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Flowers Foods – Returnable Asset Management Flowers Foods – Returnable Asset Management February 1, 2011 February 1, 2011
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February 1, 2011February 1, 2011 · February 1, 2011February 1, 2011. Dan ... DSD sales of fresh breads, buns, and snack cakes 245 thrift outlets, 500+ depots More than 3,700 distributor

May 20, 2019

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Page 1: February 1, 2011February 1, 2011 · February 1, 2011February 1, 2011. Dan ... DSD sales of fresh breads, buns, and snack cakes 245 thrift outlets, 500+ depots More than 3,700 distributor

Flowers Foods – Returnable Asset ManagementFlowers Foods – Returnable Asset ManagementFebruary 1, 2011February 1, 2011

Page 2: February 1, 2011February 1, 2011 · February 1, 2011February 1, 2011. Dan ... DSD sales of fresh breads, buns, and snack cakes 245 thrift outlets, 500+ depots More than 3,700 distributor

Dan StoneVP of Logistics & Supply Chain

Page 3: February 1, 2011February 1, 2011 · February 1, 2011February 1, 2011. Dan ... DSD sales of fresh breads, buns, and snack cakes 245 thrift outlets, 500+ depots More than 3,700 distributor

Flowers Foods

40 manufacturing facilities

2009 sales of $2.6 billion

DSD sales of fresh breads, buns, and snack cakes

245 thrift outlets, 500+ depots

More than 3,700 distributor territories

Page 4: February 1, 2011February 1, 2011 · February 1, 2011February 1, 2011. Dan ... DSD sales of fresh breads, buns, and snack cakes 245 thrift outlets, 500+ depots More than 3,700 distributor

Flowers’ LogisticsBakery

Sister Bakery Depot

Page 5: February 1, 2011February 1, 2011 · February 1, 2011February 1, 2011. Dan ... DSD sales of fresh breads, buns, and snack cakes 245 thrift outlets, 500+ depots More than 3,700 distributor

Flowers’ DSD Footprint

40 bakeries

DSD (direct store delivery) territory

Page 6: February 1, 2011February 1, 2011 · February 1, 2011February 1, 2011. Dan ... DSD sales of fresh breads, buns, and snack cakes 245 thrift outlets, 500+ depots More than 3,700 distributor

Customer Deliveries

Trays are used daily by Flowers’ sales force and independent distributors to deliver products to retail and foodservice customers.

Page 7: February 1, 2011February 1, 2011 · February 1, 2011February 1, 2011. Dan ... DSD sales of fresh breads, buns, and snack cakes 245 thrift outlets, 500+ depots More than 3,700 distributor

The Result?

Trays end up in the back room of a retail store or restaurant or worse—outside the building.

As you can see, our trays have a lot of company.

Page 8: February 1, 2011February 1, 2011 · February 1, 2011February 1, 2011. Dan ... DSD sales of fresh breads, buns, and snack cakes 245 thrift outlets, 500+ depots More than 3,700 distributor

Tray Theft = Big Loss

Cost to baking industry in 2007* $75 million

Estimated loss per day per company* $25,000 - $30,000

Estimated loss per year per company $7.8 million

Industry Stats

Trays delivered to customers weekly 4.65 million

Trays delivered to customers annually 242.0 million

Miles all trays travel annually 75.5 million

Flowers Stats

*Source: American Bakers Assn.

Bakers average 30% tray loss

annually

Page 9: February 1, 2011February 1, 2011 · February 1, 2011February 1, 2011. Dan ... DSD sales of fresh breads, buns, and snack cakes 245 thrift outlets, 500+ depots More than 3,700 distributor

Tracking InitiativesAwareness

Accountability

GPS devices

Manual tracking

Private investigators

COMBAT (Regional)

JIRAMC (National)

Tracking Software (HHC)

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Mid Atlantic Region Bakers, Beverage, Dairy, & Trade Partners

Page 11: February 1, 2011February 1, 2011 · February 1, 2011February 1, 2011. Dan ... DSD sales of fresh breads, buns, and snack cakes 245 thrift outlets, 500+ depots More than 3,700 distributor

COMBAT Coalition Partners

Page 12: February 1, 2011February 1, 2011 · February 1, 2011February 1, 2011. Dan ... DSD sales of fresh breads, buns, and snack cakes 245 thrift outlets, 500+ depots More than 3,700 distributor
Page 13: February 1, 2011February 1, 2011 · February 1, 2011February 1, 2011. Dan ... DSD sales of fresh breads, buns, and snack cakes 245 thrift outlets, 500+ depots More than 3,700 distributor

Flowers’ Efforts

Upgrading distributor software

Tracking trays by computer at customer level

Tracking on return of trays to depot

Automatic reconciliation