Fanuc Roboguide_V6.Xx User Manual [en-JP]

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1.Introduction

1.1 Introduction Roboguide simulation and its family of process plug-ins is targeted to provide an easy to use interface to create workcells and robot programs. Roboguide simulation provides offline process programming for FANUC Robots. Roboguide simulation is centered on an offline 3D-World, and includes robot workcell modeling, TPP Program teaching, and path playback. Accurate cycle time and robot motion trajectory data are outputs from the Roboguide simulation teaching system. Roboguide simulation is built upon the FANUC Robotics Virtual Robot Controller that enables accurate program teaching and cycle time information. Roboguide is the core application for other FANUC Robotics PROcess software. HandlingPRO enables the building of material handling workcells with all the capability of an actual FANUC Robot controller. Other PROceses include: PalletPRO: for a more detailed list of PalletPRO features click here. WeldPRO PaintPRO

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1 .INTRODUCTION......................................... 1-1

1.1 Introduction......................................................................... 1-1

2 SIMPLE WORKCELL CREATION.............................. 2-1 2.1 Simple Workcell Step 1: Creating a new workcell ...................................... 2-3 2.2 Simple Workcell Step 2: Editing the robot properties ................................. 2-7 2.3 Simple Workcell Step 3: Add a part to the workcell ................................... 2-8 2.4 Simple Workcell Step 4: Adding End of Arm Tooling to the robot...................... 2-12

2.4.1 Defining the end of arm tooling and the mounting of the tooling of the robot..... 2-12 2.4.2 Defining the Tooling UTOOL value of the robot ................................... 2-15

2.5 Simple Workcell Step 5: Add a pick fixture to the workcell .......................... 2-22 2.6 Simple Workcell Step 6: Add a place fixture to the workcell ......................... 2-29 2.7 Simple Workcell Step 7: Create a robot program ...................................... 2-34 2.8 Simple Workcell Step 8: Run the program ............................................. 2-44 2.9 Simple Workcell Step 9: Creating an AVI of your workcell ............................ 2-51

3 BASIC OPERATION....................................... 3-1 3.1 3D World............................................................................. 3-1

3.1.1 Using the Navigation Tips Screen in the 3D CHUIWorld.............................. 3-1 3.1.2 About collision detection in 3D CHUIWorld ........................................ 3-2 3.1.3 To zoom the 3D World: ............................................................ 3-3 3.1.4 Panning the view ................................................................. 3-5 3.1.5 Rotating the view ................................................................ 3-5

3.2 Jogging the robot.................................................................... 3-6 3.2.1 About the teach pendant jog panel ................................................ 3-7 3.2.2 Jogging using the teach tool ..................................................... 3-9

4 ROBOGUIDE WORKCELL.................................... 4-1 4.1 About the Cell Browser............................................................... 4-1 4.2 .....................................Error! Bookmark not defined. 4.3 Working with Fixtures................................................................ 4-8

4.3.1 Working with the Fixture property page ........................................... 4-8 4.3.2 Using the Calibration Tab ....................................................... 4-17

4.4 Working with Obstacles.............................................................. 4-21

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4.5 Working with Parts.................................................................. 4-21 4.6 Working with Robot Controllers ...................................................... 4-26

4.6.1 Restarting the Virtual Robot Controller ......................................... 4-26 4.6.2 Use the robot property page general tab ......................................... 4-27 4.6.3 Loading a TPP Program onto the robot ............................................ 4-28 4.6.4 About using end of arm tooling .................................................. 4-32 4.6.5 Working with machines ........................................................... 4-37

4.7 ........................................ 4-50 4.7.1 ................................................................ 4-50 4.7.2 ............................................................ 4-53 4.7.3 . ...................................................................... 4-62

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2 Simple Workcell Creation The following procedures provide a procedure for creating a Roboguide workcell. The example assumes that you have started Roboguide and that you have no active workcell in the workspace of Roboguide. When complete your workcell should contain the following entities: An R-2000iA/165F robot with end of arm tooling 2 rectangular fixtures for holding a part A Roboguide Simulation TPP Program which moves the part

from one fixture to the other. This workcell is built, and is available in Directory: Install directory used for install. Typically this is c:\Program Filles\FANUC\PRO\SimPRO\Sample Workcells\Workcell Example Initial state of Roboguide: Roboguide is running with no workcell defined The Process Navigator window is open

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2.1 Simple Workcell Step 1: Creating a new workcell Simple Workcell Step 1: Creating a new workcell 1. Select Start New Cell from the Process Navigator. Or select File / New from the Menu Or, Press the New Workcell Icon () on the toolbar A Workcell Creation Wizard is presented which guides you through the steps to build a workcell definition.

2. The type of workcells that can be created are presented in a list. The types listed are based upon the plugins available in Roboguide on the PC being used. Select HandlingPRO Basic Material Handling Cell and press Next

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3. Enter the name: simprog example, and press Next 4. If prompted with a list of Application/Tool packages to be loaded select HandlingTool (N.A.), and press Next.

5. The next step is where you define the type of robot. Select R-2000iA/165F from the list of robot models presented, and press Next. 6. If multiple controller versions exist, the next step shows Virtual robot versions available. Select the latest version.

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7. The next step shows robots and positioners for additional motion groups. Select nothing and press next. 8. The next step shows controller options that can be loaded. No additional options are required. Press Next. 9. .A summary page is presented that describes your workcell type, robot, and controller options. Press Finish to build the robot. Roboguide will start a Virtual Robot and then create a 3D virtual world with a robot. At this point the robot can be jogged on the screen

Resulting Roboguide state: You should now have a new workcell with a robot. The workcell has a robot. The 3D CHUIWorld view can be viewed and modified.

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2.2 Simple Workcell Step 2: Editing the robot properties

Simple Workcell Step 2: Editing the robot properties The robot properties can be modified. You can move the robot around the workcell and set other properties for the robot. 1. Select Edit Robot Properties on the Process Navigator

2. For this example you will use the HandlingPRO defaults. Set the Lock All Location Values checkbox on the property page to ensure that the robot base can not be moved in the workcell

Resulting HandlingPRO state: A robot should be in your workcell The Lock All Location Values option box should be checked on

the Robot Property Page

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2.3 Simple Workcell Step 3: Add a part to the workcell Simple Workcell Step 3: Add a part to the workcell In this step you will add a part to the workcell to be picked and placed. There are a few basic steps to create a simulation of the robot picking and placing parts. Add a part to the workcell This step Define the part orientation in the End of Arm Tool Step

4 Define the part orientation in the pick fixture Step 5 Define the part orientation in the place fixture Step 5

Add a part to the workcell 1. Select Add a Part to the cell from the Define the Cell category of the Process Navigator

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2. You will see a dialog with several options. Select CAD Model Browse for file and press OK. A browse dialog will appear on the screen. Browse to C:\Program File_Menus\FANUC\PRO\SimPRO\Robot Library and select the file lrmate200i-3d.csb. Press the Open button on the browse dialog.

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3. The Part property page for the new part will now appear on the screen. In the Name field enter Little Robot Part and press Apply. 4. On the property page change the scale parameters to Scale X = 0.5, Scale Y = 0.5, Scale Z = 0.5 and press Apply. You have now defined a part for the workcell. The part is shown visible on the Part Fixture. In order to use the part you will have to assign it to a fixture. For a description of the part / fixture relationship see Working with Parts and Working with Fixtures

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2.4 Simple Workcell Step 4: Adding End of Arm Tooling to the

robot

In this step, you will add End of Arm Tooling to the robot. This includes defining the CAD model to be used, how the tool is mounted on the robot, and the Tools UTOOL definition.

2.4.1 Defining the end of arm tooling and the mounting of the tooling of the

robot.

1. Select Edit End of Arm Tooling in the Define the Cell category of the Process Navigator 2. In the Primary CAD field select Browse to file icon (). Browse to the C:\Program files\FANUC\PRO\SimPRO\Image Library\EOATs\grippers directory and select the file: 36005f-200.csb

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2. ROBOGUIDE :\Program Files\FANUC\PRO\SimPRO\ Image Library \EOATs \grippers 36005f-200.IGS

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3. Press the Apply button. A tool should appear on the end of the robot. The tool does not appear mounted correctly on the robot. You modify how the tool is connected to the robot by modifying the Location value on the Tool Properties / General Tab. You can think of this like physically mounting a tool to a robot.

4. In the W value of Location on the Tool Properties / General Tab enter the value 270 and press apply. The tool should now be mounted correctly on the robot.

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2.4.2 Defining the Tooling UTOOL value of the robot

1. Select the Tool Properties / UTOOL tab

2. There are 2 methods to define the tooling offset: Method 1: Select the Edit UTOOL option box. The tooling mounted on the end of the robot in CHUIWorld now has a triad coordinate system. You can adjust the Tool Center Point by dragging or rotating the triad to the desired location. Press the Use Current Triad Location and press Apply to set the TCP UTOOL value for the robot tooling. Method 2: You can directly enter the value. For this example, direct enter the values 0,0,850,0,0,0 and press Apply

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3. Select the Tool Properties / General Tab. 4. Enable the Lock All Location Values property by checking

the box on the tab and press Apply. The end of arm tooling is now defined for jogging the robot. You can jog the robot by using teach tool jogging or by using the virtual TP.

Define the part orientation in the end of arm tooling 1. Click on the end of arm tool and open its property page. You can open the property page from the Cell browser by right clicking on the Tooling/UT:1 and selecting Eoat1 properties from the menu.

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2. On the General Tab of Eoat1 property page uncheck the option box for Lock All Location Values and press Apply.

3. Select the Simulation tab.

4. In the Function field select Material Handling- Clamp.

5. In the Actuated CAD field select Browse to file icon ().

Browse to the C:\Program files\FANUC\PRO\SimPRO\Image Library\EOATs\grippers directory and select the file: 36005f-200-4.csb.

6. Press Apply. The CAD for a closed gripper is loaded. You

can toggle between the two CAD images by selecting Open or Closed and pressing Apply.

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7. Select the Parts Tab 8. In the Parts field select Little Robot Part. Press Apply. You should see the part attached to the tooling

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9. Select the Edit Part Offset field by checking the box. You can now edit the part offset in the EOAT.

10. There are multiple methods to define the Part Offset in the tooling: Method 1: Select the Drag-Teach Part Offset option box. The Little Robot Part now has a triad coordinate system. You can adjust the part offset in the tooling by dragging or rotating the triad to the desired location When finished moving the part press Apply to set the Part Offset value for the part in fixture location. Method 2: Use the automatic calculate method. For this example the offset will be entered directly- method 3. Method 3: You can directly enter the value. For this example, direct enter the values (0, -1170, -45, 225, -85, 45) and press Apply.

11. On the General Tab of Eoat1 property page check the option box for Lock All Location Values and press Apply. You should now have the robot with end of arm tool holding the Little Robot Part. You can view the open and close states for the robot and end of arm tool by toggling between the Open and Closed buttons on the Material Handling Tab, or by pressing the open/closed icon button () on the toolbar. Resulting HandlingPRO state: The workcell should now have a robot with an end of arm tool, and a part defined for the end of arm tooling. The Tool Center Point should be defined for the robot with the Z axis of the TCP pointing out from the tooling in line with the

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robot arm. The TCP UTOOL value should be 0, 0, 850, 0, 0, 0.

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2.5 Simple Workcell Step 5: Add a pick fixture to the workcell In this step, you add a fixture to the workcell where the robot will pick your defined part. The Fixture, called Pick Fixture, will be a blue box which a part can be picked from. You then associate the part created earlier, Little Robot Part, with this fixture.

Create Fixture 1 1. Select Add a fixture to the Cell in the Define the Cell category of the Process Navigator 2. You will see a dialog with several options. Select Box Primitive Model and press OK. A box will appear on the screen and the Fixture Property Page dialog window will appear defaulted to the General Tab

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3. In the Name field of the property page enter the text "Pick

Fixture" and press Apply 4. In the Size in Z field of the property page enter 500 and

press Apply.

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5. In the Color field of the property page select the color wheel. When the color palette appears select a nice shade of blue and press OK. When the color palette dialog closes select Apply. The box color should change to Blue. You can now move the box around the workcell to place it where you want to pick parts from.

6. Move the box in front of the robot. For this example, move the box to location 1500, 0, 500, 315, 0, 0. These values should be in the Location properties on the Pick Fixture Property Page

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Associate Part with Fixture You need to define what part will work with the fixture. Once you have defined what part goes with this fixture you can define its placement in the fixture. 1. Select the Parts Tab on the Fixture property page 2. Select Little Robot Part from the Parts list and press

Apply. You will see Little Robot Part appear relative to the fixture. Note: if you do not see the part, make sure the Part Visible at Teach Time box is checked.

3. Enable the Edit Part Offset button. 4. There are Multiple methods to define the Part

Offset in the fixture: Method 1: Select the Edit Part Offset option box. The Little Robot Part now has a triad coordinate system. You can adjust the part location by dragging or rotating the triad to the desired location. When finished moving the part press Apply to set the Part Offset value for the part in fixture location.

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Method 2: Use the automatic calculate method. For this example the offset will be entered directly- method 3. Method 3: You can directly enter the value. For this example, direct enter the values 0, 0, 0 ,0 ,0 ,0 and press Apply.

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Define Simulation parameters You now must assign properties to the fixture so that it can accept parts.

1. Select the Simulation Tab 2. Select Allow Part to be picked are Picked here and press Apply. This tells Roboguide that this fixture will be used for picking parts. 3. Change the Part Create to 2.00 seconds and press Apply. This tells PRO software to wait 2 seconds after the part is picked before creating a new part in the fixture. 4. Select the Fixture Properties / General Tab. 5. Enable the Lock All Location Values property by checking the box on the tab and press Apply.

Resulting HandlingPRO state: You should now have a pick fixture in your work cell. The pick fixture should be blue and directly in front of the robot, tilted on an angle.

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2.6 Simple Workcell Step 6: Add a place fixture to the workcell

Fixture two, called Place Fixture, will be a red box which a part can be placed on. In this step you create fixture 2 and define how the part is placed on the fixture.

Create Fixture 2: 1. Select Add a Fixture to the Cell in the Define

the Cell category of the Process Navigator. 2. You will see a dialog with several options.

Select Box Primitive Model and press OK. A box will appear on the screen and the Fixture Property Page dialog window will appear defaulted to the General Tab

3. In the Name field of the property page

enter the text "Place Fixture" and press Apply

4. In the Size in Z field of the property

page enter 750 and press Apply. 5. In the Color field of the property page

select the color wheel. When the color palette appears select a nice shade of red and press OK. When the color palette dialog closes select Apply. The box color should change to red.

You can now move the box around the workcell

to place it where you want to place parts. 6. Move the box in front of the robot to the

robots left. For this example, move the box to location 850, 1500, 750, 0, 0, 0. These values should be in the Location properties on the Pick Fixture Property Page

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Associate Part with Fixture You need to define what part will work with the fixture. Once

you have defined what part goes with this fixture you can define its placement in the fixture.

1. Select the Parts Tab on the Fixture property page 2. Select Little Robot Part from the Parts list and press

Apply. You will see Little Robot Part appear relative to the fixture. Note: if you do not see the part, make sure the Part Visible at Teach Time box is checked.

3. Enable the Edit Part Offset button. 4. There are Multiple methods to define the Part

Offset in the fixture: Method 1: Select the Edit Part Offset option box. The Little Robot Part now has a triad coordinate system. You can adjust the part location by dragging or rotating the triad to the desired location. When finished moving the part press Apply to set the Part Offset value for the part in

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fixture location. Method 2: Use the automatic calculate method. For this example the offset will be entered directly- method 3. Method 3: You can directly enter the value. For this example, direct enter the values 0, 0, 0 ,0 ,0 ,0 and press Apply.

Define Simulation parameters You now must assign properties to the fixture so that it can accept parts.

1. Select the Simulation Tab 2. Select Allow Part to be placed and

press Apply. This tells HandlingPRO that this fixture will be used for placing parts.

3. Change the Part Destroy to 2.00

seconds and press Apply. This tells PRO software to wait 2 seconds after the part is placed before destroying the part in the fixture.

4. Select the Fixture Properties /

General Tab. 5. Enable the Lock All Location Values

property by checking the box on the tab and press Apply.

Resulting HandlingPRO state: You should now have a fully defined workcell with Fixtures and

Parts. Parts are associated with fixtures and are visible in each

fixture.

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End of arm tooling is defined for open and closed with the closed state displaying a part in the tooling.

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2.7 Simple Workcell Step 7: Create a robot program Create a robot program In this step you will create a new robot animation program that can be run in the simulation

environment. You will learn how to add a program, and record and touchup points.

Create a Robot TPP Program The first step is to create a new TPP Animation Program.

1. Select Add a TP Program from the Teach TP Programs category of the Process Navigator. A new TP Program is created. The Program Teach Edit Window and the Program Properties Page are displayed.

2. In the Name field of the Program Properties

page enter exmpl_wc and press Apply. 3. In the Program Properties page select OK. The

page should close.

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You now have a TP Program called exmpl_wc which shows in the Cell Browser window under the Robot Controllers / Robot1 /Programs category. Exmpl_wc is loaded into the Program Teach window with no TP Lines created.

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Creating and editing TP Program lines You will now create an animation TP program that performs a pick and place function.

Pick Sequence teach: 1. Jog the robot to a position that will serve as a home

position.

2. In the Program Teach Window press Record from the menu. A

position should be created.

3. Set the motion type to Joint by selecting the combo box

that specifies motion type.

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4. Jog the robot to create a position near the pick up point 5. In the Program Teach Window press Record from the menu. A

second position should be created. 6. In the Program Teach Window press Record from the menu. A third position should be created. This position will be used for the pickup of the part.

7. Press the close hand icon ()to close the gripper and see

the part on the EOAT. 8. In the Program Teach Window select Pickup from the Inst

dropdown. A Pickup instruction should be entered into your program.

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9. Select Little Robot Part from the Pickup field, Pick

Fixture from the drop down list in the From field, and select UT:1 from the With field.

10. Select the program statement immediately before the Pickukp

instruction. (in this example line 3)

11. Select Touchup to Pick/Place Point in the dropdown list

included in the Touchup instruction toolbar item. HandlingPRO automatically records the position which optimizes the robot pickup point. This is determined by how you oriented the part in the fixture.

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12. Press MoveTo from the toolbar. The robot moves to the

pickup point that was automatically calculated.

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Place Sequence Teach: 1. Select the last line of the TP Program in the Program Teach

Window.

2. Jog the robot away from the pick position and press record.. A new TP Program line is created.

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3. Press the close hand icon ()to close the gripper and see

the part on the EOAT. 4. Jog the robot near the place fixture 5. Press record to create a via position.

6. PRO Software V6.22 adds new features to quickly teach fixture positions. Open the place fixture property pages.

7. Select the parts tab 8. Select Little Robot part 9. In the dropdown box in the part offset

frame select UT:1 (EOAT1). 10. Press the MoveTo button. The robot

should move to the place position. 11. Press Record from the menu to create a

new TP line. This line will be used for the place of the part.

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12. In the Program Teach Window select Drop from the Inst menu

dropdown. Drop instruction should be entered in your program.

13. Select Little Robot part from the Drop field, UT:1 from the

From field, and Place Fixture from the On field.

14. Jog the robot away from the place point and press record. A move away position is created after the Open Hand instruction You have now created your TP Program for this example.

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2.8 Simple Workcell Step 8: Run the program

You will now run a simulation of your workcell.

Running the program 1. Select Run TP Program from the Run Production category of the Process Navigator. The Roboguide Run panel window will appear on your screen.

2. Press Run on the toolbar.of the UOP window The program should run, and you should see the part get picked and placed.

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Profiling your program for cycle time 1. Select Profile TP Program from the Run Production category of the Process Navigator. The Roboguide Run panel and Profiler windows will appear on your screen. Enable the Collect TCP Trace option on the Run Panel. The Profiler window is shown that displays information for each run of the program. There are 2 tabs on the windows. Display options are set to define how you want to see the robot data as the cycle runs. The Profile tab shows the cycle time and alarms for the running TP Program.

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2. Select the Profile Tab. 3. Press Run on the toolbar.of the UOP window The program should run, and you should see the part get picked and placed. The profiler window shows times for the program and each TP program line. Note: the profiler can also be opened from the main menu Test-Run / Profiler menu selection.

Profiling your program with TP Trace 1. Select Run TP Program from the Run Production category of the Process Navigator. The Roboguide Run panel window will appear on your screen.

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2. Select Test-Run / Profiler from the main menu 3. Select the following options (make sure a check mark appears), Collect TP Trace, Refresh Display, and Compress AVI on the Display Options tab.

4. Select the Profile tab in the Profiler window. 5. Press Run on the toolbar.of the Run Panel window

The program should run, and you should see the part get picked and placed. The profiler window shows times for the program and each TP program line. You will see a trace line that runs with the robot as the robot moves. This is the actual robot motion.

The profiler provides several features. If you run the

program multiple times, a separate profile set is created for each run. You can experiment with different settings to view results. For example, if you change motion

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parameters in your TP Program, you can run the Profiler TP Trace and view the results to determine how the change effects your robot motion. The Keep Visible check box on each Profile Display Options tab can be checked to determine differences in runs.

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2.9 Simple Workcell Step 9: Creating an AVI of your workcell

It is easy to create an AVI file of your running workcell. 2. Press Record on the toolbar.of the UOP window

The program should run, and you should see the part get picked and placed. Roboguide is creating an AVI file of your run. When the run is complete, Roboguide will popup a window that describes where the AVI file was placed on your computer.

AVI

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3 Basic Operation

3.1 3D World Roboguide simulation software working environment is centered around a 3D virtual robot world. CHUI designates the new developing Robot CH User Interface standard for 3D world environments. It is a highly optimized graphics environment developed by industry experts targeted for use in Robotic simulation systems. The world view can be manipulated with mouse and keyboard commands.

3.1.1 Using the Navigation Tips Screen in the 3D CHUIWorld

Navigation of the 3D CHUIWorld is done through mouse commands

and combinations of keyboard and mouse commands. Roboguide provides a tips window to help you learn and remember CHUIWorld navigation methods.

To turn on/off the navigation tips on the 3D CHUIWorld using the toolbar

1. Press the Navigation Tips Toolbar icon () to show / hide the navigation tips window.

To turn on/off the navigation tips on the 3D CHUIWorld using the menus 1. Select Mouse Commands from the View menu.

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3.1.2 About collision detection in 3D CHUIWorld

Collision detection is enabled by default whenever you operate in 3D CHUIWorld. Collision detection can be disabled on the Run Panel while running a simulation. As the robot moves while jogging or through a simulation, the robot, its end of arm tooling, and, if present, parts in the end of arm tooling are checked for collisions with objects in the workcell. When a collision occurs the robot and the object it collides with change color.

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3.1.3 To zoom the 3D World:

Using the mouse

Using the mouse To zoom in: 1. Press and hold the left and right mouse buttons 2. Move the mouse up To zoom out: 1. Press and hold the left and right mouse buttons 2. Move the mouse down

Using the toolbar There are 2 zoom features on the toolbar. To fill the view with a boxed selection: 1. Select the Zoom Window Icon on the toolbar (). The cursor changes to select a zoom window () 2. Press the left mouse button and drag the mouse to make a window that you want to fill the screen. 3. Release the left mouse button, The screen is filled with your selection To zoom in from the current viewpoint: 1. Click the + zoom button () on the toolbar with the left

mouse button To zoom out from the current viewpoint:

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1. Click the - zoom button () on the toolbar with the left mouse button

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Using the menus To zoom in: 1. Select from the menu system View , 3D World, Zoom-In To zoom out: 1. Select from the menu system View , 3D World, Zoom-Out

3.1.4 Panning the view

To pan the 3D World You use the mouse to pan the 3D world. 1. Press and hold the CTRL keyboard key 2. Press and hold the left mouse button 3. Drag the mouse to pan the field of view 4. Release the left mouse button to stop panning mode

3.1.5 Rotating the view

To rotate the view The field of view will rotate about the currently selected

objects frame of reference. 1. Select the object with which you want to rotate the view

about. 2. Press and hold the right mouse button 3. Drag the mouse. You will see the world rotate. 4. Release the right mouse button to stop rotation mode.

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3.2 Jogging the robot In PRO Software, the robot acts like a real robot. If you try to jog to an unreachable position it gives the same errors as a real robot. You can jog the robot with traditional Teach Pendant buttons using the Virtual Teach Pendant. PRO Software also provides a teach/ jog tool which allows you to "drag" the robot around the work envelope There are multiple ways to jog the robot. Jogging using the teach tool Jog using the virtual teach pendant

About the CHUIWorld View Plane The 3D CHUIWorld view plane is what your eye currently sees in the 3D World locked at the objects reference frame for depth. For example, assume you have chosen the robot as the desired object, and its located at the 0 point of the world. If you view from directly in front of the robot, the view plane is the robot worlds Y Z Plane locked at the World X for depth. The best way to understand the View plane is to jog the robot using View plane jogging.

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3.2.1 About the teach pendant jog panel

The teach pendant jog panel provides a toolbar to quickly modify the jogging frame of the robot. If options are loaded on the controller (RTCP, WristJoint) additional buttons are added. Changing the jog frame using this toolbar effects the Virtual teach pendant robot jog and how the teach tool operates. Virtual Robot Jogging: changes the jog coordinate frame Teach tool operation: changes the view of the teach ball

triad. The teach ball triad is displayed in the selected jogging coordinate frame

There are two frames on the jog panel toolbar: Coord type: lists available coordinate jog types. This

sets the Coord on the virtual robot. Teach tool motion: you can select either Joint or Linear

motion. The selected motion is they type of motion that is executed when the teach tool ball is used to move the robot.

Enabling and disabling the teach pendant jog panel

To view/ hide the jog panel From the toolbar 1. Click the show jog panel toolbar icon () with the left mouse button The toolbar icon acts as a toggle to show and hide the jog panel

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3.2.2 Jogging using the teach tool

TCP

ROBOGUIDE

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TCP 1.

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4 ROBOGUIDE WorkCell Workcells consist of different objects that have properties that are unique to their activity in the workcell. Roboguide software has the following different workcell objects: z Robot z End of arm tooling z Fixtures which hold parts z Parts which are held by fixtures and that have

actions taken with them z Obstacles which are simple objects and are placed in

the workcell to model fixed objects in a workcell z Part fixture: which is a special type of fixture that

is used to hold parts. z Machines: are generally machines that are driven by

additional axes added to the robot. The additional axes may be auxiliary axes or additional motion groups. For additional information see working with machines.

z Profiles: are captured information of robot

simulation runs. z Dimensions: are measurements between two points in a

workcell. As you add objects to your workcell you see them within the 3D world and you see the cell browser tree grow to show where the objects fit in the Roboguide cell hierarchy.

4.1 About the Cell Browser The cell browser provides a hierarchical view of the workcell being created in all .PRO products. Elements of the view may

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be different based upon the type of .PRO plug-in you are currently working with. Core .PRO elements include: Robot Controllers o End of Arm tooling o Machines o Frames o Programs o Etc. Obstacles and Fixtures Profiles Other items specific to your PRO plugin. Application plug-in elements might include parts for Roboguide, unit loads for PalletPRO, and Booths for PaintPRO. With the cell browser, you can quickly navigate all of the elements of the workcell environment. You can add objects, open object property pages, and cut or copy objects. In general, you can select any element in the cell browser, right click on the element, and select from a popup menu actions that you can take on that particular type of element.

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4.2 WorkCell Propaty Page Use the Workcell Property Page The workcell property page provides global settings for the

workcell. Fields include: General: o Name: workcell name this can not be modified. o Description: descriptive text for the workcell. o Lock all Object Locations when enabled all workcell objects are locked in place o Collision Detect All objects: when enabled all objects are included in collision detection. When disabled all collision detects on all objects are cleared. o Synchronize Time during teach: when running production Roboguide synchronizes all virtual robots in the workcell. During teach, Roboguide does not synchronize virtual robots in the workcell. This is to enhance performance during teach. ChuiWorld: settings for the 3D world. o Floor Size and height: defines the visible floor o Visible checkbox: when enable the floor is visible o Color: floor color o Floor Transparency: transparent to opaque how well you can see through the floor. o Grid spacing: dimensions for the grid that is shown on the floor. o Show location lines: allows you to enable and disable the showing of the grid on the workcell floor. AVI Logos: o Logos that are shown when capturing an AVI IO Interconnect: provides an interface to setup IO interconnections between robots. For more information see Using the IO interconnections setup property page

Open the Workcell property page

To Open the workcell property page 1. The root of the cell browser represents the property page

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for the workcell. Double click on the node, or right click and select open property page from the menu to open the workcell property page.

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Use the Workcell Property Page

The workcell property page provides global settings for the workcell. Fields include: General: o Name: workcell name this can not be modified. o Description: descriptive text for the workcell. o Lock all Object Locations when enabled all workcell objects are locked in place o Collision Detect All objects: when enabled all objects are included in collision detection. When disabled all collision detects on all objects are cleared. o Synchronize Time during teach: when running production Roboguide synchronizes all virtual robots in the workcell. During teach, Roboguide does not synchronize virtual robots in the workcell. This is to enhance performance during teach. ChuiWorld: settings for the 3D world. o Floor Size and height: defines the visible floor o Visible checkbox: when enable the floor is visible

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o Color: floor color o Floor Transparency: transparent to opaque how well you can see through the floor. o Grid spacing: dimensions for the grid that is shown on the floor. o Show location lines: allows you to enable and disable the showing of the grid on the workcell floor.

AVI Logos: o Logos that are shown when capturing an AVI IO Interconnect: provides an interface to setup IO interconnections between robots. For more information see Using the IO interconnections setup property page

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4.3 Working with Fixtures Roboguide uses fixtures as workcell objects that can be used for the following: z Used to hold parts. Before a part can be used it must be assigned to a fixture. You can think of a fixture as workcell tooling that holds parts. It is this association of part to fixture that allows Roboguide to animate the part process in the workcell. You can move a fixture in your workcell and the part moves with the fixture. This allows you to easily locate workcell fixtures and parts associated with them. z Define an entity in the workcell to teach positions. You may want to teach points on a part assigned to a fixture so that you can then move the fixture to ensure that the points taught are reachable by the robot. Fixtures support UFRAMEs. If you teach relative to a UFRAME then you can move the fixture and its associated points to determine optimum robot and object locations. z Define a conveyor: this is a smart fixture that supports line tracking operations in Roboguide.ROBOGUIDE

4.3.1 Working with the Fixture property page

The fixture property page is used to define properties of fixtures in the workcell. z Fixture General Tab: is used to define basic fixtures properties such as name, location, color z Fixture Calibration Tab: is used to calibrate the virtual Roboguide environment with an actual robot workcell.

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z Fixture Parts Tab: is used to define parts used in the fixture and the parts location relative to the fixture frame. z Fixture Simulation Tab: is used to define simulation parameters such as creation and destruction times for simulations.

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Using the Fixture General tab The General Tab of the Fixture Properties page provides fields to edit general obstacle properties. These fields include:

z Name: enter the name you want for the fixture. z CAD File: defines the CAD file used for this fixture. z Visible: if checked you can see the fixture. When you change the state of the field, you must press Apply for the action to take place. z Type: set by Roboguide. This is a primitive entity of Box, Cylinder, Sphere, or CAD image. z Color: allows you to change the color of primitive objects. z Location: defines the location of the fixture relative to the 3D ChuiWORLD zero reference position.

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z Size: defines the parametric values for primitive objects. z Scale: defines the scale parameters for CAD type objects. z Show robot collisions: when checked this fixture is checked for collisions with robots in the workcell. z Lock All Location Values: when checked, locks all of the location values for the fixture.

Working with Parts Parts are objects that the robot can take actions with. There is a direct relationship between fixtures and parts in the workcell. Parts are used in fixtures. Parts must be associated with a fixture and/ or with end of arm tooling before they can be used. When using Roboguide you will see a part fixture in your workcell. When a part is created it is added to the part fixture. The part fixture is only for visual confirmation. The part can not be used until it is assigned to a fixture. The general sequence for using parts is as follows: z Add a part to the workcell. After adding a part you see it on the part rack. z Associate the part with a fixture. This is done on the Parts tab for a fixture. z Define the location of the part in a fixture. This is done on the Parts tab for a fixture. z Associate the part with an End of Arm Tool. This is done on the Parts tab for an End of Arm Tool. z Define the location of the part in

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the End of Arm Tool. This is done on the Parts tab for an End of Arm Tool.

Using the Part property page

The part property page is used to define part properties. Fields include: z Name: enter the name you want for the part z CAD File: defines the CAD file used for this part. z Type: set by Roboguide. This is a primitive entity of Box, Cylinder, Sphere, or CAD image. z Color: allows you to change the color of primitive objects. z Mass: defines the mass of the part object. This mass value is used for motion during simulation. z Size: defines the parametric values for primitive objects. z Scale: defines the scale parameters for CAD type objects.

Using the Parts Property Page Tab

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The Parts Property Page Tab provides the interface to assign parts to the selected object. Parts can be added to different types of objects in Roboguide including fixtures, machines, end of arm tooling, etc. The property page effectively works the same way when assigning parts to an object. A very useful feature of the Parts property page is the ability to move the robot to the part. Roboguide understands what parts are assigned where and uses the UTOOL values and the Part location values to automatically move the robot to the desired part location. This can be done and the part offset can be "recorded" directly into the values.

Fields on this tab include: Parts list: shows the parts available in the workcell. The checkbox next

to each box can be selected to assign the part to the current object.

Part Offset: is used to define the part offset in the current object. Use

of the MoveTo and Record buttons can ease the accurate teaching of the part offset values. o X, Y, Z, W, P, R: defines the offset relative to the object origing that holds the part.

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o Object selection combo box:this box is used in conjunction with the MoveTo and Record buttons. With these buttons Roboguide provides efficient capability to move the robot to a part position on fixtures, and to record part offsets in EOAT and fixtures. The combo box contains all objects that have reference to the part selected in the Parts list. If the EOAT property pages are active, the list is populated with fixtures that reference the selected part. If a fixture property page is active, the list is populated with EOAT that reference the selected part. The detail is defined on how the information is used in the MoveTo and Record field descriptions. o MoveTo: Works in conjunction with the Object selection combo box. When pressed the robot is moved to a position that matches the part offset coordinate value for the selected property page object with the part offset coordinate value for the object selected in the Object selection combo box. After moving, the robot should have the part offsets for the two objects aligned exactly. This could be very useful when creating programs. If part offsets are all taught accurately, the robot can be moved very quickly and accurately to desired part positions. For more detail see Automatic MoveTo of robot to part in a fixture. o Record: is active when the Edit Part Offset item is selected. The record button is used to define the part offset for the selected part in the Parts field. The part offset position can be automatically generated if the robot tooling is located at the desired pick / place point in a fixture. For more detail see Automatically generate part offsets in tooling and fixtures. o Edit Part Offset: when checked you can move the part to define the part location relative to the selected object. o Visible Teach: if enabled the part is visible when not running a program. o Visible Run: defines the initial state of the part

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when a program is run. If enabled the part is visible when the program starts. If disabled, the part does not show at the start of a run.

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Using the fixture Simulation Tab The fixture simulation tab has settings to control the simulation parameters for parts in fixtures. When doing simulations it is desirable to be able control when parts re-appear / disappear in fixtures after picking and placing. For example, if you are placing a part into a fixture and then the process takes the robot to pick another part, you may want the part to remain in the place fixture for some period of time before disappearing. The setting on this tab and fixture Parts tab allow you to control how parts are managed during simulation run. The fixture Parts tab has settings for the initial states of parts on fixtures when a simulation is run. A key setting for parts is dependant on how a part will be processed: Part is placed and then picked from a fixture: when the place destroy delay is set to 0, the part is not automatically removed from the fixture. The part remains so that it can by picked using a Pickup simulation instruction. Part is placed and then destroyed: if a part will not be acted upon after it is placed, a delay time that is non zero will force the part to be destroyed from the fixture at the delay time entered.

Parts frame: shows the parts available in the workcell. Simulation

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settings can be defined for each part in the list.

Part Simulation frame: Defines how the part may be used with the fixture. When a part is selected in the Parts Frame these selections become active. o Allow part to be picked: when enabled the part is available for picking. When using the Pick instruction in the simple editor, the fixture and part will show up in the list of possible fixtures/parts. o Create delay: the time before a new instance of the part will be created after the pick instruction. o Allow part to be placed: when enabled the part is available for placing. When using the Place instruction in the simple editor, the fixture and part will show up in the list of possible fixtures/parts. o Destroy delay: the time before the part will be destroyed after it is placed. NOTE: if the value is set to 0 the part is not destroyed. This is useful for operations that require a part to be placed and then picked back out of the fixture.

4.3.2 Using the Calibration Tab

You can calibrate fixture, obstacle, and machine objects in your workcell. Since parts are associated with fixtures you calibrate the part within the fixture on the fixture property page calibration tab. The calibration process matches the location of the 3D object to its real world counterpart by calculating the difference between points taught in the 3D world and the same points touched-up in the real world. Calibration of a workcell object moves the Roboguide workcell object to match the real world object. When doing a workcell calibration you teach a program touching 3 points in the Roboguide workcell and then touch the same 3 points in your real workcell. Roboguide objects are then moved based upon the least squares difference between these points

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Fields included on the Calibration Tab include: Object to be calibrated: this selection appears for

fixtures and machines. Since fixtures can hold parts, you can calibrate the fixture and any parts that the fixture can hold. Select the object to be calibrated from the drop down list box.

Step 1: Teach in 3D World: when pressed you see the

message: Calibration program xxx has been created for object. Please teach at least 3 points in the 3D World at unique locations on the object. Whey you have finished, return to the Calibration tab and press the tore Points button. NOTE: if you are calibrating a part that is on a line tracking link, Roboguide creates a TPP tracking program to do the calibration. This provides the ability to use the same tracking program on the actual workcell that is line tracking. Since with conveyor tracking systems it is difficult to duplicate the location of the part carrier on a conveyor the tracking system, the line tracking system is used to compensate for variability in the location of the conveyor on the moving line. The key is to ensure that the part is synchronized with the conveyor before doing any teaching. It is important to choose features that can be taught in both Roboguide and the real world.

Step 2: Copy & Touch-Up in Real World: when pressed

you get the message: Calibration positions stored in memory now would be a good time to save the workcell. The calibration program CAL00049 was copied to: < directory >. You must now load it onto the real controller and touch up each point at the corresponding location in the real world. When this is done, save the touched up TPP and copy it back to the same directory, overwriting the original.

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Step 3: Calibrate from Touch-Up. When pressed,

Roboguide loads the new calibration information and compares the original Roboguide taught calibration positions with the points taught in the physical real workcell. A least squares fit algorithm is applied. You see the following message describing the differences. The calibration process has compared the TP positions and determined that the object needs to be shifted in the following ways (relative to the robot): X, Y, Z, W, P, R offsets, Least squares fit = xxx Would you like to accept these results and shift the 3D object? If you press OK the object is adjusted to reflect these changes. Check the preview box to see the shift and OK to accept the shift. Check the adjust TPP programs selection if you want to select TPP programs for which to have positions shifted.

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4.4 Working with Obstacles Roboguide uses obstacles as basic workcell objects that can be used for the following: Used as basic workcell building blocks to get a more

realistic visualization of the components of the workcell (fences, "things" that are just present in the environment).

Define an entity in the workcell that the robot

should not enter (fences, poles, walls, etc.) In the event that you jog into an obstacle a collision is signaled

. Define an entity in the workcell to teach positions.

You may want to teach points on an obstacle so that you can then move the obstacle to ensure that the points taught are reachable by the robot. Obstacles support UFRAMEs. If you teach relative to a UFRAME then you can move the obstacle and its associated points to determine optimum robot and object locations.

4.5 Working with Parts Parts are objects that the robot can take actions with. There is a direct relationship between fixtures and parts in the workcell. Parts are used in fixtures. Parts must be associated with a fixture and/ or with end of arm tooling before they can be used. When using Roboguide you will see a part fixture in your workcell. When a part is created it is added to the part fixture. The part fixture is only for visual confirmation. The part can not be used until it is assigned to a fixture. The general sequence for using parts is as follows:

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Add a part to the workcell. After adding a part you see it on the part rack.

Associate the part with a fixture. This is done on

the Parts tab for a fixture. Define the location of the part in a fixture. This

is done on the Parts tab for a fixture. Associate the part with an End of Arm Tool. This is

done on the Parts tab for an End of Arm Tool. Define the location of the part in the End of Arm

Tool. This is done on the Parts tab for an End of Arm Tool.

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Using the Parts Property Page Tab The Parts Property Page Tab provides the interface to assign parts to the selected object. Parts can be added to different types of objects in Roboguide including fixtures, machines, end of arm tooling, etc. The property page effectively works the same way when assigning parts to an object. A very useful feature of the Parts property page is the ability to move the robot to the part. Roboguide understands what parts are assigned where and uses the UTOOL values and the Part location values to automatically move the robot to the desired part location. This can be done and the part offset can be "recorded" directly into the values.

Parts list: shows the parts available in the workcell. The checkbox next to each box can be selected to assign the part to the current object.

Part Offset: is used to define the part offset in the current object. Use of the MoveTo and

Record buttons can ease the accurate teaching of the part offset values.

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o X, Y, Z, W, P, R: defines the offset relative to the object origing that holds the part. o Object selection combo box:this box is used in conjunction with the MoveTo and Record buttons. With these buttons Roboguide provides efficient capability to move the robot to a part position on fixtures, and to record part offsets in EOAT and fixtures. The combo box contains all objects that have reference to the part selected in the Parts list. If the EOAT property pages are active, the list is populated with fixtures that reference the selected part. If a fixture property page is active, the list is populated with EOAT that reference the selected part. The detail is defined on how the information is used in the MoveTo and Record field descriptions. o MoveTo: Works in conjunction with the Object selection combo box. When pressed the robot is moved to a position that matches the part offset coordinate value for the selected property page object with the part offset coordinate value for the object selected in the Object selection combo box. After moving, the robot should have the part offsets for the two objects aligned exactly. This could be very useful when creating programs. If part offsets are all taught accurately, the robot can be moved very quickly and accurately to desired part positions. For more detail see Automatic MoveTo of robot to part in a fixture. o Record: is active when the Edit Part Offset item is selected. The record button is used to define the part offset for the selected part in the Parts field. The part offset position can be automatically generated if the robot tooling is located at the desired pick / place point in a fixture. For more detail see Automatically generate part offsets in tooling and fixtures. o Edit Part Offset: when checked you can move the part to define the part location relative to the selected object. o Visible Teach: if enabled the part is visible when

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not running a program. o Visible Run: defines the initial state of the part when a program is run. If enabled the part is visible when the program starts. If disabled, the part does not show at the start of a run.

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4.6 Working with Robot Controllers FANUC PRO products support an offline virtual robot controller. The robot you have defined is shown in the Cell Browser under the Robot Controllers category. There are many objects that make up a robot. This includes robot location, tool center point information, and other information that is required for the application plug-in that is loaded.

4.6.1 Restarting the Virtual Robot Controller

The Virtual Robot controller can be restarted from within PRO software. Select from the main menu Robot \ Restart Controller \ Cold start or controlled start.

Restarting the Virtual Robot controller into Controlled Start Mode The Virtual Robot controller can be restarted from within PRO software. Select from the main menu Robot \ Restart Controller \ controlled start.

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4.6.2 Use the robot property page general tab

The Robot General Property Page Tab defines the following properties of the robot in the workcell:: Controller information: Controller information: robot name: the name given to your robot when

defining a robot. Model: the robot model Visible On/Off property: controls whether the robot

is visible in the workcell. Teach Ball Visible: controls whether the teach ball

is shown. Serialize Robot: when pressed the create a robot

wizard is opened. Location: robot location in the workcell relative to the 3D World zero position robot location in the workcell. This location is

referenced from the zero position of the 3D CHUIWorld. Show Work Envelope On/Off: controls whether the robot

work envelope is shown. Show robot collisions: if enabled the robot will be

included in collision detection. Lock All Location Values On / Off: controls whether

the robot can be manipulated on the screen. When making changes to any of the properties on this property page, you must press Apply to activate the changes entered.

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4.6.3 Loading a TPP Program onto the robot

Typically, you load a file from the default device when You want to modify a program (teach pendant program

file, .TP) that is not currently in controller memory

Loading programs using the cell browser 1. Open the cell browser 2. Right mouse click on the Programs element under the desired

robot controller

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3. Select Load TP program

A dialog box is presented. Browse to the desired directory. Select what programs you want to load.

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4. Press Open

Loading Files using the File Menu 1. Set the default device to the device you want: o Press MENUS. o Select FILE. o Press F1, [TYPE]. o Select File. o Press F5, [UTIL]. o Select Set Device. o Move the cursor to the device you want and press ENTER. 5. Press MENUS.

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6. Select FILE. 7. Press F1, [TYPE]. 8. Select File. o To load a single file: o Generate a directory of the default device that contains

the file you want to load. o Move the cursor to the name of the file you want to load

and press F3, LOAD. 9. Load the file(s): o To load the file(s) you selected, press F4, YES. o If you do not want to load the file(s) you selected, press

F5, NO. 10. If the program already exists: o To overwrite, press F3, OVERWRITE. o To skip the file, press F4, SKIP. o To cancel , press F5, CANCEL.

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4.6.4 About using end of arm tooling

End of arm tooling serves multiple purposes in Roboguide. It is used for teaching as well as for simulation. Roboguide supports the ability to use multiple images for your end of arm tooling so that animations can be accomplished. Through the setup of these images and special programming instructions you can create animations of your robot process. Like an actual robot, you have multiple end of arm tooling selections, and you can follow a general process for defining end of arm tooling in Roboguide. Roboguide supports definition of multiple Tooling. In the cell browser you can see that a robot has multiple UT elements under the Tooling category for a robot. Each of these elements can have associated tooling properties. To change the end of arm tooling on the robot, left click on the desired tooling from the EOAT elements in the cell browser. Roboguide automatically changes the end of arm tool on the robot. By default, Roboguide uses UT:1 when creating a new program. On the property page for a created program you can define what UTOOL the program should use. By defining multiple tooling, you can change UTool definitions for your program to quickly check reachability of different end of arm tooling. To use UTOOL with your TP Program you first define Tool properties for each UTool and assign a UTool used value in the Program property page. The simulation manager that runs when you execute programs automatically changes the EOAT cad displayed based upon the UTOOL number assigned to the executing position.

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Checking reach with multiple tooling It is very easy to change the end of arm tooling on the robot. There are multiple situations where you would want to check reach. Check general reach within the workcell: by selecting

multiple tool definitions and jogging the robot in the workcell, you can quickly determine the robots reach for different tooling. When left click on an EOAT in the Tooling category for a robot in the cell browser the tooling definition is automatically loaded.

Check different tooling settings for a program. Different tools can be checked for a program cycle by first defining the tool configurations for each EOAT on the robot. On the desired programs property page you define what Tool the program should use. Change the tooling used on the program property page, and then move to program lines or run the program.

Use the End of Arm Tooling General Tab The General Tab of the End of Arm Tooling Properties page provides fields to edit general EOAT variables

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These fields include:

Tool Name: enter the name you want for the end of arm tool Primary CAD: defines the CAD image that is used for the normal tooling state. Normal references the tooling as Open state for material handling applications. The closed state image of tooling is defined on the simulation tab of the EOAT property page. Visibility: if checked you can see the gripper, as defined in the Primary CAD field, on the robot. If unchecked you cannot see the end of arm tool. Location: defines the location of the tool relative to the end of the robot arm. This includes a translation and a rotation. Physical Characteristics: defines the mass of the EOAT. This value is used by the robot to optimize robot motion planning. Scale Values: defines the scaling on the Primary CAD and the Actuated / Closed CAD image file. Lock All Location Values: when checked locks all of the location values for the EOAT. This includes location of the tool, the Tool Center-Point, and the Part offset.

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Z CTRL-SHIFT CTRL-SHIFT CTRL-SHIFT Z CTRL-SHIFT Z

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4.6.5 Working with machines

Machines are motion devices that are controlled by the robot controller. Devices have motors that are driven by servo amplifiers within the robot controller. Machines include: Positioners: external robot axes configured as

multiple group. Robot is group 1, and axes of the positioner act as additional separate motion groups. Coordinated motion between the robot and the positioner is possible.

o Positioner machines can be external to the robot or mounted on the end of the robot arm. Robots on aux axes: these have different

configurations: o Integrated axis: the robot world coordinate system is on the aux axis. The position on the rail (linear) or on the arm (rotary) is added to the robot position. o Extended axis: the robot world coordinate system is at the robot base. The aux axis device is a joint value and does not participate in defining the robot tool center point location. The position on the rail (linear) or on the arm (rotary) is not added to the robot position. Extended axes can be external to the robot or mounted

on the end of the robot arm. PRO software uses the machines category under the robot controller to define external devices that are controlled by the robot servo system. Defining an external system to the virtual robot is different for the different types of devices, but building and defining the device in PRO software is similar. The following figure shows the tree for a robot controller configured with an integrated rail and integrated rotary axis.

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Extended auxiliary axes can be added to the end of the robot arm. The axes are added to the end of arm tooling on the robot. The following figure shows the cell browser tree for a robot controller configured with and external axis on the end of the arm.

Regardless of whether a positioner, extended, or integrated axis system is being defined the relationship between the pieces that define the machine are shown in a tree format. Axes that are dependent upon another axis are shown under the axis it is dependent upon (G:1, J:8) is dependent upon G:1, J:7). Therefore, if G1J7 is moved G1:J8 (robot is connected to J8) moves with it For further detail on building and using robot positioners see Working with Positioner help topic. For further detail on building and working with extended and integrated axes see Working with integrated axes and extended axes.

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Machine

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Use the machine General Tab The machine general tab defines the properties for the Base of the machine. Generally, the base is a structure that holds moving joints. The Link CAD tab on the machine links also have these fields. Name: The name of the machine. CAD File: The CAD file used for the base. Visible: when checked the object is shown. Type: defines the type of object that can be used for

the object. Color: sets the color of the object. CAD Location: the location of the object in the

workcell relative to workcell 0 position. The CAD origin position is what is used for referencing the object.

Scale: the scale factor applied to CAD objects. If a primitive object is used, dimensions for the object can be set.

Show Robot Collisions: enables collision detection for this object. When the robot collides with the object the object will change color.

Lock All Location Values: when checked locks all of the location values for the machine.

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Use the machine axis General Tab The positioner general Tab shows the properties for a joint on a group. A joint on a group has locations for 2 key coordinate systems. The axis origin defines the motion of the joint, the axis link CAD defines the object that moves when the axis origin is jogged / moved.

Name: The name of the axis. Group: The robot motion group that drives the joint axis. Joint: The group joint that that drives the axis Axis origin: the origin of the coordinate system that will move when the axis is moved.

When defining the axis link origin Roboguide requires that the +Z axis be along the axis of rotation (rotary) or translation (linear). It is located relative to the previous links CAD location (base or another axis joint).

Motor direction: defines the direction of motion for the axis. If selected + motion of

the joint results in a positive rotation/ translation around/ along the Z Axis. PRO forces the Z axis to be the axis of rotation/ translation.

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Select 3D Axis: when pressed the Axis origin is selected. The axis origin is the coordinate system that defines the motor travel.

Motor Visible: when checked the motor is shown as part of the axis. Lock Axis Location: when checked locks all of the location values for the Axis Origin.

ROBOGUIDE Z Z 1. 2. 3D

3.

Z Z

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Use the machine axis link CAD tab The machine axis link CAD is the CAD that is shown for the axis. It is located relative to the axis origin. The axis origin defines the motion of the joint, the axis link CAD defines the object that moves when the axis origin is jogged / moved. The CAD Location is relative to the axis link CAD defined on the machine axis general tab.

CAD File: The CAD file used for the link. Visible: when checked the object is shown. Type: defines the type of object that can be used for the object. Color: sets the color of the object. CAD Location: the location of the joint CAD relative to the joint axis origin. Scale: the scale factor applied to CAD objects. If a primitive object is used,

dimensions for the object can be set. Lock All Location Values: when checked locks all of the location values for the joint.

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Saving a machines information for future use A machine information can be saved for later re-use in workcells. All the required information for the machine is defined in the .def file that defines the machine. The .DEF file created and all associated CAD for the positioner should be in the same directory. For auxiliary axis systems: the auxiliary axis definition file can be loaded in one of two ways: after configuring the virtual robot for auxiliary axes from the workcell creation wizard robot selection list. A saved .DEF file will show in the list for robot selection. For positioners: The positioner def file will show in the Add additional groups wizard page. To have the positioner .DEF information show up in the Create Workcell Wizard the .DEF file and positioner CAD must be under the Roboguide Image Library Positioner directories. Program Files\FANUC\PRO\SimPRO\Image Library\Positioners

Saving a machine information for future use

1. Right click on the machine / positioner in the cell browser. Select the Save menu item.

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2. A save dialog box is shown. Select the desired directory, give the definition file a name and press save. To have the.DEF information show up in the Create Workcell Wizard the .DEF file and CAD must be under the Roboguide Image Library Positioner directories. The definition file and CAD files for the positioner can be put into their own sub directory under the Roboguide Image Library Positioners directory. Program Files\FANUC\PRO\SimPRO\Image Library\Positioners For positioners: the def file information will show on the Add Groups wizard page. For extended axis machines: the def file information will show on the robot selection page. The .DEF file should show in the list. When selected the workcell should initialize with the machine built and configured.

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Saving an end of arm machine information for future use 1. Right click on the robot / tooling / UTOOL that has the

machine built in the cell browser. Select the Save menu item.

2. A save dialog box is shown. Select the desired directory, give the definition file a name and press save.

3. The machine file is now available for future use, and can be loaded by right clicking on the UTOOL to which it should be added.

Loading a previously defined machine

A previously defined machine can be loaded into a workcell. There are multiple ways a .DEF file can be loaded: After the workcell has been generated, and the

virtual robot has been configured for additional groups and/or axes, a machine definition file can be loaded from the cell browser.

During workcell generation: o Auxiliary axis DEF files are seen in the robot list, and can be selected. o Positioner DEF files (multiple groups) are shown on the Add groups workcell wizard page.

Loading a previously defined machine after a workcell has been created If the workcell has been defined, and the virtual robot has been configured for the machine axes, a saved machine definition can be loaded. 1. From the cell browser, right click on the Robot / Machines Category and select Add Machine / Positioner Library. Select the .DEF file you desire, and press Open. The selected machine will be loaded into the workcell.

Loading a previously defined auxiliary axis machine from the workcell wizard The .DEF file must be saved in the image library directory structure of Roboguide in order for the DEF file to appear in the robot list. Program Files\FANUC\PRO\SimPRO\Image

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Library\Positioners 1. Create a new workcell 2. Select the saved DEF file from the Select Robot list 3. Step to the end of the wizard and select Finish

Loading a previously defined positioner (multi group) machine from the workcell wizard The .DEF file must be saved in the image library directory structure of Roboguide in order for the DEF file to appear in the robot list. Program Files\FANUC\PRO\SimPRO\Image Library\Positioners 1. Create a new workcell 2. Select the saved DEF file from the group list on the Add Group wizard step 3. Add the def file to the robot by pressing the Hand icon in the list 4. Step to the end of the wizard and select Finish

Loading a previously defined end of arm machine after a workcell has been created

If the workcell has been defined, and the virtual robot has been configured for the machine axes, a saved machine definition can be loaded. 1. From the cell browser, right click on the Robot / Tooling / Desired UTOOL and select Load Tooling. Select the .DEF file you desire, and press Open. The selected machine will be loaded into the workcell onto the end of arm.

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4.7 ROBOGUIDE V6 1(C-Gun) R-2000iA/165F

4.7.1

FANUC Robotics ROBOGUIDE ROBOGUIDE V6 1.

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FANUC Spot Tool (H540)

R-2000iA/165F (H740)

2 Basic Nobot (H895) 2 ()

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Servo Gun PackageJ685

12

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R-2000iA/165F 1

4.7.2

CAD IGES Z

2NoBot

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NoBot

9

2. Basic Nobot F4 MANUAL

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2. Add Nobot Axis

MOTOR SIZE=50, MOTOR TYPE=2, CURRENT LIMITI FOR AMPLIFIER=7 80

1. Linear Axis

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2. No Change

Upper Limit Lower Limit

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2. No Change

LOAD RATIO

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SERVO TIMEOUT2. Disable

4. Exit

1.

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4.

CAD IGES CAD

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TCP x, y, z, w, p, r

UT: 1 (Eoat1) CAD IGES

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GP:2 Basic NoBot CAD Z

TP 2

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UT: 1 (Eoat1) Eoat1

TCP

4.7.3.

2 TP