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Installation Instructions
Feeder Circuit Breaker Units Secure Support Pan and Change Door
Latch Catalog Numbers 2193F and 2100M
About This Publication This document provides instructions on
how to replace one of the ¼-turn door latches found in the upper
right corner of the unit door with a new screw-type door latch.
This document also covers the addition of fasteners to the support
pans for these plug-in units.
Refer to Figure 1 for a description of the parts of a CENTERLINE
2100 motor control center section (MCC).
This document is intended for 1.5 space factor, and larger,
plug-in units with a 225/250 A frame circuit breaker, including the
following units:
• Bulletin 2193F plug-in units (Feeder unit), circuit breaker•
Bulletin 2100M plug-in units, circuit breaker with catalog code
‘43CT’
through ‘45CT’ and ‘43CM’ through ‘45CM’
Required Tools You need the following tools:• Small flat-bladed
screwdriver• 5/16 in. and a 3/8 in. socket wrench• Optional,
battery operated screwdriver
Topic Page
About This Publication 1
Required Tools 1
Important User Information 2
Before You Begin 4
Secure the Support Pan and Change the Door Latch 4
Remove the Feeder Unit from the Section 4
Remove the Unit Below the Feeder Unit 6
Secure the Support Pans 6
Install Latch Angle Bracket 8
Install Units 9
Install New Door Latch Screw and Label 10
Additional Resources 12
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Feeder Circuit Breaker Units Secure Support Pan and Change Door
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Important User Information
Solid-state equipment has operational characteristics differing
from those of electromechanical equipment. Safety Guidelines for
the Application, Installation and Maintenance of Solid State
Controls (publication SGI-1.1 available from your local Rockwell
Automation sales office or online at
http://www.rockwellautomation.com/literature/) describes some
important differences between solid-state equipment and hard-wired
electromechanical devices. Because of this difference, and also
because of the wide variety of uses for solid-state equipment, all
persons responsible for applying this equipment must satisfy
themselves that each intended application of this equipment is
acceptable.
In no event will Rockwell Automation, Inc. be responsible or
liable for indirect or consequential damages resulting from the use
or application of this equipment.
The examples and diagrams in this manual are included solely for
illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell
Automation, Inc. cannot assume responsibility or liability for
actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with
respect to use of information, circuits, equipment, or software
described in this manual.
Reproduction of the contents of this manual, in whole or in
part, without written permission of Rockwell Automation, Inc., is
prohibited.
Throughout this manual, when necessary, we use notes to make you
aware of safety considerations.
WARNING: Identifies information about practices or circumstances
that can cause an explosion in a hazardous environment, which may
lead to personal injury or death, property damage, or economic
loss.
ATTENTION: Identifies information about practices or
circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard,
avoid a hazard, and recognize the consequence.
SHOCK HAZARD: Labels may be on or inside the equipment, for
example, a drive or motor, to alert people that dangerous voltage
may be present.
BURN HAZARD: Labels may be on or inside the equipment, for
example, a drive or motor, to alert people that surfaces may reach
dangerous temperatures.
IMPORTANT Identifies information that is critical for successful
application and understanding of the product.
http://literature.rockwellautomation.com/idc/groups/literature/documents/in/sgi-in001_-en-p.pdfhttp://www.rockwellautomation.com/literature/
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Feeder Circuit Breaker Units Secure Support Pan and Change Door
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Figure 1 - Structure Diagram
Lifting Angle
Top Horizontal Wireway Baffle
Top Horizontal Wireway Cover
Right Hand Unit Support Vertical Wireway Assembly
Bus Splice Access Cover
Section Nameplate
Vertical Wireway Door
Vertical to Horizontal Bus Connection Access Cover
Vertical Bus Support Cover
Unit Support Pan
Sealing StrapTop and Bottom
Bottom Support Angle
Bottom Horizontal Wireway Cover
Left Hand Bottom End Closing Plate
Horizontal Ground BusTop or Bottom
Left Hand Side Plate Assembly
Vertical Plug-in Ground Bus
Left Hand Center End Plate
Horizontal Power Bus
Vertical Power Bus
Horizontal and Vertical Bus Support
Left Hand Top End Closing Plate
Removable Top Plate
3 Rockwell Automation Publication 2100-IN091A-EN-P - April
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Feeder Circuit Breaker Units Secure Support Pan and Change Door
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Before You Begin
Secure the Support Pan and Change the Door Latch
To secure the support pan and change the door latch, complete
these steps.
1. Remove the Feeder Unit from the Section.
2. Remove the Unit Below the Feeder Unit.
3. Secure the Support Pans.
4. Install Latch Angle Bracket.
5. Install Units.
6. Install New Door Latch Screw and Label.
Remove the Feeder Unit from the Section
Follow these steps to remove the Feeder unit.
1. Make sure the operator handle is in the OFF/O position.
2. Verify that all control power and other power sources are off
in the Motor Control Center lineup.
3. Open the Feeder unit door completely.
4. Mark the phase on each load wire in the Feeder unit to assist
with later wire connection.
ATTENTION: De-energize all power sources to the Motor Control
Center before opening any section or unit doors. Verify that all
power is OFF, as per NFPA 70E, Standards for Electrical Safety
Requirements. Failure to de-energize all power sources can result
in severe injury or death.
ATTENTION: To prevent personal injury or damage to equipment,
make sure that the unit operator handle is in the OFF/O position
before removing plug-in units.
ATTENTION: De-energize all units before installing or
removing.When installing or removing MCC units, when possible,
de-energize, lockout, and tag-out all sources of power to the MCC.
If the MCC units are installed or removed with power applied to the
main power bus, follow established electrical safety work
practices. Refer to the NFPA 70E Standard for Electrical Safety in
the Workplace publication.Review your company safety lockout and
tag-out procedure.If power sources are connected to the motor
control center, use extreme caution when inserting units. All buses
and the line sides of the inserted units are energized, and contact
with these parts can cause injury or death.All covers and doors
must be in place before applying power to the MCC. If units are
removed, they must be replaced with the appropriate items, such as
units, doors, and unit support pans.
4 Rockwell Automation Publication 2100-IN091A-EN-P - April
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Feeder Circuit Breaker Units Secure Support Pan and Change Door
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5. Disconnect the Feeder unit load wires and pull the load wires
away from the unit so the unit can be removed from the section.
6. Mark and disconnect control circuit wires if they interfere
with the removal of the Feeder unit.
7. Remove other cables or devices that prevent the unit from
being withdrawn.
8. Disengage the captive latches at the front of the unit, one
at the top and one at the bottom of the unit.
Units that are 2.0 space factor and larger have two latches at
the top.
9. Pull the unit forward (outward), approximately 3 in. (7.5 cm)
out of the MCC, by using the handle provided at the lower left of
the unit and the tab in the upper right of the unit as finger
holds.
Reposition your hands as necessary to properly support the unit
while you are removing the unit from the MCC.
10. Remove the unit from the MCC.
11. Carefully install protective caps or close manual shutters
after the unit is removed.
Automatic shutters close as units are removed.
IMPORTANT Units that are 0.5 space factor do not have captive
latches. After you open the unit door, push the latch mechanism to
the left with your right hand and then remove the unit from the
section.
ATTENTION: Plug-in MCC units can be heavy or awkward to handle.
Use an assistant or a platform lift device if necessary to help you
handle the unit.
Top Captive Latch Bottom Captive Latch
Rockwell Automation Publication 2100-IN091A-EN-P - April 2013
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Feeder Circuit Breaker Units Secure Support Pan and Change Door
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12. If one of the following units is directly above or below the
Feeder/Main unit, verify that the incoming power source is off and
that the operator handle is in the OFF/O position before you open
that unit door:• Main Lug Compartment unit (Bulletin 2191)• Main
Disconnect Switch unit (Bulletin 2192M)• Main Circuit Breaker unit
(Bulletin 2193M) • Frame mounted unit• Bottom horizontal
wireway
Remove the Unit Below the Feeder Unit
If the unit below the Feeder unit is a plug-in unit, remove that
plug-in unit from the section. Follow step 1…11 of Remove the
Feeder Unit from the Section to remove any additional units from
the MCC section.
Secure the Support Pans Follow these steps to secure the support
pans.
1. Secure the left-rear corner of the unit support pan with a
10-32 self-tapping screw and tighten to 32 lb•in (3.6 N•m) by using
a 5/16 in. socket wrench.
IMPORTANT Add the screw to the Feeder unit support pan and the
unit support pan above the Feeder unit, if one is installed.
TIP You can use an industrial, battery-powered screwdriver with
a strong magnetic bit. Use a driver bit extension. We recommend
placing a cloth near the work area to catch the screw if it falls
from the driver bit. You can use a small pry bar between the
right-hand edge of the unit support pan and the right-hand unit
support to better align the holes on the left-hand edge of the unit
support pan. Inserting these screws can take more than one
attempt.
Unit Support Pan
10-32 self-tapping screw32 lb•in (3.6 N•m)
Unit Support Pan
Right-hand Unit Support
Pry Bar
Gently apply pry bar to align holes.
6 Rockwell Automation Publication 2100-IN091A-EN-P - April
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Feeder Circuit Breaker Units Secure Support Pan and Change Door
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2. Remove the plastic retaining clip from the unit support pan
and secure the unit support pan to the right-hand unit support with
a 1/4-20 bolt, lock washer, and nut.
3. Tighten to 55 lb•in (6 N•m) with a 3/8 in. socket wrench.
4. If the unit at the top of the section, directly above the
Feeder unit, is a Main Lug Compartment (Bulletin 2191) unit, a Main
Disconnect Switch (Bulletin 2192M) unit, or a Main Circuit Breaker
(Bulletin 2193M) unit, complete these steps: a. Remove the plastic
retaining clip.b. Secure the top horizontal wireway pan to the
right-hand unit support
with a 1/4-20 bolt, lock washer, and nut.c. Tighten to 55 lb•in
(6 N•m) with a 3/8 in. socket wrench.
5. If the unit at the bottom of the section, directly below the
Feeder unit, is a Main Lug Compartment (Bulletin 2191) unit, a Main
Disconnect Switch (Bulletin 2192M) unit, or a Main Circuit Breaker
(Bulletin 2193M) unit, complete these steps: a. secure the bottom
horizontal wireway pan to the right-hand unit
support with a 1/4-20 bolt, lock washer, and nut:b. Tighten to
55 lb•in (6 N•m) with a 3/8 in. socket wrench.
Remove Retaining Clip
Tighten to 55 lb•in (6 N•m)
Top Horizontal Wireway Pan
Tighten to 55 lb•in (6 N•m)
Rockwell Automation Publication 2100-IN091A-EN-P - April 2013
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Feeder Circuit Breaker Units Secure Support Pan and Change Door
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Install Latch Angle Bracket The latch angle bracket installs in
the top-right corner of the Feeder unit compartment. Follow these
steps to install the latch angle bracket.
1. Remove the plastic retaining clip from the right-hand unit
support pan.
2. Secure the latch angle bracket to the right-hand unit support
with a ¼-20 screw and lock washer and tighten to 55 lb•in (6 N•m)
with a 3/8 in. socket wrench.
TIP The latch angle bracket has two tapped holes, but only one
hole is used for mounting. The tapped hole used depends on where
the Feeder unit was mounted in the section:
• If the Feeder unit was mounted directly below the top
horizontal wireway pan, then the bottom tapped hole of the latch
angle bracket is used to mount the bracket to the right-hand unit
support.
• Otherwise, use the top tapped hole of the latch angle
bracket.
Latch Angle Bracket
¼-20 Screw and Lock Washer55 lb•in (6 N•m)
Latch Angle BracketMounting Holes
8 Rockwell Automation Publication 2100-IN091A-EN-P - April
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Feeder Circuit Breaker Units Secure Support Pan and Change Door
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Install Units Follow these steps to install the units.
1. Remove the protective caps from the stab openings or open the
manual shutters if present (automatic shutters open as the units
are inserted).
2. Place the unit on the unit support pan and slide it into the
section until it is flush with the front of the structure and the
power stabs are connected to the vertical bus.
ATTENTION: De-energize all units before installing or
removing.When installing or removing MCC units, when possible,
de-energize, lockout, and tag-out all sources of power to the MCC.
If the MCC units are installed or removed with power applied to the
main power bus, follow established electrical safety work
practices. Refer to the NFPA 70E Standard for Electrical Safety in
the Workplace publication.Review your company safety lockout and
tag-out procedure.If power sources are connected to the motor
control center, use extreme caution when inserting units. All buses
and the line sides of the inserted units are energized, and contact
with these parts can cause injury or death.All covers and doors
must be in place before applying power to the MCC. If units are
removed, they must be replaced with the appropriate items, such as
units, doors, and unit support pans.
ATTENTION: Plug-in MCC units can be heavy or awkward to handle.
Use an assistant or a platform lift device if necessary to help you
handle the unit.
ATTENTION: For 0.5 space factor units, a style 3 unit-support
pan with bushing must be used below the unit for proper operation
of the latch/interlock mechanism. If the unit support pan with
bushing is not used, the unit could be removed under load,
resulting in injury or death.
TIP Reposition your hands as necessary to properly support the
unit while you are installing the unit into the MCC.
TIP For Feeder units, you need to tilt the top of the unit
slightly to the rear to avoid interference with the top angle latch
bracket. If you do not have enough clearance, you need to loosen
the angle latch bracket screw (approximately two turns) to install
the unit.
Rockwell Automation Publication 2100-IN091A-EN-P - April 2013
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Feeder Circuit Breaker Units Secure Support Pan and Change Door
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3. For all units 1.0 space factor and larger, secure the unit by
tightening the top and bottom captive latches to 22 lb•in (2.5
N•m).
Units that are 2.0 space factors or larger have two captive
latches on the top of the unit and one on the bottom of the
unit.
4. Connect the marked unit load wires.
5. Connect the marked control wires.
6. Verify that all power and control wires have been connected
properly and to the proper phases.
Install New Door Latch Screw and Label
Follow these steps to install the new door latch.
1. On the Feeder unit door, remove the ¼ turn door latch in the
upper right-hand corner of the door.
2. Insert the ¼-20 pan-head screw, with the screw head on the
outside of the door, thru the open hole in the upper right-hand
corner of the door.
IMPORTANT Top captive latch must be rotated to vertical and
engage behind the front flange of the unit support pan above the
unit.The bottom captive latch must be rotated to vertical and
engaged into the slot of the unit support pan as shown.
Unit support pan above the unit not shown for clarity.
10 Rockwell Automation Publication 2100-IN091A-EN-P - April
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Feeder Circuit Breaker Units Secure Support Pan and Change Door
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3. Install the screw retainer over the threaded end of the
screw.
Leave a slight gap between the screw retainer and the inside of
the door so the screw retainer is not tight against the door. This
provides easier alignment of the Door Screw with the latch angle
bracket.
4. Clean the front door surface, just below the pan-head screw,
by using window glass cleaner and a clean cloth.
5. Align the door-screw torque label with the door edges.
6. Gently work out air bubbles from under the label if they are
present.
7. Ensure that all tools, hardware, and other debris have been
removed from the units and section.
8. Close and secure all open unit doors.
9. Power up the equipment in accordance with CENTERLINE 2100 Low
Voltage Motor Control Centers Installation Instructions,
publication 2100-IN012 and as per NFPA 70E, Standards for
Electrical Safety Requirements.
ATTENTION: All covers and doors must be in place before applying
power to the MCC. If units are removed, they must be replaced with
the appropriate items, such as units, doors, and unit support
pans.
¼-20 Pan-head Screw
Screw Retainer
Rockwell Automation Publication 2100-IN091A-EN-P - April 2013
11
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Feeder Circuit Breaker Units Secure Support Pan and Change Door
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Additional Resources These documents contain additional
information concerning related products from Rockwell
Automation.
You can view or download publications
athttp:/www.rockwellautomation.com/literature/. To order paper
copies of technical documentation, contact your local Allen-Bradley
distributor or Rockwell Automation sales representative.
Resource Description
CENTERLINE 2100 Low Voltage Motor Control Centers Installation
Instructions, publication 2100-IN012
Provides additional information on the CENTERLINE 2100 MCC.
CENTERLINE 2100 Motor Control Center (MCC) Units with Vertical
Operating Handles, publication 2100-IN014
Provides information on installing units with vertical operator
handles.
CENTERLINE 2100 Motor Control Center (MCC) Units with Horizontal
Operating Handles, publication 2100-IN060
Provides information on installing units with horizontal
operator handles.
Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1
Provides general guidelines for installing a Rockwell Automation
industrial system.
Product Certifications website, http://www.ab.com Provides
declarations of conformity, certificates, and other certification
details.
Publication 2100-IN091A-EN-P - April 2013 PN-200223Copyright ©
2013 Rockwell Automation, Inc. All rights reserved. Printed in the
U.S.A.
Allen-Bradley, Rockwell Software, Rockwell Automation,
CENTERLINE, and TechConnect are trademarks of Rockwell Automation,
Inc.
Trademarks not belonging to Rockwell Automation are property of
their respective companies.
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Feeder Circuit Breaker Units Secure Support Pan and ChangeDoor
LatchAbout This PublicationRequired ToolsImportant User
InformationBefore You BeginSecure the Support Pan and Change the
Door LatchRemove the Feeder Unit from the SectionRemove the Unit
Below the Feeder UnitSecure the Support PansInstall Latch Angle
BracketInstall UnitsInstall New Door Latch Screw and
LabelAdditional ResourcesBack Cover
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ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale /
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/ External
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Publication lengthMinimum Order Quantity
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Catalogs
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JIT Printing SpecificationsRA-QR005H-EN-P - 10/04/2012
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Publication Title:Feeder Circuit Breaker Units Secure Support
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Plastcoil Bound Items530 pgs max. of 20# (if adding cover deduct
equivalent number of pages to equal cover thickness) (90# index
unless indicated otherwise)
Tape Bound Items250 pgs max. on 20# no cover240 pgs max. w/cover
(90# index unless indicated otherwise)4.75” x 7.75”THERMALO -
Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication:12Total page count
including cover5.5” x 8.5” (half-size)A9
Paper Stock Color:White is assumed. For color options contact
your vendor.6” x 4”Post Sale / Technical Communication
Number of Tabs Needed:5 tab in stock at RR Donnelley7.385” x 9”
(RSI Std)B1
Stitching Location:Blank, Corner or Side8.25” x 10.875”B2
Drill Hole YES/NOAll drilled publications use the 5-hole
standard, 5/16 inch-size hole and a minimum of ¼ inch from the
inner page border.8.25” x 11” (RA product profile std)B3None
Glue Location on Pad:Glue location on pads8.375” x 10.875B4Half
or V or Single Fold
Number of Pages per Pad:Average sheets of paper.. 25, 50 75,100
Max9” x 12” (Folder)B5C or Tri-Fold
Ink ColorOne color assumes BLACK / 4 color assume CMYK /
Indicate PMS number here…A4 (8 ¼” x 11 ¾”) (210 x 297
mm)CatalogsDbleParll
Used in Manufacturing:YESA5 (5.83” x 8.26”) (148 x 210
mm)C1Sample
Fold:Half or V or Single FoldReview key on right...Short (must
specify dimensions between folds in Comments)
Comments:Fold so that part number is visible. 5.5" x 8.5"C2Z or
Accordian Fold
Part Number:PN-200223JIT / PODMicrofold or French Fold -
designate no. of folds in Comments - intended for single sheet only
to be put in box for manufacturing
D1Double Gate
D2
FoldsHalf, V, Single C or Tri
Dble Parll
Z or Accordian Microfold or French
Double Gate
Short FoldD3
D4
D5
D6
D7
D8
D9
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