FENIX ® FENIX TYRE OIL RECYCLING TECHNOLOGY www.fenix.in Fenix Process Technologies Pvt. Ltd. K 6/1, Malini, Erandwane CHS, Near Mangeshkar Hospital, Erandwane, Pune - 411004 India. Tel. No.: +91 20 65008772 / 73 +91 20 60508770 / 71 Fax No.: +91 20 25458454 Email: [email protected]Web: www.fenix.in The pyrolytic oils from used tires consist a large amount of unstable structures such as: aromatics, oxygenated hydrocarbons, olefins, sulfur etc. Catalytic hydrotreatment is a conventional method to remove these impurities to get a quality product. However, due to operational difficulties and high costs, in most cased this technology is not preferred and tyre oil is burned directly. Our tyre oil recycling technology is based on chemical treatment and vacuum distillation which offers a feasible solution. Parameter Hydrotreatment Chemical Treatment Temperature Pressure > 300°C, > 40 bar < 100°C 1 atm Main Product Yield Side Product Yield Waste production > 95% Zero < 5% > 80% < 20% Zero CAPEX and OPEX Very High Low Hazard and Risk Level Very High Low Batch Operation Not possible Possible Technology Comparison Table Product Specifications Parameter Results Tyre Oil After Chemical Treatment After Distillation Sulfur (ppm) > 10.000 < 3.000 < 1.000 Kinematic viscosity @ 40°C (mm 2 /s) <5 >10 >10 Color Black Red & Brown Yellow Density(kg/m 3 ) 920-950 900-920 880-900 Flash point (°C) < 50°C > 80°C > 100°C Pour point (°C) <-6 <-12 <-18 Ash (%) > 5 <1 PAHs (%) > 10 < 3 < 1
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FENIX
®FENIX TYRE OIL RECYCLING TECHNOLOGY
www.fenix.in
Fenix Process Technologies Pvt. Ltd.K 6/1, Malini, Erandwane CHS, Near Mangeshkar Hospital, Erandwane, Pune - 411004 India. Tel. No.: +91 20 65008772 / 73 +91 20 60508770 / 71 Fax No.: +91 20 25458454Email: [email protected] Web: www.fenix.in
The pyrolytic oils from used tires consist a large amount of unstable structures such as: aromatics, oxygenated hydrocarbons, olefins, sulfur etc. Catalytic hydrotreatment is a conventional method to remove these impurities to get a quality product. However, due to operational difficulties and high costs, in most cased this technology is not preferred and tyre oil is burned directly.
Our tyre oil recycling technology is based on chemical treatment and vacuum distillation which offers a feasible solution.
Parameter Hydrotreatment Chemical Treatment
Temperature
Pressure
> 300°C,
> 40 bar
< 100°C
1 atm
Main Product Yield
Side Product Yield
Waste production
> 95%
Zero
< 5%
> 80%
< 20%
Zero
CAPEX and OPEX Very High Low
Hazard and Risk Level Very High Low
Batch Operation Not possible Possible
Technology Comparison Table
Product Specifications
Parameter
Results
Tyre Oil After Chemical Treatment After Distillation
Sulfur (ppm) > 10.000 < 3.000 < 1.000
Kinematic viscosity @ 40°C(mm2/s)
<5 >10 >10
Color Black Red & Brown YellowDensity(kg/m3) 920-950 900-920 880-900Flash point (°C) < 50°C > 80°C > 100°C
Pour point (°C) <-6 <-12 <-18
Ash (%) > 5 <1
PAHs (%) > 10 < 3 < 1
FENIX
®FENIX WASTE ENGINEOIL DECARBONIZATION
www.fenix.in
Fenix Process Technologies Pvt. Ltd.K 6/1, Malini, Erandwane CHS, Near Mangeshkar Hospital, Erandwane, Pune - 411004 India. Tel. No.: +91 20 65008772 / 73 +91 20 60508770 / 71 Fax No.: +91 20 25458454Email: [email protected] Web: www.fenix.in
Atmospheric Distillation
Vacuum Distillation
Chemical Treatment
ChemicalRecycling
Water and lighthydrocarbons
Waste Engine Oil
Gas Oil
Separation
Chemicals
Carbon
Waste engine oils are considered as alternative fuels due to their high calorific value. However, direct burning creates fouling problems because of carbon content.
Our decarbonization technology is based on removal of suspended carbons completely by chemical treatment. So that, maintenance periods of burners/engines are extended.
Utility Consumption(per ton feed)
Parameter Result
Electric (kwh) 100
Chemical additive (kg) 5
Water (m3) 1Energy (Mcal/h) 0,5
Parameter Result
Sulfur (%) < 1
Calorific Value (kcal/kg)
> 10.000
ColorBlack & Brown
Density (kg/m3) 880-900Flash point (°C) > 200Carbon Residue (%) < 1Water (%) < 0,1
Product Specifications
FENIX
TMSUPER BIODIESELTECHNOLOGY FROM JATRODIESEL, USA(SUPER CRITICAL TECHNOLOGY)
www.fenix.in
Fenix Process Technologies Pvt. Ltd.K 6/1, Malini, Erandwane CHS, Near Mangeshkar Hospital, Erandwane, Pune - 411004 India. Tel. No.: +91 20 65008772 / 73 +91 20 60508770 / 71 Fax No.: +91 20 25458454Email: [email protected] Web: www.fenix.in
JatroDiesel's SUPER™ process is a patented single stage,
catalyst free, supercritical process technology that will
process feedstock with free fatty acid (FFA) up to 100% with
minimal or no loss in yield, and completely eliminates the use
of a catalyst such as Sulfuric Acid, Sodium Methylate or
heterogeneous catalyst (solid or enzymatic). This provides a
substantial savings.
In the SUPER™ (supercritical) process both esterification and
transesterification are combined into a single stage and
operates under high pressure and temperature. This method
eliminates the usage of any catalyst. The SUPER™ process can
handle feedstock with FFA up to 100% by weight.
² Advantages :
² No Catalyst is required.
² 25% to 32% savings on production cost compared to the Traditional process.
² Feedstock flexibility to blend oils with FFA up to 100% by weight.
² >98% biodiesel yield vs. Traditional plants with 89% to 96% biodiesel yields.
² Single stage reaction instead of multiple stages in a Traditional plant.
² Glycerin purity of greater than 95% by weight yields a high value than glycerin from Traditional plants.
² No soaps ever generated in the Transesterification reaction which is a labor cost issue for Traditional plants.
² Wet methanol can be used, a moisture tolerant reaction.