Fieldlink buskabels en

The Quality Connection

LEONI FieldLink® Cable Solutions for Automation & Drives

Engineering · Products · Services 4

Fields of Application 6

Industrial Ethernet 8

PROFIBUS 16

FOUNDATION Fieldbus 26

INTERBUS 28

DeviceNet 30

CAN 34

CC-Link 38

EIB/KNX 40

AS-Interface 42

SafetyBUS p 46

USB & Fire Wire 48

Power and Hybrid Cables for Motion Control 51

Signal Cables for Motion Control 61

Stripping Tools 66

Installation Guidelines 67

The Signifi cance of UL and CSA certifi cations 68

UL listed cables types 70

Cable Flame Tests 72

Type Designations 75

Quality and Environment 76

Industrial expertise – worldwide 78

Issue 11/2010

All FieldLink products are permanentely enhanced

for our customers. Therefore this brochure is subject to

change and error. Up to all information on LEONI Industrial

Solutions products, developments, research projects and

trade fairs can also be found on the website:

www.leoni-industrial-solutions.com

The Industrial Solutions business unit is

one of the leading suppliers in the fi eld of

industrial engineering. From engineering to

standardised and customised cables, cable

assembly and integrated system solutions

through to logistics concepts, technical

services and sophisticated training schemes

– our comprehensive portfolio always offers

you consistent added value across the entire

lifecycle of your products. Our fl exibility is

what makes us stand out. We will produce or

assemble single units or complete series for

you, just in time.

LEONI – your system supplier in indus-

trial engineering.

Business Unit Industrial Solutions

4 LEONI

23

3

2

12

1016

1

8

9

7 1

18

3

19

1

13

2

14

4

Engineering · Products · Services

1

2

3

4

5

6

7

8

9

10

11

FieldLink® bus cables

FiberConnect®

Light Guide Cable Solutions

perivox®

Multimedia cables

FieldLink®MC

Cable systems for motion control

12

Robotic cables

Flat cables

(high-performance-flex)

Miniature cables

Cleanroom cables

Coiled cables

Hybrid cables

High-temperature cables

Polyurethan

and corrugated hoses

LEONI 5

23

24

21

4

10

2

5

12

17

19

6

15 11

4

1

9

2218

20

13

14

17

18

19

20

21

22

23

24

Component assembly

FiberSwitch®

Light Distribution for Optical Systems

Cable assembly

Cable drag chain systems

Dresspack systems

Dresspacks

advintec

Machine Perception

Cable harness special vehicles

Installation & maintenance

Robot & SPS-programming

Customised training classes

Project management

15

16

6 LEONI

The FieldLink bus cables product range

provides cable solutions for every type of

conventional bus system, e.g.: Industrial

Ethernet/PROFINET, PRPFIOBUS, AS-Interface,

Foundation Fieldbus. In addition to the stan-

dard types, also special cables for industrial

communication are developed, manufactured

and provided, e.g.:

High temperature resistant cables thanks

to a jacket of foamed or cross-linked FEP

for applications in areas EX.

Hybrid cables to minimise installation

time and costs providing data and energy

in a single cable.

High fl exible cables for trailing applica-

tions, available with a PUR jacket for great

oil resistance.

Cables with rodent protection by additio-

nal steel armouring.

Highly fl exible cables with great cold ben-

ding performance of up to – 40 °C.

The product range of the LEONI Business Unit

Industrial Solutions is completed by the

FieldLink MC * products, which comprise

cables and cable systems for the connection

of drives, e.g. Motion Control cabling.

Fields of Application

* MC = Motion Control

Production

and process control level

Data communication – LAN

Task: system control,

e.g. reception, administration

Supervisory level

IT communication – WAN

Task: visualisation, archival,

e.g. control post, interference

indicating station

Actuator / sensor level

Field communication (process signals)

Task (operation level):

processing, e.g. regulation/control

of realtime functions

Task (drive control):

input and output,

e.g. measure, regulate,

move, switch

e.g. reception, administration

e.g. control post, interference

Field communication (process signals)

processing, e.g. regulation/control

LEONI 7

Production and process control level

Supervisory level

Actuator / sensor level

Motion control

Motion control

Field communication

and power supply

Task: drive control with

input and output and additional

power supply

8 LEONI

LEONI Special Cables

Business Unit Industrial

Solutions is a member of

PROFIBUS International

www.profi net.com

FieldLink ® for Industrial Ethernet Applications

Characteristics:

Flame retardant

Weld splatter resistant

Highly fl exible

Permanent installation

Halogen free

Silicon free

Sunlight resistant

Oil resistant

Cold resistant

Chemical resistant

Trailing cable with up to

10 million bending cycles

RoHS compliant



RoHS compliant





LEONI 9

Application

Characteristics

Industrial Ethernet Cat 5e ES Industrial Ethernet Cat 5e ES Industrial Ethernet Cat 5e

PROFINET (easy to strip)

ES cable for permanent installation

2x2x22AWG 1

UL listed: CMG and PLTC

PROFINET (easy to strip, FRNC)


2x2x22AWG 1

UL listed: CMG


Cable with additional rodent protection

for permanent installation

2x2x22AWG 1

Bare copper wire Ø 0.64 mm (0.025 in),

insulation of PE Ø 1.5 mm (0.059 in)





Filler as central element,

4 wires twisted to a quad,

inner jacket: PVC



inner jacket: FRNC



inner jacket: PVC

Alulaminate foil overlapped,

shield braiding

of tinned copper wires Ø 0.13 mm (0.005 in)


shield braiding



shield braiding

of tinned copper wires Ø 0.13 mm (0.005 in),

armouring: 2 layers of galvanized steel tape,

intercalated tapes

Polyvinylchloride (PVC) green

Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)

Thermoplastic copolymer (FRNC) green

Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)

Polyethylene (PE) black

Ø 9.3 ± 0.5 mm (0.366 ± 0.020 in)

Flame retardant acc. to IEC 60332-1-2

and UL 1685 (CSA FT 4),

limited oil resistant,

sunlight resistant acc. to UL 2556 Sec. 4.2.8.5,

UL-File E119100 Vol. 1 Sec. 12 Page 1,


UL-File E119100 Vol. 3 Sec. 1 Page 2 going to be

revised,


UL-Style 21694 (600 V)

Flame retardant acc. to IEC 60332-3 Cat. A/F,

halogen free acc. to IEC 60754,

sunlight resistant,


UL-Style 21279 (600 V)

Sunlight resistant,

crush resistant,

for direct burial,

EMC resistant

2YY(ST)CY 2x2x0.64/1.5-100 GN 2YH(ST)CH 2x2x0.64/1.5-100 GN FRNC KF25 2YY(ST)CYB2Y 2x2x0.64/1.5-100 (2B0.1VZK) BK

L45467-J16-B35 L45467-J16-B136 L45467-J16-B56

Type

Designation

Order

Number

Jacket

Shield

Core

Conductor

10 LEONI

Core

Characteristics

Type

Designation

Shield

Jacket

Application

Conductor

Order

Number

Industrial Ethernet Cat 5e ES Industrial Ethernet Cat 5e ES Industrial Ethernet Cat 5e ES


ES cable for flexible installation

2x2x22AWG 7,




2x2x22AWG 7




with special sunlight resistance

2x2x22AWG 7


Stranded tinned copper wire 7x0.25 mm

(0.010 in), Ø 0.75 mm (0.030 in),


Stranded tinned wire 7x0.25 mm

(0.010 in), Ø 0.75 mm (0.030 in),

insulation of PP Ø 1.5 mm (0.059 in)


(0.010 in), Ø 0.75 mm (0.030 in),

insulation of PE Ø 1.56 ± 0.03 mm

(0.061 ± 0.001 in)



inner jacket: PVC



inner jacket: FRNC



inner jacket: PVC


shield braiding



shield braiding



shield braiding



Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)


Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)

Polyvinylchloride (PVC) black

Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)







UL-Style 21694 (600 V)

Flame retardant acc. to IEC 60332-3 cat. A/F




UL-File E119100 Vol. 3 Sec. 1 Page 1 going to be

revised,

UL-File E116441 Vol. 1 Sec. 6 Page 4

Flame retardant acc. to UL 1685 (CSA FT 4),




UL-Style 21695 (600 V)

2YY(ST)CY 2x2x0.75/1.5-100 LI GN VZN 9YH(ST)CH 2x2x0.75/1.5-100 LI VZN GN 2YY(ST)CY 2x2x0.75/1.5-100 LI VZN

L45467-J17-B15 L45467-J16-B146 L45467-J17-B115

LEONI 11

Core

Jacket

Shield

Characteristics

Type

Designation

Conductor

Order

Number

Application

Industrial Ethernet Cat 5e Industrial Ethernet Cat 5e ES Industrial Ethernet Cat 5e ES

PROFINET Hybrid (FRNC)

Cable for flexible installation

2x2x22AWG 7 + 4x1.5 mm² (0.059 square in)


ES trailing cable

2x2x22AWG 7

UL listed: CMX


ES trailing cable

2x2x22AWG 7


Wire LIH 1.5/2.4

Stranded bare copper wire 84x0.15 mm

(0.006 in), Ø 1.55 mm (0.061 in),

insulation of FRNC Ø 2.4 mm (0.094 in)

Wire 02YS 1x0.75/1.5 LI


(0.010 in), Ø 0.75 mm (0.030 in),

insulation of foamed PE with skin

Ø 1.5 mm (0.059 in)


(0.010 in), Ø 0.75 mm (0.030 in),



(0.010 in), Ø 0.75 mm (0.030 in),


2 wires twisted to a pair,

filler as central element,

2 screened pairs, 4 wires



inner jacket: FRNC



inner jacket: PVC


shield braiding



shield braiding



shield braiding



Ø 10.3 ± 0.3 mm (0.406 ± 0.012 in)

Thermoplastic Polyurethane (TPU) green

Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)


Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)

Flame retardant acc. to IEC 60332-1-2,


sunlight resistant acc. to UL 2556 Sec. 4.2.8.5


and UL 2556 Sec. 9.4 (VW 1),


oil resistant acc. to IEC 60811-2-1 and

UL 13 Sec. 40 (60 °C),


UL-File E119100 Vol. 1 Sec. 13 Page 1, UL-File

E119100 Vol. 3 Sec. 1 Page 3 going to be revised


oil resistant acc. to UL 13 Sec. 40 (60 °C),




02YS 2x2x0.75/1.5-100 LI(STC) FRNC

LIH-Z H 4x1x1.5 GN

2YH(ST)C11Y 2x2x0.75/1.5-100

LI GN VZN FRNC

2YY(ST)CY 2x2x0.75/1.5-100 LI GN VZN

L45467-J116-C6 L45467-J17-B18 L45467-J17-B65

12 LEONI

Industrial Ethernet Cat 5e ES Industrial Ethernet Cat 5e Industrial Ethernet Cat 5e ES


ES Festoon cable

2x2x22AWG 7


PROFINET (FRNC)

Torsional stress cable

2x2x22AWG 19

UL recognised: AWM

PROFINET (FRNC)

Cable for marine applications

2x2x22 AWG7



(0.010 in), Ø 0.75 mm (0.030 in),



(0.006 in), Ø 0.75 mm (0.030 in),


Ø 1.5 mm (0.059 in)

Stranded tinned wire 7x0.25 (0.010 in),

Ø 0.75 mm (0.030 in)

insulation of PP Ø 1.5 mm



inner jacket: PVC


4 wires twisted to a quad



plastic tape, opverlapped,

inner jacket: FRNC


shield braiding


Shield braiding



shield braiding



Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)


Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)

Thermoplastic Copolymer (FRNC) green

Ø 6.5 ± 0.4 mm (0.256 ± 0.016 in)

Flame retardant acc. to UL 1685 (CSA FT4),


UL-Style 21694 (600 V)





UL-Style 21161,

halogen free acc. to IEC 60754

Flame retardant acc. to IEC 60332 -3-22

category A/F,

sunlight-resistant, limited oil resistant,

UL-File E119100, Vol. 1, Sec. 11, Page 1,

UL-File E119100, Vol. 3, Sec. 1, Page 1 going to

be revised,

UL-File E116441, Vol. 1, Sec. 6, Page 4

Maritime and offshore approvals:

Germanischer Lloyd,

Lloyds Register of Shipping, ABS Europe,

Bureau Veritas, Det Norske Veritas

2YY(ST)CY 2x2x0.75/1.5 -100 LI GN 02YSC11Y 1x4x0.75/1.5-100 LI VZN FRNC GN L-9YH(ST)CH 2x2x0.34/1.5-100

GN VZN FRNC

L45467-J17-B85 L45467-J17-B78 L45467-J16-B26

Characteristics

Order

Number

Type

Designation

Jacket

Shield

Core

Conductor

Application

LEONI 13

Application

Core

Characteristics

Type

Designation

Conductor

Jacket

Shield

Industrial Ethernet Cat 6 ES

Industrial Ethernet Cat 6 ES

Industrial Ethernet Cat 6

ES standard cable for fi xed installation (easy

to strip)

4x2x24AWG1

UL listed: CMG

ES patch standard cable for fl exible installation

(easy to strip)

4x2x24AWG7

UL listed: CMG

Patch trailing cable

4x2x26AWG19

UL listed: CMX


insulation of Polyethylene (PE) Ø 1.0 mm

(0.039 in)

2 wires twisted to a pair

Stranded bare copper wire Ø 0,6 mm (0.024 in),

insulation of foamed Polyethylene (PE) with

skin Ø 1.1 mm (0.043 in)


Stranded tinned copper wire Ø 0.55. mm

(0.022 in),



4 pairs in separating element,

plastic tape, overlapped,

inner jacket: thermoplastic copolymer (FRNC)

4 pairs in separating element,

plastic tape, overlapped,


4 pairs twisted,

fi ller as central element,



applied longitudinally,

shield braiding of tinned copper wires

Ø 0.1 mm (0.004 in)


applied longitudinally,


Ø 0.1 mm (0.004 in)

Alulaminate foil overlapped


Ø 0.1 mm (0.004 in)


Ø 8.0 ± 0.2 mm (0.315 ± 0.008 in)


Ø 8.0 ± 0.2 mm (0.315 ± 0.008 in)


7.8 ± 0.2 mm (0.307 ± – 0.008 in)


sunlight-resistant,


UL-File E119100 Vol.1 Sec.33 Page 1

Sunlight resistant,


fl ame retardant acc. to UL 1685 (CSA FT 4),

fl ame retardant acc. to IEC 60332-3-24 (CAT. C),



fl ame retardant acc. to

UL 2556 Sec 9.4 (VW1),

fl ame retardant acc. to

UL 1581, Sec. 1060 (CSA FT-1),

oil resistant acc. to CSA-C22.2 No. 210 (60 °C)

(CSA FT1),

UL-File E119100 Vol. 1 Sec. 17 Page 1a

2YH(ST)CY 4X2X0.5/1.0-100 GN 02YSH(ST)CY 4x2x0.6/1.1-100 LI GN 9YH(ST)C11Y 4x2x0.55/0.98-100 LI GN

L45467-J15-B15 L45467-J415-C5 L45467-J415-C48 Order

Number

14 LEONI

Core

Shield

Jacket

Order

Number

Type

Designation

Characteristics

Conductor

Application

Industrial Ethernet Cat 7 Similar to Industrial Ethernet Cat 5e

Industrial Ethernet Cat 5+

Standard cable for permanent installation

in harsh environments

4x2x23AWG 1

UL recognised: AWM

Trailing patch cable (FRNC)

4x2x26AWG 19

UL recognised: AWM

Patch cable for marine applications (FRNC)

4x2x24AWG7



Ø 1.4 mm (0.055 in)


(0.004 in), Ø 0.5 mm (0.020 in),


Stranded bare copper wire Ø 0.6 mm (0.024 in)

insulation of Poloypropylene Ø 1.2 mm

(0.047 in)



each pair shielded with alulaminate foil,

4 pairs twisted


4 pairs twisted

4 pairs twisted,

plastic tape overlapped,

Shield braiding


Shield braiding


plastic tape conductive

Alulaminate foil overlapped


Ø 0.13 mm (0.005 in)


Ø 8.2 ± 0.2 mm (0.323 ± 0.008 in)


Ø 6.8 – 0.3 mm (0.268 – 0.012 in)

Thermoplastic Copolymer (FRNC) green

Ø 7.8 ± 0.3 mm (0.307 ± 0.012 in)




UL-Style 20963



silicon free,

CFC free,


sunlight resistant,

UL-Style 20963

Flame retardant acc. to IEC 60332 -3-22

category A


sunlight-resistant,


Germanischer Lloyd,

Det Norske Veritas

02YSC11Y 4x2x0.6/1.4-100 FRNC GN PIMF LI9Y(ST)C11Y 4x2x0.15 GN 9Y(ST)CH 4x2x0.6/1.2-100 LI GN FRNC

L45467-J816-C38 L45581-B42-K8 L45467-J816-B6

LEONI 15

Application

Characteristics

Similar to Industrial Ethernet Cat 5e Similar to Industrial Ethernet Cat 5e Industrial Ethernet Cat 5e

Flexible patch cable for trailing

and torsional applications (FRNC)

4x2x26AWG 19

UL recognised: AWM

Trailing patch cable (FRNC)

2x2x26AWG 19

Patch cable for outdoor use (FRNC)

4x2x26AWG 7

UL listed: CM


(0.004 in), Ø 0.5 mm (0.020 in),



(0.004 in), Ø 0.5 mm (0.020 in),



(0.006 in), Ø 0.48 mm (0.019 in),


Ø 0.98 mm (0.039 in)


4 pairs stranded

Strain member out of kevlar,

4 wires twisted to a quad


4 pairs twisted


wire covering

Shield braiding


plastic tape conductive


shield braiding



Ø 7.5 ± 0.2 mm (0.295 ± 0.008 in)


Ø 4.8 – 0.3 mm (0.189 - 0.012 in)

Thermoplastic Copolymer (FRNC) black

Ø 6.1 + 0.2 – 0.3 mm (0.240 + 0.008 - 0.012 in)

Halogen free acc. to IEC 60754,

oil resistant,

UL-Style 20963

Halogen free acc. to IEC 60754,

oil resistant acc. to IEC 60811-2-1,

sunlight resistant

Sunlight resistant,



LI9Y(ST)D11Y 4x2x0.15 GN LI9Y(ST)C11Y 4x1x0.15 GN LI02YS(ST)CH 4x2x0.15 FRNC BK

L45581-B42-K68 L45581-B41-K8 L45581-B42-Y249

Core

Jacket

Shield

Conductor

Order

Number

Type

Designation

16 LEONI





www.profi bus.com

FieldLink®

for PROFIBUS Applications

Characteristics:

Flame retardant


Highly fl exible


Halogen free

Silicon free

Sunlight resistant

Oil resistant

Cold resistant

Chemical resistant

Insulation integrity (90 min)

Direct burial

EMC cable for electro-

magnetic compatibility

Festoon cable




RoHS compliant

LEONI 17

Application

Order

Number

PROFIBUS DP ES PROFIBUS DP ES

PROFIBUS DP ES


(easy to strip)

1x2x22AWG 1

UL listed: CMG and CL3


(easy to strip, FRNC)

1x2x22AWG 1

UL listed: CM

ES sturdy cable for chemical

and mechanical stress (easy to strip)

1x2x22AWG 1

UL listed: CMX



Ø 2.55 mm (0.100 in)



Ø 2.55 mm (0.100 in)



Ø 2.55 mm (0.100 in)


inner jacket: PVC


inner jacket: FRNC


inner jacket: PVC


shield braiding



shield braiding



shield braiding


Polyvinylchloride (PVC) violet

Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)

Thermoplastic Copolymer (FRNC) violet

Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)

Thermoplastic Polyurethane (TPU) violet

Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)



cold bending resistant acc. to IEC 60811-1-4,




UL-Style 21694 (600 V)





UL 1685 (vertical tray),




sunlight resistant,

mineral oil and fat resistant,

oil resistant acc. to UL 2556 Sec. 4.2.8.3


02YSY(ST)CY 1x2x0.64/2.55-150 VI KF40 FR 02YSH(ST)CH 1x2x0.64/2.55-150 VI KF25 FRNC 02YSY(ST)C11Y 1x2x0.64/2.55-150 VI KF40 FR

L45467-G16-C185 L45467-G16-C286 L45467-G16-C118

Jacket

Characteristics

Type

Designation

Conductor

Core

Shield

18 LEONI

PROFIBUS DP ES PROFIBUS DP ES

PROFIBUS DP ES

ES cable for food industry (easy to strip)

1x2x22AWG 1

ES cable for direct burial (easy to strip)

1x2x22AWG 1

ES trailing cable (easy to strip)

Similar to 1x2x23AWG 19

UL listed: CMX



Ø 2.55 mm (0.100 in)



Ø 2.55 mm (0.100 in)


(0.006 in), Ø 0.65 mm (0.026 in),

insulation of foamed PE Ø 2.56 mm (0.101 in)


inner jacket: PVC


inner jacket: PVC


inner jacket: PVC


shield braiding



shield braiding



shield braiding



Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)

Inner jacket:


Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)

outer jacket:


Ø 10.8 ± 0.5 mm (0.425 ± 0.020 in)

Thermoplastic Polyurethane (TPU) petrol

Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)

Cold bending resistant acc. to IEC 60811-1-4,

sunlight resistant,

limited mineral oil and fat resistant

Cold bending resistant acc. to IEC 60811-1-4,

sunlight resistant,




mineral oil and fat resistant,

oil resistant acc. to UL 2556 Sec. 4.2.8.3


oil resistant acc. to UL 13 Sec. 40 (60 °C)

also available as a CMG version

02YSY(ST)C2Y 1x2x0.64/2.55-150 KF40 BK 02YSY(ST)CY2Y 1x2x0.64/2.55-150 KF40 BK 02YY(ST)C11Y 1x2x0.65/2.56-150 LI KF40 FR

petrol

L45467-G16-C246 L45467-G16-C236 L45467-G16-C98

Jacket

Order

Number

Type

Designation

Characteristics

Shield

Core

Conductor

Application

LEONI 19

Application

Order

Number

PROFIBUS DP ES PROFIBUS DP PROFIBUS DP

ES cable for flexible installation (easy to strip)



Marine cable for flexible installation

1x2x22AWG7

[ a ] SHF 1

[ b ] SHF 2

Cable for permanent installation

1x2x22AWG 1



(0.006 in), Ø 0.67 mm (0.026 in),


Ø 2.56 mm (0.101 in)

[ a ] Stranded bare copper wire Ø 0.76 mm

(0.030 in), insulation of foamed Polythylene (PE)

with skin Ø 2.55 mm (0.100 in)

[ b ] Stranded bare copper wire Ø 0.75 mm

(0.030 in), insulation of foamed Polythylene (PE)

with skin Ø 2.55 mm (0.100 in)



Ø 2.55 mm (0.100 in)


inner jacket: PVC

2 wires twisted to a pair, plastic tape over-

lapped, inner jacket: FRNC

2 wires twisted to a pair with fillers in gaps


shield braiding


Alulaminate foil overlapped, applied longitudi-

nally, shield braiding of tinned copper wires

Ø 0.15 mm


shield braiding



Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)

Thermoplastic copolymer (FRNC) violet

Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)


Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)



cold bending resistant acc. to

DIN VDE 50290-2-22,




UL-Style 21694 (600 V)

[ a ] Flame retardant acc. to IEC 60332-1-2 and

60332-3-22 (CAT. A/F), halogen free acc. to

IEC 60754

[ b ] Flame retardant acc. to IEC 60332-1-2 and

60332-3-22 (CAT. A/F), halogen free acc. to

IEC 60754, oil resistant acc. to EN 60811-2-1

(24 hours/100 °C), sunlight resistant


Lloyds Register of Shipping, Bureau Veritas, ABS

Europe, Det Norske Veritas, Germanischer Lloyd





limited oil and fat resistant,



UL-Style 21694 (600 V)

02YSY(ST)CY 1x2x0.65/2.55-150 LI VI [ a ] 02YSH(ST)CH 1x2x0.75/2.55-150 LI VI FRNC

[ b ] 02YSH(ST)CHX 1x2x0.75/2.55-150 LI VI FRNC

02YS(ST)CY 1x2x0.64/2.55-150 VI KF40 FR

L45467-G16-C375 [ a ] L45467-G17-C46 (SHF1)

[ b ] L45467-G17-C56 (SHF2)

L45467-G16-C145

Jacket

Type

Designation

Characteristics

Conductor

Shield

Core

20 LEONI

PROFIBUS DP

PROFIBUS DP PROFIBUS DP

Cable for permanent installation (FRNC)

1x2x22AWG 1


(FE90: insulation integrity 90 minutes)

1x2x22AWG 1

High temperature cable


1x2x22AWG 1



Ø 2.55 mm (0.100 in)



Ø 2.55 mm (0.100 in)

flame protection foil overlapped

Ø 2.75 mm (0.108 in)


insulation of foamed FEP Ø 2.55 mm (0.100 in)

2 wires twisted to a pair with fillers in gaps 2 wires twisted to a pair with fillers in gaps 2 wires twisted to a pair with fillers in gaps


shield braiding



shield braiding


flame protection foil overlapped


shield braiding



Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)

Thermoplastic Copolymer (FRNC) grey

Ø 8.8 ± 0.4 mm (0.346 ± 0.016 in)

Perfluorethylenepropylene (FEP) violet

Ø 7.2 ± 0.25 mm (0.283 ± 0.010 in)




Insulation effect under fire

conditions acc. to IEC 60331,

halogen free

Oil resistant,

sunlight resistant,

high temperature range (up to 180 °C)

02Y(ST)CH 1x2x0.64/2.55-150 VI FRNC KF25 02YS(ST)CH 1X2X0.64/2.55-150

GR FRNC FE 90

06Y(ST)C6Y 1x2x0.64/2.55-150 VI

L45467-G16-C206 L45467-G16-C266 L45467-G16-N17

Jacket

Type

Designation

Application

Conductor

Core

Shield

Characteristics

Order

Number

LEONI 21

Application

PROFIBUS DP

PROFIBUS DP

PROFIBUS DP

Cable with rodent protection


1x2x22AWG 1

EMC cable for permanent installation (electro-

magnetic compatibility) or for direct burial

1x2x22AWG 1

Trailing Cable (FRNC)


UL listed: CMX



Ø 2.55 mm (0.100 in)



Ø 2.55 mm (0.100 in)


(0.006 in), Ø 0.64 mm (0.025 in),


Ø 2.55 mm (0.100 in)

2 wires twisted to a pair with fillers in gaps 2 wires twisted to a pair with fillers in gaps,

tinned copper drain wire


Alulaminate foil overlapped, shield braiding of

tinned copper wires Ø 0.15 mm (0.06 in),

inner jacket: PVC violet, Ø 8.0 ± 0.4 mm

(0.315 ± 0.016 in), armouring: 2 layers galvan-

ised steel tape, intercalated tapes


copper tape longitudinal welded

and spiral corrugated


shield braiding



Ø 10.8 ± 0.5 mm (0.425 ± 0.020 in)


Ø 11.1 ± 0.3 mm (0.437 ± 0.012 in)

Thermoplastic Polyurethane (TPU) petrol

Ø 8.5 ± 0.4 mm (0.335 ± 0.016 in)

Sunlight resistant,



sunlight resistant






02YS(ST)CYB2Y 1x2x0.64/2.55-150 (2B0.1VZK) 02YS(ST)WKY 1x2x0.64/2.55-150 VI KF40 FR 02YS(ST)C11Y 1X2X0.64/2.55-150

LI FRNC petrol

L45467-G16-C276 L45467-G16-C355 L45467-G16-C88

Jacket

Characteristics

Shield

Core

Type

Designation

Order

Number

Conductor

22 LEONI

PROFIBUS DP PROFIBUS DP

PROFIBUS DP-Desina

Festoon cable




1x2x22AWG 19

UL listed: CMX

Hybrid cable for trailing application




(0.006 in), Ø 0.65 mm (0.026 in),


Ø 2.56 mm (0.101 in)


(0.006 in), Ø 0.8 mm (0.031 in),


Ø 2.56 mm (0.101 in)

Wire LIY 1.5/2.4


(0.006 in), Ø 1.6 mm (0.063 in),

insulation of PVC Ø 2.4 mm (0.094 in)

Wire 02Y 0.65/2.56 LI


(0.006 in), Ø 0.65 mm (0.256 in),


Screened pair 02Y(ST)C

2 wires twisted to a pair, alulaminate foil over-

lapped, shield braiding of tinned copper wires

Ø 0.15 mm (0.006 in)

2 wires twisted to a pair with fillers in gaps 2 wires twisted to a pair with fillers in gaps 1 screened pair,

4 wires


shield braiding


2 layers of plastic tape conductive,

shield braiding


Polyvinylchloride (PVC) petrol

Ø 8.0 ± 0.3 mm (0.315 ± 0.012 in)

Thermoplastic Polyuretahne (TPU) violet

Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)


Ø 11.0 ± 0.3 mm (0.433 ± 0.012 in)






UL-Style 21694 (600 V)


sunlight resistant,

oil resistant acc. to UL 13 Sec. 40 (60 °C)

and UL 2556 Sec. 4.2.8.3,







UL-Style 21694 (600 V)

02YS(ST)CY 1x2x0.65/2.56 -150 LI petrol FR 02YS(ST)C11Y 1x2x0.8/2.56-150 LI FR VI 02Y(ST)C 1x2x0.65/2.56-150 LI

LIY-ZY 4x1x1.5 VI

L45467-G16-C255 L45467-G18-C18 L45467-G116-W45

Type

Designation

Characteristics

Jacket

Shield

Core

Order

Number

Conductor

Application

LEONI 23

PROFIBUS DP-Desina

PROFIBUS DP-ET 200X PROFIBUS DP-ET 200C

Hybrid cable for trailing application (FRNC)


UL recognised: AWM

Hybrid cable for trailing application (FRNC)

1x2x22AWG 19 + 3x0.75 mm2 (0.030 square in)

UL recognised: AWM

Hybrid cable for permanent and flexible instal-

lation, 1x2x22AWG 19 + 3x0.75 mm2 (0.030

square in), UL recognised: AWM

Wire LIH 1.5/2.4


(0.006 in), Ø 1.55 mm (0.061 in),


Wire 02Y 0.65/2.56 LI


(0.006 in), Ø 0.65 mm (0.256 in),





Ø 0.15 mm (0.006 in)

Wire LIY 0.75/1.7


(0.008 in), Ø 1.15 mm (0.045 in),


Wire 02Y 0.65/2.56 LI


(0.005 in), Ø 0.65 mm (0.256 in),





Ø 0.15 mm (0.006 in)

Wire LIY 0.75/1.7


(0.008 in), Ø 1.15 mm (0.045 in),


Wire 02YS 0.25/2.56 LI


(0.005 in), Ø 0.65 mm (0.256 in),


Pair 02YS


1 screened pair,

4 wires

1 pair twisted,

3 wires

1 pair twisted,

3 wires

Shield braiding



Ø 11.0 ± 0.3 mm (0.433 ± 0.012 in)

Thermoplastic Polyurethane (TPU) petrol,

Ø 9.5 ± 0.5 mm (0.374 ± 0.020 in),

also available with PVC jacket for

permanent and flexible installation

Polyvinylchloride (PVC) petrol,

Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in),

also available with TPU jacket

for trailing applications





UL-Style 21198



UL-Style 20351

UL-Style 2464

02Y(ST)C 1x2x0.65/2.56-150 LI

LIH-Z 11Y 4x1x1.5 VI FRNC

02Y(ST)C 1x2x0.65/2.56-150 LI

LIY-J 11Y 3x1x0.75 petrol

02Y 1x2x0.65/2.56-150 LI

LIY-J CY 3x1x0.75 petrol

L45467-G116-W58 L45467-G116-W38 L45551-W59-W15

Type

Designation

Characteristics

Jacket

Shield

Core

Order

Number

Conductor

Application

24 LEONI

PROFIBUS PA ES

PROFIBUS PA ES PROFIBUS PA ES


[ a ] standard (easy to strip)

[ b ] in EX-applications (easy to strip)

1x2x18AWG 1



[ a ] standard (easy to strip)

[ b ] in EX-applications (easy to strip)

1x2x18AWG 19

UL recognised: AWM



1x2x18AWG 7

UL listed: CM



Ø 2.55 mm (0.100 in)


(0.010 in), Ø 1.3 mm (0.049 in),


Ø 2.55 mm (0.100 in)


(0.016 in), Ø 1.2 mm (0.047 in),


Ø 2.55 mm (0.100 in)


inner jacket: PVC


inner jacket: PVC


inner jacket: FRNC


shield braiding


Shield braiding



shield braiding


[ a ] Polyvinylchloride (PVC) black

Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)

[ b ] Polyvinylchloride (PVC) blue

Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)


Ø 8.0 ± 0.3 mm (0.315 ± 0.012 in)


Ø 8.0 ± 0.3 mm (0.315 ± 0.012 in)

Thermoplastic Copolymer (FRNC) black

Ø 8.0 ± 0.2 mm (0.311 ± 0.008 in)

Flame retardant acc. to IEC 60332-1-2 and

UL 1685 (CSA FT 4),



UL-File E119100 Vol. 1 Sec.16 Page 6,


UL-Style 21694

Flame retardant acc. to IEC 60332-1,

UL-Style 2905





[ a ] 02YSY(ST)CY 1x2x1.0/2.55-100 OE FR

[ b ] 02YSY(ST)CY 1x2x1.0/2.55-100 BL OE FR

[ a ] 02YSYCY 1x2x1.3/2.55-100 LI BK FR KF40

[ b ] 02YSYCY 1x2x1.3/2.55-100 LI BL FR KF40

02YSH(ST)CH 1x2x1.2/2.55-100 BK LI FRNC

[ a ] L45467-J20-C105

[ b ] L45467-J20-C95

[ a ] L45467-J21-C45

[ b ] L45467-J21-C35

L45467-J20-C6

Core

Shield

Jacket

Application

Conductor

Characteristics

Type

Designation

Order

Number

[ b ] [ a ] [ b ] [ a ]

LEONI 25

PROFIBUS PA

PROFIBUS PA PROFIBUS PA


[ a ] standard

[ b ] in EX-applications

1x2x18AWG 1

UL listed: CMX

EMC cable for EX-applications

(electromagnetic compatibility)

or for direct burial

and for permanent installation

1x2x18AWG 1

Cable with additional rodent protection


1x2x18AWG 1



Ø 2.55 mm (0.100 in)



Ø 2.55 mm (0.100 in)



Ø 2.55 mm (0.100 in)

2 wires twisted to a pair with fillers in gaps 2 wires twisted to a pair with fillers in gaps 2 wires twisted to a pair,

inner jacket: PVC


shield braiding




and spiral corrugated


shield braiding



Ø 7.5 + 0.2 -0.25 mm

(0.295 + 0.008 - 0.010 in)


Ø 7.5 + 0.2 -0.25 mm

(0.295 + 0.008 - 0.010 in)

Polyvinylchloride (PVC) blue

Ø 11.1 ± 0.3 mm (0.437 ± 0.012 in)

Inner jacket:

Polyvinylchloride (PVC) black

Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in),

armouring: 2 layers of galvanised steel tape,

intercalated tapes

outer jacket:


Ø 10.8 ± 0.5 mm (0.425 ± 0.020 in)

Flame retardant acc. to IEC 60332-1-2 and

UL 2556 Sec. 9.4 (VW-1),




also available in CMG version



sunlight resistant

Sunlight resistant,


[ a ] 02YS(ST)CY 1x2x1.0/2.55-100 OE FR

[ b ] 02YS(ST)CY 1x2x1.0/2.55-100 BL OE FR

02YS(ST)WKY 1x2x1.0/2.55-100 BL OE FR 02YSY(ST)CYB2Y 1x2x1.0/2.55-100

(2B0.10 VZK) BK

[ a ] L45467-J20-C75

[ b ] L45467-J20-C85

L45467-J20-C135 L45467-J20-C26

Application

Conductor

Core

Shield

Jacket

Characteristics

Type

Designation

Order

Number

[ b ] [ a ]

Characteristics:

Flame retardant

Flexible installation


Outdoor cable

Silicon free

Sunlight resistant

Oil resistant

Cold resistant

RoHS compliant

26 LEONI

www.fi eldbus.org

FOUNDATION is a registered

trademark of the Fieldbus

Foundation

FieldLink®

for FOUNDATIONTM Fieldbus Applications

LEONI 27

Application

Foundation Fieldbus

Foundation Fieldbus

Foundation Fieldbus

3-wire indoor/outdoor cable

(2+1)x19AWG


Indoor/outdoor EMC cable with armour jacket

or for direct burial

2x19AWG


2-wire indoor/outdoor cable

2x19AWG


Wire LIY 0.8/2.0


(0.006 in), Ø 1.17 mm (0.046 in),


Screened pair 2X(ST)


(0.007 in), Ø 1.17 mm (0.046 in),

insulation of cross-linked PE

Ø 2.85 mm (0.112 in),


Wire LIY 0.8/2.0


(0.006 in), Ø 1.17 mm (0.046 in),


Screened pair 2X(ST)


(0.007 in), Ø 1.17 mm (0.046 in),


Ø 2.85 mm (0.112 in),



(0.007 in), Ø 1.17 mm (0.046 in),


Ø 2.85 mm (0.112 in)

1 screened pair,

1 wire

1 screened pair, 1 wire,

inner jacket: PVC



shield braiding


stranded tinned copper drain wire

0.5 mm2 (0.020 square in)



and spiral corrugated,




shield braiding




Polyvinylchloride (PVC) yellow

Ø 7.9 ± 0.3 mm (0.311 ± 0.012 in)


Ø 12.3 ± 0.3 mm (0.484 ± 0.012 in)


Ø 7.9 ± 0.3 mm (0.311 ± 0.012 in)






Flame retardant acc. to UL 1685 (CSA FT 4) and

IEC 60332-3-24,

oil resistant acc. to UL 13 sec. 40 (60 °C),









2X(ST) 1x2x1.1/2.85-100 LI

LIY-J(ST)CY 1x0.8 YE OE FR

2X(ST) 1x2x1.1/2.85-100 LI

LIY-J(ST)YWKY 1x0.8 YE OE FR

2X(ST)CY 1x2x1.1/2.85-100 LI YE OE FR

L45467-J218-W5 L45467-J218-W15 L45467-J18-B5

Core

Type

Designation

Jacket

Characteristics

Shield

Conductor

Order

Number

28 LEONI

Characteristics:

Flame retardant


Highly fl exible


Trailing cable

Outdoor Cable

Halogen free

Oil resistant

Silicon free

Cold resistant

RoHS compliant

FieldLink®

for INTERBUS® Applications

www.interbusclub.com

INTERBUS is a registered

trademark of the

PHOENIX CONTACT GmbH & Co. KG

LEONI 29

INTERBUS IBS RBC

INTERBUS IBS INBC

INTERBUS IBS INBC

[ a ] Cable for permanent and flexible

installation

3x2x24AWG 7

[ b ] Trailing cable (FRNC)

3x2x24AWG 32

Installation cable for high flexible use (FRNC)

3x17AWG 57 + 3x2x24AWG 32

Installation cable for outdoor use

3x17AWG 57 + 3x2x24AWG 32

[ a ] Stranded bare copper wire 7x0.2 mm

(0.008 in), Ø 0.6 mm (0.024 in),

insulation of PE Ø 1.2 mm (0.047 in),


[ b ] Stranded bare copper wire 32x0.1 mm

(0.004 in), Ø 0.69 mm (0.027 in),



Wire LI2Y 1.0/1.7


(0.006 in), Ø 1.36 mm (0.054 in),


Wire LI2Y 0.25/1.1

Stranded bare copper wire 32x0.1 mm,

(0.004 in), Ø 0.69 mm (0.027 in),



Wire LI2Y 1x1.0/1.7


(0.010 in), Ø 1.3 mm (0.051 in),


Wire LI2Y 0.22/1.04


(0.008 in), Ø 0.6 mm (0.024 in),



3 pairs stranded Filler as central element, 3 pairs, 3 wires Filler as central element, 3 pairs, 3 wires

[ a ] Shield braiding

of bare copper wires Ø 0.15 mm (0.006 in)

[ b ] Shield braiding

of bare copper wires Ø 0.1 mm (0.004 in)

Shield braiding


Shield braiding


[ a ] Polyvinylchloride (PVC) green

Ø 6.7 ± 0.4 mm (0.264 ± 0.016 in)

[ b ] Thermoplastic Polyurethane (TPU) green

Ø 7.4 ± 0.4 mm (0.291 ± 0.016 in)


Ø 7.4 ± 0.3 mm (0.291 ± 0.012 in)

Inner jacket: Polyvinylchloride (PVC) green

Ø 7.5 mm (0.295 in)

outer jacket: Polyvinylchloride (PVC) black

Ø 9.4 ± 0.4 mm (0.370 ± 0.016 in)


[ b ] additional:

oil resistant acc. to IEC 60811-2-1



oil resistant acc. to IEC 60811-2-1,

weld splatter resistant acc. to HD 22.2S3/5


sunlight resistant

[ a ] L-2YCY 3x2x0.22 GN

[ b ] L-2YC11Y 3x2x0.25 GN

L-2Y 3x1x1.0

2Y C11Y 3x2x0.25 GN FRNC

L-2Y 3x1x1.0

2Y CYY 3x2x0.22 BK

[ a ] L45551-A32-B5

[ b ] L45551-B32-B8

L45551-W91-B8 L45551-W91-B5

Type

Designation

Characteristics

Jacket

Shield

Core

Order

Number

Conductor

Application

30 LEONI

Characteristics:

Flame retardant

Highly fl exible


Halogen free

Silicon free

Sunlight resistant

Oil resistant

Cold resistant

Trailing cable

RoHS compliant

www.odva.org

DeviceNet is a registered

trademark of the Open DeviceNet

Vendor Association

FieldLink®

for DeviceNetTM Applications

LEONI 31

DeviceNet

DeviceNet

DeviceNet

[ a ] Thick cable for permanent installation

[ b ] Economy thick cable for permanent

installation

2x18AWG + 2x15AWG, UL listed: CMG and PLTC

[ a ] Thin cable for permanent installation

[ b ] Economy thin cable for permanent

installation

2x24AWG + 2x22AWG, UL listed: CMG and CL3

Thick cable for permanent installation (FRNC)

2x18AWG + 2x15AWG


Data pair 02YS 1.3/3.8


(0.010 in), Ø 1.3 mm (0.051 in),


Ø 3.8 mm (0.150 in),

2 wires side by side, alulaminate foil overlapped

Power pair LIY


(0.013 in), Ø 1.7 mm (0.067 in),

insulation of PVC Ø 2.7 mm (0.106 in),




(0.005 in), Ø 0.67 mm (0.026 in),


Ø 1.9 mm (0.075 in),


Power pair LIY


(0.006 in), Ø 0.75 mm (0.030 in)





(0.010 in), Ø 1.3 mm (0.051 in),


Ø 3.8 mm (0.150 in),


Power pair LI2Y


(0.013 in), Ø 1.7 mm (0.067 in),



Central element:

Stranded tinned copper drain wire,

1 data pair, 1 power pair

Central element:



Central element:



Shield braiding


Shield braiding


Shield braiding


Polyvinylchloride (PVC) grey

[ a ] Ø 12.2 ± 0.3 mm (0.480 ± 0.012 in)

[ b ] Ø 11.0 ± 0.5 mm (0.433 ± 0.020 in)


[ a ] Ø 6.9 ± 0.3 mm (0.272 ± 0.012 in)

[ b ] Ø 6.4 ± 0.3 mm (0.252 ± 0.012 in)


Ø 12.2 ± 0.3 mm (0.480 ± 0.012 in)



[ a ] additional:





sunlight resistant acc. to UL 2556 4.2.8.5

[ a ] additional:









02YS 1x2x1.3/3.8-120 LI VZN PIMF

LIY CY 1x2x1.5 VZN PIMF GR

02YS 1x2x0.67/1.9-120 LI VZN PIMF



LI2Y CH 1x2x1.5 VZN PIMF VI FRNC

[ a ] L45467-F21-W5

[ b ] L45467-F21-W55

[ a ] L45467-F16-W5

[ b ] L45467-F16-W55

L45467-F21-W6

Conductor

Order

Number

Type

Designation

Characteristics

Jacket

Shield

Core

Application

32 LEONI

Application

DeviceNet

DeviceNet

DeviceNet

Thin cable for permanent installation (FRNC)

2x24AWG + 2x22AWG


[ a ] Thick cable for high flexible installation

[ b ] Economy thick cable for high flexible

installation

2x18AWG + 2x15AWG, UL listed: CMG and PLTC

[ a ] Thin cable for high flexible installation

[ b ] Economy thin cable for high flexible

installation

2x24AWG + 2x22AWG, UL listed: CMG and CL3



(0.005 in), Ø 0.67 mm (0.026 in),


Ø 1.9 mm (0.075 in), 2 wires side by side,

alulaminate foil overlapped

Power pair LI2Y


(0.006 in), Ø 0.75 mm (0.030 in)





(0.007 in), Ø 1.3 mm (0.051 in),




Power pair LIY


(0.006 in), Ø 1.7 mm (0.067 in),





(0.005 in), Ø 0.67 mm (0.026 in),




Power pair LIY


(0.006 in), Ø 0.75 mm (0.030 in)



Central element:



Central element:



Central element:



Shield braiding


Plastic tape conductive, shield braiding





Ø 6.9 ± 0.3 mm (0.272 ± 0.012 in)


[ a ] Ø 12.2 ± 0.3 mm (0.480 ± 0.012 in)

[ b ] Ø 11.4 ± 0.3 mm (0.449 ± 0.012 in)


[ a ] Ø 6.9 ± 0.3 mm (0.272 ± 0.012 in)

[ b ] Ø 6.8 ± 0.3 mm (0.268 ± 0.012 in)








[ a ] additional:






[ a ] additional:




02YS 1x2x0.67/1.9-120 LI VZN PIMF

LI2Y CH 1x2x0.38 VZN PIMF VI FRNC



02YS 1x2x0.67/1.9-120 LI VZN PIMF


L45467-F16-W6 [ a ] L45467-F21-W15

[ b ] L45467-F21-W65

[ a ] L45467-F16-W15

[ b ] L45467-F16-W65

Conductor

Order

Number

Type

Designation

Characteristics

Jacket

Shield

Core

DeviceNet

DeviceNet

Thick cable for high flexible installation (FRNC)

2x18AWG + 2x15AWG

UL listed: CMX and CL2X

Thin cable for high flexible installation (FRNC)

2x24AWG + 2x22AWG

UL listed: CMX and CL2X



(0.007 in), Ø 1.3 mm (0.051 in),


Ø 3.8 mm (0.150 in),


Power pair LI2Y


(0.006 in), Ø 1.7 mm (0.067 in),





(0.005 in), Ø 0.67 mm (0.026 in),


Ø 1.9 mm (0.075 in),


Power pair LI2Y


(0.006 in), Ø 0.75 mm (0.030 in)



Central element:



Central element:








Ø 12.2 ± 0.3 mm (0.480 ± 0.012 in)


Ø 6.9 ± 0.3 mm (0.272 ± 0.012 in)

Flame retardant acc. to 2556 Sec. 9.4 (VW-1),






Flame retardant acc. to UL 2556 sec. 9.4 (VW-1),







LI2Y C11Y 1x2x1.5 VZN PIMF VI FRNC

02YS 1x2x0.67/1.9-120 LI VZN PIMF

LI2Y C11Y 1x2x0.38 VZN PIMF VI FRNC

L45467-F21-W8 L45467-F16-W8

Conductor

Order

Number

Type

Designation

Characteristics

Jacket

Shield

Core

LEONI 33

Application

34 LEONI

FieldLink®

for CAN Applications

www.can-cia.org

Characteristics:

Flame retardant

Highly fl exible


Halogen free

Silicon free

Oil resistant

Cold resistant

Trailing cable

RoHS compliant

LEONI 35

Application

Order

Number

CAN

CAN CAN

Cable for permanent and flexible installation

[ a ] 1x2x24AWG 7

[ b ] 1x2x22AWG 7

[ c ] 1x2x20AWG 7

UL recognised: AWM

Cable for permanent and flexible installation

[ a ] 2x2x24AWG 7

[ b ] 2x2x22AWG 7

[ c ] 2x2x20AWG 7

UL listed: CMX

Cable for high flexible installation (FRNC)


[ a ] 1x2x24AWG 19

[ b ] 1x2x22AWG 44

[ c ] 1x2x20 AWG 66

Stranded bare copper wire

[ a ] 7x0.2 mm (0.008 in), Ø 0.6 mm (0.024 in),

[ b ] 7x0.25 mm (0.010 in), Ø 0.75 mm (0.030 in),

[ c ] 7x0.3 mm (0.012 in), Ø 0.9 mm (0.035 in),


[ a ] Ø 1.55 mm (0.061 in)

[ b ] Ø 2.0 mm (0.079 in)

[ c ] Ø 2.4 mm (0.095 in)


[ a ] 7x0.2 mm (0.008 in), Ø 0.6 mm (0.024 in),

[ b ] 7x0.25 mm (0.010 in), Ø 0.75 mm (0.030 in),

[ c ] 7x0.3 mm (0.012 in), Ø 0.9 mm (0.035 in),


[ a ] Ø 1.3 mm (0.051 in)

[ b ] Ø 1.7 mm (0.067 in)

[ c ] Ø 2.0 mm (0.079 in)


[ a ] 19x0.135 mm (0.005 in), Ø 0.7 mm (0.028 in)

[ b ] 44x0.1 mm (0.004 in), Ø 0.75 mm (0.030 in)

[ c ] 66x0.1 mm (0.004 in), Ø 0.95 mm (0.037 in)


[ a ] Ø 1.6 mm (0.063 in)

[ b ] Ø 2.0 mm (0.079 in)

[ c ] Ø 2.4 mm (0.095 in)

2 wires twisted to a pair with fillers in gaps 2 wires twisted to a pair with fillers in gaps,

2 pairs twisted


Shield braiding of tinned copper wires

[ a ] Ø 0.10 mm (0.004 in)

[ b+c ] Ø 0.13 mm (0.005 in)


[ a+b ] Ø 0.13 mm (0.005 in)

[ c ] Ø 0.15 mm (0.016 in)


[ a ] Ø 0.15 mm (0.016 in)

[ b ] Ø 0.13 mm (0.005 in)

[ c ] Ø 0.13 mm (0.005 in)


[ a ] Ø 5.8 ± 0.3 mm (0.228 ± 0.012 in)

[ b ] Ø 6.8 ± 0.3 mm (0.268 ± 0.012 in)

[ c ] Ø 7.5 ± 0.3 mm (0.295 ± 0.012 in)


[ a ] Ø 7.5 ± 0.3 mm (0.295 ± 0.012 in)

[ b ] Ø 8.5 ± 0.3 mm (0.335 ± 0.012 in)

[ c ] Ø 9.6 ± 0.3 mm (0.378 ± 0.012 in)


[ a ] Ø 6.5 ± 0.3 mm (0.256 ± 0.012 in)

[ b ] Ø 6.9 ± 0.3 mm (0.027 ± 0.012 in)

[ c ] Ø 7.7 ± 0.3 mm (0.303 ± 0.012 in)


UL-Style 2464



UL-Style 2464



[ b ] additional: UL-Style 20351

[ a ] L-02YSCY 1x2x0.22/1.55-120 VI

[ b ] L-02YSCY 1x2x0.34/2.0-120 VI

[ c ] L-02YSCY 1x2x0.5/2.4-120 VI

[ a ] L-02YSCY 2x2x0.22/1.55-120 VI

[ b ] L-02YSCY 2x2x0.34/1.7-120 VI

[ c ] L-02YSCY 2x2x0.5/2.0-120 VI

[ a ] L-02YSC11Y 1x2x0.25/1.6-120 VI FR

[ b ] L-02YSC11Y 1x2x0.34/2.0-120 VI FR

[ c ] L-02YSC11Y 1x2x0.5/2.4-120 VI FR

[ a ] L45551-A21-C35

[ b ] L45551-P21-C5

[ c ] L45551-C21-C5

[ a ] L45551-A22-C5

[ b ] L45551-P22-C5

[ c ] L45551-C22-C5

[ a ] L45551-B21-C8

[ b ] L45551-P21-C8

[ c ] L45551-C21-C8

Jacket

Core

Type

Designation

Conductor

Shield

Characteristics

36 LEONI

CAN

CAN

CAN

Trailing cable for high flexible installation in

harsh environments

4x24AWG 19

UL listed: CMX



4x22AWG 19

UL listed: CMX



4x20AWG

UL listed: CMX


19x0.125 mm (0.005 in), Ø 0.6 mm (0.024 in),



19x0.16 mm (0.006 in), Ø 0.77 mm (0.030 in),



66x0.1 mm (0.004 in), Ø 0.95 mm (0.037 in),


4 wires twisted to a quad 4 wires twisted to a quad 4 wires twisted to a quad

Shield braiding


Shield braiding


Shield braiding



Ø 6.4 ± 0.2 mm (0.252 ± 0.008 in)


Ø 7.4 ± 0.2 mm (0.291 ± 0.008 in)


Ø 8.8 ± 0.4 mm (0.346 ± 0.016 in)

Sunlight resistant,


Sunlight resistant,


Sunlight resistant,



L-02YC11Y 2x2x0.22/1.4-120 VI FR L-02YC11Y 2x2x0.38 VI FR L-02YC11Y 2x2x0.5/2.3-120 VI FRNC

L45551-B14-C8 L45551-P14-C8 L45551-C14-C8

Jacket

Characteristics

Type

Designation

Order

Number

Shield

Core

Conductor

Application

LEONI 37

Application

Order

Number

CAN

CAN CAN



4x19AWG 37

UL listed: CMX

ES cable for marine applications (easy to strip)

[ a ] 1x2x21 AWG 19

[ b ] 1x2x21 AWG 19

ES cable for marine applications (easy to strip)

2x2x21AWG 19


37x0.16 mm (0.006 in), Ø 1.12 mm (0.044 in),


Stranded tinned copper wire 19x0.18

Ø 0.9 mm (0.035 in),

insulation of foamed Polypropylene (PP)

with skin

Ø 2.4 mm (0.094 in)

Stranded tinned copper wire 19x0.18

Ø 0.9 mm (0.035 in),

insulation of foamed Polypropylene (PP)

with skin

Ø 2.2 mm (0.094 in)

4 wires twisted to a quad 2 wires twisted to a pair with fillers in gaps,

plastic tape, overlapped

inner jacket: FRNC

Fillers as central element

4 wires

plastic tape, overlapped

inner jacket: FRNC

Shield braiding


Alulaminate foil overlapped, applied longitu-

dinally


Ø 0.13 mm (0.005 in)



Ø 0.13 mm (0.005 in)


Ø 9.5 ± 0.2 mm (0.374 ± 0.008 in)


Ø 7.7 ± 0.2 mm (0.303 ± 0.008 in)

Thermoplastic copolymer (FRNC) black

Ø 8.4 ± 0.2 mm (0.331 ± 0.008 in)

Sunlight resistant,




(Cat. A/F),



Germanischer Lloyd, Det Norske Veritas


(Cat. A/F),



Germanischer Lloyd, Det Norske Veritas

L-02YC11Y 2x2x0.75/2.6-120 VI FRNC [ a ] 09YSH(ST)CH 1X2X0.9/2.4-120

LI VZN VI FRNC

[ b ] 09YSH(ST)CH 1X2X0.9/2.4-120

LI VZN BK FRNC

09YSH(ST)CH 2X2X0.9/2.2-120 LI VZN BK FRNC

L45551-D14-C8 [ a ] L45467-F19-C6

[ b ] L45467-F19-C16

L45467-F19-C26

Core

Shield

Jacket

Type

Designation

Characteristics

Conductor

[ b ] [ a ]

38 LEONI

FieldLink®

for CC-Link ® Applications

Characteristics:

Flame retardant

Flexible installation


Silicon free

Sunlight resistant

Cold resistant

RoHS compliant





Solutions is a member

of the CC-Link Partner

Association (CLPA)

www.cc-link.orgCC-Link is a registered

trademark of the Mitsubishi

Electric Corporation

LEONI 39

CC-Link

CC-Link CC-Link

CC-Link communication cable,

compliant with CC-Link specification 1.10,

capable of 10 Mbps operation

3x1x0.96 mm2 (0.038 square in)

UL listed: CM and PLTC

CC-Link power limited tray cable,

compliant with CC-Link specification 1.10,

capable of 10 Mbps operation



ES trailing cable (easy to strip)

UL recognised: AWM

3x20 AWG 71



(0.013 in), Ø 0.96 mm (0.038 in),


Ø 2.2 mm (0.087 in)

Wire LIY 0.9/2.3


(0.016 in), Ø 1.21 mm (0.048 in),


Wire 02YS


(0.13 in), Ø 0.96 mm (0.038 in),


Ø 2.2 mm (0.087 in)

Triple 02YS(ST)CY

3 wires, alulaminate foil overlapped,


0.38 mm2 (0.015 sq.in), shield braiding


jacket: PVC red

Stranded bare copper wire 71x0.1

Ø 1.0 mm (0.039 in),

insulation of foamed Polyethylene (PE)

with skin

Ø 2.2 mm (0.087 in)

3 wires twisted, alulaminate foil overlapped,


0.38 mm2 (0.015 square in)

Triple,

2 wires

3 wires twisted

inner-Jacket: FRNC

Shield braiding



Ø 5.9 mm (0.232 in)

Polyvinylchloride (PVC) red

Ø 7.7 ± 0.3 mm (0.303 ± 0.012 in)

Polyvinylchloride (PVC) red

Ø 12.8 ± 0.3 mm (0.504 in ± 0.012 in)

Thermoplastic Polyurethane (TPU), red

Ø (8.5 ±0.3) mm (0.335 ±0.012 in)



UL-Style 20233 (80 °C/300 V),


02YS(ST)CY 3x1x0.96/2.2-110 LI RD 02YS(ST)CY 3x1x0.96/2.2-110 LI

LIY Y 2x1x0.9 RD

02YSHC11Y 3X1X1.0/2.2-110 LI RD

L45467-Y19-C15 L45467-Y19-W5 L45467-Y20-C28

Application

Order

Number

Core

Shield

Jacket

Type

Designation

Characteristics

Conductor

40 LEONI

FieldLink®

for EIB/KNX Applications

Characteristics:

Flame retardant


Halogen free

Silicon free

Cold resistant

RoHS compliant

www.konnex.org

LEONI 41

EIB/KNX

EIB/KNX


4x1x20AWG 1


2x2x20AWG 1






4 wires twisted to a quad 2 pairs

Tinned copper drain wire Ø 0.4 mm2

(0.016 square in),


Stranded tinned drain wire of 0.14 mm²

(0.006 square in),



Ø 6.1 mm (0.240 in)


Ø 6.3 + 0.4 – 0.2 mm

(0.248 + 0.016 – 0.008 in)

Flame retardant acc. to IEC 60332-1-2 Flame retardant acc. to IEC 60332-1-2,


Y(ST) Y 2x2x0.8 GN J-H(ST)H 2x2x0.8 FRNC GN

L45480-F25-B155 V45493-D49-A159

Characteristics

Type

Designation

Jacket

Shield

Core

Conductor

Order

Number

Application

42 LEONI

FieldLink®

for AS-Interface Applications

Characteristics:

Flame retardant

Highly fl exible


Halogen free

Silicon free

Oil resistant

Chemical resistant

Cold resistant

Trailing cable up to


RoHS compliant


RoHS compliant



Solutions is a member

of the AS-International

Association

www.as-interface.net

LEONI 43

Application

Order

Number

AS-Interface

AS-Interface AS-Interface

TPE-cable for the chemical

and automotive industry

[ b ] for additional power (24V DC)


UL and CSA certified AWM

Trailing cable (FRNC)


2x1x1.5 mm² (0.059 square in)

Approved cable for the US-American

and Canadian market



UL listed: CMG and CL2 (24 V)

Stranded tinned copper wire

84x0.15 mm (0.006 in), Ø 1.5 mm (0.059 in),

insulation of TPE Ø 2.5 mm (0.098 in)


84x0.15 mm (0.006 in), Ø 1.5 mm (0.059 in),



84x0.15 mm (0.006 in), Ø 1.5 mm (0.059 in),


[ a ] Thermoplastic elastomer compound (TPE)

yellow

[ b ] Thermoplastic elastomer compound (TPE)

black

[ a ] Thermoplastic Polyurethane (TPU) yellow

[ b ] Thermoplastic Polyurethane (TPU) black

[ a ] Polyvinylchloride (PVC) compound

LEONI CL 2 yellow

[ b ] Polyvinylchloride (PVC) compound

LEONI CL 2 black


and UL 1581 Sec. 1061 (cable-flame),

oil and cut oil resistant acc. to UL 758 Sec. 15

(60 °C),


UL-Style 2103,

CSA-File LL55255-42


oil and cut oil resistant acc. to UL 758 Sec. 15

(60 °C),



Flame retardant,




temperature range: – 40 °C (– 40 °F) up to

90 °C (194 °F)

[ a ] FLI-99Y99Y 2x1x1.5 VZN YE

[ b ] FLI-99Y99Y 2x1x1.5 VZN BK

[ a ] FLI-9Y11Y 2x1x1.5 VZN FRNC YE

[ b ] FLI-9Y11Y 2x1x1.5 VZN FRNC BK

[ a ] FLI-99Y99Y 2x1x1.5 VZN FR YE

[ b ] FLI-99Y99Y 2x1x1.5 VZN FR BK

[ a ] L45587-M21-Y139

[ b ] L45587-M21-Y149

[ a ] L45587-M21-B58

[ b ] L45587-M21-B68

[ a ] L45587-M21-Y109

[ b ] L45587-M21-Y119

Type

Designation

Conductor

Jacket

Characteristics

[ b ] [ a ] [ b ] [ a ] [ b ] [ a ]

44 LEONI

AS-Interface AS-Interface

Cable for shipbuilding (FRNC)



Flat cable for switchboard cabinets (IP20, FRNC)

2x18AWG 19

UL recognised: AWM


84x0.15 mm (0.006 in), Ø 1.5 mm (0.059 in),



0.24 mm (0.010 in)

[ a ] Thermoplastic Polyurethane (TPU) yellow

[ b ] Thermoplastic Polyurethane (TPU) black

Thermoplastic copolymer (FRNC) yellow


cold bending resistant,




VDE Reg. No. 9971,

Germanischer Lloyd,

Lloyds Register of Shipping,

ABS Europe Ltd.,

Bureau Veritas,

Det Norske Veritas

Flame retardant acc. to UL 1581 Sec. 1090 (H),


UL-Style 2444

[ a ] FLI-9Y11Y 2x1x1.5 VZN FRNC YE

[ b ] FLI-9Y11Y 2x1x1.5 VZN FRNC BK

FLIH 2x0.86/2.5 VZN GE

[ a ] L45587-M21-B38

[ b ] L45587-M21-B48

L45587-J21-Y

Characteristics

Jacket

Type

Designation

Conductor

Application

Order

Number

[ b ] [ a ]

LEONI 45

Round cable for AS-Interface applications Round cable for AS-Interface applications

Round cable for materials handling equipment

4x12AWG

[ a ] UL recognised: AWM

[ b ] UL listed: PLTC-ER and ITC-ER

Round cable for materials handling equipment

(FRNC), 4x12AWG

[ a ] UL listed: PLTC-ER and ITC-ER

[ b ] UL listing in process


77x0.26 mm (0.010 in), Ø 2.6 mm (0.102 in),

insulation of special Polyolefin

Ø 4.8 mm (0.189 in)


77x0.26 mm (0.010 in), Ø 2.6 mm (0.102 in),

insulation of special Polyolefin

Ø 4.8 mm (0.189 in)

4 wires twisted to a star-quad

Ø 11.6 mm (0.457 in),

inner jacket: FRNC

4 wires twisted to a star-quad

Ø 11.6 mm (0.457 in),

inner jacket: FRNC

Polyvinylchloride (PVC) yellow with

longitudinal black stripe

Ø 15.1 ± 0.2 mm (0.594 ± 0.008 in)

Thermoplastic copolymer (FRNC) yellow with

longitudinal black stripe

Ø 15.1 ± 0.2 mm (0.594 ± 0.008 in)

[ a ] Sunlight resistant acc. to UL 2556 Sec.

4.2.8.5,

temperature range:

– 40 °C (– 40 °F) up to 80 °C (176 °F),

flame retardant acc. to IEC 60332-1-2,

UL-Style 2570

[ b ] sunlight resistant acc. to UL 2556 Sec.

4.2.8.5,

temperature range:

– 40 °C (– 40 °F) up to 105 °C (221 °F),

flame retardant acc. to UL 1581 Sec. 1061,




UL-Style 2587

[ a ] Sunlight resistant acc. to UL 2556 Sec.

4.2.8.5,

temperature range:

– 25 °C (– 13 °F) up to 80 °C (176 °F),

flame retardant acc. to IEC 60332-1-2,



UL-Style 21287,


[ b ] sunlight resistant acc. to UL 2556 Sec.

4.2.8.5,

temperature range:

– 40 °C (– 40 °F) up to 105 °C (221 °F),



[ a ] 99YH Y 1x4x4.0/4.8 LI YE

[ b ] 99XH Y 1x4x4.0/4.8 LI YE

[ a ] 99YH H 4x1x4.0/4.8 LI YE

[ b ] 99XH H 4x1x4.0/4.8 LI YE

[ a ] L45550-H41-B35

[ b ] L45550-H41-B25

[ a ] L45550-H41-B36

[ b ] L45550-H41-B26

Jacket

Characteristics

Conductor

Type

Designation

Application

Order

Number

Core

46 LEONI

FieldLink®

for SafetyBUS p® Applications

Characteristics:

Flame retardant

Permanent and fl exible

installation

Halogen free

Silicon free

Oil resistant

Chemical resistant

RoHS compliant

SafteyBUS p is a registered

trademark of the Pilz

GmbH & Co.

www.safetybus.com

SafteyBUS

trademark of the Pilz

GmbH & Co.

www.safetybus.com

SafetyBUS p ES SafetyBUS p ES SafetyBUS p ES


(easy to strip)

3x19AWG 19

UL recognised: AWM



3x19AWG 19

UL recognised: AWM


(easy to strip, FRNC) in harsh environments

3x19AWG 19

UL recognised: AWM


19 x 0.225 mm (0.009 in),

Ø 1.13 mm (0.044 in),

insulation of foamed PP with skin

Ø 2.6 mm (0.102 in)


19 x 0.225 mm (0.009 in),

Ø 1.13 mm (0.044 in),


Ø 2.6 mm (0.102 in)


19 x 0.225 mm (0.009 in),

Ø 1.13 mm (0.044 in),


Ø 2.6 mm (0.102 in)

3 wires twisted,

inner jacket: FRNC

3 wires twisted,

inner jacket: FRNC

3 wires twisted,

inner jacket: FRNC

Shield braiding


Shield braiding


Shield braiding



Ø 8.0 ± 0.3 mm (0.315 ± 0.012 in)

Thermoplastic copolymer (FRNC) yellow

Ø 8.1 ± 0.3 mm (0.319 ± 0.012 in)

Thermoplastic Polyurethane (TPU) yellow

Ø 8.1 + 0.1 – 0.3 mm (0.319 + 0.004 – 0.012 in)

Flame retardant according to IEC 60332-1-2,

UL-Style 2464


UL-Style 21284,




oil resistant,

for operation in cable tracks,

highly flexible,

UL-Style 20236

LI09YSYCY 3x1x0.75/2.6-100 YE ES LI09YSHCH 3x1x0.75/2.6-100 YE ES FRNC LI09YSHC11Y 3x1x0.75/2.6-100 LI YE ES

L45467-Y20-C5 L45467-Y20-C6 L45467-Y20-C8

Core

Shield

Jacket

Characteristics

LEONI 47

Conductor

Type

Designation

Application

Order

Number

48 LEONI

FieldLink®

for USB and Fire Wire Applications

Fire Wire is a registered

trademark of Apple Computer

Characteristics:

Flame retardant

Highly fl exible

Sunlight resistant

Oil resistant

Chemical resistant

RoHS compliant

LEONI 49

USB 2.0 USB 3.0 Fire Wire IEEE 1394b

USB cable for high flexible use (FRNC)


1x2x28AWG 7, 2x1x28AWG 7

UL recognised: AWM

USB cable for high flexible use in harsh

environments, 2x2x28AWG 7, 2x1x24AWG 7,

2x1x28AWG 7x28AWG7

UL recognized: AWM

Fire Wire IEEE 1394b cable for high flexible use

(FRNC) in harsh environments

2x2x30AWG 7, 2x1x26AWG 7

UL recognised: AWM

Wire LIY 0.09/0.8


(0.005 in), Ø 0.4 mm (0.016 in),


Pair LI2Y 2x0.09/0.8 (USB)


(0.005 in), Ø 0.4 mm (0.016 in),



Wire LI2Y 0.22/1.1 VZN


(0.005 in), Ø 0.6 mm (0.024 in),


Pair LI2Y 2x0.09/0.8 VZN (USB 2.0)

Wire, stranded tinned copper wire 7x0.13 mm

(0.005 in), Ø 0.39 mm (0.015 in),



Parallel pair LI2Y (ST) 2x0.09/1.0 VZN

(USB 3.0)

Wire, stranded tinned copper wire 7x0.13,

Ø 0.39 mm (0.015 in), insulation of PE,

Ø 1.0 mm (0.039 in), 2 wires parallel, stranded

tinned copper drain wire 7x0.13, alulaminate foil,

overlapped, plastic tape, overlapped

Screened pair 02YS(ST) 2x0.31/0.8 VZN


(0.004 in), Ø 0.3 mm (0.012 in),


Ø 0.8 mm (0.031 in)

2 wires twisted to a pair, 2 tinned copper drain

wires Ø 0.2 mm (0.008 in),


Wire LIY 1x0.14/0.8 VZN


(0.006 in), Ø 0.48 mm (0.019 in),


1 pair twisted, 2 wires, alulaminate foil over-

lapped, stranded tinned copper drain wire

0.09 mm2 (0.004 square in)

2 parallel pairs, 1 pair,

2 wires and fillers,


2 screened pairs twisted, 2 wires,


Shield braiding


Shield braiding


Shield braiding


Thermoplastic Polyurethane (TPU) black

Ø 4.2 ± 0.2 mm (0.165 ± 0.008 in)


Ø 5.7 ± 0.2 mm (0.224 ± 0.008 in)


Ø 5.2 ± 0.2 mm (0.205 ± 0.008 in)

Oil resistant acc. to UL 758 Sec. 15 (60 °C),

UL-Style 20963

UL-Style 20963 (80 °C/30 V)


Oil resistant acc. to UL 758 Sec. 15 (60 °C),

UL-Style 20350

LI2Y 1x2x0.09

LIY (ST)C11Y 2x1x0.09 VZN BK

LI2Y 2x2x0.09/1.0 VZN PPIMF

LI2Y 1x2x0.09/0.8 VZN

LI2Y (ST)C11Y 2x1x0.22/1.1 VZN BK

02YS (ST) 2x2x0.31/0.8-110 LI PIMF

LIY (ST)C11Y 2x1x0.14 VZN BK

L45581-A49-W18 L45468-J13-B8 L45467-Y13-W18

Core

Shield

Jacket

Characteristics

Conductor

Type

Designation

Application

Order Number

50 LEONI

LEONI Business Unit Industrial Solutions pro-

vides a huge product range for drive cabling

facing the current trend towards the mount-

ing complexity of systems accompanied

consistently high reliability. FieldLink MC

products comprise cables and cable systems

for the connection of devices to a bus system,

such as hydraulic pumps, linear actuators,

electric motors or generally servos. They are

suitable for highly fl exible trailing applica-

tions as well as for plant and machinery han-

dling systems.

All FieldLink MC cables are marked

according to the DESINA colour code:

orange RAL 2003 servo cable,

shielded

green RAL 6018 measuring systems,

shielded

violet RAL 4001 fi eldbus,

hybrid cable

yellow RAL 1021 4x 0.34 mm² Cu

sensor/actuator cable,

unshielded

black RAL 9005 power cable,

unshielded

grey RAL 7040 24 V control cable,

unshielded

FieldLink® MCfor Motion Control

LEONI 51

FieldLink MC power and hybrid cables are

highly flexible and designed for either the

single power supply of drives or the addi-

tional signal transmission via one or two

twisted pair elements for brakes or thermal

sensors.

They are standardised according to UL,

CSA and DESINA and are highly EMC-com-

patible as well as insusceptible to electrical

interferences to make reference to any desi-

rable small-space and low-cost optimised

solution requested by our customers.

* MC = Motion Control

FieldLink® MCPower and Hybrid Cables

Assembly Information

Our FieldLink MC product range provides

cable system solutions optimised for drive

technology with a large number of precisely

harmonised components, reduced process

costs as well as easy, safe and rapid installa-

tion. FieldLink MC cable systems consist of

assembled, disruption-resistant LEONI signal,

power and hybrid cords for fixed installation

or use in drag chains.

52 LEONI

Application

Power cable for permanent installation

and flexible applications with low

mechanical stress

Special features

very good EMC performance

flame retardant and self-extinguishing

acc. to IEC 60332-1-2

oil resistant acc. to

DIN VDE 0281 Part 1 / HD21.1S3

also available as cable assembly

Cable construction

Conductor Stranded bare copper wire acc. to IEC 60228 Cl.5 and Cl. 6,

insulation optional of Polyolefine and PVC,

wire identification V/L2, U/L1/C/L+, W/L3/L-, GNYE

Core Four wires twisted in layers with fillers in gaps

Shield Shield braiding of tinned copper wires, covering ≥ 85 %

Jacket Polyvinylchloride (PVC) orange acc. to RAL 2003

Technical data

Nominal voltage 0.6 / 1 kV (DIN VDE), 1000 V (UL / CSA)

Test voltage 4 kV 50Hz AC (wires)

Minimum bending radius allowed 5 x outer diameter (single),

20 x outer diameter (repeated)

Maximum acceleration 2 m/s² (6.56 ft/s²)

Process velocity 30 m/min (98.43 ft/min)

Bendings 100 000 at ≥ 20 x outer diameter

Torsion ≤ ± 30 °/m (≤ ± 9.15 °/ft)

Horizontal length max. 5 m (max. 16.40 ft)

Temperature range – 20 °C to + 80 °C (– 4 °F to + 176 °F) single,

+ 0 °C to + 60 °C (+ 32 °F to + 140 °F) repeated,

+ 150 °C (+ 302 °F) short-time (≤ 1 s)

Order number Dimensions* Outer diameter

mm² mm ca. (in ca.)

LEC 003344 4 x 1.50 8.0 (0.31)

LEC 003346 4 x 2.50 9.6 (0.38)

LEC 003348 4 x 4.00 11.0 (0.43)

LEC 003350 4 x 6.00 13.1 (0.52)

LEC 003352 4 x 10.00 19.5 (0.77)

LEC 003354 4 x 16.00 23.5 (0.93)

LEC 003356 4 x 25.00 27.0 (1.06)

LEC 003358 4 x 35.00 30.5 (1.20)

LEC 003360 4 x 50.00 36.5 (1.44)

FieldLink®MC

*additional dimensions available on request

LEONI 53

Application

Power cable for flexible installation

with high mechanical stress

Special features

high endurance

trailing applicable



acc. to IEC 60332-1-2


DIN VDE 0282 Part 10 / HD 22.10 S1



Cable construction

Conductor Stranded bare copper wire acc. to IEC 60228 Cl. 6, insulation of TPE and

PP, wire identification V/L2, U/L1/C/L+, W/L3/D/L-, GNYE

Core Four wires twisted in layers with fillers in gaps


Jacket Thermoplastic Polyurethane (TPU) orange acc. to RAL 2003

Technical data

Nominal voltage 0.6 / 1 kV (DIN VDE), 1000 V (UL / CSA)

Test voltage 4 kV 50 Hz AC (wires)





Bendings 10.000.000 at ≥ 12 x outer diameter

Torsion ≤± 30 °/m (≤ ± 9.15 °/ft)



– 20 °C to + 60 °C (– 4 °F to + 140 °F) repeated,

+ 150 °C (+ 302 °F) short-time (≤ 1 s)



LEC 002106 4 x 1.50 10.0 (0.39)

LEC 002109 4 x 2.50 11.7 (0.46)

LEC 002112 4 x 4.00 12.8 (0.50)

LEC 002116 4 x 6.00 15.0 (0.59)

LEC 002119 4 x 10.00 18.5 (0.73)

LEC 002121 4 x 16.00 22.0 (0.87)

LEC 002450 4 x 25.00 25.5 (1.00)

LEC 002452 4 x 35.00 29.5 (1.16)

LEC 002454 4 x 50.00 33.5 (1.32)

FieldLink®MC


54 LEONI

Application

Hybrid cable for permanent installation


mechanical stress

Special features



acc. to IEC 60332-1-2


DIN VDE 0281 Part 1 / HD21.1S3


Cable construction


insulation optional of Polyolefine, TPE and PVC,

wire identification power: V/L2, U/L1/C/L+, W/L3/L-, GNYE,

signal: black, white

Core Signal wires: twisted to a pair, tape-wrapped foil,

spinning of copper wires (covering ≥ 85 %);

pair and four wires twisted in layer with fillers in gaps and central filler



Technical data

Nominal voltage 0.6 / 1 kV for power and 24 V for signal (DIN VDE), 1000 V for power and

signal (UL / CSA)






Bendings 100.000 at ≥ 20 x outer diameter

Torsion ≤± 30 °/m (≤± 9.15 °/ft)




+ 150 °C (+ 302 °F) short-time (≤ 1 s)

FieldLink®MC

LEONI 55



LEHC 003363 4 x 1.00 + (2 x 0.50) 9.6 (0.38)

LEHC 003364 4 x 1.00 + (2 x 0.75) 10.0 (0.39)

LEC 003962 4 x 1.00 + (2 x 1.00) 10.2 (0.40)

LEHC 003963 4 x 1.00 + (2 x 1.50) 10.5 (0.41)

LEHC 003365 4 x 1.50 + (2 x 0.50) 10.0 (0.39)

LEHC 003366 4 x 1.50 + (2 x 0.75) 10.3 (0.41)

LEHC 003057 4 x 1.50 + (2 x 1.00) 10.4 (0.41)

LEHC 003345 4 x 1.50 + (2 x 1.50) 10.5 (0.41)

LEHC 003367 4 x 2.50 + (2 x 0.50) 11.5 (0,45)

LEHC 003368 4 x 2.50 + (2 x 0.75) 11.8 (0.46)

LEHC 003369 4 x 2.50 + (2 x 1.00) 12.0 (0.47)

LEHC 003347 4 x 2.50 + (2 x 1.50) 12.0 (0.47)

LEHC 003370 4 x 4.00 + (2 x 1.00) 13.4 (0.53)

LEHC 003371 4 x 6.00 + (2 x 1.00) 15.3 (0.60)

LEHC 003372 4 x 10.00 + (2 x 1.00) 20.8 (0.82)

LEHC 003373 4 x 16.00 + (2 x 1.00) 24.0 (0.94)

LEHC 003349 4 x 4.00 + (2 x 1.50) 13.5 (0.53)

LEHC 003351 4 x 6.00 + (2 x 1.50) 15.6 (0.61)

LEHC 003353 4 x 10.00 + (2 x 1.50) 21.0 (0.83)

LEHC 003355 4 x 16.00 + (2 x 1.50) 24.1 (0.95)

LEHC 003357 4 x 25.00 + (2 x 1.50) 28.5 (1.12)

LEHC 003359 4 x 35.00 + (2 x 1.50) 31.5 (1.24)

LEHC 003361 4 x 50.00 + (2 x 1.50) 36.5 (1.44)


56 LEONI

Application

Hybrid cable for flexible installation


Special features

high endurance

trailing applicable



acc. to IEC 60332-1-2


DIN VDE 0282 Part 10 / HD 22.10 S1



Cable construction

Conductor Stranded bare copper wire acc. to IEC 60228 Cl. 6, insulation of TPE and

PP, wire identification power: V/L2, U/L1/C/L+, W/L3/D/L-, GNYE,

signal: black, white

Core Signal wire: twisted to pair, tape-wrapped foil,

spinning of tinned copper wires (covering ≥ 85 %);

pair and four wires twisted in layer with fillers in gaps and central filler



Technical data

Nominal voltage 0.6 / 1 kV for power and 24 V for signal (DIN VDE),

1000 V for power and signal (UL / CSA)







Torsion ≤± 30 °/m (≤± 9.15 °/ft)


Temperature range – 50 °C to + 80 °C (-58 °F to +176 °F) single,

– 20 °C to + 60 °C (+ 68 °F to + 140 °F) repeated,

+ 150 °C (+ 302 °F) short-time (≤ 1 s)

FieldLink®MC

LEONI 57



LEHC 003605 4 x 0.75 + (2 x 0.50) 9.9 (0.39)

LEHC 003393 4 x 1.00 + (2 x 0.50) 10.1 (0.40)

LEHC 003394 4 x 1.00 + (2 x 1.00) 10.8 (0.43)

LEHC 003395 4 x 1.50 + (2 x 0.50) 11.5 (0.45)

LEHC 003396 4 x 1.50 + (2 x 0.75) 11.8 (0.46)

LEHC 003397 4 x 1.50 + (2 x 1.00) 12.1 (0.48)

LEHC 002107 4 x 1.50 + (2 x 1.50) 12.5 (0.49)

LEHC 003398 4 x 2.50 + (2 x 0.50) 13.0 (0.51)

LEHC 003399 4 x 2.50 + (2 x 0.75) 13.3 (0.52)

LEHC 003400 4 x 2.50 + (2 x 1.00) 13.5 (0.53)

LEHC 002110 4 x 2.50 + (2 x 1.50) 13.8 (0.54)

LEHC 003401 4 x 4.00 + (2 x 1.00) 14.7 (0.58)

LEHC 003402 4 x 6.00 + (2 x 1.00) 16.5 (0.65)

LEHC 003403 4 x 10.00 + (2 x 1.00) 19.5 (0.77)

LEHC 003404 4 x 16.00 + (2 x 1.00) 23.2 (0.91)

LEHC 002114 4 x 4.00 + (2 x 1.50) 15.0 (0.59)

LEHC 002117 4 x 6.00 + (2 x 1.50) 16.7 (0.66)

LEHC 002120 4 x 10.00 + (2 x 1.50) 19.5 (0.77)

LEHC 002139 4 x 16.00 + (2 x 1.50) 23.2 (0.91)

LEHC 003527 4 x 25.00 + (2 x 1.00) 27.0 (1.06)

LEHC 002140 4 x 25.00 + (2 x 1.50) 27.0 (1.06)

LEHC 003980 4 x 35.0 + (2 x 1.00) 31.0 (1.22)

LEHC 002141 4 x 35.00 + (2 x 1.50) 31.0 (1.22)

LEHC 002455 4 x 50.00 + (2 x 1.50) 35.0 (1.38)


58 LEONI

Application

Hybrid cable for permanent installation and flex-

ible applications with low mechanical stress

Special features



acc. to IEC 60332-1-2

oil resistant acc.

to DIN VDE 0281 Part 1 / HD21.1S3


Cable construction


insulation optional of Polyolefine or PVC,

wire identification power: black, white with numbers 1, 2, 3, GNYE,

signal: 1st pair 5, 6, 2nd pair, 7, 8

Core Signal wires: twisted to pairs, tape-wrapped foils,

braidings of tinned copper wires (covering ≥ 85 %);

pairs and four wires twisted in layer with fillers in gaps and central filler



Technical data








Bendings 100.000 at ≥ 20 x outer diameter

Torsion ≤ ± 30 °/m (≤± 9.15 °/ft)




+ 150 °C (+ 302 °F) short-time (≤ 1 s)



LEHC 003378 4 x 0.75 + 2 x (2 x 0.34) 10.6 (0.42)

LEHC 003379 4 x 1.00 + 2 x (2 x 0.75) 12.0 (0.47)

LEHC 003380 4 x 1.50 + 2 x (2 x 0.75) 12.3 (0.48)

LEHC 003381 4 x 2.50 + 2 x (2 x 0.75) 13.8 (0.54)

LEHC 003382 4 x 2.50 + 2 x (2 x 1.00) 14.2 (0.56)

LEHC 003383 4 x 4.00 + (2 x 1.00) + (2 x 1.50) 15.7 (0.62)

LEHC 003384 4 x 6.00 + (2 x 1.00) + (2 x 1.50) 17.7 (0.70)

LEHC 003385 4 x 10.00 + (2 x 1.00) + (2 x 1.50) 22.8 (0.90)

LEHC 003386 4 x 10.00 + 2 x (2 x 1.50) 23.0 (0.91)

LEHC 003387 4 x 16.00 + 2 x (2 x 1.50) 26.8 (1.06)

LEHC 003388 4 x 25.00 + 2 x (2 x 1.50) 29.5 (1.16)

FieldLink®MC

diese Zeichnungen habe ich nicht gefunden


LEONI 59

Application

Hybrid cable for flexible installation


Special features

high endurance

trailing applicable



acc. to IEC 60332-1-2


DIN VDE 0282 Part 10

and VDE 472-803 Part B



Cable construction

Conductor Stranded bare copper wire acc. to IEC 60228 Cl. 5 and Cl. 6, insulation of

TPE and PP, wire identification power: black, white with numbers 1, 2, 3,

GNYE, signal: 1st pair 5, 6, 2nd pair 7, 8

Core Signal wires: twisted to pairs, tape-wrapped foils,

braidings of tinned copper wires (covering ≥ 85 %);

pairs and four wires twisted in layer with fillers in gaps and central filler,

fleece foil overlapped



Technical data









Torsion ≤± 30 °/m (≤± 9.15 °/ft)


– 20 °C to + 60 °C (– 4 °F to + 140 °F) repeated,

+ 150 °C (+ 302 °F) short-time (≤ 1 s)



LEHC 003377 4 x 0.75 + 2 x (2 x 0.34) 10.8 (0.43)

LEHC 002479 4 x 1.00 + 2 x (2 x 0.75) 12.0 (0.47)

LEHC 002054 4 x 1.50 + 2 x (2 x 0.75) 12.4 (0.49)

LEHC 003306 4 x 2.50 + 2 x (2 x 0.75) 13.8 (0.54)

LEHC 003335 4 x 2.50 + 2 x (2 x 1.00) 15.2 (0.60)

LEHC 003406 4 x 4.00 + (2 x 1.00) + (2 x 1.50) 16.7 (0.66)

LEHC 003407 4 x 6.00 + (2 x 1.00) + (2 x 1.50) 18.6 (0.73)

LEHC 003336 4 x 10.00 + (2 x 1.00) + (2 x 1.50) 22.5 (0.89)

LEHC 003408 4 x 10.00 + 2 x (2 x 1.50) 23.0 (0.91)

LEHC 003409 4 x 16.00 + 2 x (2 x 1.50) 25.5 (1.00)

LEHC 003410 4 x 25.00 + 2 x (2 x 1.50) 28.5 (1.12)

FieldLink®MC


60 LEONI

LEONI 61

To enable the information supply of

any drive in a factory, LEONI Business

Unit Industrial Solutions provides all

current signal cabling types for up to

date motion control standards and

standardisation according to UL, CSA

and DESINA.

FieldLink MC signal cables provide

the connected drive with the necessary

data and programming of its potential.

They also provide the information for

positioning and control of the drive‘s

actuation.

Assembly Information

Our FieldLink MC product range provides

cable system solutions optimised for drive

technology with a large number of precisely

harmonised components, reduced process

costs as well as easy, safe and rapid installa-

tion. FieldLink MC cable systems consist of

assembled, disruption-resistant LEONI signal,

power and hybrid cords for fixed installation

or use in drag chains.

FieldLink® MCSignal Cables

62 LEONI

Application

Signal cable for permanent installation


mechanical stress

Special features



acc. to IEC 60332-1-2


DIN VDE 0281 Part 1 (TM5) (HD 21.1)




L45551-A121-K5 (12 x 0.22) 6.9 (0.27)

L45581-E41-K125 (2 x 2 x 0.18) 5.0 (0.20)

L45551-A42-K5 (4 x 2 x 0.18) 6.4 (0.25)

L45581-E82-K5 (8 x 2 x 0.18) 8.0 (0.31)

L45467-J317-C15 (2 x 2 x 0.22 + 2 x 0.38) 6.9 (0.27)

L45551-W129-K55 (4 x 2 x 0.14 + 4 x 0.5) 7.5 (0.30)

L45551-W129-K45 (4 x 2 x 0.34 + 4 x 0.5) 8.9 (0.35)

L45551-W79-K5 (10 x 0.14 + 2 x 0.5) 7.8 (0.31)

L45551-W42-K5 (3 x 2 x 0.25 + 2 x 0.5) 8.4 (0.33)

L45551-W89-K5 (3 x (2 x 0.14) + 2 x (0.5)) 8.9 (0.35)

L45551-W169-K15 (3 x (2 x 0.14) + 4 x 0.14 + 4 x 0.22 + 2 x 0.5) 9.4 (0.37)

L45551-W129-K35 (3 x (2 x 0.14) + 4 x 0.14 + 2 x 0.5) 8.8 (0.35)

FieldLink®MC

Cable construction

Conductor Stranded bare and tinned copper wire acc. to IEC 60228 Cl.5 and

Cl. 6, insulation of modified PP, wire identification by colour

Core Partly twisted to pairs,

spinning of tinned copper wires (covering ≥ 90 %),

tinned copper drain wire, foils overlapped, insulation of PE;

pairs and wires twisted in layer with fillers in gaps and central filler,



Jacket Polyvinylchloride (PVC) green acc. to RAL 6018

Technical data

Nominal voltage 30 V

Test voltage 500 V






Torsion ≤± 30 °/m (≤± 9.15 °/ft)


+ 0 °C to + 60 °C (+32 °F to +140 °F) repeated

+ 150 °C (+302 °F) short-time (≤ 1 s)


LEONI 63

Application

Signal cable for flexible installation


Special features

high endurance

trailing applicable



acc. to IEC 60332-1-2


oil resistant acc. to DIN VDE 0282 Part 10




L45551-A121-K18 (12 x 0.22) 6.9 (0.27)

L45581-E41-K18 (2 x 2 x 0.18) UL-Style 20236 5.0 (0.20)

L45551-A42-K18 (4 x 2 x 0.18) 6.4 (0.25)

L45581-E82-K18 (8 x 2 x 0.18) 7.8 (0.31)

L45467-J317-B8 (2 x 2 x 0.15 + 2 x 0.38) 6.9 (0.27)

L45551-W129-K48 (4 x 2 x 0.14 + 4 x 0.5) 7.5 (0.30)

L45551-W129-K28 (4 x 2 x 0.34 + 4 x 0.5) 8.9 (0.35)

L45551-W79-K8 (10 x 0.14 + 2 x 0.5) 7.8 (0.31)

L45551-W42-K8 (3 x 2 x 0.25 + 2 x 0.5) 8.4 (0.33)

L45551-W89-K18 (3 x (2 x 0.14) + 2 x (0.5) 8.9 (0.35)

L45551-W169-K18 (3 x (2 x 0.14) + 4 x 0.14 + 4 x 0.22 + 2 x 0.5) 9.4 (0.37)

L45551-W129-K38 (3 x (2 x 0.14) + 4 x 0.14 + 2 x 0.5) UL-Style 20236 8.8 (0.35)

FieldLink®MC

Cable construction

Conductor Stranded bare and tinned copper wire acc. to IEC 60228 Cl.5 and Cl.6,

insulation of modified PP, wire identification by colour

Core Partly twisted to pairs, spinning of tinned copper wires (covering ≥ 90 %),

tinned copper drain wire, foils overlapped, insulation of PE;

pairs and wires twisted in layer with fillers in gaps and central filler,


Shield Shield braiding of tinned copper wires (covering ≥ 85 %)

Jacket Thermoplastic Polyurethane (TPU) green acc. to RAL 6018

Technical data


Test voltage 500 V


7.5 x outer diameter (repeated)



Bendings 10.000.000 at ≥ 7.5 x outer diameter

Torsion ≤± 30°/m (≤± 9.15 °/ft)

Temperature range – 50 °C to + 80 °C (-58 °F to +476 °F) single,

– 20 °C to + 60 °C (+68 °F to +140 °F) repeated,

+ 150 °C (+302 °F) short-time (≤ 1 s)


64 LEONI

Application

Signal cable for permanent installation


mechanical stress

Special features



acc. to IEC 60332-1-2


DIN VDE 0281 Part 1 (TM5) (HD 21.1)


Order number Dimensions * Outer diameter


L45551-W79-K15 (5 x 2 x 0.14 + 2 x 0.5) 7.8 (0.31)

L45551-W69-K5 (4 x 2 x 0.25 + 2 x 0.5) 8.3 (0.33)

L45551-W69-K15 (4 x 2 x 0.25 + 2 x 1.0) 8.7 (0.34)

FieldLink®MC

Cable construction


insulation of modified PP, wire identification by colour

Core Pairs and wires twisted in layer with fillers in gaps and central filler,


Shield Shield braiding of tinned copper wires, covering ≥ 85 %,



Technical data


Test voltage 500 V






Torsion ≤± 30°/m (≤± 9.15 °/ft)


+ 0 °C to + 60 °C (+ 32 °F to +140 °F) repeated,

+ 150 °C (+ 302 °F) short-time (≤ 1 s)


LEONI 65

Application

Signal cable for flexible installation


Special features

high endurance

trailing applicable



acc. to IEC 60332-1-2

oil resistant acc. to DIN VDE 0282 Part 10





L45551-W79-K18 (5 x 2 x 0.14 + 2 x 0.5) 7.8 (0.31)

L45551-W69-K8 (4 x 2 x 0.25 + 2 x 0.5) 8.3 (0.33)

L45551-W69-K18 (4 x 2 x 0,25 + 2 x 1.0) 8.7 (0.34)

FieldLink®MC

Cable construction

Conductor Stranded bare copper wire acc. to IEC 60228 Cl.5 and Cl.6,

insulation of modified PP,

wire identification by colour

Core Pairs and wires twisted in layer with fillers in gaps and central filler,


Shield Shield braiding of tinned copper wires (covering ≥ 85 %),



Technical data


Test voltage 500 V


7.5 x outer diameter (repeated)



Bendings 10.000.000 at ≥ 7.5 x outer diameter

Torsion ≤± 30 °/m (≤± 9.15 °/ft)


– 20 °C to + 60 °C (+ 68 °F to + 140 °F) repeated,

+ 150 °C (+ 302 °F) short-time (≤ 1 s)


66 LEONI

Stripping Tools

ES Stripping Tool for PROFIBUS and PROFINET (Industrial Ethernet)

FieldLink ES is the ideal combination of

bus cables and an insulation stripping tool

with the help of which installation time for

PROFINET or PROFIBUS connections can be

reduced considerably.

After cutting a cable, it is necessary to

pre pare it for further processing or for the

crimping operation. For this purpose a pre-

defined length of cable insulation is remo-

ved. In order to ensure efficient removal of

the insulation, LEONI has developed special

ES cables, wherefore the market offers strip-

ping tools. Blade intervals and cutting depths

are already preset, allowing two-stage strip-

ping of the outer jacket and braided shield in

a single step.

Data of the stripping tool:

Length: 100 mm

Weight: 65 g

Preset cutting depth

for ES-Bus Cables

Exchangeable cassette

with required blade

intervals

Blade cassette can be

used from two sides

Stripping Tool for AS-Interface

Rugged design:

High endurance through tempered

and grinded tool-steel blade

Cost efficient through exchangeable

blade set (can be ordered separately)

Longevity through metal body

Multi-purpose use:

The tool can be used with

AS-Interface variants TPE, PUR and CL2

Outer jacket and core insulation

can be stripped with one tool (see pictures)

Appropriate to:

AS-Interface profiled cable

Jacket: 2x1x1.5 mm² (0.059 square in)

LEONI 67

Installation Guidelines

1. In order to conserve the high-quality char-

acteristics, storage should be in closed spaces

under observance of the temperature thresh-

olds correspondingly stated.

2. To ensure easy installation under optimal

mechanical conditions, cables should be

stored at room temperature for at least 24

hours before use.

3. Cables should be stored in cable drums

until final installation. Repeated winding

of the cables onto different reels should be

avoided whenever possible.

4. The choice of energy tracking chains must

follow the characteristics of the cables in use.

5. The bending radii of the cables must not

fall short of the specified values.

6. Installation of the cables in energy track-

ing chains must be torsion-free. Cables must

never be pulled sideways from the drum or

ring, but tangentially rolled off immediately

before use. If necessary, lay or hang the cables

out before use.

7. Within the energy tracking chains, the

cables have to be loosely laid out side by side

without friction. Freedom of movement must

be ensured. Make sure there is free space

amounting to at least 10 % of the cable diam-

eter on all sides, without exceeding 50 % in

width. For optimal adjustment, place single

cables separated by fixed links. Placing cables

on top of each other (i.e. without fixed links)

should be avoided whenever possible. Cables

of different outer diameters and conducting

materials should be installed separately.

8. In order to prevent cables from restricting

each other’s movement, vertically suspended

energy tracking chains should allow for free

space of at least 20 % of the cable diameter

above and below the cable.

9. Cables within an energy tracking chain

must retain freedom of movement in the

longitudinal direction at all times. Use of

fixations and/or guiderails is prohibited. No

tensile force is to be effected in the radius.

10. In order to ensure the freedom of move-

ment of the cores, cables must extensively

be fixed to the outer jacket at both ends of

the energy tracking chains. Movement up to

the points of fixation, however, is prohibited.

Proximity to the nearest pivot point of the

chain is 20 x cable diameter at maximum.

11. After a short period of operation, it is

imperative to verify proper cable adjustment

(stretching during operation, contortion).

Verification checks have to take place after

a few completed cycles each. If necessary,

return the cables to center position and read-

just the cable-length at the entrainer. Make

sure the cable does not fly out at the inner

or outer radius. Cable adjustment must be

rechecked after a few test runs and should be

verified every six months.

12. In the event of fracture or other damage

to the energy tracking chain, all cables must

be replaced. Permanent damage resulting

from contortion, indentation or shearing is

to be expected.

These guidelines are based on field experi-

ence with LEONI cables; they are not grounds

for demands of warranty and/or recourse.

Please also refer to the installation guidelines

provided by the manufacturer of the energy

tracking chain.

Installation guidelines for flexible cables in energy tracking chains

Please abide by the following recommendations for LEONI cables used in energy tracking chains.

68 LEONI

The Significance of UL and CSA certifications

Before electrical products are allowed onto

the North American market they have to be

tested and certified as to their hazard poten-

tial in respect of combustibility, electric shock

and – for certain equipment – electromag-

netic compatibility.

The test mark (UR) identifies products

which are integrated as components in

electrical equipment (test mark recog-

nized).

The two organizations, UL and CSA Inter-

national, are recognized in Canada and

in the USA. They issue various test marks

according to validity.

Approval only for Canada Approval only for USA Approval for Canada and USA

Certification for the USA:

Certifications have to be issued by a Nation-

ally Recognized Testing Laboratory (NRTL).

NRTL status is awarded by the Occupational

Safety and Health Administration (OSHA).

e.g. UL (Underwriters Laboratories)

CSA International

(Canadian Standards Association)

ITSNA

(Intertek Testing Service NA, Inc. )

TUV Rheinland of North America

Certification for Canada:

Certifications have to be issued by a quali-

fication office recognized by the Standards

Council of Canada (SCC).

e.g. CSA International

UL

ITSNA

To comply with product liability laws a manu-

facturer has to ensure by the testing and

certification of his components that they fully

satisfy national statutory requirements.

LEONI 69

Appliance Wiring Material (AWM)

Appliance wiring material (AWM) is a recog-

nised component. That means that it is used

in UL Listed or Classified end products. AWM

wires are intended as factory-installed or

factory-provided components of complete

equipment. The final acceptance of the com-

ponent depends on its installation and use

in or with complete equipment submitted

to UL.

Many different constructions of wires and

cables make up the AWM category, includ-

ing single- and multi-conductor types of a

wide range of conductor sizes, insulation and

jacket materials and uses. Each construction

UL / CSA Single Cable Flame Tests

of wire is given a style number with a cor-

responding style page, used to describe the

construction. The style page includes tem-

perature and voltage ratings, conductor size

and material, insulation and jacket materials

and thicknesses, shields or coverings and the

UL reference Standard used to evaluate the

wire.

The basic standard used to evaluate AWM is

UL 758, the standard for Safety of Appliance

Wiring Material. The Canadian standard for

appliance wiring material is CSA C22.2 No.

210-05, Appliance Wiring Material Products.

The UL Recognised Component Mark may

be used on components certified by UL to

Name/Class

Standard Area of Use

VW-1

Vertical-Specimen Flame Test

UL 2556 Sec. 9.4 Special applications and

„limited use“ acc. to NEC

FT1

Vertical Flame Test

UL 2556 Sec. 9.3

CSA C22.2 No. 03

AWM Class I / Class II (internal/

external wiring)

CFT

Cable Flame Test

UL 1581 Sec. 1061 AWM Use II (external wiring)

(formerly known as Page 95)

H

Horizontal Flame Test

UL 1581 Sec. 1090 AWM Use I (internal wiring)

(formerly known as Page 31)

FT2

Horizontal Flame Test

UL 2556 Sec. 9.1

CSA C22.2 No. 03

AWM Class I / Class II (internal/

external wiring)

both Canadian and U.S. requirements.LEONI

has more than 600 Styles in its procedure of

authorised AWM styles.

Flame tests for AWM applications are

described in UL 1581, UL 2556 and CSA C22.2

No. 03. Characteristic for these tests is the

periodic exposure of the test specimen to

flames and the disallowance of the ignition

of cotton wool by dripping off glowing par-

ticles. The most severe flame test for single

cables is the VW-1 test. Any style can be

rated and marked VW-1 as long as it meets

the requirements in the standard.

70 LEONI

2800 NEC Cable Substitution Hierarchie

Plenum

UL 910

NFPA 262

CSA FT6

(Steiner Tunnel)

NEC Articles

725

Class 2 and Class 3 Power-Limited Cable

CL3P CL2P

CL3R CL2R

CL3 CL2

PLTC

CL3X CL2X

Cable A shall be permitted to be used in place of cable B Listed types of LEONIBA

Riser

UL 1666

(Vertical Shaft)

General Purpose

CSA FT4

UL 1685

(Vertical Tray)

Dwellings

UL 2556 VW-1

CSA FT1

(Vertical Flame)

800

Communications Cable

CMR

CMG CM

CMX

CMP

Cable Types Use NEC Article UL Standard

CMP, CMR, CMG,

CM, CMX

Communications Cables 800 444

CL3P, CL2P, CL3R, CL2R,

CL3, CL2, CL3X, CL2X

Class 2, Class 3 Remote-Control,

Signaling and Power Limited Cables

725 13

PLTC Power Limited Tray Cables 725 13

800

725

725

444

13

13

UL listed cables types for fi xed wiring in buildings, factory wired equipment and for fi eld wiring

LEONI 71

National Electrical Code (NEC)

The NEC is published by the National Fire

Protection Association (NFPA) to provide

practical protection for persons and property

from the risks of using electricity (see also

www.nfpa.org). Instructions on how to use

cables and wires in various areas (e.g. inside

and outside buildings, factories and other

premises) are set out in nine chapters. NEC

type IDs are abbreviations consisting of a pre-

fix and a suffix. The prefix describes the type

of cable (e.g. CM = Communications metal-

lic, CL3=class 3 Power Limited Circuit, OF =

Optical Fibre). The suffix indicates the type

of mandatory flame test and the area of use

(e.g. P = Plenum, R = Riser, X = Limited Use).

Plenum

Cables which are allowed to be used without

additional protection in ducts and horizontal

spaces above suspended ceilings plenums are

called Plenum Cable or Horizontal Cable. The

requirements imposed on these cables for

“low smoke” and “low flame spread” are very

severe. To comply with the NEC, a plenum

cable has to pass the Steiner Tunnel flame

test in accordance with NFPA 262 FT6. The

type ID ends with a P.

Riser

Cables which are installed in risers (vertical

shafts) or other cavities linking at least two

storeys are called riser cables or backbone

cables. Requirements imposed on fire safety

are less severe than for plenum cables.

A riser cable has to pass the riser flame test

in accordance with UL 1666. Its type ID ends

with an R.

General Purpose

Cables used in areas of buildings which are

neither plenums or risers are called general

purpose cables. As a minimum requirement

they have to pass the vertical tray flame test

in accordance with UL 1685 (no ID letter

issued). Cables which pass the vertical tray

FT 4 test in accordance with CSA have a G at

the end of their ID code.

Dwelling

These types of cable are for limited use inside

dwellings. They are identified by the letter X

and are required to pass at least the vertical

wire flame test VW-1 according to UL 2556.

UL listed cables are marked with the NEC

type ID which corresponds to the respective

UL standard.

Type PLTC

For cable that is for Class 3 and Class 2 cir-

cuits in general and in trays and complies

with the requirements in UL 13, including

the vertical tray flame test and the sunlight

resistance. PLTC cables are acceptable for

outdoor use.

72 LEONI

UL single cable flame tests

UL 2556 Sec.9.3 FT1 / Sec.9.4 VW-1 / UL 1581 Sec.1061 Cable Flame

Test set-up: The cable is fixed vertically and fitted with a paper indicator flag

(P, 10 x 20 mm). A Tirrill burner (modified Bunsen burner),

fixed at an angle of 20° to the vertical, is used to apply the flame.

Flame temperature: Determined by the specific setting of the Tirrill burner flame.

The power amounts to 500 W.

Test duration: Sec. 9.3 : 5 cycles of flame applied for 15 s with a break of 15 s.

Cable with a diameter of 25 < D ≤ 50 mm: 120 sec

Sec. 9.4 : 5 cycles of flame applied for 15 s with a break of 15 s and

a maximum break of 60 s.

Sec. 1061: 3 cycles of flame applied for 60 s with a break of 30 s.

Compliance criteria: The sample may continue to burn for a maximum of 60 s after the

flame is removed and the paper indicator flag (P) can be carbonised

at a maximum of 25 %. Any glowing or flaming material dripping off

must not ignite the cotton wool (B) (does not apply to the FT1 test).

UL1581 Sec.1090 H / UL2556 Sec.9.1 FT2

Test set-up: The cable is fixed horizontally with a Tirrill burner flame applied verti-

cally (for the FT2 test the burner is angled 20 ° from the vertical).

The cotton wool (B) is laid out next to the burner.

Flame temperature: Determined by the specific setting of the Tirrill burner flame.

Test duration: 30 sec

Compliance criteria: Any glowing or flaming material dripping off must not ignite the

cotton wool (B).

Sec. 1090: The flame propagation speed must not exceed 25 mm/min.

Sec. 9.1 : The length of the carbonised part may not exceed 100 mm.

455

50–7

5

125

20°

40

250

230

–240

B

P

17

230

–240

B

50

LEONI 73

UL large scale flame tests

UL 1685 FT4 Test / IEEE 1202 – CSA method

Test set-up: The cables are fixed in several layers to a ladder (quantity depends

on the cable diameter). The length of each specimen is 2.44 m

(8 ft). Cables with a diameter < 13 mm may be fixed to the ladder

in bunches. The burner is angled 20° from the horizontal.

Flame temperature: Determined by the specific volumes of propane and air.

The power amounts to 20.5 kW (70,000 Btu/hr).

Test duration: 20 minutes (2 test runs)

Compliance criteria: The cable damage height shall be less than 1.50 m (4 ft 11 in) when

measured from the lower edge of the burner surface.

UL 1685 Vertical Tray Test – UL method

Test set-up: One layer of cables is fixed to a ladder (quantity depends on the cable

diameter). The length of each specimen is 2.44 m (8 ft).

Flame temperature: Determined by the specific volumes of propane and air. The power

amounts to 20.5 kW (70,000 Btu/hr).

Test duration: 20 minutes (2 test runs)

Compliance criteria: The cable damage height shall be less than 2.44 m (8 ft) when mea-

sured from the bottom of the cable tray.

air

2440

457

76

air

2440

305

76

74 LEONI

IEC 60332-1-2 / EN 60332-1-2 / VG 95218-2 Method 1 / BS 4066 Part 1

Test set-up: The single cable to be tested is fixed vertically and exposed to a

Bunsen burner flame at a 45° angle to the vertical. Test apparatus

according to IEC/EN 60332-1-1

Flame temperature: Determined by the specified setting of the Bunsen burner flame.

Test duration: Cable with a diameter of ≤ 25 mm: 60 sec

Cable with a diameter of 25 < D ≤ 50 mm: 120 sec

Compliance criteria: The fire damage must end at least 50 mm below the upper fixing

clamp. The cable must be self-extinguishing.

IEC 60332-3/EN 50266-2

Test set-up: The cables are fixed to a ladder, close together or at a distance

depending on the type of fire. The cables may be fixed in several

layers.

Flame temperature: Determined by the specified volume of propane and air.

Test duration: Part 21: Category A F/R only for special applications

Part 22: Category A (7 l flammable material/m): 40 min

Part 23: Category B (3.5 l flammable material/m): 40 min

Part 24: Category C (1.5 l flammable material/m): 20 min

Part 25: Category D (0.5 l flammable material/m): 20 min

Compliance criteria: Fire damage to the cable may be visible for a maximum of 2.5 m

from the bottom of the burner to the top.air

3500

500

100

75

600

100

180

45°

55

180

IEC single and large scale flame tests

LEONI 75

Type Designations for Copper Cables

Colour code DIN IEC 60757:

BK black

BN brown

RD red

OG orange

YE yellow

GN green

BU blue

VT violet

GY grey

WH white

PK pink

TQ turquoise

GD gold

SR silver

B armour

(2B...) two layers of steel tape; thickness of one steel tape in mm

C screen of copper wire braiding

FE 90 insulation integrity 90 minutes

FLI flat cable with stranded conductor

FR improved flame retardant

H insulation or sheath of halogen-free material

J- installation cable

-J grounded wire, green-yellow

… IMF separate stranding element in metal foil

or in metallized paper and sheath wire (e.g. pairs PIMF)

KF … cold-proof implementation down to minus … °C

L wires with bunched conductor > 0.2 mm2

LI cord with stranded conductor < 0.2 mm2

NC non corrosivity of combustion gases

OE oil-proof

(ST) electrostatic shield made of metal foil or plastic laminated metal foil

VZN tinned conductor

W corrugated steel sheath

X insulation, sheath or protective cover of cross-linked Polyvinylchloride (PVC)

2X insulation, sheath or protective cover of cross-linked Polyethylene (PE)

11X insulation, sheath or protective cover of cross-linked Thermoplastic

Polyurethane (PUR)

Y insulation, sheath or protective cover of Polyvinylchloride (PVC)

2Y insulation, sheath or protective cover of Polyethylene (PE)

9Y insulation, sheath or protective cover of Polypropylene (PP)

11Y insulation, sheath or protective cover of Thermoplastic Polyurethane (TPU)

12Y insulation of Polyethylene Terephthalate

99Y insulation, sheath or protective cover of all other thermoplastics without VDE symbols

02YS insulation of cellular Polyethylene (PE) with additional skin of solid material (foam skin)

02Y insulation of cellular Polyethylene (PE)

-Z wires with printed numbers

76 LEONI

LEONI quality management

LEONI’s process oriented quality manage-

ment is certifi ed globally to ISO 9001 stan-

dard .

With standardised process diagrams and

process descriptions in our management

handbook as well as process instructions, we

ensure that precautionary quality assurance

methods are used in all phases of production

and that process as well as product quality

is systematically improved. With forward

quality planning during product and process

development, testing tool capability com-

bined with SPC, we monitor and optimise

the entire value chain from goods receiving

to production and through to delivery of

our products to the customer. In our quality

philosophy, documented in LEONI’s quality

policy and the quality targets based on the

policy, customer satisfaction, delivery reli-

ability and error avoidance have thus always

had top priority.

Quality and Environment

LEONI 77

LEONI environmental management

LEONI considers thinking and acting in an

environmentally aware manner to be among

the factors that point the way to successful

growth in the future.

Our environmental system certifi ed to the

DIN EN ISO 14001:2004 standard provides all

LEONI facilities with the means to system-

atically save natural resources. Consistent

implementation of LEONI’s environmental

policy and the environmental targets based

on it means that, at all facilities, there is

continual reduction in energy and water

consumption, emissions and waste as well as

that our staff and suppliers are sensitised to

environmental protection concerns.

Furthermore, as early as the product and

process design stage, we take into account

environmentally friendly technologies to

develop and manufacture products that are

ecologically compatible on a lasting basis.

That our product range also includes lead-

free and halogen-free insulation and jacket

compounds goes without saying.

78 LEONI

Industrial expertise worldwide

USA

GermanyGreat Britain China

JapanSouth Korea

Turkey

South Africa

India

France

Italy

Spain

BeNeLux

Brazil

Mexico

LEONI facilitiesLEONI partners

Czech RepublicSlovakia

Canada

Israel

Argentina

Denmark

Australia

Indonesia

Taiwan

Switzerland

Finland

LEONI 79

You can fi nd the contact details

of our international partners on


Germany

LEONI Elocab GmbH

LEONI HighTemp Solutions GmbH

LEONI Kabel GmbH

LEONI Kabelsysteme GmbH

LEONI Protec Cable Systems GmbH

LEONI Special Cables GmbH

France

LEONI CIA Cable Systems S.A.S.

BeNeLux

LEONI WCS Benelux B.V.

Great Britain

LEONI Tailor-Made Cable UK Ltd.

Spain

LEONI Special Cables Ibérica S.A.

Slovakia

LEONI Cable Slovakia spol. s.r.o.

Canada

LEONI Elocab Ltd.

USA

LEONI Elocab Ltd.

LEONI Engineering Products & Services Inc.

India

LEONI Cable Solutions (India) Private Limited

LEONI facilities

LEONI partners

China

LEONI Special Cables (Changzhou) Co. Ltd.

Japan

LEONI Wire & Cable Solutions Japan K.K.

Indonesia


Eschstrasse 1

26169 Friesoythe

Germany

Phone +49 (0)4491-291-5010

Fax +49 (0)4491-291-5011

E-mail [email protected]



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