangements
114-3 Tuned Circuits and RLC NetworksExplain resonant frequency and how it affects various RCL circuitsCalculate a resonant frequencyDiscuss the characteristics of a series RCL circuit at its resonant frequencyDiscuss the characteristics of a parallel RCL circuit at its resonant frequencyList four types of filters and explain their action
115 Semiconductor Fundamentals115-1 Safety Review
Discuss and list the safety rules for avoiding electrical shockDescribe several causes of electrical burnsKnow the reason for grounding of electrical equipmentDetermine dangerous levels of electrical current as it relates to the human body Physiological effects of electric current on the human body Rules for safe practice and avoiding electric shock Avoiding burns and avoiding equipment related injuries
Use various measuring and computing methods to determine the values of currents and voltages in an capacitive circuit
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115-2 Semiconductors, diodes
Explain and demonstrate important operating characteristics of single-phase transformers
Connect transformer windings in series-aiding or series-opposing configurations
Calculate the current and voltage ratios for a given transformer
Determine the phase relationship of a transformer primary to secondary
Determine the frequency of a waveform using an oscilloscope
the material that was in this section did not fit, new material was added based on APTA comment
comment: the learning objective statements under this section were erroneously used from Transformers module 109-2. The appropriate learning objectives for diodes must be inserted in place of the transformer learning objectives
deleted in response to commentdeleted in response to commentdeleted in response to commentdeleted in response to commentdeleted in response to comment
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115-3 DC Power Supplies – Single PhaseDraw and describe the basic operation of a half-wave rectifier circuitDraw and describe the basic operation of a full-wave rectifier circuitDraw and describe the basic operation of a full-wave bridge rectifier circuitDescribe the basic action of a filter usning a simple schematic diagramExplain the methods used for improving filtering actionConstruct and test a simple dc power supply circuit
115-4 Solid-State TransducersDescribe the purpose of a transducerList various types of transducersDescribe the operation of a PTC and NTC thermistorIdentify typical applications of common transducers Describe the operation of a Hall effect transducer
115-5 Transistor theoryIdentifiy PNP and NPN transistor symbols and their respective component leadsExplain the operation of a bi-polar transistorIdentify key factors on a transistor operation curveIdentify common base, common collector, and common emitter circuit configurationsExplain the methods used for testing a bi-polar transistorDemonstrate the ability to properly test a bi-polar transistor Silicon Controlled Rectifiers (SCR) Identify and label the schematic diagram of an SCR Explain the operation of and SCR Describe how an SCR operates using a simple circuit Describe how an SCR can be used as a switch to control a simple lamp circuit Describe how an SCR can be used to vary the current in a simple lamp circuit Demonstrate the ability to properly test and SCRTriacs, Diacs, and Unijunction Transistors Draw the schematic symbol and describe the basic operation of a Triac Draw the schematic symbol and describe the basic operation of a Diac Draw the schematic symbol and describe the basic operation of a UJT Describe the typical applications of a Triac Describe the typical applications of a Diac Describe the typical applications of a UJTThe Transistor as an Amplifier Describe amplifier concepts using a typical circuit for illustration Describe the three main classes of amplification using typical circuits
Describe the function, installation and use of various semi conductor diodes and other solid state devices and systems
added in response to comment
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FETs, GTOs, and IGBTs
Describe the typical applications of a FET
Describe the typical applications of a GTO
Describe the typical applications of an IGBT
116 Digital Fundamentals116-1 Digital Technology
Describe the characteristics of industrial and electronic revolutions
Define such terms as analog, signal, digital signal, bus, MSB, LSB, DIP, IC, TTL, and CMOSCount to at least 20 in the binary system and convert binary numbers to decimal List names given to the two logic levels
116-2 Logic Elements
Describe the actions of multi-input logic elementsPredict logic levels at all points in circuits containing AND, OR, and NOT elements
116-3 Combination Logic
Construct truth tables for such circuits based on their Boolean expressions
Draw logic diagrams for such circuits based on their Boolean expressions
added in response to comment
add FETs, GTOs and IGBTs and related learning objectives
added in response to commentadded in response to commentadded in response to comment
Identify and understand the proper operating parameters of FETs, GTOs and IGBTs utilizing manufacturer's data sheets
added in response to comment
List the members of the technical team in electronics and describe their typical educational backgrounds
Recognize switch-based AND, OR, and NOT circuits and explain their actions in terms of truth tables and Boolean algebra expressionsRecognize symbols for integrated circuit AND, OR, and NOT logic elements and explain their actions in terms of truth tables, Boolean expressions, and timing diagrams
Construct truth tables for combinational logic circuits containing AND, OR, and NOT elements based on their logic diagrams
Write Boolean expressions for combinational logic circuits composed of AND, OR, and NOT elements based on their logic diagrams
Training Content for Rail MechanicsLevel 100, with revisions from APTA comments
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comments
Original APTA
Comments
116-4 NAND, NOR, XOR Elements
addConstruct truth tables for such circuits based on their Boolean expressions
addDraw logic diagrams for such circuits based on their Boolean expressions
add116-5 Binary Number Shortcuts
Count using the binary numbering systemCompare place values for the digits of binary numbersConvert binary numbers to decimal and decimal numbers to binaryAdd unsigned binary numbers
Add signed binary numbersDetermine if overflows have occurred when binary numbers have been added
116-6 Numbering Systems and CodesCount using the octal and hexadecimal numbering systemsConvert between binary and octal numbers and between binary and hexadecimal numbersConvert between decimal and octal numbers and between decimal and hexadecimal numbersConvert between decimal and binary-coded decimal numbersDescribe the nature of the gray code and its most important applicationState the meaning of the term ASCII
Write Boolean expressions for combinational logic circuits composed of AND, OR, and NOT elements based on their truth tables using sum-of-products and product-of-sums methods
Construct truth tables for combinational logic circuits containing NAND, NOR, and XOR elements based on their logic diagrams
changed typo of AND, OR and NOT to NAND, NOR, and XOR based on APTA comment
Write Boolean expressions for combinational logic circuits composed of NAND, NOR, and XOR elements based on their logic diagrams
changed typo of AND, OR and NOT to NAND, NOR, and XOR based on APTA comment
Write Boolean expressions for combinational logic circuits composed of NAND, NOR, and XOR elements based on their truth tables using sum-of-products and product-of-sums methods
changed typo of AND, OR and NOT to NAND, NOR, and XOR based on APTA comment
Determine the two's complement of binary numbers and use the two's complement method to do binary subtraction
Training Content for Rail MechanicsLevel 100, with revisions from APTA comments
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comments
Original APTA
Comments
116-7 Data Communications
Explain the history of data communications in computing
Describe interface protocols and adjustments needed for computer software
Demonstrate the ability to connect intelligent systems to portable test equipment using RS-232 and USB interfaces
Understand fiber-optic data communications
Understand wireless data communications
Describe various types of data communications software (i.e. hyerterminal, procomm plus)
added in response to APTA comment
Add Data communications and related learning objectives
added in response to APTA comment
added in response to APTA comment, wording slightly revised from suggestionadded in response to APTA commentadded in response to APTA commentadded in response to APTA commentadded in response to APTA comment
Training Content for Rail Mechanics, with OJT and Classroom training times
document.xlsRecommended Standard Curric (2) Page 20 of 293
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Level 100* -- Fundamental Skills for Transit Maintenance 992 0
100 Property specific orientation (including track safety, flagging, emergency evacuation) 8 Videos, Flags, Cones, PPT, Rule book, 101 Orientation and background 16 PPT, vendor and employer handouts, video, computer based training102 Electrical and Job Safety 16 PPT, videos, cbt, all the physical items (lock, tag, PPE etc.)103 Tools and Material Handling (Fork lifts, cranes and other equipment) 48 PPT, videos, tools, equipment to be operated, ppe, 104 Basic Mathematics 48 PPT, cbt, videos, lesson plans, texts, white board105 Introduction to Electricity 64 Appropriate training aids, lab, electrical component mock-ups, VOM, 106 Electrical Meters 24 VOM, megger, DVM, clamp-on ampmeter, high voltage probe
107 Wiring Technologies and Equipment 40
108 DC Fundamentals 80109 AC Fundamentals 80 Text110 Basic Hydraulic and Pneumatic Theory & Applications 24 Compressor, trainer/mock-up, test bench,
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Wire gauge, appropriate electrical and hand tools, (safety), crimpers, soldering iron, soldering sucker, braid, text, vise with clip, wire, flux, terminals, lugsText, appropriate mock-ups, grounding strap, discharge device, static mat, electric safety video, o scope as a training aid, components
Notes:
Local collective bargaining agreements will determine the application of theseguidelines. It is understood that all modules can be tested out of, or progressed through more quickly than in the hours listed. Many classes will include "labs" simulating real equipment and failures. Labs can include time on the shop floor with the instructorRecommended hours with trainer does not mean exclusively in a classroom, it is expected to involve a lot of hands on work and interaction. The work is done on vehicles that are out of service / off line.Recommended on-the-job learning time refers to time spent practicing tasks in those areas. It is real work and repairs on real vehicles. It is expected to involve close tracking and documentation, and to the extent possible the availability of a mentor to offer assistance. If competency is achieved in fewer hours than designated, not all of the hours need to be completed. This apprenticeship will be competency based not time based.
Training Content for Rail Mechanics, with OJT and Classroom training times
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Local collective bargaining agreements will determine the application of theseguidelines. It is understood that all modules can be tested out of, or progressed through more quickly than in the hours listed. Many classes will include "labs" simulating real equipment and failures. Labs can include time on the shop floor with the instructorRecommended hours with trainer does not mean exclusively in a classroom, it is expected to involve a lot of hands on work and interaction. The work is done on vehicles that are out of service / off line.Recommended on-the-job learning time refers to time spent practicing tasks in those areas. It is real work and repairs on real vehicles. It is expected to involve close tracking and documentation, and to the extent possible the availability of a mentor to offer assistance. If competency is achieved in fewer hours than designated, not all of the hours need to be completed. This apprenticeship will be competency based not time based.
111 Basic Mechanical Theory & Application 24 Text, pumps, trainers, bearings, gearboxes (floor show and tell)
112 AC Motors, DC Motors, and Generators 160113 Introduction to Electrical Ladder Drawings 80 Text, diagrams, cbt, 114 AC Circuit Analysis 80 Meters, circuit diagrams, o scope, 115 Semiconductor Fundamentals 160 Text, diode, electronic show and tell, transducer, hall effect116 Digital Fundamentals 40
Level 200 -- Vehicle Operations Overview and Standard Maintenance of Rail Vehicles 264 2000200 Vehicle Theory of Operation and Overview of Major Systems 8 0
201 Couplers -- Intro and Preventive Maintenance 16 200
202 Trucks & Axles -- Intro and Preventive Maintenance 24 200 Tour of truck shop, same as above, overhead crane, press, tools listed in L.O.s
203 Propulsion and Dynamic Braking -- Intro and Preventive Maintenance 24 300
204 Auxilary Inverters and Batteries -- Intro and Preventive Maintenance 16 60
205 Friction Brakes -- Intro and Preventive Maintenance 24 200 Tools under L.O.s, piping diagram, print book/schematics, same aids as above206 HVAC -- Intro and Preventive Maintenance 40 320 Lap top computer, gauges, same aids as above207 Current Collection and Distribution -- Intro and Preventive Maintenance 8 120 Same as above208 Car Body -- Intro and Preventive Maintenance 16 120 Same as above, rail car209 Doors -- Intro and Preventive Maintenance 24 80 Same as above, PTU, volt-o-meter, pressure gauge
210 Communication Systems -- Intro and Preventive Maintenance 16 120211 CBTC (ATP - ATO) -- Intro and Preventive Maintenance 24 160 Lap top, signal generator, o-scope, loop tester212 Monitoring, Diagnosing and Troubleshooting Overview 24 120 Lap top
Level 300 -- Advanced Theory of operation and Troubleshooting of Systems 344 3400
300 Advanced methods of Monitoring, Diagnosing and Troubleshooting 24 200 Multi meter, Chart Recorder, Lap Top, Vendor Manual, Simulator-service vechicle301 Couplers -- Advanced Theory of Operation and Troubleshooting 24 80 Multi Meter, Tape measure, Level, Go No Go Gauge, Torque Wrench,
Power point presentations, transparencies, manuals, schematics, mock-up/live-coupler, video/animations
Schematics, same as above, lap top computer, tools listed in L.O.s, scope-meter/o-scopeLap top computer, scope-meter/o-scope, multi-meter, clamp-on amp meter, tools listed in L.O.s
Mock-up, on board self-test feature, PTU, lap top, same as above, EEPROM burner
Training Content for Rail Mechanics, with OJT and Classroom training times
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Local collective bargaining agreements will determine the application of theseguidelines. It is understood that all modules can be tested out of, or progressed through more quickly than in the hours listed. Many classes will include "labs" simulating real equipment and failures. Labs can include time on the shop floor with the instructorRecommended hours with trainer does not mean exclusively in a classroom, it is expected to involve a lot of hands on work and interaction. The work is done on vehicles that are out of service / off line.Recommended on-the-job learning time refers to time spent practicing tasks in those areas. It is real work and repairs on real vehicles. It is expected to involve close tracking and documentation, and to the extent possible the availability of a mentor to offer assistance. If competency is achieved in fewer hours than designated, not all of the hours need to be completed. This apprenticeship will be competency based not time based.
302 Trucks & Axles -- Advanced Theory of Operation and Troubleshooting 40 320
303 Propulsion and Dynamic Braking -- Advanced Theory of Operation and Troubleshooting 40 480304 Auxilary Inverters and Batteries -- Advanced Theory of Operation and Troubleshooting 40 480 O Scope, Lap Top, Service Train,Event Recorder, Multi Meter,
305 Friction Brakes -- Advanced Theory of Operation and Troubleshooting 20 240
306 HVAC -- Advanced Theory of Operation and Troubleshooting 24 200
307 Current Collection and Distribution -- Advanced Theory of Operation and Troubleshooting 16 160308 Car Body -- Advanced Theory of Operation and Troubleshooting 16 160 Multi Meter, Prints, Presure Gauges, Head Light Aimers,309 Doors -- Advanced Theory of System Operation and Troubleshooting 40 480310 Communication Systems -- Advanced Theory of Operation and Troubleshooting 36 240 Multi Meter, Lap Top312 ATP - ATO -- Advanced Theory of Operation and Troubleshooting 24 360 Portable Tester, Chart Recorder, Lap Top, Multi Meter, Software
Scan Tool, Wheel Profile, Profiler for comutator, Torque Wrench, Mega Meter, Low Ohm Meter, HI-POT, Spring tension gauges, Air Presure gauges, Wheel Tape, Filler Gauge, Dial Indicator, Go No Go Gauges, Ultra Sound Tester,Service Train, Multi Meter, Air Gauges, Lap Top, Diagnois Software, Blue Prints, Manuals,
Pressure Gaurges, Go No Go Gauge, PTU, Multi Meter, Service Train, Brake out Box, Lap Top, Speciality Tools, Prints, Event Recorder,Gauges, Temp Gauge, Ref Gaurge, Lap Top, PTE, Scrader Valve, Ref Rachet Wrench, Ultra Violet Die, and Leak Detector,Level, Multi Meter, Tape Measure, Speciality Tools, Wind Down Pole, Air Pump, Chart Recorder,
Training Content for Rail Mechanics, with OJT and Classroom training times
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Notes:
Local collective bargaining agreements will determine the application of theseguidelines. It is understood that all modules can be tested out of, or progressed through more quickly than in the hours listed. Many classes will include "labs" simulating real equipment and failures. Labs can include time on the shop floor with the instructorRecommended hours with trainer does not mean exclusively in a classroom, it is expected to involve a lot of hands on work and interaction. The work is done on vehicles that are out of service / off line.Recommended on-the-job learning time refers to time spent practicing tasks in those areas. It is real work and repairs on real vehicles. It is expected to involve close tracking and documentation, and to the extent possible the availability of a mentor to offer assistance. If competency is achieved in fewer hours than designated, not all of the hours need to be completed. This apprenticeship will be competency based not time based.
Additional Training if needed 144 144
Level 250 -- Overhaul and Rebuild of Rail Vehicles Components 144 144 to be taught as applicable at the local level
Training Content for Rail Mechanics, with OJL and Classroom training times
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Level 100* -- Fundamental Skills for Transit Maintenance 992 0
264 2000
344 3400
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Level 200 -- Vehicle Operations Overview and Standard Maintenance of Rail VehiclesLevel 300 -- Advanced Theory of operation and Troubleshooting of Systems
Notes:
Local collective bargaining agreements will determine the application of these guidelines. It is understood that all modules can be tested out of, or progressed through more quickly than in the hours listed. Many classes will include "labs" simulating real equipment and failures. Labs can include time on the shop floor with the instructor.Recommended hours with trainer does not mean exclusively in a classroom, it is expected to involve a lot of hands on work and interaction. The work is done on vehicles that are out of service off line.Recommended on-the-job learning time refers to time spent practicing tasks in those areas. It is real work and repairs on real vehicles. It is expected to involve close tracking and documentation, and to the extent possible the availability of a mentor to offer assistance. If competency is achieved in fewer hours than designated, not all of the hours need to be completed. This apprenticeship will be a hybrid of time and competency.
Training Content for Rail Mechanics, with OJL and Classroom training times
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Local collective bargaining agreements will determine the application of these guidelines. It is understood that all modules can be tested out of, or progressed through more quickly than in the hours listed. Many classes will include "labs" simulating real equipment and failures. Labs can include time on the shop floor with the instructor.Recommended hours with trainer does not mean exclusively in a classroom, it is expected to involve a lot of hands on work and interaction. The work is done on vehicles that are out of service off line.Recommended on-the-job learning time refers to time spent practicing tasks in those areas. It is real work and repairs on real vehicles. It is expected to involve close tracking and documentation, and to the extent possible the availability of a mentor to offer assistance. If competency is achieved in fewer hours than designated, not all of the hours need to be completed. This apprenticeship will be a hybrid of time and competency.
Additional Training if needed 144 144
Level 250 -- Overhaul and Rebuild of Rail Vehicles Components 144 144
Training Content for Rail Mechanics, with OJL and Classroom training times
Railcar standards with class and OJL hoursRecommended Standard Curriculum Page 26 of 293
Training Aids
Notes:
Local collective bargaining agreements will determine the application of these guidelines. It is understood that all modules can be tested out of, or progressed through more quickly than in the hours listed. Many classes will include "labs" simulating real equipment and failures. Labs can include time on the shop floor with the instructor.Recommended hours with trainer does not mean exclusively in a classroom, it is expected to involve a lot of hands on work and interaction. The work is done on vehicles that are out of service off line.Recommended on-the-job learning time refers to time spent practicing tasks in those areas. It is real work and repairs on real vehicles. It is expected to involve close tracking and documentation, and to the extent possible the availability of a mentor to offer assistance. If competency is achieved in fewer hours than designated, not all of the hours need to be completed. This apprenticeship will be a hybrid of time and competency.
Training Content for Rail Mechanics, with OJL and Classroom training times
Railcar standards with class and OJL hoursRecommended Standard Curriculum Page 27 of 293
Training Aids
Notes:
Local collective bargaining agreements will determine the application of these guidelines. It is understood that all modules can be tested out of, or progressed through more quickly than in the hours listed. Many classes will include "labs" simulating real equipment and failures. Labs can include time on the shop floor with the instructor.Recommended hours with trainer does not mean exclusively in a classroom, it is expected to involve a lot of hands on work and interaction. The work is done on vehicles that are out of service off line.Recommended on-the-job learning time refers to time spent practicing tasks in those areas. It is real work and repairs on real vehicles. It is expected to involve close tracking and documentation, and to the extent possible the availability of a mentor to offer assistance. If competency is achieved in fewer hours than designated, not all of the hours need to be completed. This apprenticeship will be a hybrid of time and competency.
to be taught as applicable at the local level
Training Content for Rail MechanicsLevel 250, with revisions from APTA comments
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250 Electric Coupler Heads250 Overhauling and rebuilding coupler components250 Rebuild linear actuators/motors250 Rebuild coupler and/or linkage250 Rebuild train line cables250 Rebuild drum/uncoupling switch250 Rebuild contact pin/tip assembly (insulated block)250 Pneumatic Coupler250 Overhauling and rebuilding coupler components250 Rebuild drum switch/air actuator250 Rebuild air cylinder250 Rebuild uncoupling air system250 Mechanical Coupler250 Overhauling and rebuilding coupler components250 Rebuild suspension and linkage components250 Rebuild linear actuators250 Rebuild hook and plate250 Rebuild knuckle and slide lock250 Rebuild anchor250 Rebuild shear bolt assembly250 Rebuild buffer tubes, draft gear and absorption cartridge250 Rebuild centering device and springs
Changes from previous version based on APTA
comments
Learning objectives for all components that can be substantially overhauled or rebuilt/reinstalled are listed here. Inclusion of some or all of these items in a training program depends on local labor agreements and job structure
no changes made to level 250, no comments were received
no comments received
Training Content for Rail MechanicsLevel 250, with revisions from APTA comments
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300 Download software300 Overhauling Software300 Tools300 Demonstrate ability to access system with laptop300 Demonstrate ability to analyze system with laptop300 Demonstrate ability to use correct cables for hooking up laptop301 Couplers -- Advanced Theory of Operation and Troubleshooting301 Electric Coupler Heads301 Troubleshooting linear actuators / motors301 Troubleshooting linear coupler suspension and linkage301 Troubleshooting limit / proximity switches301 Troubleshooting manual relase mechanism301 Troubleshooting train line cables301 Troubleshooting drum/uncoupling switch301 Troubleshooting heaters and temperature sensors301 Troubleshooting fixed and mobile contacts and contact assembly301 Read schematic for the head (check with meter)301 Troubleshooting coupling sensor301 Pneumatic Coupler301 Troubleshooting Tappet Valves301 Troubleshooting heaters and temperature sensors301 Troubleshooting Solenoid Valves
301 Troubleshoot solenoid valves delete301 Troubleshooting Valve Filters301 Troubleshooting Train Line (Brake Pipe)301 Troubleshooting Drum Switch/Air Actuator301 Troubleshooting Uncoupling Air System301 Mechanical Coupler301 Troubleshooting suspension and linkage components
deleted based on comment
Training Content for Rail MechanicsLevel 300, with revisions based on APTA comments
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302 Troubleshooting shocks / dampers302 Troubleshooting piping302 Troubleshooting friction disc/side bearing302 Troubleshooting shims (floor height adjustment / static inspection)302 Troubleshooting spherical ring / slewing ring302 Troubleshooting articulation support302 Troubleshooting ball and socket303 Propulsion and Dynamic Braking -- Advanced Theory of Operation and Troubleshooting303 AC Propulsion303 Troubleshooting propulsion inverter303 Demonstrate ability to locate and use troubleshooting procedures and tech manuals303 Demonstrate knowledge of sensor feedback and how it effects components303 Troubleshooting master controller303 Troubleshooting train line control303 Demonstrate knowledge of relays and how they work303 Troubleshooting IGBT/GTO303 Troubleshooting electronic control system303 Demonstrate knowledge of fault codes as they relate to different boards303 Demonstrate knowledge of individual circuit board function303 Download and analyze electronic control system303 Isolate TCU for troubleshooting303 Program cards303 Troubleshooting software303 Troubleshooting ventilation system303 Troubleshooting capacitor filtering coils303 Troubleshooting chokes/transformer303 Troubleshooting high speed circuit breaker303 Troubleshooting ground fault system303 Troubleshooting contactor/arc chutes303 Troubleshooting resistance units
Training Content for Rail MechanicsLevel 300, with revisions based on APTA comments
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304 Batteries304 Diagnosing and Repairing NiCd Batteries304 Replace NiCd batteries304 Charge NiCd batteries304 Peform battery drain304 Diagnose and repair/replace shorted cells304 Diagnose charging rates and non-charging rates304 Diagnosing and Repairing Lead Acid Batteries304 Replace Lead Acid batteries304 Charge Lead Acid batteries304 Perform battery load test304 Diagnose and repair/replace shorted cells304 Diagnose charging rates and non-charging rates304 Troubleshooting low voltage sensor304 Troubleshooting battery breaker disconnnect304 Motor Alternator304 Troubleshooting DC Motors304 Troubleshooting AC Motors304 Troubleshooting Voltage regulators304 Troubleshooting frequency / speed control components304 Solid State Inverter304 Troubleshootinng GTOs304 Troubleshooting IGBTs304 Troubleshooting thyristors304 Troubleshooting other inverter components304 Use diagnostic software304 Battery Charger / LVPS304 Troubleshooting battery charger and LVPS304 Use diagnostic software304 Troubleshooting aux Inverter ventilation system
Training Content for Rail MechanicsLevel 300, with revisions based on APTA comments
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305 Friction Brakes -- Advanced Theory of Operation and Troubleshooting305 Hydraulic Braking305 Troubleshooting hydraulic braking305 Troubleshooting flush cart305 Identify correct software applications for troubleshooting305 Electrical Hydraulic Unit305 Troubleshooting electrical unit305 Troubleshooting varistors/pressure transducers305 Calibrate switches305 Demonstrate ability to read mechanical schematics and cross sectionals305 Demonstrate ability to use engineering drawings305 Explain causes of variances305 Explain the function of valves305 Repair varistors/transducer305 Troubleshooting motor assembly305 Demonstrate ability to diagnose motor assembly problems based on noise and current draw305 Explain causes of noise from bearings and pumps305 Troubleshooting control valves305 Troubleshooting pump-off circuit305 Troubleshooting cut-off switch305 Troubleshooting accumulators305 Actuator Brake305 Troubleshooting spring305 Troubleshooting electric motor305 Pneumatic Braking System305 Troubleshooting check valves305 Troubleshooting air reservoir305 Troubleshooting pneumatic control unit305 Troubleshooting air gauges305 Troubleshooting air cocks
Training Content for Rail MechanicsLevel 300, with revisions based on APTA comments
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307 Current Collection and Distribution -- Advanced Theory of Operation and Troubleshooting307 Pantograph307 Troubleshooting pantograph collector head307 Troubleshooting electrical lowering device307 Troubleshooting manual lowering device307 Troubleshooting frame and insulated mounts and bearings307 Troubleshooting raising mechanism (springs)307 Troubleshooting control box307 Troubleshooting coupling rod307 Troubleshooting auto drop307 Third Rail307 Troubleshooting collector paddle assembly307 Troubleshooting bus bar307 Troubleshooting shoe beams/gibs307 Trolley Pole307 Troubleshooting pole base307 Troubleshooting pole307 Troubleshooting harp307 Troubleshooting slider307 Troubleshooting rope and retriever307 Common Components307 Troubleshooting surge arrestor (lightning arrestor)307 Troubleshooting main breaker (High Speed Circuit Breaker, Line Contactor)308 Car Body -- Advanced Theory of Operation and Troubleshooting308 Lighting Systems308 Troubleshooting interior lights308 Troubleshooting car fault indicator308 Troubleshooting passenger emergency lights308 Cab308 Troubleshooting cab door
Training Content for Rail MechanicsLevel 300, with revisions based on APTA comments
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308 Troubleshooting operator controls/indicators308 Troubleshooting breakers/cut-out switches308 Troubleshooting wiper motors/regulator308 Troubleshooting cab ceiling / lighting309 Doors -- Advanced Theory of System Operation and Troubleshooting309 Door Controls309 Troubleshooting electrical and electronics of door operation309 Troubleshooting passenger indication system309 Troubleshooting manual mechanical operation of door309 Troubleshooting relays / solenoids309 Troubleshooting door motors and drive mechanisms309 Troubleshooting switches309 Troubleshooting sensors309 Troubleshooting sensitive edges309 Troubleshooting crew switch309 Troubleshooting ADA warnings309 Troubleshooting emergency release309 Door Panel, Track and installation309 Troubleshooting rollers/hangers and linkage309 Troubleshooting window/frame309 Troubleshooting gasket seals309 Troubleshooting door guide309 Troubleshooting door locks309 Troubleshooting cab door hinge and mounting310 Communication Systems -- Advanced Theory of Operation and Troubleshooting310 Communication Control Unit310 Demonstrate ability to use a "service monitor" for communication system diagnosis310 Troubleshooting radio (two-way)310 Troubleshooting dedicated power supply (radio)310 Troubleshooting handset/mic
Training Content for Rail MechanicsLevel 300, with revisions based on APTA comments
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Electric Coupler Heads250 Electric Coupler Heads250 Electric Coupler Heads250 Electric Coupler Heads250 Electric Coupler Heads250 Electric Coupler Heads
Training Content for Rail Mechanics DRAFT -- Couplers
document.xlsCouplers Page 54 of 293
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250 Mechanical Coupler250 Mechanical Coupler300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Electric Coupler Heads300 Pneumatic Coupler300 Pneumatic Coupler300 Pneumatic Coupler300 Pneumatic Coupler300 Pneumatic Coupler300 Pneumatic Coupler300 Pneumatic Coupler300 Pneumatic Coupler300 Mechanical Coupler300 Mechanical Coupler300 Mechanical Coupler300 Mechanical Coupler300 Mechanical Coupler300 Mechanical Coupler300 Mechanical Coupler
Training Content for Rail Mechanics DRAFT -- Couplers
Troubleshooting Valve FiltersTroubleshooting Train Line (Brake Pipe)Troubleshooting Drum Switch/Air ActuatorTroubleshooting Uncoupling Air SystemTroubleshooting suspension and linkage componentsTroubleshooting linear actuatorsTroubleshooting hook and plateTroubleshooting limit switchesTroubleshooting alignment, anchor and suspensionTroubleshooting temperature sensorsTroubleshooting manual relase mechanism
Training Content for Rail Mechanics DRAFT -- Couplers
document.xlsCouplers Page 62 of 293
Responsibilities / Course content
Troubleshooting HeatersTroubleshooting Electrical Pin Door/Shutter/GasketTroubleshooting draw bar (married pairs)
Training Content for Rail Mechanics DRAFT -- Couplers
document.xlsCouplers Page 63 of 293
Learning Objective Statements
Clean linear actuators/motorsInspect linear actuators/motorsLubricate linear actuators/motorsPerform basic repairs on linear actuators/motorsReplace linear actuators/motorsTest linear actuators/motors
Check linkages for wearCheck suspension heightLubricate coupler and/or linkagePerform basic repairs on coupler suspension and linkageTest coupler suspension and linkageReplace coupler and/or linkage
Perform basic repairs on temperature sensorsTest temperature sensorsReplace temperature sensors
Clean air CylinderClean uncoupling air systemInspect air cylinderInspect uncoupling air systemLubricate uncoupling air systemReplace air cylinderReplace uncoupling air systemTest air cylinderTest uncoupling air system
Check linkages for wearCheck suspension height and levelReplace linkagesReplace suspension and linkage components
Inspect linear actuatorsLubricate linear actuatorsReplace linear actuators
Inspect hook and plateLubricate hook and plateReplace hook and plate
Training Content for Rail Mechanics DRAFT -- Couplers
Inspect draw bar (married pairs)Lubricate draw bar (married pairs)
Training Content for Rail Mechanics DRAFT -- Couplers
document.xlsCouplers Page 67 of 293
Learning Objective StatementsReplace draw bar (married pairs)
Demonstrate proper use of wear gauges (go/no-go gauge)Demonstrate proper use of head alignment toolsDemonstrate proper use of contact/pin replacement toolsDemonstrate proper use of vertical pressDemonstrate proper use of bushing driverDemonstrate proper use of reamerDemonstrate proper use of coupler repair standDemonstrate proper use of pneumatic/hydraulic jacksDemonstrate proper use of overhead cranesDemonstrate proper use of lift tablesDemonstrate proper use of forklift and adapterDemonstrate proper use of continuity tester/breakout boxDemonstrate proper use of auxiliary power supply/connector testerDemonstrate proper use of digital multi-meterDemonstrate proper use of torque wrenchDemonstrate proper use of dial indicator
Rebuild linear actuators/motorsRebuild coupler and/or linkageRebuild train line cablesRebuild drum/uncoupling switchRebuild contact pin/tip assembly (insulated block)
Rebuild drum switch/air actuatorRebuild air cylinderRebuild uncoupling air system
Rebuild suspension and linkage componentsRebuild linear actuatorsRebuild hook and plateRebuild anchorRebuild buffer tubes, draft gear and absorption cartridgeRebuild centering device and springsRebuild coupler supportRebuild manual release mechanism
Training Content for Rail Mechanics DRAFT -- Couplers
document.xlsCouplers Page 68 of 293
Learning Objective StatementsRebuild electrical pin door/shutter/gasketRebuild draw bar (married pairs)
Troubleshoot linear actuators/motors
Troubleshoot coupler suspension and linkage
Troubleshoot temperature sensors
Troubleshoot limit/proximity switches
Troubleshoot manual release mechanism
Troubleshoot train line cables
Troubleshoot drum/uncoupling switch
Troubleshoot heaters
Read schematic for the head (check with meter)Troubleshoot contact pin/tip assembly (insulated block)
Troubleshoot solenoid valves
Training Content for Rail Mechanics DRAFT -- Couplers
document.xlsCouplers Page 69 of 293
Learning Objective Statements
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 70 of 293
Unit Titles / Sub Modules
200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 AC Traction Motor200 DC Traction Motor200 DC Traction Motor
Lear
ning
Le
vel:
200,
250
or 3
00)
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 71 of 293
Unit Titles / Sub ModulesLe
arni
ng
Leve
l: 20
0,25
0 or
300
)
200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 72 of 293
Unit Titles / Sub ModulesLe
arni
ng
Leve
l: 20
0,25
0 or
300
)
200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 DC Traction Motor200 Gearboxes200 Gearboxes200 Gearboxes200 Gearboxes200 Gearboxes200 Gearboxes200 Gearboxes200 Gearboxes200 Gearboxes200 Gearboxes200 Gearboxes200 Gearboxes200 Gearboxes200 Gearboxes
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 82 of 293
Unit Titles / Sub ModulesLe
arni
ng
Leve
l: 20
0,25
0 or
300
)
200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools250 AC Traction Motor250 AC Traction Motor250 AC Traction Motor250 AC Traction Motor250 AC Traction Motor250 Gearboxes250 Gearboxes250 Gearboxes250 Gearboxes250 Gearboxes250 Primary Suspension250 Primary Suspension250 Frame250 Frame250 Bolster/Secondary Suspension300 AC Traction Motor300 AC Traction Motor300 AC Traction Motor300 AC Traction Motor300 AC Traction Motor300 AC Traction Motor300 AC Traction Motor300 AC Traction Motor300 AC Traction Motor
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 83 of 293
Unit Titles / Sub ModulesLe
arni
ng
Leve
l: 20
0,25
0 or
300
)
300 AC Traction Motor300 DC Traction Motor300 DC Traction Motor300 DC Traction Motor300 DC Traction Motor300 DC Traction Motor300 DC Traction Motor300 DC Traction Motor300 DC Traction Motor300 DC Traction Motor300 DC Traction Motor300 DC Traction Motor300 DC Traction Motor300 DC Traction Motor300 DC Traction Motor300 DC Traction Motor300 Gearboxes300 Gearboxes300 Gearboxes300 Gearboxes300 Gearboxes300 Gearboxes300 Gearboxes300 Gearboxes300 Gearboxes300 Gearboxes300 Gearboxes300 Gearboxes300 Gearboxes300 Gearboxes300 Axles300 Axles300 Axles300 Axles300 Axles300 Axles300 Axles
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 86 of 293
Responsibilities / Course content
Inspecting and maintaining Speed/Tach SensorInspecting and maintaining Speed/Tach SensorInspecting and maintaining Speed/Tach SensorInspecting and maintaining Speed/Tach SensorInspecting and maintaining Speed/Tach SensorInspecting and maintaining Speed/Tach SensorInspecting and maintaining StatorInspecting and maintaining StatorInspecting and maintaining StatorInspecting and maintaining StatorInspecting and maintaining StatorInspecting and maintaining StatorInspecting and maintaining Internal FanInspecting and maintaining Internal FanInspecting and maintaining Internal FanInspecting and maintaining Internal FanInspecting and maintaining External FanInspecting and maintaining External FanInspecting and maintaining External FanInspecting and maintaining External FanInspecting and maintaining External FanInspecting and maintaining BearingsInspecting and maintaining BearingsInspecting and maintaining BearingsInspecting and maintaining BearingsInspecting and maintaining Wiring and InsulationInspecting and maintaining Wiring and InsulationInspecting and maintaining Wiring and InsulationInspecting and maintaining Wiring and InsulationInspecting and maintaining Wiring and InsulationInspecting and maintaining CouplingInspecting and maintaining CouplingInspecting and maintaining CouplingInspecting and maintaining CouplingInspecting and maintaining CouplingInspecting and maintaining BrushesInspecting and maintaining Brushes
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 87 of 293
Responsibilities / Course content
Inspecting and maintaining BrushesInspecting and maintaining BrushesInspecting and maintaining BrushesInspecting and maintaining BrushesInspecting and maintaining BrushesInspecting and maintaining BrushesInspecting and maintaining Brush HoldersInspecting and maintaining Brush HoldersInspecting and maintaining Brush HoldersInspecting and maintaining Brush HoldersInspecting and maintaining Brush HoldersInspecting and maintaining Brush HoldersInspecting and maintaining Brush HoldersInspecting and maintaining Brush HoldersInspecting and maintaining Brush HoldersInspecting and maintaining Commutator/ArmatureInspecting and maintaining Commutator/ArmatureInspecting and maintaining Commutator/ArmatureInspecting and maintaining Commutator/ArmatureInspecting and maintaining Commutator/ArmatureInspecting and maintaining Commutator/ArmatureInspecting and maintaining Sun Gear/CouplingInspecting and maintaining Sun Gear/CouplingInspecting and maintaining Sun Gear/CouplingInspecting and maintaining Sun Gear/CouplingInspecting and maintaining Sun Gear/CouplingInspecting and maintaining Flash Pins/Arc Horn/PinInspecting and maintaining Flash Pins/Arc Horn/PinInspecting and maintaining Flash Pins/Arc Horn/PinInspecting and maintaining Flash Pins/Arc Horn/PinInspecting and maintaining Wiring and InsulationInspecting and maintaining Wiring and InsulationInspecting and maintaining Wiring and InsulationInspecting and maintaining Wiring and InsulationInspecting and maintaining Wiring and InsulationInspecting and maintaining Field Coils/InterpolesInspecting and maintaining Field Coils/Interpoles
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 88 of 293
Responsibilities / Course content
Inspecting and maintaining Field Coils/InterpolesInspecting and maintaining Field Coils/InterpolesInspecting and maintaining Field Coils/InterpolesInspecting and maintaining BearingsInspecting and maintaining BearingsInspecting and maintaining BearingsInspecting and maintaining BearingsInspecting and maintaining Ventilation (Internal Fan or Forced)Inspecting and maintaining Ventilation (Internal Fan or Forced)Inspecting and maintaining Ventilation (Internal Fan or Forced)Inspecting and maintaining Ventilation (Internal Fan or Forced)Inspecting and maintaining Ventilation (Internal Fan or Forced)Inspecting and maintaining Ventilation (Internal Fan or Forced)Inspecting and maintaining Ventilation (Internal Fan or Forced)Inspecting and maintaining Ventilation (Internal Fan or Forced)Inspecting and maintaining Temperature SensorsInspecting and maintaining Temperature SensorsInspecting and maintaining Temperature SensorsInspecting and maintaining Speed SensorInspecting and maintaining Speed SensorInspecting and maintaining Speed SensorInspecting and maintaining Speed SensorInspecting and maintaining Speed SensorInspecting and maintaining High-Speed CouplingInspecting and maintaining High-Speed CouplingInspecting and maintaining High-Speed CouplingInspecting and maintaining High-Speed CouplingInspecting and maintaining High-Speed CouplingInspecting and maintaining Worm GearInspecting and maintaining Worm GearInspecting and maintaining Worm GearInspecting and maintaining Worm GearInspecting and maintaining Worm GearInspecting and maintaining Pinion GearInspecting and maintaining Pinion GearInspecting and maintaining Pinion GearInspecting and maintaining Pinion Gear
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 89 of 293
Responsibilities / Course content
Inspecting and maintaining Pinion Gear
Inspecting and maintaining Bearings/RacesInspecting and maintaining Bearings/RacesInspecting and maintaining Bearings/RacesInspecting and maintaining Bearings/RacesInspecting and maintaining Bearings/Races
Inspecting and maintaining LubricationInspecting and maintaining LubricationInspecting and maintaining LubricationInspecting and maintaining LubricationInspecting and maintaining Lubrication
Inspecting and maintaining Inspection Plate & Sight GlassInspecting and maintaining Inspection Plate & Sight GlassInspecting and maintaining Inspection Plate & Sight GlassInspecting and maintaining Inspection Plate & Sight GlassInspecting and maintaining HousingInspecting and maintaining HousingInspecting and maintaining HousingInspecting and maintaining HousingInspecting and maintaining HousingInspecting and maintaining HousingInspecting and maintaining SealsInspecting and maintaining SealsInspecting and maintaining SealsInspecting and maintaining Spider GearsInspecting and maintaining Spider GearsInspecting and maintaining Spider GearsInspecting and maintaining Spider GearsInspecting and maintaining Coupler RetainerInspecting and maintaining Coupler RetainerInspecting and maintaining Coupler RetainerInspecting and maintaining BreatherInspecting and maintaining BreatherInspecting and maintaining Breather
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 90 of 293
Responsibilities / Course content
Inspecting and maintaining BreatherInspecting and maintaining SpiderInspecting and maintaining SpiderInspecting and maintaining SpiderInspecting and maintaining Speed SensorInspecting and maintaining Speed SensorInspecting and maintaining Speed SensorInspecting and maintaining Speed SensorInspecting and maintaining Speed SensorInspecting and maintaining Magnetic PlugsInspecting and maintaining Magnetic PlugsInspecting and maintaining Magnetic PlugsInspecting and maintaining Magnetic PlugsInspecting and maintaining Loading/Support RodInspecting and maintaining Loading/Support RodInspecting and maintaining Loading/Support RodInspecting and maintaining Ground Bushing HousingInspecting and maintaining Ground Bushing HousingInspecting and maintaining Ground Bushing HousingInspecting and maintaining Ground Bushing HousingInspecting and maintaining Ground Bushing HousingInspecting and maintaining Rotor (Brake Disc)Inspecting and maintaining Rotor (Brake Disc)Inspecting and maintaining Rotor (Brake Disc)Inspecting and maintaining Rotor (Brake Disc)Inspecting and maintaining Wheel AssemblyInspecting and maintaining Wheel AssemblyInspecting and maintaining Wheel AssemblyInspecting and maintaining Wheel AssemblyInspecting and maintaining Wheel AssemblyInspecting and maintaining Spider and Vulcanized Spacers/Joint Coupling AssemblyInspecting and maintaining Spider and Vulcanized Spacers/Joint Coupling AssemblyInspecting and maintaining Spider and Vulcanized Spacers/Joint Coupling AssemblyInspecting and maintaining Tooth Gear (Speed Sensor)Inspecting and maintaining Tooth Gear (Speed Sensor)Inspecting and maintaining Tooth Gear (Speed Sensor)Inspecting and maintaining Tooth Gear (Speed Sensor)
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 91 of 293
Responsibilities / Course content
Inspecting and maintaining Ground Brush and HousingInspecting and maintaining Ground Brush and HousingInspecting and maintaining Ground Brush and HousingInspecting and maintaining Ground Brush and HousingInspecting and maintaining Ground Brush and HousingInspecting and maintaining Hollow ShaftInspecting and maintaining Hollow ShaftInspecting and maintaining Hollow ShaftInspecting and maintaining Journal Bearings and HousingInspecting and maintaining Journal Bearings and HousingInspecting and maintaining Journal Bearings and HousingInspecting and maintaining Journal Bearings and HousingInspecting and maintaining ShuntsInspecting and maintaining ShuntsInspecting and maintaining ShuntsInspecting and maintaining ShuntsInspecting and maintaining ShuntsInspecting and maintaining RubberInspecting and maintaining RubberInspecting and maintaining RubberInspecting and maintaining BoltsInspecting and maintaining BoltsInspecting and maintaining BoltsInspecting and maintaining Conical RingInspecting and maintaining Conical RingInspecting and maintaining Conical RingInspecting and maintaining Dampening RingInspecting and maintaining Dampening RingInspecting and maintaining Dampening Ring
Perform Preventive Maintenance on TiresPerform Preventive Maintenance on TiresPerform Preventive Maintenance on TiresPerform Preventive Maintenance on TiresPerform Preventive Maintenance on TiresPerform Preventive Maintenance on TiresPerform Preventive Maintenance on Tires
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 92 of 293
Responsibilities / Course content
Inspecting and maintaining PlugsInspecting and maintaining PlugsInspecting and maintaining PlugsInspecting and maintaining Chevrons/Rubber SpringsInspecting and maintaining Chevrons/Rubber SpringsInspecting and maintaining Chevrons/Rubber SpringsInspecting and maintaining Chevrons/Rubber SpringsInspecting and maintaining Chevrons/Rubber SpringsInspecting and maintaining Chevrons/Rubber SpringsInspecting and maintaining Chevrons/Rubber SpringsInspecting and maintaining Journal Bearing HousingInspecting and maintaining Journal Bearing HousingInspecting and maintaining Journal Bearing HousingInspecting and maintaining Journal Bearing HousingInspecting and maintaining Journal Bearing HousingInspecting and maintaining Journal Bearing HousingInspecting and maintaining Journal Bearing HousingInspecting and maintaining Speed SensorsInspecting and maintaining Speed SensorsInspecting and maintaining Speed SensorsInspecting and maintaining Speed SensorsInspecting and maintaining Speed SensorsInspecting and maintaining Up Stops and Down Stops/Pedestal BarInspecting and maintaining Up Stops and Down Stops/Pedestal BarInspecting and maintaining Up Stops and Down Stops/Pedestal BarInspecting and maintaining Up Stops and Down Stops/Pedestal BarInspecting and maintaining Up Stops and Down Stops/Pedestal BarInspecting and maintaining Traction/Radius Rod and BushingsInspecting and maintaining Traction/Radius Rod and BushingsInspecting and maintaining Traction/Radius Rod and BushingsInspecting and maintaining Traction/Radius Rod and BushingsInspecting and maintaining Bovine Board/Cow Catcher/Safety Board/Life GuardInspecting and maintaining Bovine Board/Cow Catcher/Safety Board/Life GuardInspecting and maintaining Bovine Board/Cow Catcher/Safety Board/Life GuardInspecting and maintaining Transom Bearings/Front and Rear BeamInspecting and maintaining Transom Bearings/Front and Rear BeamInspecting and maintaining Transom Bearings/Front and Rear Beam
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 93 of 293
Responsibilities / Course content
Inspecting and maintaining Transom Bearings/Front and Rear BeamInspecting and maintaining Transom Bearings/Front and Rear BeamInspecting and maintaining Transom Bearings/Front and Rear BeamInspecting and maintaining AntennasInspecting and maintaining AntennasInspecting and maintaining AntennasInspecting and maintaining AntennasInspecting and maintaining Speed Sensor DeviceInspecting and maintaining Speed Sensor DeviceInspecting and maintaining Speed Sensor DeviceInspecting and maintaining Speed Sensor DeviceInspecting and maintaining Speed Sensor DeviceInspecting and maintaining FendersInspecting and maintaining FendersInspecting and maintaining FendersInspecting and maintaining FendersInspecting and maintaining Sanding TubesInspecting and maintaining Sanding TubesInspecting and maintaining Sanding TubesInspecting and maintaining Sanding TubesInspecting and maintaining Sanding TubesInspecting and maintaining Sanding TubesInspecting and maintaining Sanding TubesInspecting and maintaining Sanding TubesInspecting and maintaining Sanding TubesInspecting and maintaining Sanding TubesInspecting and maintaining Sanding TubesInspecting and maintaining LubricatorsInspecting and maintaining LubricatorsInspecting and maintaining LubricatorsInspecting and maintaining LubricatorsInspecting and maintaining LubricatorsInspecting and maintaining WiringInspecting and maintaining WiringInspecting and maintaining WiringInspecting and maintaining WiringInspecting and maintaining Tripping Device
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 94 of 293
Responsibilities / Course content
Inspecting and maintaining Tripping DeviceInspecting and maintaining Tripping DeviceInspecting and maintaining Tripping DeviceInspecting and maintaining PipingInspecting and maintaining PipingInspecting and maintaining PipingInspecting and maintaining PipingInspecting and maintaining PipingInspecting and maintaining PipingInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Debris SweeperInspecting and maintaining Debris SweeperInspecting and maintaining Debris SweeperInspecting and maintaining Debris SweeperInspecting and maintaining Down Hanger (Caliper Hanger)Inspecting and maintaining Down Hanger (Caliper Hanger)Inspecting and maintaining Down Hanger (Caliper Hanger)Inspecting and maintaining Down Hanger (Caliper Hanger)Inspecting and maintaining Brake Shoe Support/Brake Hanger
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 95 of 293
Responsibilities / Course content
Inspecting and maintaining Brake Shoe Support/Brake HangerInspecting and maintaining Brake Shoe Support/Brake HangerInspecting and maintaining Brake Shoe Support/Brake HangerInspecting and maintaining Brake Shoe Support/Brake HangerInspecting and maintaining Lateral Bumper/StopInspecting and maintaining Lateral Bumper/StopInspecting and maintaining Lateral Bumper/StopInspecting and maintaining Coil SpringInspecting and maintaining Coil SpringInspecting and maintaining Coil SpringInspecting and maintaining AirbagsInspecting and maintaining AirbagsInspecting and maintaining AirbagsInspecting and maintaining AirbagsInspecting and maintaining AirbagsInspecting and maintaining AirbagsInspecting and maintaining AirbagsInspecting and maintaining AirbagsInspecting and maintaining AirbagsInspecting and maintaining Leveling DeviceInspecting and maintaining Leveling DeviceInspecting and maintaining Leveling DeviceInspecting and maintaining Leveling DeviceInspecting and maintaining Load Weight SensorInspecting and maintaining Load Weight SensorInspecting and maintaining Load Weight SensorInspecting and maintaining Load Weight SensorInspecting and maintaining Load Weight SensorInspecting and maintaining Load Weight SensorInspecting and maintaining Load Weight SensorInspecting and maintaining Load Weight SensorInspecting and maintaining Load Weight SensorInspecting and maintaining Hydraulic Suspension LegInspecting and maintaining Hydraulic Suspension LegInspecting and maintaining Hydraulic Suspension LegInspecting and maintaining Hydraulic Suspension LegInspecting and maintaining Hydraulic Suspension Leg
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 96 of 293
Responsibilities / Course content
Inspecting and maintaining Hydraulic Suspension LegInspecting and maintaining Vertical Stop/Lifting RodsInspecting and maintaining Vertical Stop/Lifting RodsInspecting and maintaining Vertical Stop/Lifting RodsInspecting and maintaining Vertical Stop/Lifting RodsInspecting and maintaining Shocks/DampersInspecting and maintaining Shocks/DampersInspecting and maintaining Shocks/DampersInspecting and maintaining Shocks/DampersInspecting and maintaining Shocks/DampersInspecting and maintaining Shocks/DampersInspecting and maintaining PipingInspecting and maintaining PipingInspecting and maintaining PipingInspecting and maintaining PipingInspecting and maintaining PipingInspecting and maintaining PipingInspecting and maintaining Friction Disc/Side BearingInspecting and maintaining Friction Disc/Side BearingInspecting and maintaining Friction Disc/Side BearingInspecting and maintaining Friction Disc/Side BearingInspecting and maintaining Shims (Floor Height Adjustment/Static Inspection)Inspecting and maintaining Shims (Floor Height Adjustment/Static Inspection)Inspecting and maintaining Shims (Floor Height Adjustment/Static Inspection)Inspecting and maintaining Spherical Ring/Slewing RingInspecting and maintaining Spherical Ring/Slewing RingInspecting and maintaining Spherical Ring/Slewing RingInspecting and maintaining Spherical Ring/Slewing RingInspecting and maintaining Articulation SupportInspecting and maintaining Articulation SupportInspecting and maintaining Articulation SupportInspecting and maintaining Ball and SocketInspecting and maintaining Ball and SocketInspecting and maintaining Ball and SocketToolsToolsTools
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 98 of 293
Responsibilities / Course content
ToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsRebuilding and Repairing rotorsRebuilding and Repairing rotorsRebuilding and Repairing rotorsRebuilding and Repairing rotorsRebuilding and Repairing rotorsOverhauling ShimsOverhauling ShimsOverhauling ShimsOverhauling ShimsInspecting and maintaining Speed SensorInspecting and maintaining Speed SensorsInspecting and maintaining Up Stops and Down Stops/Pedestal BarInspecting and maintaining Traction/Radius Rod and BushingsInspecting and maintaining Speed Sensor DeviceInspecting and maintaining Hydraulic Suspension LegTroubleshooting speed/tach sensorInspecting and maintaining Speed/Tach SensorTroubleshooting statorTroubleshooting internal fanTroubleshooting external fanInspecting and maintaining External FanTroubleshooting bearingsTroubleshooting wiring and insulationInspecting and maintaining Wiring and Insulation
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 99 of 293
Responsibilities / Course content
Troubleshooting couplingTroubleshooting brushesInspecting and maintaining BrushesTroubleshooting brush holdersTroubleshooting commutator/armatureTroubleshooting sun gear/couplingTroubleshooting flash pins / arc horn / pinTroubleshooting wiring and insulationInspecting and maintaining Wiring and InsulationTroubleshooting field coils / interpolesTroubleshooting bearingsTroubleshooting ventilation (internal fan or forced)Inspecting and maintaining Ventilation (Internal Fan or Forced)Troubleshooting temperature sensorsTroubleshooting speed sensorInspecting and maintaining Speed SensorTroubleshooting high speed couplingTroubleshooting worm gearTroubleshooting pinion gearTroubleshooting bearings and racesTroubleshooting housingTroubleshooting sealsTroubleshooting spider gearsTroubleshooting coupler retainerTroubleshooting breatherTroubleshooting spiderTroubleshooting speed sensorTroubleshooting magnetic plugsTroubleshooting loading / support rodTroubleshooting ground bushing housingTroubleshooting rotor (brake disc)Troubleshooting wheel assemblyTroubleshooting spider and vulcanized spacers / joint coupling assemblyTroubleshooting tooth gear (speed sensor)Inspecting and maintaining Tooth Gear (Speed Sensor)Troubleshooting ground brush and housingTroubleshooting hollow shaft
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 100 of 293
Responsibilities / Course content
Troubleshooting journal bearings and housingTroubleshooting shuntsTroubleshooting rubberTroubleshooting boltsTroubleshooting conical ringTroubleshooting dampening ringTroubleshooting plugsTroubleshooting chevrons / rubber springsTroubleshooting journal bearing housingTroubleshooting speed sensorsTroubleshooting up stops and down stops / pedestal barTroubleshooting traction/radius rod and bushingsTroubleshooting bovine board / cow catcher / safety board / life guardTroubleshooting transom bearings / front and rear beamTroubleshooting antennasTroubleshooting speed sensor deviceTroubleshooting fendersTroubleshooting sanding tubesTroubleshooting lubricatorsTroubleshooting wiringTroubleshooting tripping deviceTroubleshooting pipingTroubleshooting track brakeTroubleshooting debris sweeperTroubleshooting down hanger (caliper hanger)Troubleshooting brake shoe support / brake hangerTroubleshooting lateral bumper / stopTroubleshooting coil springTroubleshooting airbagsTroubleshooting leveling deviceTroubleshooting load weight sensorInspecting and maintaining Load Weight SensorTroubleshooting hydraulic suspension legTroubleshooting vertical stop / lifting rodsTroubleshooting shocks / dampersTroubleshooting pipingTroubleshooting friction disc/side bearing
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 101 of 293
Responsibilities / Course content
Troubleshooting shims (floor height adjustment / static inspection)Troubleshooting spherical ring / slewing ringTroubleshooting articulation supportTroubleshooting ball and socket
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
Clean bearingsDemonstrate knowledge of scratching and pitting bearingsIdentify and use correct type of greaseInspect journal bearing housingReplace bearingsReplace journal bearing housing
Add shims as neededCheck shims (floor height adjustment/static inspection)
Inspect spherical bearing/slewing ringLubricate spherical bearing/slewing ringReplace spherical bearing/slewing ring
Inspect articulation supportRepair articulation support
Inspect ball and socketReplace Teflon liner
Demonstrate ability to use an axle pressDemonstrate ability to use a wheel press
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 113 of 293
Learning Objective StatementsDemonstrate ability to use a wheel boreDemonstrate ability to use a wheel profile gaugeDemonstrate ability to use a back-to-back gaugeDemonstrate ability to use a depth gaugeDemonstrate ability to use a wheel tape/pie tape gaugeDemonstrate ability to use a steel wheel gaugeDemonstrate ability to use a dial indicatorDemonstrate ability to use a car body height gaugeDemonstrate ability to use a coupler height gaugeDemonstrate ability to use a tape measure/rulerDemonstrate ability to use an armature run-out gaugeDemonstrate ability to use a coupler level gaugeDemonstrate ability to use a grease level gaugeDemonstrate ability to use a feeler gaugeDemonstrate ability to use a go no-go gaugeDemonstrate ability to use a current collector gaugeDemonstrate ability to use a trip device gaugeDemonstrate ability to use a ultrasonic wheel measuring tool/profile meterDemonstrate ability to use a wheel truing machineDemonstrate ability to use a truck/tramming pressDemonstrate ability to use a tire pressDemonstrate ability to use a journal bearing pressDemonstrate ability to use a industrial sized bandsawDemonstrate ability to use a latheDemonstrate ability to use a undercuttersDemonstrate ability to use a millsDemonstrate ability to use a spin/load testerDemonstrate ability to use a hydraulic pressDemonstrate ability to use a hydraulic fluid cleaning machineDemonstrate ability to use an inductive bearing heaterDemonstrate ability to use a truck frame testerDemonstrate ability to use a hydraulic test bench/hydraulic caliper test bench/brake force testerDemonstrate ability to use portable test equipmentDemonstrate ability to use a breakout boxDemonstrate ability to use gearbox specialty toolsDemonstrate ability to use brake adjustor toolsDemonstrate ability to use a hydraulic pullers
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 114 of 293
Learning Objective StatementsDemonstrate ability to use a torque wrenchDemonstrate ability to use a meggerDemonstrate ability to use a digital multi-meterDemonstrate ability to use a hydraulic vulcanized rubber spacers Demonstrate ability to use a parts-per-million brake fluid testerDemonstrate ability to use an ovenDemonstrate ability to use an impregnatorDemonstrate ability to use a plasma cutterDemonstrate ability to use a hoistDemonstrate ability to use basic hand toolsDemonstrate ability to use a laptop and diagnostic softwareDemonstrate ability to use a bearing pullerDemonstrate ability to use a test stand
Inspect rotorRepair rotor Replace rotorTest rotor
Inspect shimsReplace shimsAdjust shimsRebuild speed sensorRebuild speed sensorsRebuild up stops and down stops/pedestal barRebuild traction/radius rod and bushingsRebuild speed sensor deviceRebuild hydraulic suspension leg
Troubleshoot speed/tach sensor
Troubleshoot external fan
Troubleshoot wiring and insulation
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 115 of 293
Learning Objective Statements
Troubleshoot brushes
Troubleshoot wiring and insulation
Troubleshoot ventilation
Troubleshoot speed sensor
Troubleshoot tooth gear
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 116 of 293
Learning Objective Statements
Troubleshoot load weight sensor
Training Content for Rail Mechanics DRAFT -- Trucks & Axles
document.xlsTrucks & Axles Page 117 of 293
Learning Objective Statements
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 118 of 293
Unit Titles / Sub Modules
200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion
Lear
ning
Le
vel:
200,
250
or 3
00)
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 119 of 293
Unit Titles / Sub ModulesLe
arni
ng
Leve
l: 20
0,25
0 or
300
)
200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 120 of 293
Unit Titles / Sub ModulesLe
arni
ng
Leve
l: 20
0,25
0 or
300
)
200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 121 of 293
Unit Titles / Sub ModulesLe
arni
ng
Leve
l: 20
0,25
0 or
300
)
200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 122 of 293
Unit Titles / Sub ModulesLe
arni
ng
Leve
l: 20
0,25
0 or
300
)
200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 AC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 123 of 293
Unit Titles / Sub ModulesLe
arni
ng
Leve
l: 20
0,25
0 or
300
)
200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 124 of 293
Unit Titles / Sub ModulesLe
arni
ng
Leve
l: 20
0,25
0 or
300
)
200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 125 of 293
Unit Titles / Sub ModulesLe
arni
ng
Leve
l: 20
0,25
0 or
300
)
200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 126 of 293
Unit Titles / Sub ModulesLe
arni
ng
Leve
l: 20
0,25
0 or
300
)
200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 DC Propulsion200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools200 Tools
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 127 of 293
Unit Titles / Sub ModulesLe
arni
ng
Leve
l: 20
0,25
0 or
300
)
200 Tools200 Tools200 Tools250 AC Propulsion250 AC Propulsion250 AC Propulsion250 AC Propulsion250 AC Propulsion250 AC Propulsion250 AC Propulsion250 AC Propulsion250 AC Propulsion250 AC Propulsion250 DC Propulsion250 DC Propulsion250 DC Propulsion250 DC Propulsion250 DC Propulsion250 DC Propulsion250 DC Propulsion250 DC Propulsion250 DC Propulsion250 DC Propulsion250 DC Propulsion250 DC Propulsion250 DC Propulsion250 DC Propulsion250 DC Propulsion250 DC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 128 of 293
Unit Titles / Sub ModulesLe
arni
ng
Leve
l: 20
0,25
0 or
300
)
300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 AC Propulsion300 DC Propulsion300 DC Propulsion300 DC Propulsion300 DC Propulsion300 DC Propulsion300 DC Propulsion300 DC Propulsion300 DC Propulsion300 DC Propulsion300 DC Propulsion300 DC Propulsion300 DC Propulsion300 DC Propulsion300 DC Propulsion300 DC Propulsion300 DC Propulsion300 DC Propulsion300 DC Propulsion
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 129 of 293
Unit Titles / Sub ModulesLe
arni
ng
Leve
l: 20
0,25
0 or
300
)
300 DC Propulsion300 DC Propulsion
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 130 of 293
Responsibilities / Course content
Inspecting and maintaining Propulsion InverterInspecting and maintaining Propulsion InverterInspecting and maintaining Propulsion InverterInspecting and maintaining Propulsion InverterInspecting and maintaining Propulsion InverterInspecting and maintaining Propulsion InverterInspecting and maintaining Propulsion InverterInspecting and maintaining Propulsion InverterInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Train Line ControlInspecting and maintaining Train Line ControlInspecting and maintaining Train Line ControlInspecting and maintaining Train Line ControlInspecting and maintaining Train Line ControlInspecting and maintaining Train Line ControlInspecting and maintaining the IGBT/GTOInspecting and maintaining the IGBT/GTOInspecting and maintaining the IGBT/GTOInspecting and maintaining the IGBT/GTOInspecting and maintaining the IGBT/GTOInspecting and maintaining the IGBT/GTOInspecting and maintaining the IGBT/GTOInspecting and maintaining the IGBT/GTOInspecting and maintaining the IGBT/GTOInspecting and maintaining the IGBT/GTOInspecting and maintaining the IGBT/GTOInspecting and maintaining the IGBT/GTOInspecting and maintaining the IGBT/GTO
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 131 of 293
Responsibilities / Course content
Inspecting and maintaining the IGBT/GTOInspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemInspecting and maintaining SoftwareInspecting and maintaining SoftwareInspecting and maintaining SoftwareInspecting and maintaining SoftwareInspecting and maintaining SoftwareInspecting and maintaining SoftwareInspecting and maintaining SoftwareInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation System
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 132 of 293
Responsibilities / Course content
Inspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Capacitor Filtering CoilsInspecting and maintaining Capacitor Filtering CoilsInspecting and maintaining Capacitor Filtering CoilsInspecting and maintaining Capacitor Filtering CoilsInspecting and maintaining Capacitor Filtering CoilsInspecting and maintaining Capacitor Filtering CoilsInspecting and maintaining Chokes/TransformerInspecting and maintaining Chokes/TransformerInspecting and maintaining Chokes/TransformerInspecting and maintaining Chokes/TransformerInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining Ground Fault SystemInspecting and maintaining Ground Fault SystemInspecting and maintaining Ground Fault SystemInspecting and maintaining Ground Fault SystemInspecting and maintaining Ground Fault SystemInspecting and maintaining Ground Fault SystemInspecting and maintaining Ground Fault SystemInspecting and maintaining Ground Fault SystemInspecting and maintaining Ground Fault SystemInspecting and maintaining Ground Fault SystemInspecting and maintaining Ground Fault SystemInspecting and maintaining Contactor/Arc Chutes
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 133 of 293
Responsibilities / Course content
Inspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Resistance UnitsInspecting and maintaining Resistance UnitsInspecting and maintaining Resistance UnitsInspecting and maintaining Resistance UnitsInspecting and maintaining Resistance UnitsInspecting and maintaining Resistance UnitsInspecting and maintaining Resistance UnitsInspecting and maintaining Knife Switch (DC Link)Inspecting and maintaining Knife Switch (DC Link)Inspecting and maintaining Knife Switch (DC Link)Inspecting and maintaining Knife Switch (DC Link)Inspecting and maintaining Knife Switch (DC Link)Inspecting and maintaining Knife Switch (DC Link)Inspecting and maintaining Knife Switch (DC Link)Inspecting and maintaining Knife Switch (DC Link)Inspecting and maintaining Knife Switch (DC Link)Inspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Speed Sensors/Tach sensorsInspecting and maintaining Speed Sensors/Tach sensorsInspecting and maintaining Speed Sensors/Tach sensors
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 134 of 293
Responsibilities / Course content
Inspecting and maintaining Speed Sensors/Tach sensorsInspecting and maintaining Speed Sensors/Tach sensorsInspecting and maintaining Speed Sensors/Tach sensorsInspecting and maintaining Speed Sensors/Tach sensorsInspecting and maintaining Load Weight SensorsInspecting and maintaining Load Weight SensorsInspecting and maintaining Load Weight SensorsInspecting and maintaining Load Weight SensorsInspecting and maintaining Load Weight SensorsInspecting and maintaining Load Weight SensorsInspecting and maintaining Load Weight SensorsInspecting and maintaining Load Weight SensorsInspecting and maintaining Load Weight SensorsInspecting and maintaining Load CellInspecting and maintaining Load CellInspecting and maintaining Load CellInspecting and maintaining Load CellInspecting and maintaining Overcurrent ProtectionInspecting and maintaining Overcurrent ProtectionInspecting and maintaining Overcurrent ProtectionInspecting and maintaining Overcurrent ProtectionInspecting and maintaining Overcurrent ProtectionInspecting and maintaining ChopperInspecting and maintaining ChopperInspecting and maintaining ChopperInspecting and maintaining ChopperInspecting and maintaining ChopperInspecting and maintaining ChopperInspecting and maintaining ChopperInspecting and maintaining ChopperInspecting and maintaining ChopperInspecting and maintaining ChopperInspecting and maintaining ChopperInspecting and maintaining ChopperInspecting and maintaining ChopperInspecting and maintaining ChopperInspecting and maintaining Chopper
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 135 of 293
Responsibilities / Course content
Inspecting and maintaining ChopperInspecting and maintaining ChopperInspecting and maintaining ChopperInspecting and maintaining Cam ControlInspecting and maintaining Cam ControlInspecting and maintaining Cam ControlInspecting and maintaining Cam ControlInspecting and maintaining Cam ControlInspecting and maintaining Cam ControlInspecting and maintaining Cam ControlInspecting and maintaining Cam ControlInspecting and maintaining Cam ControlInspecting and maintaining Cam ControlInspecting and maintaining Cam ControlInspecting and maintaining Cam ControlInspecting and maintaining Cam ControlInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Master ControllerInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control Unit
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 136 of 293
Responsibilities / Course content
Inspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining Ventilation SystemInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining High Speed Circuit Breaker
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 137 of 293
Responsibilities / Course content
Inspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Resistance BanksInspecting and maintaining Resistance BanksInspecting and maintaining Resistance BanksInspecting and maintaining Resistance BanksInspecting and maintaining Resistance BanksInspecting and maintaining Resistance BanksInspecting and maintaining Resistance BanksInspecting and maintaining Resistance BanksInspecting and maintaining Resistance BanksMaintaining Knife Switch (DC Link)Maintaining Knife Switch (DC Link)Maintaining Knife Switch (DC Link)Maintaining Knife Switch (DC Link)Maintaining Knife Switch (DC Link)Maintaining Knife Switch (DC Link)Maintaining Knife Switch (DC Link)Maintaining Knife Switch (DC Link)Inspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction Motor
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 138 of 293
Responsibilities / Course content
Inspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction MotorInspecting and maintaining Traction Motor
Inspecting and maintaining Overcurrent ProtectionInspecting and maintaining Overcurrent ProtectionInspecting and maintaining Overcurrent ProtectionInspecting and maintaining Overcurrent ProtectionInspecting and maintaining Overcurrent ProtectionToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsTools
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 139 of 293
Responsibilities / Course content
ToolsToolsToolsInspecting and maintaining Electronic Control SystemInspecting and maintaining Chokes/TransformerInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining Ground Fault SystemInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Resistance UnitsInspecting and maintaining Knife Switch (DC Link)Inspecting and maintaining Traction MotorInspecting and maintaining Speed Sensors/Tach sensorsInspecting and maintaining Load Weight SensorsInspecting and maintaining ChopperInspecting and maintaining ChopperInspecting and maintaining Master ControllerInspecting and maintaining Electronic Control UnitInspecting and maintaining High Speed Circuit BreakerInspecting and maintaining Contactor/Arc ChutesInspecting and maintaining Resistance BanksMaintaining Knife Switch (DC Link)Inspecting and maintaining Traction MotorOverhauling Speed Sensors/Tach SensorsOverhauling Speed Sensors/Tach SensorsOverhauling Speed Sensors/Tach SensorsOverhauling Load Weight SensorsOverhauling Load Weight SensorsOverhauling Load Weight SensorsOverhauling Load Weight SensorsTroubleshooting propulsion inverterInspecting and maintaining Propulsion InverterInspecting and maintaining Propulsion InverterTroubleshooting master controllerTroubleshooting train line controlInspecting and maintaining Train Line ControlTroubleshooting IGBT/GTOTroubleshooting electronic control system
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 140 of 293
Responsibilities / Course content
Inspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemInspecting and maintaining Electronic Control SystemTroubleshooting softwareTroubleshooting ventilation systemTroubleshooting capacitor filtering coilsTroubleshooting chokes/transformerTroubleshooting high speed circuit breakerTroubleshooting ground fault systemTroubleshooting contactor/arc chutesTroubleshooting resistance unitsTroubleshooting knife switch (DC link) Troubleshooting traction motorTroubleshooting speed sensors / tach sensorsTroubleshooting load weight sensorsTroubleshooting load cellTroubleshooting overcurrent protectionTroubleshooting chopperTroubleshooting cam controlInspecting and maintaining Cam ControlTroubleshooting master controllerTroubleshooting electronic control unitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitTroubleshooting ventilation systemTroubleshooting high speed circuit breakerTroubleshooting contactor/arc chutesTroubleshooting resistance banksTroubleshooting knife switch (DC link) Troubleshooting traction motorInspecting and maintaining Traction Motor
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 141 of 293
Responsibilities / Course content
Inspecting and maintaining Traction MotorTroubleshooting overcurrent protection
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 142 of 293
Learning Objective Statements
Blow out container using compressed airCheck for leaking capacitors and oilDemonstrate ability to follow safety proceduresDemonstrate ability to read electrical schematicsDemonstrate knowledge of 3 phase motorsTorque screws to specificationsUse high-pressure on appropriate areas using proper pressure
Check lever for free movementDemonstrate knowledge of pulse width modulationInspect master controller for debrisLocate and use repair manualLubricate using proper lubricantOverhauling Master ControllerRepair master controllerReplace master controllerTest master controller
Demonstrate knowledge of active high and lowDemonstrate knowledge of differece between a short and an openDemonstrate knowledge of groundingIdentify correct coupler pinRead and interpret schematics
Clean IGBT/GTODemonstrate knowledge of capacitor chargeDemonstrate knowledge of electrostatic dischargeDemonstrate knowledge of lock out/tag outDemonstrate proper use of thermal compoundFollow procedures for making unit safe to work onInspect IGBT/GTO for damage and odorOverhauling IGBT/GTOPerform reduced power testRepair moduleReplace moduleTest IBGT/GTO using laptop
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 143 of 293
Learning Objective StatementsTie down pantograph
Access faultsAccess historyClean electronic control systemDemonstrate ability to read hexadecimal codeDemonstrate ability to read the LEDsDemonstrate knowledge of MVFB (Multi-Function Vehicle Bus)Inspect electronic control systemOverhauling Electronic Control SystemRead LEDs on propulsion containerReplace cardsReplace electronic control systemTest electronic control systemTest individual modulesTest input and output
Demonstrate ability to use testing functionsLocate connectorsOverhauling SoftwarePing connectors to read valuesTake measurements using connectorsVerify correct version of software is being used
Blow out sensors and blower fansCheck airflow directionCheck all fastenersCheck fans using reduced power testCheck pipe routingCheck TCU for blower faultsCheck ventilation system for debrisClean ventilation systemIdentify intake and exhaust endsLubricate ventilation systemOverhauling Ventilation SystemPerform air flow test on ventilation system using proper safety proceduresRepair fan and motor assembly
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 144 of 293
Learning Objective StatementsRepair sensorsReplace fan and motor assemblyReplace filter following proper safety proceduresReplace sensorsUnclog heat sinkUse proper nozzle for blow out
Identify leaks and bulgesInspect capacitor filtering coils for arcing, debris and damageOverhauling Capacitor Filtering CoilsReplace capacitor filtering coilsTest capacitor filtering coils
Adjust high speed circuit breakerCheck fuseCheck operation of main solenoidClean high speed circuit breakerDisassemble high speed circuit breakerInspect high speed circuit breakerOverhauling High Speed Circuit BreakerTest high speed circuit breaker
Change fusesCheck fusesDemonstrate ability to read VOD (vehicle operator display)Inspect brushes, springs, wires, connectorsInspect ground fault systemIsolate systemOverhauling Ground Fault SystemReset GFS relayTest fusesTest ground fault system
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 145 of 293
Learning Objective StatementsAdjust contactor/arc chutesClean contactor/arc chutes with compressed airIdentify different types of connectorsIdentify excessive arcingInspect contactor/arc chutesOverhauling Contactor/Arc ChutesReplace contactor/arc chutesTest contactor/arc chutes
Check insulators and cageCheck resistanceClean resistance unitsInspect resistance units for cracks and damageOverhauling Resistance UnitsReplace resistance units
Blow out traction motorCheck cable routingCheck fastenersClean drain holeClean traction motorDemonstrate knowledge of motor partsInspect traction motorLubricate traction motor in proper place using correct lubricant and correct amount Overhauling Traction Motor
Check capacitor bank for leaksClean above and around containerClean capacitor bankClean chokes/transformersClean heat sinkClean thyristorsDemonstrate knowledge of location and function of chopperDisassemble thyristorsIdentify capacitor bankInspect capacitor bankInspect chokes/transformersInspect thyristorsOverhauling ChopperReassemble thyristors
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
Adjust cams and switchesAdjust contactorsClean cams and switchesClean pilot motorExplain difference between acknowledgement and actuator contactsInspect cams and switchesInspect pilot motorOverhauling Cam ControlRepair pilot motorReplace cams and switchesReplace pilot motorTest pilot motor
Check lever for free movementDemonstrate knowledge of pulse width modulationInspect master controller for debrisLocate and use repair manualLubricate using proper lubricantOverhauling Master ControllerRepair master controllerReplace master controllerTest master controller
Access faultsAccess historyCalibrate after battery removalChange batteriesClean electronic control systemDemonstrate knowledge of MVFB (Multi-Function Vehicle Bus)Identify cards by box numberInspect electronic control systemOverhauling Electronic Control UnitRead LEDs on propulsion container
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 148 of 293
Learning Objective StatementsReplace cardsReplace electronic control systemSet time/date on TCUTest electronic control systemTest individual modulesTest input and output
Adjust air flow sensor and timersBlow out sensors and blower fansCheck airflow directionCheck all fastenersCheck fans using reduced power testCheck pipe routingCheck TCU for blower faultsCheck ventilation system for debrisClean ventilation systemDemonstrate knowledge of blower monitor circuitIdentify intake and exhaust endsLubricate ventilation systemOverhauling Ventilation SystemPerform air flow test on ventilation system using proper safety proceduresRepair fan and motor assemblyRepair sensorsReplace fan and motor assemblyReplace filter following proper safety proceduresReplace sensorsUnclog heat sinkUse proper nozzle for blow out
Adjust high speed circuit breakerCheck fuseCheck operation of main solenoidClean high speed circuit breakerDisassemble high speed circuit breakerInspect high speed circuit breakerOverhauling High Speed Circuit BreakerTest high speed circuit breaker
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 149 of 293
Learning Objective Statements
Adjust contactor/arc chutesClean contactor/arc chutes with compressed airIdentify different types of connectorsIdentify excessive arcingInspect contactor/arc chutesOverhauling Contactor/Arc ChutesReplace contactor/arc chutesReplace contactor/arc chutesTest contactor/arc chutes
Check insulators and cageCheck resistanceClean resistance banksDemonstrate knowledge of conditions that can make resistance banks implodeInspect resistance banks for cracks and damageOverhauling Resistance BanksRepair sections of resistance banksReplace resistance banks
Check and torque motor-to-gearbox boltsCheck brush holder/spring tension and for free movement of brush in holderCheck cable and insulation for cracks, arcing and odorCheck cable routingCheck ground shuntsClean brush area and brushesClean traction motorDemonstrate knowledge of commutator motor parts and assemblyInspect air ducts
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 150 of 293
Learning Objective StatementsInspect brushes/brush holdersInspect traction motorLubricate traction motor in proper place using correct lubricant and correct amount Overhauling Traction MotorReplace brushes/brush holders
Demonstrate ability to use bench test equipment (electric & hydraulic)Demonstrate ability to use laptop & softwareDemonstrate ability to use fluid cleaner/pump/oil analyzerDemonstrate ability to use caliper/brake release toolsDemonstrate ability to use suspension spacerDemonstrate ability to use caliper standsDemonstrate ability to use brake force testerDemonstrate ability to use quick disconnect adapters/fittingsDemonstrate ability to use signal generator to test sensorsDemonstrate ability to use digital multi meterDemonstrate ability to use re-pin connectorsDemonstrate ability to use insulation blankets (cutting rotor)Demonstrate ability to use acetylene torchDemonstrate ability to use welding equipment (arc, MIG, TIG, plasma cutter)Demonstrate ability to operate equipment moverDemonstrate ability to use filter cartsDemonstrate ability to use breakout boxesDemonstrate ability to use portable test equipmentDemonstrate ability to use oscilloscopesDemonstrate ability to use voltage/current regulators
Demonstrate ability to use anti-static bagsDemonstrate ability to use Torque wrenchesDemonstrate ability to use hand toolsDemonstrate ability to use crimping tools and use
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 151 of 293
Learning Objective StatementsDemonstrate ability to use soldering toolsDemonstrate ability to use heat shrink gunsDemonstrate ability to use wire labelerRebuild electronic control systemRebuild chokes/transformerRebuild high speed circuit breakerRebuild ground fault systemRebuild contactor/arc chutesRebuild resistance unitsRebuild knife switchRebuild traction motorRebuild speed sensors/tach sensorsRebuild load weight sensorsRebuild chokes/transformersRebuild thyristorsRebuild master controllerRebuild electronic control systemRebuild high speed circuit breakerRebuild contactor/arc chutesRebuild resistance banksRebuild knife switchRebuild traction motor
Test load weight sensorsRebuild load weight sensorsReplace load weight sensors Demonstrate ability to locate and use troubleshooting procedures and tech manualsDemonstrate knowledge of sensor feedback and how it effects components
Demonstrate knowledge of relays and how they work
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 152 of 293
Learning Objective StatementsDemonstrate knowledge of fault codes as they relate to different boardsDemonstrate knowledge of individual circuit board functionDownload and analyze electronic control systemIsolate TCU for troubleshootingProgram cards
Demonstrate ability to recognize variance in replacement parts
Demonstrate knowledge of difference between AC and DC electronic control systemsDemonstrate knowledge of fault codes as they relate to different boardsDemonstrate knowledge of individual circuit board functionDownload and analyze electronic control systemIsolate TCU for troubleshootingProgram cards
Demonstrate knowledge of brush wear patterns
Training Content for Rail Mechanics DRAFT -- Prop & Dyn Braking
document.xlsProp & Dyn Braking Page 153 of 293
Learning Objective StatementsDemonstrate knowledge of commutator patterns
Training Content for Rail Mechanics DRAFT -- Aux Inv & Batteries
document.xlsAux Inv & Batteries Page 154 of 293
Unit Titles / Sub Modules
200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Batteries200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Motor Alternator
Lear
ning
Le
vel:
200,
250
or
300)
Training Content for Rail Mechanics DRAFT -- Aux Inv & Batteries
document.xlsAux Inv & Batteries Page 155 of 293
Unit Titles / Sub Modules
Lear
ning
Le
vel:
200,
250
or
300)
200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Motor Alternator200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Solid State Inverter200 Battery Charger / LVPS200 Battery Charger / LVPS200 Battery Charger / LVPS200 Battery Charger / LVPS200 Battery Charger / LVPS200 Battery Charger / LVPS200 Battery Charger / LVPS
Training Content for Rail Mechanics DRAFT -- Aux Inv & Batteries
document.xlsAux Inv & Batteries Page 156 of 293
Unit Titles / Sub Modules
Lear
ning
Le
vel:
200,
250
or
300)
200 Battery Charger / LVPS200 Battery Charger / LVPS200 Battery Charger / LVPS200 Battery Charger / LVPS200 Battery Charger / LVPS200 Tools 200 Tools 200 Tools 200 Tools 200 Tools 200 Tools 250 Motor Alternator250 Motor Alternator250 Motor Alternator250 Solid State Inverter250 Solid State Inverter250 Solid State Inverter300 Batteries300 Batteries300 Batteries300 Batteries300 Batteries300 Batteries300 Batteries300300 Batteries300 Batteries300 Batteries300 Batteries300 Batteries300 Batteries300 Batteries300 Batteries300 Motor Alternator300 Motor Alternator300 Motor Alternator300 Motor Alternator300 Solid State Inverter
Training Content for Rail Mechanics DRAFT -- Aux Inv & Batteries
document.xlsAux Inv & Batteries Page 157 of 293
Unit Titles / Sub Modules
Lear
ning
Le
vel:
200,
250
or
300)
300 Solid State Inverter300 Solid State Inverter300 Solid State Inverter300 Solid State Inverter300 Battery Charger / LVPS300 Battery Charger / LVPS300 Battery Charger / LVPS
BatteriesBatteriesBatteriesBatteries
Auxilary Inverter
Battery Charger / LVPS
Training Content for Rail Mechanics DRAFT -- Aux Inv & Batteries
document.xlsAux Inv & Batteries Page 158 of 293
Responsibilities / Course content
Inspecting and Maintaining NiCd BatteriesInspecting and Maintaining NiCd BatteriesInspecting and Maintaining NiCd BatteriesInspecting and Maintaining NiCd BatteriesInspecting and Maintaining NiCd BatteriesInspecting and Maintaining NiCd BatteriesInspecting and Maintaining NiCd BatteriesInspecting and Maintaining NiCd BatteriesInspecting and Maintaining Lead Acid BatteriesInspecting and Maintaining Lead Acid BatteriesInspecting and Maintaining Lead Acid BatteriesInspecting and Maintaining Lead Acid BatteriesInspecting and Maintaining Lead Acid BatteriesInspecting and Maintaining Lead Acid BatteriesInspecting and Maintaining Lead Acid BatteriesInspecting and Maintaining Lead Acid BatteriesMaintaining low voltage sensorMaintaining low voltage sensorMaintaining low voltage sensorMaintaining low voltage sensorMaintaining battery breaker disconnectMaintaining battery breaker disconnectMaintaining battery breaker disconnectMaintaining battery breaker disconnectMaintaining battery breaker disconnectMaintaining DC MotorsMaintaining DC MotorsMaintaining DC MotorsMaintaining DC MotorsMaintaining DC MotorsMaintaining DC MotorsMaintaining DC MotorsMaintaining AC MotorsMaintaining AC MotorsMaintaining AC MotorsMaintaining AC MotorsMaintaining AC MotorsMaintaining AC Motors
Training Content for Rail Mechanics DRAFT -- Aux Inv & Batteries
document.xlsAux Inv & Batteries Page 159 of 293
Responsibilities / Course content
Maintaining Voltage RegulatorsMaintaining Voltage RegulatorsMaintaining Voltage RegulatorsMaintaining Voltage RegulatorsMaintaining Voltage RegulatorsMaintaining frequency / speed control componentsMaintaining frequency / speed control componentsMaintaining frequency / speed control componentsMaintaining frequency / speed control componentsMaintaining frequency / speed control componentsMaintaining GTOsMaintaining GTOsMaintaining GTOsMaintaining GTOsMaintaining GTOsMaintaining IGBTsMaintaining IGBTsMaintaining IGBTsMaintaining IGBTsMaintaining IGBTsMaintaining thyristorsMaintaining thyristorsMaintaining thyristorsMaintaining thyristorsMaintaining thyristorsMaintaining other inverter componentsMaintaining other inverter componentsMaintaining other inverter componentsMaintaining other inverter componentsMaintaining other inverter componentsMaintaining battery charger and LVPSMaintaining battery charger and LVPSMaintaining battery charger and LVPSMaintaining battery charger and LVPSMaintaining battery charger and LVPSMaintaining battery charger and LVPSMaintaining Aux Inverter ventilation system
Training Content for Rail Mechanics DRAFT -- Aux Inv & Batteries
document.xlsAux Inv & Batteries Page 160 of 293
Responsibilities / Course content
Maintaining Aux Inverter ventilation systemMaintaining Aux Inverter ventilation systemMaintaining Aux Inverter ventilation systemMaintaining Aux Inverter ventilation systemMaintaining Aux Inverter ventilation systemTools Tools Tools Tools Tools Tools Maintaining AC MotorsMaintaining Voltage RegulatorsMaintaining frequency / speed control componentsMaintaining GTOsMaintaining IGBTsMaintaining thyristorsDiagnosing and Repairing NiCd BatteriesDiagnosing and Repairing NiCd BatteriesDiagnosing and Repairing NiCd BatteriesDiagnosing and Repairing NiCd BatteriesDiagnosing and Repairing NiCd BatteriesDiagnosing and Repairing NiCd BatteriesDiagnosing and Repairing NiCd BatteriesDiagnosing and Repairing Lead Acid BatteriesDiagnosing and Repairing Lead Acid BatteriesDiagnosing and Repairing Lead Acid BatteriesDiagnosing and Repairing Lead Acid BatteriesDiagnosing and Repairing Lead Acid BatteriesDiagnosing and Repairing Lead Acid BatteriesDiagnosing and Repairing Lead Acid BatteriesTroubleshooting low voltage sensorTroubleshooting battery breaker disconnnectTroubleshooting DC MotorsTroubleshooting AC MotorsTroubleshooting Voltage regulatorsTroubleshooting frequency / speed control componentsTroubleshootinng GTOs
Training Content for Rail Mechanics DRAFT -- Aux Inv & Batteries
document.xlsAux Inv & Batteries Page 161 of 293
Responsibilities / Course content
Troubleshooting IGBTsTroubleshooting thyristorsTroubleshooting other inverter componentsMaintaining other inverter componentsTroubleshooting battery charger and LVPSMaintaining battery charger and LVPSTroubleshooting aAux Inverter ventilation system
Training Content for Rail Mechanics DRAFT -- Aux Inv & Batteries
document.xlsAux Inv & Batteries Page 162 of 293
Learning Objective Statements
Clean NiCd BatteriesLevel NiCd BatteriesCheck NiCd battery voltagesCheck NiCd battery specific gravitiesCalibrate and verify calibrationCheck and verify battery specificationsIdentify all battery components
Clean Lead Acid BatteriesLevel Lead Acid BatteriesCheck Lead Acid battery voltagesCheck Lead Acid battery specific gravitiesCalibrate and verify calibrationCheck and verify battery specificationsIdentify all battery components
Inspect low voltage sensorClean low voltage sensorReplace low voltage sensor
Maintain rectifier and filtersMaintain input capacitorMaintain temperature sensorMaintain heaterMaintain electronic controls
Training Content for Rail Mechanics DRAFT -- Aux Inv & Batteries
document.xlsAux Inv & Batteries Page 164 of 293
Learning Objective StatementsReplace filtersTest sensorsReplace sensorsTest blower fanReplace blower fan
Demonstrate ability to use laptop to test and diagnose systemDemonstrate ability to use digital multimeterDemonstrate ability to use oscilloscopesDemonstrate ability to use chart recorderDemonstrate ability to use ohm wheel / speed sensorRebuild AC motorsRebuild votage regulatorsRebuild speed/frequency controlRebuild GTOsRebuild IGBTsRebuild thyristors
Replace NiCd batteriesCharge NiCd batteriesPeform battery drainCheck water levels, add waterDiagnose and repair/replace shorted cellsDiagnose charging rates and non-charging rates
Replace Lead Acid batteriesCharge Lead Acid batteriesPeform battery drainCheck water levels, add waterDiagnose and repair/replace shorted cellsDiagnose charging rates and non-charging rates
Training Content for Rail Mechanics DRAFT -- Aux Inv & Batteries
document.xlsAux Inv & Batteries Page 165 of 293
Learning Objective Statements
Use diagnostic software
Use diagnostic software
Training Content for Rail Mechanics DRAFT -- Friction Brakes
Training Content for Rail Mechanics DRAFT -- Friction Brakes
document.xlsFriction Brakes Page 186 of 293
Responsibilities / Course content
Inspecting and maintaining Hydraulic BrakingInspecting and maintaining Hydraulic BrakingInspecting and maintaining Hydraulic BrakingInspecting and maintaining Hydraulic BrakingInspecting and maintaining Hydraulic BrakingInspecting and maintaining Hydraulic BrakingInspecting and maintaining Hydraulic BrakingInspecting and maintaining Hydraulic BrakingInspecting and maintaining Hydraulic BrakingInspecting and maintaining Hydraulic BrakingInspecting and maintaining Hydraulic BrakingInspecting and maintaining Hydraulic BrakingInspecting and maintaining Hydraulic BrakingInspecting and maintaining Hydraulic BrakingInspecting and maintaining Hydraulic BrakingInspecting and maintaining Hydraulic BrakingInspecting and maintaining Hydraulic BrakingInspecting and maintaining Flush CartInspecting and maintaining Flush CartInspecting and maintaining Flush CartInspecting and maintaining Flush CartInspecting and maintaining Flush CartInspecting and maintaining Flush CartInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical Unit
Training Content for Rail Mechanics DRAFT -- Friction Brakes
document.xlsFriction Brakes Page 187 of 293
Responsibilities / Course content
Inspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Electrical UnitInspecting and maintaining Varistors/Pressure TransducersInspecting and maintaining Varistors/Pressure TransducersInspecting and maintaining Varistors/Pressure TransducersInspecting and maintaining Varistors/Pressure TransducersInspecting and maintaining Varistors/Pressure TransducersInspecting and maintaining Varistors/Pressure TransducersInspecting and maintaining Varistors/Pressure TransducersInspecting and maintaining Varistors/Pressure TransducersInspecting and maintaining Motor AssemblyInspecting and maintaining Motor AssemblyInspecting and maintaining Motor AssemblyInspecting and maintaining Motor AssemblyInspecting and maintaining Motor AssemblyInspecting and maintaining Motor AssemblyInspecting and maintaining Motor AssemblyInspecting and maintaining Motor AssemblyInspecting and maintaining Motor AssemblyInspecting and maintaining Motor AssemblyInspecting and maintaining Control ValvesInspecting and maintaining Control ValvesInspecting and maintaining Control ValvesInspecting and maintaining Control ValvesInspecting and maintaining Control ValvesInspecting and maintaining Control ValvesInspecting and maintaining Pump-Off CircuitInspecting and maintaining Pump-Off CircuitInspecting and maintaining Pump-Off CircuitInspecting and maintaining Pump-Off CircuitInspecting and maintaining Pump-Off Circuit
Training Content for Rail Mechanics DRAFT -- Friction Brakes
document.xlsFriction Brakes Page 188 of 293
Responsibilities / Course content
Inspecting and maintaining Pump-Off CircuitInspecting and maintaining Pump-Off CircuitInspecting and maintaining Pump-Off CircuitInspecting and maintaining Pump-Off CircuitInspecting and maintaining Pump-Off CircuitInspecting and maintaining Pump-Off CircuitInspecting and maintaining Pump-Off CircuitInspecting and maintaining Pump-Off CircuitInspecting and maintaining Pump-Off CircuitMaintaining Cut-Off SwitchMaintaining Cut-Off SwitchInspecting and maintaining AccumulatorsInspecting and maintaining AccumulatorsInspecting and maintaining AccumulatorsInspecting and maintaining AccumulatorsInspecting and maintaining AccumulatorsInspecting and maintaining AccumulatorsInspecting and maintaining AccumulatorsInspecting and maintaining AccumulatorsInspecting and maintaining AccumulatorsInspecting and maintaining AccumulatorsInspecting and maintaining AccumulatorsInspecting and maintaining AccumulatorsInspecting and maintaining AccumulatorsMaintaining SpringMaintaining SpringMaintaining SpringMaintaining SpringMaintaining Electric MotorMaintaining Electric MotorMaintaining Electric MotorInspecting and maintaining Check ValvesInspecting and maintaining Check ValvesInspecting and maintaining Check ValvesInspecting and maintaining Check ValvesInspecting and maintaining Air ReservoirInspecting and maintaining Air Reservoir
Training Content for Rail Mechanics DRAFT -- Friction Brakes
document.xlsFriction Brakes Page 189 of 293
Responsibilities / Course content
Inspecting and maintaining Air ReservoirInspecting and maintaining Pneumatic Control UnitInspecting and maintaining Pneumatic Control UnitInspecting and maintaining Pneumatic Control UnitInspecting and maintaining Pneumatic Control UnitInspecting and maintaining Pneumatic Control UnitPerforming Preventive Maintenance Brake ValvesPerforming Preventive Maintenance Brake ValvesPerforming Preventive Maintenance Brake ValvesPerforming Preventive Maintenance Brake ValvesPerforming Preventive Maintenance Brake ValvesInspecting and maintaining Air GaugesInspecting and maintaining Air GaugesInspecting and maintaining Air GaugesInspecting and maintaining Air CocksInspecting and maintaining Air CocksInspecting and maintaining Air CocksInspecting and maintaining Hydraulic/Pneumatic UnitInspecting and maintaining Hydraulic/Pneumatic UnitInspecting and maintaining Hydraulic/Pneumatic UnitInspecting and maintaining Hydraulic/Pneumatic UnitInspecting and maintaining Hydraulic/Pneumatic UnitInspecting and maintaining Air CompressorInspecting and maintaining Air CompressorInspecting and maintaining Air CompressorInspecting and maintaining Air CompressorInspecting and maintaining Air CompressorInspecting and maintaining Air CompressorInspecting and maintaining Air CompressorInspecting and maintaining Air CompressorInspecting and maintaining Air CompressorInspecting and maintaining Air CompressorInspecting and maintaining Air CompressorInspecting and maintaining Air CompressorInspecting and maintaining Air CompressorInspecting and maintaining Air CompressorInspecting and maintaining Parking Brake
Training Content for Rail Mechanics DRAFT -- Friction Brakes
document.xlsFriction Brakes Page 190 of 293
Responsibilities / Course content
Inspecting and maintaining Parking BrakeInspecting and maintaining Parking BrakeInspecting and maintaining Parking BrakeInspecting and maintaining Parking BrakeInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Brake CalipersInspecting and maintaining Brake CalipersInspecting and maintaining Brake CalipersInspecting and maintaining Brake CalipersInspecting and maintaining Brake CalipersInspecting and maintaining Brake CalipersInspecting and maintaining Brake CalipersInspecting and maintaining Brake CalipersInspecting and maintaining Brake CalipersInspecting and maintaining Brake CalipersInspecting and maintaining Rotors
Inspecting and maintaining RotorsInspecting and maintaining RotorsInspecting and maintaining RotorsInspecting and maintaining RotorsInspecting and maintaining RotorsInspecting and maintaining Brake Pads/ShoesInspecting and maintaining Brake Pads/ShoesInspecting and maintaining Brake Pads/ShoesInspecting and maintaining Brake Pads/ShoesInspecting and maintaining Brake Pads/ShoesInspecting and maintaining Brake Pads/Shoes
Training Content for Rail Mechanics DRAFT -- Friction Brakes
document.xlsFriction Brakes Page 191 of 293
Responsibilities / Course content
Inspecting and maintaining Brake Pads/ShoesInspecting and maintaining Brake Pads/ShoesInspecting and maintaining Brake TransducersInspecting and maintaining Brake TransducersInspecting and maintaining Brake TransducersInspecting and maintaining Brake TransducersInspecting and maintaining Brake TransducersInspecting and maintaining Brake TransducersInspecting and maintaining Manual Brake ReleaseInspecting and maintaining Manual Brake ReleaseInspecting and maintaining Manual Brake ReleaseInspecting and maintaining Manual Brake ReleaseInspecting and maintaining Brake Bypass Switch (Electric Cutout)Inspecting and maintaining Brake Bypass Switch (Electric Cutout)Inspecting and maintaining Brake Bypass Switch (Electric Cutout)Inspecting and maintaining Brake Bypass Switch (Electric Cutout)Inspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Track BrakeInspecting and maintaining Sanding SystemInspecting and maintaining Sanding SystemInspecting and maintaining Sanding SystemInspecting and maintaining Sanding SystemInspecting and maintaining Sanding SystemInspecting and maintaining Sanding SystemInspecting and maintaining Sanding SystemInspecting and maintaining Sanding SystemInspecting and maintaining Sanding SystemInspecting and maintaining Sanding SystemInspecting and maintaining Sanding SystemInspecting and maintaining Sanding System
Training Content for Rail Mechanics DRAFT -- Friction Brakes
document.xlsFriction Brakes Page 192 of 293
Responsibilities / Course content
Inspecting and maintaining Sanding SystemInspecting and maintaining Sanding SystemInspecting and maintaining Sanding SystemInspecting and maintaining Electrical CablingInspecting and maintaining Electrical CablingInspecting and maintaining Electrical CablingInspecting and maintaining Electrical CablingInspecting and maintaining Electrical CablingInspecting and maintaining Electrical CablingInspecting and maintaining Electrical CablingInspecting and maintaining Electrical CablingInspecting and maintaining Electrical CablingInspecting and maintaining Piping and HosesInspecting and maintaining Piping and HosesInspecting and maintaining Piping and HosesInspecting and maintaining Piping and HosesInspecting and maintaining Piping and HosesInspecting and maintaining Piping and HosesInspecting and maintaining Piping and HosesInspecting and maintaining Piping and HosesInspecting and maintaining Caliper Support RodInspecting and maintaining Caliper Support RodInspecting and maintaining Caliper Support RodInspecting and maintaining Caliper Support RodInspecting and maintaining Caliper SupportInspecting and maintaining Caliper SupportInspecting and maintaining Caliper SupportInspecting and maintaining FiltersInspecting and maintaining FiltersInspecting and maintaining FiltersInspecting and maintaining FiltersInspecting and maintaining FiltersInspecting and maintaining FiltersInspecting and maintaining Anti-Spinslide CircuitsInspecting and maintaining Anti-Spinslide CircuitsInspecting and maintaining Anti-Spinslide CircuitsInspecting and maintaining Anti-Spinslide Circuits
Training Content for Rail Mechanics DRAFT -- Friction Brakes
document.xlsFriction Brakes Page 193 of 293
Responsibilities / Course content
Inspecting and maintaining Anti-Spinslide CircuitsInspecting and maintaining Anti-Spinslide CircuitsInspecting and maintaining Anti-Spinslide CircuitsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsInspecting and maintaining Motor AssemblyInspecting and maintaining Control ValvesInspecting and maintaining Pump-Off CircuitMaintaining SpringMaintaining Electric MotorInspecting and maintaining Check ValvesInspecting and maintaining Pneumatic Control UnitPerforming Preventive Maintenance Brake ValvesInspecting and maintaining Hydraulic/Pneumatic UnitInspecting and maintaining Air CompressorInspecting and maintaining Parking BrakeInspecting and maintaining Brake CalipersInspecting and maintaining RotorsInspecting and maintaining Manual Brake ReleaseInspecting and maintaining Track BrakeInspecting and maintaining Electrical CablingInspecting and maintaining Caliper Support RodInspecting and maintaining Caliper SupportTroubleshooting hydraulic braking
Training Content for Rail Mechanics DRAFT -- Friction Brakes
document.xlsFriction Brakes Page 194 of 293
Responsibilities / Course content
Troubleshooting flush cartInspecting and maintaining Flush CartTroubleshooting electrical unitTroubleshooting varistors/pressure transducersInspecting and maintaining Varistors/Pressure TransducersInspecting and maintaining Varistors/Pressure TransducersInspecting and maintaining Varistors/Pressure TransducersInspecting and maintaining Varistors/Pressure TransducersInspecting and maintaining Varistors/Pressure TransducersInspecting and maintaining Varistors/Pressure TransducersTroubleshooting motor assembly
Inspecting and maintaining Motor AssemblyInspecting and maintaining Motor AssemblyTroubleshooting control valvesTroubleshooting pump-off circuitTroubleshooting cut-off switchTroubleshooting accumulatorsTroubleshooting springTroubleshooting electric motorTroubleshooting check valvesTroubleshooting air reservoirTroubleshooting pneumatic control unitTroubleshooting air gaugesTroubleshooting air cocksTroubleshooting hydraulic/pneumatic unitTroubleshooting air compressorTroubleshooting parking brakeTroubleshooting electronic control unitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitInspecting and maintaining Electronic Control UnitTroubleshooting brake calipersTroubleshooting rotorsTroubleshooting brake pads / shoesTroubleshooting brake transducers
Training Content for Rail Mechanics DRAFT -- Friction Brakes
document.xlsFriction Brakes Page 195 of 293
Responsibilities / Course content
Troubleshooting manual brake releaseTroubleshooting brake bypass switch (electrical cutout)Troubleshooting track brakeTroubleshooting sanding systemInspecting and maintaining Sanding SystemTroubleshooting electrical cablingTroubleshooting piping and hosesTroubleshooting caliper support rodTroubleshooting caliper supportTroubleshooting anti-spinslide circuits
Training Content for Rail Mechanics DRAFT -- Friction Brakes
document.xlsFriction Brakes Page 196 of 293
Learning Objective Statements
Analyze fluidBleed systemCheck fluidsCheck system pressureDepressurize systemExplain cause of low and high fluid readingsExplain causes of fluid breakdownExplain fluid flash point and related safety precautionsFill fluidsFlush fluidsIdentify braking system check points/sight glass locationIdentify contaminants and their effect on fluid appearanceIdentify different fluids and their usesMeasure vehicle weight to set brake effortRecycle fluidsSetup flush cart with proper piping
Change filtersReset pump pressureClean flush cartExplain meaning of different fault codesDescribe load cells
Blowout and clean commutatorsCheck electrical unit for chafing and vibrationCheck for leaks and damageCheck lord mountsCheck tightness of ground shuntsClean valvesDisassemble electrical unitIdentify correct hose size and typeInspect electrical carbon brushesReassemble electrical unitReplace breathersReplace cannon plugsReplace damaged fittings
Training Content for Rail Mechanics DRAFT -- Friction Brakes
document.xlsFriction Brakes Page 197 of 293
Learning Objective StatementsReplace damaged hosesReplace electrical carbon brushesReplace filtersReplace fluidReplace transducers and sealsReplace valvesReplace wiringTest electrical unit
Check transducer outputChoose proper filterCompare demand and actual readingsDemonstrate ability read hydraulic schematicsDemonstrate ability to diagnose transducer problemsReplace varistors/transducerTest varistors/transducer
Cycle motorInspect electrical carbon brushesMeasure startup timingRepair bearingsRepair electrical carbon brushesReplace bearingsReplace electrical carbon brushesReplace motor assemblyTest motor assembly
Verify valve positionDescribe control valve operationTest control valvesRepair control valvesReplace control valves
Test release cableCheck for leaksInspect emergency brake hand pumpFill emergency brake hand pump
Training Content for Rail Mechanics DRAFT -- Friction Brakes
document.xlsFriction Brakes Page 198 of 293
Learning Objective StatementsTest emergency brake hand pumpDescribe purpose of a witness tagTest pump-off circuitRepair leaks in hoses or hard linesTest emergency brake hand pumpRepair emergency brake hand pumpReplace emergency brake hand pumpLock out emergency brake hand pump systemBleed pressure
Replace cut-off switch
Check nitrogen levelsFill accumulatorsFollow high pressure safety proceduresIdentify Schrader valveCheck accumulator and mounting for damage and missing componentsFill accumulatorsReplace accumulatorsRepair accumulatorsChange mountsChange rock shieldsChange hardlinesChange Schraeder valves
Test hydraulic/pneumatic unitCheck oil levelFill hydraulic/pneumatic unitReplace hydraulic/pneumatic unit
Test air compressorCheck oil levelFill air compressorInspect filter-drierReplace filter-drierAdjust pressure switchesReplace air compressorTest filter-dryerTest pressure switchesReplace pressure switchesReplace air compressorAdjust pressure switchesReplace pressure switches
Training Content for Rail Mechanics DRAFT -- Friction Brakes
Clean electronic control unitVacuum electronic control unitCheck connectorsClear fault codesExplain function of reset buttonReplace electronic control unitTest cardsRepair cardsReplace cards
Check pivotsLubricate pivotsCheck brake calipers for leaksCheck mountings and sealsIdentify uneven wear patters and explain causesAlign caliper to rotor to trainReplace brake calipersRepair brake calipersTest brake calipers
Inspect rotors for cracks, FOD damage, wear lines, concaveness/convexness and rustTorque bolts to proper specificationsReplace rotorsTorque bolts to proper specificationsTurn rotors
Test brake bypass switchRepair brake bypass switchReplace brake bypass switch
Measure track brakeTest track brakeReplace track brakeCheck suspension clearance and heightCheck for corrosion on wear plateExplain isolationClean debrisReplace rusty components
Test sanding systemFill sanding systemClean sanding systemCheck sand levelInspect tubes for obstructionsInspect nozzleInspect heatersInspect compressorInspect level filtersClean sealRepair sanding system
Training Content for Rail Mechanics DRAFT -- Friction Brakes
document.xlsFriction Brakes Page 202 of 293
Learning Objective StatementsReplace sanding systemReplace valveReplace drop tube
Inspect cablingCheck for corrosion on hangersVerify cables slide smoothlyInspect wiring harnesses for damageIdentify when rerouting is necessaryRepair electrical cablingReplace electrical cablingRepair connectors
Inspect piping and hosesVerify piping and hoses slide smoothlyInspect wiring harnesses for damageIdentify when rerouting is necessaryRepair piping and hosesReplace piping and hosesIdentify correct hose size and type
Lubricate caliper support rodReplace caliper support rodAdjust caliper support rod
Lubricate caliper supportReplace caliper support
Clean filtersReplace filtersInspect intake filter for motors and electrical boxesLocate correct filter type and part numberReplace filters
Test anti-spinslide circuitsClean speed sensorsLocate sensors on axles, motor and gearbox
Training Content for Rail Mechanics DRAFT -- Friction Brakes
Demonstrate ability to use bench test equipment (electric & hydraulic)Demonstrate ability to use laptop & softwareDemonstrate ability to use fluid cleaner/pump/oil analyzer & filter cartDemonstrate ability to use caliper/brake release toolsDemonstrate ability to use caliper standsDemonstrate ability to use brake force testerDemonstrate ability to use signal generator to test sensorsDemonstrate ability to use digital multi meterDemonstrate ability to use oscilloscopeDemonstrate ability to use breakout boxesDemonstrate ability to use voltage/current regulatorsDemonstrate ability to use portable test unitDemonstrate ability to use megger/hipotDemonstrate ability to use a wheel latheRebuild motor assemblyRebuild control valvesRebuild emergency brake hand pumpRebuild springRebuild electric motorRebuild check valvesRebuild pneumatic control unitRebuild brake valvesRebuild hydraulic/pneumatic unitRebuild air compressorRebuild parking brakeRebuild brake calipersResurface rotorsRebuild manual brake releaseRebuild track brakeRewire electrical cablingRebuild caliper support rodRebuild caliper support
Training Content for Rail Mechanics DRAFT -- Friction Brakes
document.xlsFriction Brakes Page 204 of 293
Learning Objective Statements
Identify correct software applications for troubleshooting
Calibrate switchesDemonstrate ability to read mechanical schematics and cross sectionalsDemonstrate ability to use engineering drawingsExplain causes of variancesExplain the function of valvesRepair varistors/transducer
Explain causes of noise from bearings and pumps
Test electronic control unitDownload electronic control unit readingsAccess settings and stored dataIdentify correct software for testing
Demonstrate ability to diagnose motor assembly problems based on noise and current draw
Training Content for Rail Mechanics DRAFT -- Friction Brakes
Compressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and Condensers
Training Content for Rail Mechanics DRAFT -- HVAC
document.xlsHVAC Page 215 of 293
Unit Titles / Sub Modules
Evaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration Components
HVAC ControlsElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic ControlsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsCompressor/MotorCompressor/MotorEvaporators and CondensersEvaporators and CondensersHeatersHeatersHeatersElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic Controls
Training Content for Rail Mechanics DRAFT -- HVAC
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Unit Titles / Sub Modules
Compressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorCompressor/MotorEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersEvaporators and CondensersRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsRefrigeration ComponentsHeatersHeatersHeatersHVAC ControlsHVAC ControlsHVAC ControlsHVAC ControlsHVAC ControlsElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic ControlsElectrical Circuits and Electronic Controls
Training Content for Rail Mechanics DRAFT -- HVAC
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Unit Titles / Sub Modules
Training Content for Rail Mechanics DRAFT -- HVAC
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Responsibilities / Course content
Background KnowledgeBackground KnowledgeBackground KnowledgeBackground KnowledgeBackground KnowledgeBackground KnowledgeBackground KnowledgeInspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor Assembly
Inspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor AssemblyInspecting and maintaining Compressor AssemblyInspecting and maintaining Motor CouplingInspecting and maintaining Motor CouplingInspecting and maintaining Motor CouplingInspecting and maintaining AC MotorInspecting and maintaining AC MotorInspecting and maintaining AC MotorInspecting and maintaining AC MotorInspecting and maintaining AC MotorInspecting and maintaining DC Motor
Training Content for Rail Mechanics DRAFT -- HVAC
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Responsibilities / Course content
Inspecting and maintaining DC MotorInspecting and maintaining DC MotorInspecting and maintaining DC MotorInspecting and maintaining DC MotorInspecting and maintaining DC MotorInspecting and maintaining DC MotorInspecting and maintaining DC MotorInspecting and maintaining Compressor MountingsInspecting and maintaining Compressor MountingsInspecting and maintaining Compressor MountingsInspecting and maintaining Compressor MountingsInspecting and maintaining Piping and FittingsInspecting and maintaining Piping and FittingsInspecting and maintaining Piping and FittingsInspecting and maintaining Piping and FittingsInspecting and maintaining Compressor Service ValveInspecting and maintaining Compressor Service ValveInspecting and maintaining Compressor Service ValveInspecting and maintaining Protection DevicesInspecting and maintaining Protection DevicesInspecting and maintaining Protection DevicesInspecting and maintaining Protection DevicesInspecting and maintaining Condenser AssemblyInspecting and maintaining Condenser AssemblyInspecting and maintaining Condenser AssemblyInspecting and maintaining Condenser AssemblyInspecting and maintaining Fan AssemblyInspecting and maintaining Fan AssemblyInspecting and maintaining Fan AssemblyInspecting and maintaining Fan AssemblyInspecting and maintaining Fan AssemblyInspecting and maintaining Fan AssemblyInspecting and maintaining Fan AssemblyInspecting and maintaining Fan AssemblyInspecting and maintaining Fan AssemblyInspecting and maintaining Fan AssemblyInspecting and maintaining Condenser Fins
Training Content for Rail Mechanics DRAFT -- HVAC
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Responsibilities / Course content
Inspecting and maintaining Condenser FinsInspecting and maintaining Condenser FinsInspecting and maintaining Condenser FinsInspecting and maintaining Condenser FinsInspecting and maintaining Evaporator FinsInspecting and maintaining Evaporator FinsInspecting and maintaining Evaporator FinsInspecting and maintaining Evaporator FinsInspecting and maintaining Evaporator FinsInspecting and maintaining Liquid Receiver TankInspecting and maintaining Liquid Receiver TankInspecting and maintaining Liquid Receiver TankMaintaining Filter DryerMaintaining Filter DryerMaintaining Filter DryerMaintaining Filter DryerInspecting and maintaining Heater Core ElementsInspecting and maintaining Heater Core ElementsInspecting and maintaining Heater Core ElementsInspecting and maintaining Heater Core ElementsInspecting and maintaining Heater Core ElementsInspecting and maintaining PipingInspecting and maintaining PipingInspecting and maintaining PipingInspecting and maintaining PipingInspecting and maintaining Piping
Inspecting and maintaining Air FiltersInspecting and maintaining Air FiltersInspecting and maintaining Air FiltersInspecting and maintaining Condensation Pan/DrainInspecting and maintaining Condensation Pan/DrainInspecting and maintaining Condensation Pan/DrainInspecting and maintaining Condensation Pan/Drain
Inspecting and maintaining Sight GlassInspecting and maintaining Sight Glass
Training Content for Rail Mechanics DRAFT -- HVAC
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Responsibilities / Course content
Inspecting and maintaining Sight GlassInspecting and maintaining Expansion ValveInspecting and maintaining Expansion ValveInspecting and maintaining Expansion ValveInspecting and maintaining Expansion ValveInspecting and maintaining Solenoid ValveInspecting and maintaining Solenoid ValveInspecting and maintaining Solenoid ValveInspecting and maintaining Solenoid ValveInspecting and maintaining Cab Heaters/DefrostersInspecting and maintaining Cab Heaters/DefrostersInspecting and maintaining Cab Heaters/DefrostersInspecting and maintaining Cab Heaters/DefrostersInspecting and maintaining Cab Heaters/DefrostersInspecting and maintaining Cab Heaters/DefrostersInspecting and maintaining Cab Heaters/DefrostersInspecting and maintaining Sidewall/Floor HeatersInspecting and maintaining Sidewall/Floor HeatersInspecting and maintaining Sidewall/Floor HeatersInspecting and maintaining Sidewall/Floor HeatersInspecting and maintaining Sidewall/Floor HeatersInspecting and maintaining Overhead HeatInspecting and maintaining Overhead HeatInspecting and maintaining Overhead HeatInspecting and maintaining Overhead HeatInspecting and maintaining Overhead HeatInspecting and maintaining Overhead HeatInspecting and maintaining ThermostatsInspecting and maintaining ThermostatsInspecting and maintaining ThermostatsInspecting and maintaining Low Pressure SwitchInspecting and maintaining High Pressure SwitchInspecting and maintaining Flow SwitchInspecting and maintaining Flow SwitchInspecting and maintaining Flow SwitchInspecting and maintaining Temperature Controls/SensorsInspecting and maintaining Temperature Controls/Sensors
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Responsibilities / Course content
Inspecting and maintaining Temperature Controls/SensorsInspecting and maintaining Relays and ConnectorsInspecting and maintaining Relays and ConnectorsInspecting and maintaining Relays and ConnectorsInspecting and maintaining Relays and ConnectorsInspecting and maintaining Control BoardsInspecting and maintaining Control BoardsInspecting and maintaining Control BoardsInspecting and maintaining Control BoardsInspecting and maintaining Control BoardsInspecting and maintaining Overcurrent ProtectionInspecting and maintaining Overcurrent ProtectionInspecting and maintaining Overcurrent ProtectionInspecting and maintaining GFI ProtectionInspecting and maintaining GFI ProtectionInspecting and maintaining GFI ProtectionToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsInspecting and maintaining AC MotorInspecting and maintaining DC MotorInspecting and maintaining Fan AssemblyInspecting and maintaining Fan AssemblyInspecting and maintaining Sidewall/Floor HeatersInspecting and maintaining Sidewall/Floor HeatersInspecting and maintaining Overhead HeatInspecting and maintaining Relays and ConnectorsInspecting and maintaining Control Boards
Training Content for Rail Mechanics DRAFT -- HVAC
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Responsibilities / Course content
Troubleshooting compressor assemblyTroubleshooting motor couplingTroubleshooting AC motorTroubleshooting DC motorTroubleshooting compressor mountingsTroubleshooting piping and fittingsTroubleshooting compressor service valveTroubleshooting protection devicesTroubleshooting condenser assemblyTroubleshooting fan assemblyTroubleshooting condenser finsTroubleshooting evaporator finsTroubleshooting liquid receiver tankTroubleshooting filter dryerTroubleshooting heater core elementsTroubleshooting pipingTroubleshooting condensation pan/drainTroubleshooting expansion valveTroubleshooting solenoid valveTroubleshooting cab heaters /defrostersTroubleshooting sidewall / floor heatersTroubleshooting overhead heatTroubleshooting thermostatsTroubleshooting low pressure switchTroubleshooting high pressure switchTroubleshooting flow switchTroubleshooting temperature contols/sensorsTroubleshooting relays and connectorsTroubleshooting control boardsTroubleshooting overcurrent protectionTroubleshooting GFI protection
Training Content for Rail Mechanics DRAFT -- HVAC
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Responsibilities / Course content
Training Content for Rail Mechanics DRAFT -- HVAC
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Learning Objective Statements
Demonstrate ability to read schematicsDemonstrate knowledge of what three phase is and how it worksExplain the concept of a thermal fuseIdentify different refrigerants and types of oilIdentify correct seals for different refrigerants and types of oilAttain 608 Certification
Adjust unloader valveChange oil and sight glassCheck for air bubblesCheck for moisture in sight glassCheck oil and sight glassClean oil and sight glass
Demonstrate knowledge of difference between scroll compressor and piston compressorDescribe failure symptomsDescribe the difference between a scroll compressor and a piston compressorIdentify smell of burning oilInspect compressor sealsPerform oil analysisRepair crank case heaterReplace compressor assemblyReplace compressor sealsReplace crank case heaterReplace unloader valveTest crank case heaterTest unloader valve operation
Inspect motor couplingReplace motor coupling
Check AC motor for oil leaksInspect AC motorCheck for frozen bearingsReplace AC motor
Training Content for Rail Mechanics DRAFT -- HVAC
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Learning Objective StatementsInspect DC motorCheck brushes for wearClean brushesChange brushesRepair brush assemblyReplace brush assemblyReplace DC motor
Inspect compressor mountingsChange cushions on mountingsReplace compressor mountings
Check piping and fittings for leaksCheck braided line for frayingRepair piping and fittings
Inspect compressor service valveReplace compressor service valve
Test pressure limit switchesInspect motor overload deviceReplace pressure limit switches
Inspect condenser assemblyClean coils with compressed air or waterReplace condenser assembly
Inspect AC motorInspect DC motorClean brushesChange brushesInspect grillReplace grillRepair grillReplace AC motorReplace DC motor
Training Content for Rail Mechanics DRAFT -- HVAC
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Learning Objective StatementsInspect fins for bends and other damageClean finsStraighten finsCheck for leaks
Inspect fins for bends and other damageClean finsStraighten finsCheck for leaks
Inspect liquid receiver tankReplace liquid receiver tank
Inspect filter dryerReplace filter dryerDemonstrate knowledge of symptoms related to faulty filter dryer (no cooling, refrigerant not moving)
Inspect thermal switchesTest heater core elements for opensReplace heater core elementsInspect heater core elements
Inspect piping for leaks and chafingInspect relief plugsInspect pipingRepair piping
Replace air filterIdentify correct filter
Inspect condensation pan/drainClean condensation pan/drainBlow out drain lines with compressed air
Inspect sight glass for moisture
Training Content for Rail Mechanics DRAFT -- HVAC
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Learning Objective StatementsReplace sight glass
Inspect expansion valveTest expansion valve using super heat checkReplace expansion valve
Learning Objective StatementsReplace temperature controls/sensors
Test if relays and connectors can hold loadInspect relays and connectorsReplace relays and connectors
Test control boardsDownload portable test equipmentReplace control boardsReplace control boards
Test overcurrent protectionReplace overcurrent protection
Test GFI protectionReplace GFI protection
Demonstrate ability to use oil test kitDemonstrate ability to use refrigerant recovery/recycle machineDemonstrate ability to use two-stage vacuum pumpsDemonstrate ability to use pressure and vacuum micron gaugeDemonstrate ability to use refrigerant leak detectorsDemonstrate ability to use laptop and software, portable test unitDemonstrate ability to use breakout boxDemonstrate ability to use thermometersDemonstrate ability to use manifold gauge setDemonstrate ability to use temp bulb/ribbonDemonstrate ability to use laser sensorRebuild AC motorRebuild DC motorRebuild AC motorRebuild DC motorInspect sidewall/floor heatersRebuild sidewall/floor heatersRebuild overhead heatRebuild relays and connectorsRebuild control boards
Training Content for Rail Mechanics DRAFT -- HVAC
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Learning Objective Statements
Training Content for Rail Mechanics DRAFT -- HVAC
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Learning Objective Statements
Training Content for Rail Mechanics DRAFT -- Current Coll & Dist
Training Content for Rail Mechanics DRAFT -- Current Coll & Dist
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Unit Titles / Sub Modules
Common ComponentsCommon ComponentsCommon Components
Training Content for Rail Mechanics DRAFT -- Current Coll & Dist
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Responsibilities / Course content
Background KnowledgeBackground KnowledgeInspecting and maintaining Pantograph Collector HeadInspecting and maintaining Pantograph Collector HeadInspecting and maintaining Pantograph Collector HeadInspecting and maintaining Pantograph Collector HeadInspecting and maintaining Pantograph Collector HeadInspecting and maintaining Pantograph Collector HeadInspecting and maintaining Pantograph Collector HeadInspecting and maintaining Pantograph Collector HeadInspecting and maintaining Pantograph Collector HeadInspecting and maintaining Pantograph Collector HeadInspecting and maintaining Pantograph Collector HeadInspecting and maintaining Pantograph Collector HeadInspecting and maintaining Pantograph Collector HeadInspecting and maintaining Pantograph Collector HeadInspecting and maintaining Pantograph Collector HeadInspecting and maintaining Pantograph Collector HeadInspecting and maintaining Lowering DeviceInspecting and maintaining Lowering DeviceInspecting and maintaining Lowering DeviceInspecting and maintaining Lowering DeviceInspecting and maintaining Lowering DeviceInspecting and maintaining Manual Lowering DeviceInspecting and maintaining Manual Lowering DeviceInspecting and maintaining Manual Lowering DeviceInspecting and maintaining Manual Lowering DeviceInspecting and maintaining Frame and Insulated MountsInspecting and maintaining Frame and Insulated MountsInspecting and maintaining Frame and Insulated MountsInspecting and maintaining Frame and Insulated MountsInspecting and maintaining Raising Mechanism (Springs)Inspecting and maintaining Raising Mechanism (Springs)Inspecting and maintaining Raising Mechanism (Springs)Inspecting and maintaining Raising Mechanism (Springs)Inspecting and maintaining Raising Mechanism (Springs)Inspecting and maintaining Raising Mechanism (Springs)
Training Content for Rail Mechanics DRAFT -- Current Coll & Dist
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Responsibilities / Course content
Inspecting and maintaining Raising Mechanism (Springs)Inspecting and maintaining Control BoxInspecting and maintaining Control BoxInspecting and maintaining Control BoxInspecting and maintaining Control BoxInspecting and maintaining Control BoxInspecting and maintaining Coupling RodInspecting and maintaining Coupling RodInspecting and maintaining Coupling RodInspecting and maintaining Coupling RodInspecting and maintaining Auto DropInspecting and maintaining Auto DropInspecting and maintaining Auto DropInspecting and maintaining Collector Paddle AssemblyInspecting and maintaining Collector Paddle AssemblyInspecting and maintaining Collector Paddle AssemblyInspecting and maintaining Collector Paddle AssemblyInspecting and maintaining Collector Paddle AssemblyInspecting and maintaining Collector Paddle AssemblyInspecting and maintaining Collector Paddle AssemblyInspecting and maintaining Collector Paddle AssemblyInspecting and maintaining Collector Paddle AssemblyInspecting and maintaining Collector Paddle AssemblyInspecting and maintaining Collector Paddle AssemblyInspecting and maintaining Collector Paddle AssemblyInspecting and maintaining Collector Paddle AssemblyInspecting and maintaining Collector Paddle AssemblyInspecting and maintaining Collector Paddle AssemblyInspecting and maintaining Bus BarInspecting and maintaining Bus BarInspecting and maintaining Bus BarInspecting and maintaining Bus BarInspecting and maintaining Shoe Beams/GibsInspecting and maintaining Shoe Beams/GibsInspecting and maintaining Shoe Beams/GibsInspecting and maintaining Shoe Beams/GibsInspecting and maintaining Shoe Beams/Gibs
Training Content for Rail Mechanics DRAFT -- Current Coll & Dist
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Responsibilities / Course content
Inspecting and maintaining Pole BaseInspecting and maintaining Pole BaseInspecting and maintaining Pole BaseInspecting and maintaining Pole BaseInspecting and maintaining PoleInspecting and maintaining PoleInspecting and maintaining PoleInspecting and maintaining HarpInspecting and maintaining HarpInspecting and maintaining HarpInspecting and maintaining SliderInspecting and maintaining SliderInspecting and maintaining Rope and RetrieverInspecting and maintaining Rope and RetrieverInspecting and maintaining Rope and RetrieverInspecting and maintaining Surge Arrestor (Lightning Arrestor)Inspecting and maintaining Surge Arrestor (Lightning Arrestor)Inspecting and maintaining Surge Arrestor (Lightning Arrestor)Inspecting and maintaining Surge Arrestor (Lightning Arrestor)Inspecting and maintaining Main Breaker (High Speed Circuit Breaker, Line Contactor)Inspecting and maintaining Main Breaker (High Speed Circuit Breaker, Line Contactor)Inspecting and maintaining Main Breaker (High Speed Circuit Breaker, Line Contactor)Inspecting and maintaining Main Breaker (High Speed Circuit Breaker, Line Contactor)Inspecting and maintaining Main Breaker (High Speed Circuit Breaker, Line Contactor)Inspecting and maintaining Main Breaker (High Speed Circuit Breaker, Line Contactor)Inspecting and maintaining FuseInspecting and maintaining FuseInspecting and maintaining FuseInspecting and maintaining FuseInspecting and maintaining CablesInspecting and maintaining CablesInspecting and maintaining CablesInspecting and maintaining ShuntsInspecting and maintaining ShuntsInspecting and maintaining ShuntsInspecting and maintaining Tension SpringInspecting and maintaining Tension Spring
Training Content for Rail Mechanics DRAFT -- Current Coll & Dist
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Responsibilities / Course content
Inspecting and maintaining Tension SpringToolsToolsToolsToolsToolsToolsToolsToolsToolsToolsInspecting and maintaining Lowering DeviceInspecting and maintaining Frame and Insulated MountsInspecting and maintaining Control BoxInspecting and maintaining Collector Paddle AssemblyInspecting and maintaining Shoe Beams/GibsInspecting and maintaining Pole BaseInspecting and maintaining Main Breaker (High Speed Circuit Breaker, Line Contactor)Troubleshooting pantograph collector headTroubleshooting lowering deviceTroubleshooting manual lowering deviceTroubleshooting frame and insulated mountsTroubleshooting raising mechanism (springs)Troubleshooting control boxTroubleshooting coupling rodTroubleshooting auto dropTroubleshooting collector paddle assemblyTroubleshooting bus barTroubleshooting shoe beams/gibsTroubleshooting pole baseTroubleshooting poleTroubleshooting harpTroubleshooting sliderTroubleshooting rope and retrieverTroubleshooting surge arrestor (lightning arrestor)Troubleshooting main breaker (High Speed Circuit Breaker, Line Contactor)Troubleshooting fuse
Training Content for Rail Mechanics DRAFT -- Current Coll & Dist
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Responsibilities / Course content
Troubleshooting cablesTroubleshooting shuntsTroubleshooting tension spring
Training Content for Rail Mechanics DRAFT -- Current Coll & Dist
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Learning Objective Statements
Demonstrate understanding of basic AC/DC electricity
Inspect carbon strips condition and thicknessAdjust carbon stripsInspect head bushingsReplace head bushingsInspect hornsPaint hornsInspect carbon strip heaterTest carbon strip heaterMeasure head for proper levelingFollow safety proceduresReplace carbon stripsReplace hornsReplace carbon strip heaterAdjust carbon strip heaterReplace carbon strip heater Test lowering deviceAdjust lowering deviceRepair lowering deviceReplace lowering device
Test manual lowering deviceReplace manual lowering deviceReplace manual lowering device
Inspect frame and insulated mountsClean frame and insulated mountsReplace frame and insulated mounts
Test raising mechanismAdjust raising mechanismClean raising mechanismMeasure head forceCheck spring tension
Training Content for Rail Mechanics DRAFT -- Current Coll & Dist
Inspect main breakerTest main breakerLubricate main breakerShim main breakerReplace contacts on main breaker
Inspect fuseTest fuseReplace fuse
Inspect cablesReplace cables
Inspect shunts for looseness and frayingReplace shunts
Inspect tension spring
Training Content for Rail Mechanics DRAFT -- Current Coll & Dist
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Learning Objective StatementsAdjust tension spring
Demonstrate ability to use a spring tension gaugeDemonstrate ability to use gauges/collector stickDemonstrate ability to use a levelDemonstrate ability to use a test standDemonstrate ability to use a torque wrenchDemonstrate ability to use a spanner wrenchDemonstrate ability to use a chart recorderDemonstrate ability to use calipersDemonstrate ability to use contact balanceRebuild lowering deviceRebuild frame and insulated mountsRebuild control boxRebuild paddle assemblyRebuild shoe beams/gibsRebuild pole baseRebuild main breaker
Training Content for Rail Mechanics DRAFT -- Current Coll & Dist
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Learning Objective Statements
Training Content for Rail Mechanics DRAFT -- Doors
Training Content for Rail Mechanics DRAFT -- Doors
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Unit Titles / Sub Modules
Door ControlsDoor ControlsDoor ControlsDoor ControlsDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackToolsToolsToolsToolsToolsDoor ControlsDoor ControlsDoor ControlsDoor Controls
Training Content for Rail Mechanics DRAFT -- Doors
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Unit Titles / Sub Modules
Door ControlsDoor ControlsDoor ControlsDoor ControlsDoor ControlsDoor ControlsDoor ControlsDoor ControlsDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and TrackDoor Panel and Track
Training Content for Rail Mechanics DRAFT -- Doors
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Responsibilities / Course content
Inspecting and maintaining Control UnitInspecting and maintaining Control UnitInspecting and maintaining Control UnitInspecting and maintaining Control UnitInspecting and maintaining Control UnitInspecting and maintaining Door Cut-OutInspecting and maintaining Door Cut-OutInspecting and maintaining Door Cut-OutInspecting and maintaining Door Cut-OutInspecting and maintaining Out of Service Light Inspecting and maintaining Out of Service Light Inspecting and maintaining Out of Service Light Inspecting and maintaining Relays/Solenoids Inspecting and maintaining Relays/Solenoids Inspecting and maintaining Relays/Solenoids Inspecting and maintaining Motors/Engines Inspecting and maintaining Motors/Engines Inspecting and maintaining Motors/Engines Inspecting and maintaining Motors/Engines Inspecting and maintaining Motors/Engines Inspecting and maintaining SwitchesInspecting and maintaining SwitchesInspecting and maintaining SwitchesInspecting and maintaining SwitchesInspecting and maintaining SensorsInspecting and maintaining SensorsInspecting and maintaining SensorsInspecting and maintaining SensorsInspecting and maintaining Sensitive EdgesInspecting and maintaining Sensitive EdgesInspecting and maintaining Sensitive EdgesInspecting and maintaining Sensitive EdgesInspecting and maintaining ADA WarningsInspecting and maintaining ADA WarningsInspecting and maintaining ADA WarningsInspecting and maintaining Crew Switch Inspecting and maintaining Crew Switch Inspecting and maintaining Crew Switch Inspecting and maintaining Crew Switch Inspecting and maintaining Emergency ReleaseInspecting and maintaining Emergency Release
Training Content for Rail Mechanics DRAFT -- Doors
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Responsibilities / Course content
Inspecting and maintaining Emergency ReleaseInspecting and maintaining Emergency ReleaseInspecting and maintaining Emergency ReleaseInspecting and maintaining Emergency ReleaseInspecting and maintaining Roller/HangersInspecting and maintaining Roller/HangersInspecting and maintaining Roller/HangersInspecting and maintaining Roller/HangersInspecting and maintaining Roller/HangersInspecting and maintaining Roller/HangersInspecting and maintaining Window/FrameInspecting and maintaining Window/FrameInspecting and maintaining Window/FrameInspecting and maintaining Window/FrameInspecting and maintaining Gasket/SealsInspecting and maintaining Gasket/SealsInspecting and maintaining Gasket/SealsInspecting and maintaining Gasket/SealsInspecting and maintaining Gasket/SealsInspecting and maintaining Gasket/SealsInspecting and maintaining Door GuideInspecting and maintaining Door GuideInspecting and maintaining Door GuideInspecting and maintaining Door GuideInspecting and maintaining Door LocksInspecting and maintaining Door LocksInspecting and maintaining Door LocksInspecting and maintaining HingeInspecting and maintaining HingeInspecting and maintaining HingeInspecting and maintaining HingeInspecting and maintaining HingeToolsToolsToolsToolsToolsInspecting and maintaining Motors/Engines Troubleshooting control unitTroubleshooting door cut-outTroubleshooting out of service light
Training Content for Rail Mechanics DRAFT -- Doors
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Responsibilities / Course content
Troubleshooting relays / solenoidsTroubleshooting motors/enginesTroubleshooting switchesTroubleshooting sensorsTroubleshooting sensitive edgesTroubleshooting ADA warningsTroubleshooting crew switchTroubleshooting emergency releaseTroubleshooting rollers/hangersTroubleshooting window/frameTroubleshooting gasket sealsTroubleshooting door guideTroubleshooting door locksTroubleshooting hinge
Training Content for Rail Mechanics DRAFT -- Doors
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Learning Objective Statements
Inspect control unitTest control unitReplace control unitDownload software
Test door cut-outRepair door cut-outReplace door cut-out
Test out of service lightReplace out of service light
Test relays/solenoidsReplace relays/solenoids
Test motors/enginesRepair motors/enginesReplace motors/enginesAdjust motors/engines
Test switchesAdjust switchesReplace switches
Test sensorsAdjust sensorsReplace sensors
Test sensitive edgesAdjust sensitive edgesReplace sensitive edges
Test ADA warningsReplace ADA warnings
Test crew switchRepair crew switchReplace crew switch
Test emergency release
Training Content for Rail Mechanics DRAFT -- Doors
Inspect door guideAdjust door guideReplace door guide
Test door locksReplace door locks
Test hingeLubricate hingeAdjust hingeReplace hinge
Demonstrate ability to use a laptop/portable test unitDemonstrate ability to use gaugesDemonstrate ability to use a sensitive edge testerDemonstrate ability to use a window zipper toolRebuild motors/engines
Training Content for Rail Mechanics DRAFT -- Doors
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Learning Objective Statements
Training Content for Rail Mechanics DRAFT -- Comm Sys
Training Content for Rail Mechanics DRAFT -- Comm Sys
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Unit Titles / Sub Modules
Communication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control Unit
Training Content for Rail Mechanics DRAFT -- Comm Sys
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Unit Titles / Sub Modules
Communication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitSignsSignsSignsSignsSignsSignsSignsSignsSignsSignsSignsSignsSignsSignsSignsClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TV
Training Content for Rail Mechanics DRAFT -- Comm Sys
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Unit Titles / Sub Modules
Closed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitCommunication Control UnitSignsSignsSignsClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TVClosed Circuit TV
Training Content for Rail Mechanics DRAFT -- Comm Sys
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Responsibilities / Course content
Inspecting and maintaining Radio (Two-Way)Inspecting and maintaining Radio (Two-Way)Inspecting and maintaining Radio (Two-Way)Inspecting and maintaining Radio (Two-Way)Maintaining Dedicated Power Supply (Radio)Maintaining Dedicated Power Supply (Radio)Inspecting and maintaining Handset/MicInspecting and maintaining Handset/MicInspecting and maintaining Handset/MicInspecting and maintaining Handset/MicInspecting and maintaining Public Address SystemInspecting and maintaining Public Address SystemInspecting and maintaining Public Address SystemInspecting and maintaining Amplifier(s)Inspecting and maintaining Amplifier(s)Inspecting and maintaining Amplifier(s)Inspecting and maintaining Amplifier(s)Inspecting and maintaining Amplifier(s)Inspecting and maintaining Automatic Announcement CircuitInspecting and maintaining Automatic Announcement CircuitInspecting and maintaining Automatic Announcement CircuitInspecting and maintaining Automatic Announcement CircuitInspecting and maintaining Interior CommunicationsInspecting and maintaining Interior CommunicationsInspecting and maintaining Interior CommunicationsInspecting and maintaining Passenger Emergency IntercomInspecting and maintaining Passenger Emergency IntercomInspecting and maintaining Passenger Emergency IntercomInspecting and maintaining Passenger Emergency IntercomInspecting and maintaining Passenger Emergency SwitchInspecting and maintaining Passenger Emergency SwitchInspecting and maintaining Passenger Emergency SwitchInspecting and maintaining Passenger Emergency SwitchInspecting and maintaining SwitchInspecting and maintaining SwitchInspecting and maintaining SwitchInspecting and maintaining SwitchInspecting and maintaining SwitchInspecting and maintaining AntennaInspecting and maintaining AntennaInspecting and maintaining Antenna
Training Content for Rail Mechanics DRAFT -- Comm Sys
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Responsibilities / Course content
Inspecting and maintaining AntennaInspecting and maintaining Speed Sensor CableInspecting and maintaining Speed Sensor CableInspecting and maintaining Speed Sensor CableInspecting and maintaining Pulse Conditioning UnitInspecting and maintaining Pulse Conditioning UnitInspecting and maintaining Pulse Conditioning UnitInspecting and maintaining Destination SignsInspecting and maintaining Destination SignsInspecting and maintaining Destination SignsInspecting and maintaining Destination SignsInspecting and maintaining Destination SignsInspecting and maintaining Next Stop SignsInspecting and maintaining Next Stop SignsInspecting and maintaining Next Stop SignsInspecting and maintaining Next Stop SignsInspecting and maintaining Next Stop SignsInspecting and maintaining Route SignInspecting and maintaining Route SignInspecting and maintaining Route SignInspecting and maintaining Route SignInspecting and maintaining Route SignInspecting and maintaining Digital Video RecorderInspecting and maintaining Digital Video RecorderInspecting and maintaining Digital Video RecorderInspecting and maintaining Digital Video RecorderInspecting and maintaining Digital Video RecorderInspecting and maintaining Digital Video RecorderInspecting and maintaining Digital Video RecorderInspecting and maintaining Digital Video RecorderInspecting and maintaining Removable Hard DrivesInspecting and maintaining Removable Hard DrivesInspecting and maintaining Removable Hard DrivesInspecting and maintaining Removable Hard DrivesInspecting and maintaining CamerasInspecting and maintaining CamerasInspecting and maintaining CamerasInspecting and maintaining Amplifier(s)Inspecting and maintaining Amplifier(s)Inspecting and maintaining Amplifier(s)Inspecting and maintaining Amplifier(s)
Training Content for Rail Mechanics DRAFT -- Comm Sys
document.xlsComm Sys Page 274 of 293
Responsibilities / Course content
Inspecting and maintaining MonitorsInspecting and maintaining MonitorsInspecting and maintaining MonitorsInspecting and maintaining WiringInspecting and maintaining WiringInspecting and maintaining WiringInspecting and maintaining WiringInspecting and maintaining Mounts/HardwareInspecting and maintaining Mounts/HardwareInspecting and maintaining Mounts/HardwareInspecting and maintaining Mounts/HardwareTroubleshooting radio (two-way)Troubleshooting dedicated power supply (radio)Troubleshooting handset/micTroubleshooting public address systemTroubleshooting amplifier(s)Troubleshooting automatic announcement circuitInspecting and maintaining Software Inspecting and maintaining Software Troubleshooting interior communicationsTroubleshooting radio passenger emergency intercomTroubleshooting radio passenger emergency switchTroubleshooting antennaTroubleshooting speed sensor cableTroubleshooting pulse conditioning unitTroubleshooting detination signsTroubleshooting next stop signsTroubleshooting route signTroubleshooting digital video recorderTroubleshooting removable hard driveInspecting and maintaining SoftwareInspecting and maintaining SoftwareTroubleshooting camerasTroubleshooting amplifier(s)Troubleshooting monitorsTroubleshooting wiringTroubleshooting mounts/hardware
Training Content for Rail Mechanics DRAFT -- Comm Sys
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Learning Objective Statements
Test radio (two way)Replace radio (two way)Repair radio (two way)
Replace dedicated power supply (radio)
Test handset/micReplace handset/micRepair handset/mic
Test control unit public address systemRepair public address system
Test amplifier(s)Adjust amplifier(s)Replace amplifier(s)Rebuild amplifier(s)
Test automatic announcement circuitReplace automatic announcement circuitRebuild automatic announcement circuit
Test interior communicationsReplace interior communications
Test passenger emergency intercomRepair passenger emergency intercomReplace passenger emergency intercom
Test passenger emergency switchRepair passenger emergency switchReplace passenger emergency switch
Test speakersMeasure speakersRepair speakersReplace speakers
Test antennaMeasure antenna
Training Content for Rail Mechanics DRAFT -- Comm Sys
document.xlsComm Sys Page 276 of 293
Learning Objective StatementsReplace antenna
Test speed sensor cableReplace speed sensor cable
Test pulse conditioning unitReplace pulse conditioning unit
Inspect destination signs Test destination signsRepair destination signsReplace destination signs
Inspect next stop signs Test next stop signsRepair next stop signsReplace next stop signs
Inspect route sign Test route signRepair route signReplace route sign
InspectReplaceReformatDownloadTestProgramRepair
Inspect removable hard drivesReplace removable hard drivesReformat removable hard drives
Inspect camerasReplace cameras
Test amplifier(s)Replace amplifier(s)Program amplifier(s)
Training Content for Rail Mechanics DRAFT -- Comm Sys
Training Content for Rail Mechanics DRAFT -- ATP-ATO
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Unit Titles / Sub Modules
Training Content for Rail Mechanics DRAFT -- ATP-ATO
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Responsibilities / Course content
Inspecting and maintaining CoilsInspecting and maintaining CoilsInspecting and maintaining CoilsInspecting and maintaining Modules/CPUInspecting and maintaining Modules/CPUInspecting and maintaining Modules/CPUInspecting and maintaining Circuit BoardsInspecting and maintaining Circuit BoardsInspecting and maintaining Circuit BoardsInspecting and maintaining Vital RelayInspecting and maintaining Vital RelayInspecting and maintaining Vital RelayInspecting and maintaining Power SupplyInspecting and maintaining Power SupplyInspecting and maintaining Power SupplyInspecting and maintaining Radio/AntennaInspecting and maintaining Radio/AntennaInspecting and maintaining Radio/AntennaInspecting and maintaining Operator Acknowledgement ButtonInspecting and maintaining Operator Acknowledgement ButtonInspecting and maintaining Operator Acknowledgement ButtonInspecting and maintaining Operator By-Pass SwitchInspecting and maintaining Operator By-Pass SwitchInspecting and maintaining Operator By-Pass SwitchInspecting and maintaining Visual and Audible AlarmsInspecting and maintaining Visual and Audible AlarmsInspecting and maintaining Visual and Audible AlarmsInspecting and maintaining Train Operator DisplayInspecting and maintaining Train Operator DisplayInspecting and maintaining Train Operator DisplayInspecting and maintaining Operator Interface PanelInspecting and maintaining Operator Interface PanelInspecting and maintaining Operator Interface PanelInspecting and maintaining Speed Measuring DeviceInspecting and maintaining Speed Measuring DeviceInspecting and maintaining Speed Measuring DeviceInspecting and maintaining Train Operator Display
Training Content for Rail Mechanics DRAFT -- ATP-ATO
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Responsibilities / Course content
Inspecting and maintaining Train Operator DisplayInspecting and maintaining Train Operator DisplayInspecting and maintaining Train Operator PanelInspecting and maintaining Train Operator PanelInspecting and maintaining Train Operator PanelInspecting and maintaining ATO Modules/CPUInspecting and maintaining ATO Modules/CPUInspecting and maintaining ATO Modules/CPUInspecting and maintaining Power SupplyInspecting and maintaining Power SupplyInspecting and maintaining Power SupplyInspecting and maintaining Radio AntennaInspecting and maintaining Radio AntennaInspecting and maintaining Radio AntennaInspecting and maintaining Train to Wayside CommunicationInspecting and maintaining Train to Wayside CommunicationInspecting and maintaining Train to Wayside CommunicationInspecting and maintaining Operator Acknowledgement ButtonInspecting and maintaining Operator Acknowledgement ButtonInspecting and maintaining Operator Acknowledgement ButtonInspecting and maintaining Operator Acknowledgement ButtonInspecting and maintaining Operator By-Pass SwitchInspecting and maintaining Operator By-Pass SwitchInspecting and maintaining Operator By-Pass SwitchInspecting and maintaining Visual and Audible AlarmsInspecting and maintaining Visual and Audible AlarmsInspecting and maintaining Visual and Audible AlarmsInspecting and maintaining Operator Interface PanelInspecting and maintaining Operator Interface PanelInspecting and maintaining Operator Interface PanelInspecting and maintaining MonitorInspecting and maintaining MonitorInspecting and maintaining MonitorInspecting and maintaining Module/CPUInspecting and maintaining Module/CPUInspecting and maintaining Module/CPUInspecting and maintaining Power SupplyInspecting and maintaining Power SupplyInspecting and maintaining Power SupplyInspecting and maintaining Module/CPUInspecting and maintaining Module/CPU
Training Content for Rail Mechanics DRAFT -- ATP-ATO
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Responsibilities / Course content
Inspecting and maintaining Module/CPUInspecting and maintaining CoilsInspecting and maintaining Modules/CPUInspecting and maintaining Circuit BoardsInspecting and maintaining Vital RelayInspecting and maintaining Power SupplyInspecting and maintaining Operator Acknowledgement ButtonInspecting and maintaining ATO Modules/CPUInspecting and maintaining Power SupplyInspecting and maintaining Radio AntennaInspecting and maintaining Train to Wayside CommunicationInspecting and maintaining Power SupplyTroubleshooting coilsTroubleshooting module/CPUTroubleshooting circuit boardsTroubleshooting vital relayTroubleshooting power supplyTroubleshooting radio/antennaTroubleshooting operator acknowledgement buttonTroubleshooting operator by-pass switchTroubleshooting visual and audible alarmsTroubleshooting train operator displayTroubleshooting operator interface panelTroubleshooting speed measuring deviceTroubleshooting train operator displayTroubleshooting train operator panelTroubleshooting ATO Modules/CPUTroubleshooting power supplyTroubleshooting radio antenna Troubleshooting train to wayside communicationTroubleshooting operator acknowledgement buttonTroubleshooting by-pass switchTroubleshooting visual and audible alarmsTroubleshooting operator interface panelTroubleshooting monitorTroubleshooting module/CPUTroubleshooting power supplyTroubleshooting module/CPU
Training Content for Rail Mechanics DRAFT -- ATP-ATO
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Responsibilities / Course content
Training Content for Rail Mechanics DRAFT -- ATP-ATO
document.xlsATP-ATO Page 290 of 293
Learning Objective Statements
Test coilsInspect coils
Test modules/CPUReplace modules/CPU
Test circuit boardsReplace circuit boards
Test vital relayReplace vital relay
Test power supplyReplace power supply
Test radio/antennaReplace radio/antenna
Test operator acknowledgement buttonReplace operator acknowledgement button
Test operator by-pass switchReplace operator by-pass switch
Test visual and audible alarmsReplace visual and audible alarms
Test train operator displayReplace train operator display
Test operator interface panelReplace operator interface panel
Test speed measuring deviceReplace speed measuring device
Training Content for Rail Mechanics DRAFT -- ATP-ATO