Fallas Philosophy · 2016-09-08 · Fallas Philosophy The Fallas Philosophy is to retain our leadership in the case packing industry. Always seeking new ways to improve our case packing

Fallas Phi losophy The Fallas Ph i losoph y is to reta in our leadersh ip in the case packing industry. Always seeking new ways to improve our case packing systems through technology, cont inuous innovat ion and customer involvement. Our Goal . To bui ld mach ines that can adapt to years of change, wi thstand three-sh i ft abuse and keep on runn ing when others have fa i led. Today, Fal las Automat ion remains the on ly case packer manufacturer star ted by an engineer who or iginal ly worked on the customer ’s side of the business. “For a lmost 30 years we’ve l istened to your requirements for simple compact, lower -cost case packers and equipment. Here is the resul t : The kind of mach ines you’d bui ld yoursel f i f you had the t ime and resources.” David Fal las -------------------------------------- ------------------ -------------------------------------- ----- Sales, - Dur ing the diagnost ic sales process you wi l l work wi th quali fied engineers to help determine your needs. To come up wi th soph ist icated yet simple solut ions to your company requirements. We offer systems fr om the bagger drop tube or exi t of the car toner etc. to the in feed of the pallet izer i f need be. Single mach ines are offered as wel l . After the sale, - Fal las in i t ia tes a regimented schedule of events wh ich resul ts in on t ime del iver y of a l l equipment and components. Our engineer ing team wi l l stay in di rect contact wi th your project leaders dur ing the en t ire process. The system is assembled and integrated at our faci l i t y as i t would be in your plan t. We then ful l y test and document a l l your products required to run on that l ine. Complete changeover and train ing l ists are generated for a l l your products. One week before sh ipping, your company is invi ted to Fal las for factor y acceptance test ing (FAT). Systems are r igorously tested pr ior to the FAT. Br ing as many as you need and stay as long as you need. Th is process resul ts in shorter insta l lat ion and star tup curves. There is a lways an open invi tat ion before, dur ing and at any stage of the project to send your personnel to our faci l i ty. After the delivery, - Fal las wi l l assist your teams in the reassembly of your system i f required. A Fal las Service Techn ician wi l l be at your faci l i t y for train ing and startup. Typical star tup and tra ining for a single system is 1 week but can be longer depending on your needs. Fal las Automat ion ful l y suppor ts their equipment throughout the l i fe of the uni ts. We have many systems in the field over 27 years old. Chr is Calabrese Sales Manager

Some Bullet Points for Fallas Machinery:

1) Machines are available with stainless steel construction, washdown bearings and washdown rated motors from the product conveyor to the floor.

2) Many options are included as standard on Fallas Equipment - Lexan guarding, full work cell system integration & training/setup documentation

3) Machine changeover times are less than 5 minutes in most cases.

4) Complete systems are delivered plug and play, installation is simple.

5) Startup and training curves are greatly reduced due to our extensive testing at Fallas Automation before we ship.

6) All controls and mechanical parts are common and can be purchased at your local motion control provider. Fallas machined parts are available from stock or have a very quick turnaround time with our in-house machine shop dedicated to spares.

7) Machines are built to withstand 3 shift abuse, 7 days a week, 365 days per year and carry a full one year warranty.

8) Fallas technical support continues for the life of the machine. Many of our machines sold 22 years ago are still in operation today. We have retrofit kits for servo motors that have been outdated or discontinued and overhaul services for some vintage machinery. Our service department has over 50 combined years of experience with Fallas machinery and are all employees of Fallas Automation.

9) When we come across improvements and upgrades to machines, older equipment is always taken into consideration.

1

Fallas Automation Latest Customer List Updated – 10-15-08

A . ZE REG A'S - P AST A AD M - PO WD ER S - I .Q .F - M E AT PR OD UCT S AD VAN CED FOOD P ROD UCT S - L IQ UID CH EE S E AG R ALIN K - I . Q . F. VEGET AB L ES AN N 'S H O US E OF N UT S - N UT S ARRO W IND UST RI ES - B E AN S - PO PCO RN - RIC E AM ERI C AN IT ALI AN P AST A – P AST A AM ERI C AN S UG AR R E FIN ERY - S UG AR AS SOC I AT ED M IL K PROD UC ER S - C HE ES E AUST IN F OOD S - C R AC KE RS B AKE RY CH EF - P ANC AKE S - W AFF LE S B ARR Y C AL LE B AUT - C HOC OL AT E MOR SE L S B AS IC AM ER IC AN FOOD S - IN ST ANT P OT AT O ES B AS IC VEG ET AB LE P ROD UCT S – D EHY . O NION S BE ST SW E ET – C ANDY BOND UEL LE – I .Q .F VEGET ABL ES BORD EN P AST A - P AST A BR AC H 'S C ON FE CT IONS - C ANDY C.H . G UENT H ER - PO WD ER M I XE S C & H S UG AR - S UG AR C & F F OOD S – B E AN S AND RIC E C ADB URY AD AM S - C HE WIN G G UM , C AND Y COC A CO L A - SO FT D RIN KS COLO NI AL S UG AR - S UG AR CONT E SS A PR EM I UM FOO DS – RE ADY T O E AT CRY ST AL F AR MS - CH EE S E DAIS Y BR AN D - SO UR C RE AM DAKOT A G RO WE RS - P AST A DOM INO S UG AR – S UG AR FOL GE RS - CO F FE E FRIT O L AY - C HIP S GARD ET T O'S - SN AC KS GEN ER AL MI LL S - I .Q .F . ENT R EE S, C ER E AL GI ANT SN AC KS – S UN F LO WER SE ED S GOET Z E 'S C ANDY - C AN DY GOOD M AN P AC KAGING - P AC KAGIN G M AC HIN ERY GORT ON S - I .Q . F . FI SH ST IC KS GRE AT L AKE S CHE E SE - CHE E SE GRI FF IT H L AB S - POW DE RS H.E .B . SN AC KS - C HI PS HEIN Z FR OZ EN FO ODS - I .Q . F. HER SH EY P AST A - P AST A HUIS H - D ET ERG ENT S ICE L AND IC - FR OZ EN S E AFOOD IM PE RI AL S UG AR - S UG AR JAS PE R WY M AN – I .Q .F JOS EP H G AL LO FOO DS - CH EE S E KAL KAN - DO G FOO D KANP AK, L LC – L IQ UID S KAYT EE – ANI M AL SN AC KS KEE BL ER - COO KIE S KEL LOG G 'S - S N AC KFO OD S KR AFT F OOD S - C HE ES E, M AR SH M ALL OW S, ME AT KROG ER – CH E ES E PR OD UCT S L AKESI DE F OOD S - I .Q .F . VEG ET ABL E S L AMB W EST ON - I . Q . F. F RE NCH F RI ES L UC ERN E FO ODS - I . Q . F. VEGET ABL ES M AST ER FOO DS - C AN DY M cCO R MIC K - P O UC HE S M. G. W AL DB AUM - L I Q UID E GG S M AST ER S G AL LE RY – C HE ES E M AR AT H ON CH EE SE - CH EE SE M AXWE LL HO US E – CO F FE E

M cC AIN FO ODS - I .Q . F. VEGET ABL ES MIC H AE L FO OD S – EGG S MID AME RIC A D AIR Y – CHE E SE MIN UT E M AI D - J UICE MR . D EL L FO OD S - I .Q . F . POT AT OE S M UR RY 'S - I .Q .F . M E AT B ALL S NABI SCO - CO O KI ES - C AN DY NAT IO N AL FRO ZE N FOO DS - I .Q . F. VE GET AB LE S NEST LE FO OD S – C AN DY NEW WOR LD P AST A – P AST A NOR P AC F OOD S - I .Q .F . VEG ET ABL E S NORT HE RN ST AR - I .Q . F. P OT AT O ES OM ST E AD F OOD S – I . Q . F. B RE ADED FOOD S OR AL -B - T OOT HB R USH ES ORE - ID A - T O RT EL LINI P AC E D AIR Y - C HE ES E P AR AM O UNT F AR M S - AL MO UN DS P AST A MONT AN A - P AST A P AT ER SO N FRO ZE N FOO DS - I . Q . F. VE GET AB LE S PE P PE RIDG E F ARM - CR AC KER S PET INC . - FRO ZE N W AFF LE S PICT SW EET FR OZ EN FO ODS - I .Q . F. VEGET ABL ES PIL L SB URY - FR OZ EN BI SC UIT S PION EE R FO ODS - F LO UR PL ANT AT IO N FOO DS - I . Q . F. T UR KEY PORT IO N P AC - P OWD ER S PRO CT ER & G AM BL E - CO FF EE PRI MO FOOD S - P AST A QUAKE R O AT S - CE RE AL REC KIT T & C OL EM AN - S AUCE S RED GO LD - KET CH UP RE SE R 'S FIN E FOO DS - POT AT OE S ROS IN A FO OD S - I .Q . F . ME AT S AR A LE E - S AL AD DRE S SIN GS S AR GENT O F OOD S - C HE ES E S AVANN AH S UG AR - S UG AR SCH RE IBE R FOO DS - CH EE S E SEN EC A FOO DS - I .Q . F. VE GET AB LE S SI MP LOT - I .Q .F . VEG ET ABL E S ST ARB UC KS - C OF F EE T . M ARZ ET T I - S UAC ES T ILL AMOO K - FIN E C HE ES E T OT AL LO GIST I CS C ONT ROL – I .Q .F . T OOT SIE RO LL - C AN DY T RIDENT SE AF OOD - FR OZ EN S E AFOOD T WIN CIT Y FOOD S - I .Q . F. VE GET AB LE S T YSON FO OD S - I .Q . F. C HIC KEN U.S . S UG AR - S UG AR UN CL E BE N 'S - R I CE UN IL E VER - T UB S OF FOOD VAN D E KAM P 'S - I . Q . F. F RE NCH T O AST VI ST A B AKERY - CO O KI ES WE ST ER N S UG AR - S UG AR WHIT E LI LY - B I SC UIT MI X VE MCO LT D. - KET C H UP VAN D R UN EN – FR EE ZE DRI ED F OOD S VE MCO - KET CH UP VENT UR A FOOD S - S AL AD DR E SSI NG S V. I . P . FOO DS - I . Q . F. VEGET AB LE S

1

1

2

2

3

3

4

4

A A

B B

FALLAS AUTOMATIONTOLERANCE

UNLESSNOTED

X.XX = +0.010X.XXX = +0.005

FRACTIONAL

ANGULAR

+0.5

PROJECT SCALE DRAWN BY

DESIGNER

TITLE

DATE DRAWING NUMBER

REV BY

SHEET NO.

REV REV DESCRIPTION ECN

STANDARDWG

R400 FOOTPRINT

04/18/12 FP-R400 1 of 1

WG

DECIMAL

XX = 1

32+

10'-2" TO 10'-12"DEPENDINGON SPACERREQUIRED 4" SPACER TYPICAL

POWER DROP RH SIDE48 X 60 X 12

MAIN CONTROL CABINETAIR DROP

STANDARD SPECIFICATIONSELECTRICAL : 480 VOLTS, 3 PH, 35 AMP FUSEDAIR : 1/2" AIR INLET, 4 CFM AT 80 PSICONTROLS : AB CONTROL LOGIXHMI: SHNEIDER 10" TOUCH COLOR MIN CASE SIZE - 10"L X 6"W X 4"HMAX CASE SIZE - 24"L X 16"W X 12"H PRODUCT AND CASE FLOWCAN BE REVERSED

1'-2 3/4" 1'-2 3/4"6'-9 1/2"

OVERALL LENGTH

1'-4"CASE

ELEVATION3'-0"PRODUCT

ELEVATION

5'-2 1/4"FRAMEHEIGHT

1'-4"

1'-8 3/4"5'-0"FRAME WIDTH

4'-4"FRAME

LENGTH

6"

PRODUCT FLOW

CASE FLOW

4'-11 1/4"OIT

5 1/2"6'-1 1/2"

OVERALLWIDTH

1

1

2

2

3

3

4

4

A A

B B


UNLESSNOTED

X.XX = +0.010X.XXX = +0.005

FRACTIONAL

ANGULAR

+0.5


DESIGNER

TITLE

DATE DRAWING NUMBER

REV BY

SHEET NO.


WG

R-700 TWIN FOOTPRINT

04/18/12 FP-R700-TWIN 1 of 1

WG

DECIMAL

XX = 1

32+

6'-2"FRAMEHEIGHT

2'-11"PRODUCT

ELEVATION

1'-3"CASE ELEVATION VARIES DEPENDING

ON LAYOUT

1'-4"

9"

14'-3"

5'-0"FRAMEWIDTH

1'-6" 5'-0"FRAMEWIDTH

9"1'-5"

4'-6"FRAMEWIDTH

2'-9 1/2"1'-6"

4'-11 1/2"OVERALL

WIDTH

AIR DROPPOWER DROPPOWER REQUIRED:480 VAC, 3PH, 60 HZFUSED AT 40 AMPS AIR REQUIRED:5CFM @ 80 PSI SPEEDS:80 PICKS PER MINUTE PER ROBOT,DEPENDING UPON WEIGHTHIGHER SPEEDS POSSIBLE,CONSULT ENGINEERING CASES AND PRODUCT CAN ENTER FROM EITHER DIRECTION 11'-6"

8'-1"OVERALLHEIGHT

1

1

2

2

3

3

4

4

A A

B B


UNLESSNOTED

X.XX = +0.010X.XXX = +0.005

FRACTIONAL

ANGULAR

+0.5


DESIGNER

TITLE

DATE DRAWING NUMBER

REV BY

SHEET NO.


WG

R-700 SINGLE FOOTPRINT

04/18/12 FP-R700-SINGLE 1 of 1

WG

DECIMAL

XX = 1

32+

6'-2"FRAMEHEIGHT

2'-11"PRODUCT

ELEVATION

1'-3"CASE ELEVATION

VARIES DEPENDINGON LAYOUT

1'-4"

9"

7'-9"

5'-0"FRAME WIDTH

4'-6"FRAMEWIDTH

2'-9 1/2"

AIR DROP

POWER DROPPOWER REQUIRED:480 VAC, 3PH, 60 HZFUSED AT 40 AMPS AIR REQUIRED:5CFM @ 80 PSI SPEEDS:80 PICKS PER MINUTE PER ROBOT,DEPENDING UPON WEIGHTHIGHER SPEEDS POSSIBLE,CONSULT ENGINEERING CASES AND PRODUCT CAN ENTER FROM EITHER DIRECTION

9"

1'-6"CASE WIDTH

4'-11 1/2"OVERALL

WIDTH

5'-0"OIT

8'-1"OVERALLHEIGHT

1'-5"

1

1

2

2

3

3

4

4

A A

B B


UNLESSNOTED

X.XX = +0.010X.XXX = +0.005

FRACTIONAL

ANGULAR

+0.5


DESIGNER

TITLE

DATE DRAWING NUMBER

REV BY

SHEET NO.


WG

FP - ADABOT LV

04/24/12 FP - ADABOT LV 1 of 1

WG

DECIMAL

XX = 1

32+

9" 5'-0"FRAME LENGTH 9"

1'-7 1/4" TO 3'-1 1/4"CASE ELEVATION

4'-8"PRODUCT ELEVATION

8'- 1/2"FRAME HEIGHT

2'-0" 3'-8"9"

4'-6"

1'- 1/2"

1'-6 3/4"

11'-5"OVERALL LENGTH

10'-0"OVERALLHEIGHT

POWER REQUIRED:480 VAC, 3PH, 60 HZFUSED AT 40 AMPS AIR REQUIRED:5CFM @ 80 PSI SPEEDS:80 PICKS PER MINUTE PER ROBOT,DEPENDING UPON WEIGHTHIGHER SPEEDS POSSIBLE,CONSULT ENGINEERING CASES AND PRODUCT CAN ENTER FROM EITHER DIRECTION CASE ELEVATION VARIES DEPENDING ON HEIGHT OF CASE

AIR DROP

CASE FLOW

PRODUCT FLOW

1

1

2

2

3

3

4

4

A A

B B


UNLESSNOTED

X.XX = +0.010X.XXX = +0.005

FRACTIONAL

ANGULAR

+0.5


DESIGNER

TITLE

DATE DRAWING NUMBER

REV BY

SHEET NO.


WG

FLEXPICKER

04/25/12 FP - FLEXPICKER 1 of 1

WG

DECIMAL

XX = 1

32+

POWER REQUIRED:480 VAC, 3PH, 60 HZFUSED AT 30 AMPS AIR REQUIRED:5CFM @ 80 PSI SPEEDS:UP TO 120 PICKS PER MINUTE PER ROBOT,DEPENDING UPON WEIGHT,HIGHER SPEEDS POSSIBLE,CONSULT ENGINEERING CASES AND PRODUCT CAN ENTER FROM EITHER DIRECTION CASE ELEVATION VARIES DEPENDING ON HEIGHT OF CASE

1'-9 1/4" TO 2'-5 3/4"CASE ELEVATION

3'-2"PRODUCT ELEVATION

6'-8 1/2"FRAME HEIGHT

9 1/2"

4'-5"FRAME LENGTH 1'-9 1/2"

10'-5 1/4"OVERALL LENGTH

1'-5"

2'- 3/4"5'-2"

FRAMEWIDTH

5'-0"FRAME LENGTH

2'-3"

7'-10 3/4"OVERALLHEIGHT

2'- 3/4"CASE DATUM

3'-8 1/4"

5'-4 1/4"OVERALL

WIDTH

PRODUCTFLOW

CASE FLOW

1

1

2

2

3

3

4

4

A A

B B


UNLESSNOTED

X.XX = +0.010X.XXX = +0.005

FRACTIONAL

ANGULAR

+0.5


DESIGNER

TITLE

DATE DRAWING NUMBER

REV BY

SHEET NO.


WG

FP - D3 LV

04/25/12 FP - D3 LV 1 of 1

WG

DECIMAL

XX = 1

32+

6"

11'-5"OVERALL LENGTH

4'-2" 1'-9"

4'-10"FRAMEWIDTH

1'-9 1/4"

3'-6"

5'-6"FRAME LENGTH

POWER REQUIRED:480 VAC, 3PH, 60 HZFUSED AT 30 AMPS AIR REQUIRED:5CFM @ 80 PSI SPEEDS:UP TO 120 PICKS PER MINUTE PER ROBOT,DEPENDING UPON WEIGHTHIGHER SPEEDS POSSIBLE,CONSULT ENGINEERING CASES AND PRODUCT CAN ENTER FROM EITHER DIRECTION CASE ELEVATION VARIES DEPENDING ON HEIGHT OF CASE

6"

2'-3"

4'-2 3/4"PRODUCT

ELEVATION1'-4 1/2" TO 3'-4 1/2"CASE ELEVATION

2'-5 1/4"CASE DATUM

8'-1"FRAMEHEIGHT

9'-4"OVERALLHEIGHT

1

1

2

2

3

3

4

4

A A

B B


UNLESSNOTED

X.XX = +0.010X.XXX = +0.005

FRACTIONAL

ANGULAR

+0.5


DESIGNER

TITLE

DATE DRAWING NUMBER

REV BY

SHEET NO.


WG

G400 FOOTPRINT

04/19/12 FP-G400 1 of 1

WG

DECIMAL

XX = 1

32+

4'-4"OVERALLFRAMEWIDTH

2'-2"

2'-2"

2'-1"PRODUCT

INFEED

5'-0"FRAME LENGTH

3'-10 1/2"PRODUCT

ELEVATION

4'-11"FRAMEHEIGHT


CASE IN OR OUT

6"

POWER DROP

AIR DROP STANDARD RSC CASE SIZE RANGELENGTH MIN. = 10 MAX. = 24WIDTH = 6 = 16HEIGHT = 4 = 12 ELECTRICAL : 460VAC, 3 PH, 60 HZ, 30 AMP FUSEDAIR : 1/2" AIR INLET, 2 CFM AT 80 PSI

1'-3" TO 2'-3"CASE ELEVATION

CASE CONVEYOR ELEVATION VARIES DEPENDING ONCASE HEIGHT WITH BOTTOM CLOSEDTOP OF CASE IS THE DATUM AT 36". IF TOTAL HEIGHT = 21" THE CASE CONVEYOR ELEVATION IS 36" - 21" = 15"THE CASE CONVEYOR ENTERING THE CASE PACKER MUST BE A PIVOTING STYLE CONVEYOR, THE EXIT CONVEYOR CAN BE THE SAME OR HAVE SLIDE

CASE INFEED OR EXIT

PIVOTING CASE CONVEYORREQUIRED AT CASE INFEED3'-0"

TOP OF CASEDATUM

4 1/2"CONV. IN LOWEST POSITION

2'-0"CASE

ELEVATION

6'-9 1/2"

10 3/4"

1

1

2

2

3

3

4

4

A A

B B


UNLESSNOTED

X.XX = +0.010X.XXX = +0.005

FRACTIONAL

ANGULAR

+0.5


DESIGNER

TITLE

DATE DRAWING NUMBER

REV BY

SHEET NO.


WG

CASE VIBRATOR FOOTPRINT

04/26/12 FP - CV700 1 of 1

WG

DECIMAL

XX = 1

32+

6'-0"OVERALL LENGTH

CASE FLOW

4'-2 3/4"


2'-0"CASE

ELEVATION

1'-8"1'-4"BELT

WIDTH2'-9 1/2"

OVERALLWIDTH

3 3/4"5'-4 1/4"CLOSER LENGTH

2'-2 3/4"CLOSERWIDTH

1

1

2

2

3

3

4

4

A A

B B


UNLESSNOTED

X.XX = +0.010X.XXX = +0.005

FRACTIONAL

ANGULAR

+0.5


DESIGNER

TITLE

DATE DRAWING NUMBER

REV BY

SHEET NO.


WG

CASE VIBRATOR TAMPER FOOTPRINT

04/26/12 FP - CVT700 1 of 1

WG

DECIMAL

XX = 1

32+

6'-0"OVERALL LENGTH

2'-0"CASE

ELEVATION

5'-2 3/4"OVERALL

HEIGHT

1'-4"BELT WIDTH

1'-8" 2'-10"OVERALL

WIDTH

2'-7"TAMPER LENGTH

4'-9 1/4"TAMPER HEIGHT

CASE FLOW

2'-10 1/2"

2'-5 1/4"TAMPERWIDTH

1

1

2

2

3

3

4

4

A A

B B


UNLESSNOTED

X.XX = +0.010X.XXX = +0.005

FRACTIONAL

ANGULAR

+0.5


DESIGNER

TITLE

DATE DRAWING NUMBER

REV BY

SHEET NO.


WG

CS400 FOOTPRINT

04/20/12 FP-CS400 1 of 1

WG

DECIMAL

XX = 1

32+

GLUE UNITSTAND

4'-10"FRAME LENGTH

7'-1"OVERALL LENGTH

6'-3"OVERALLHEIGHT 5'-0"

FRAMEHEIGHT

2'-9"FRAME WIDTH

2'-10 1/4"

1'-5 1/4"

2'-0"2"CASE

ELEVATION

STANDARD SPECIFICATIONS FOR TAPEELECTRICAL : 120 VAC, 1 PH, 60 HZ, 15 AMP FUSEDMOTOR : 1/2 HPCONTROLS : AB MICROLOGIX 1400OIT : SCHNEIDER 3" TOUCH COLORAIR : 1/2" INLET 1 CFM AT 80 PSITAPE HEAD : DEKKA 22SPEED : UP TO 25 CASES PER MINUTE STANDARD SPECIFICATIONS FOR GLUEELECTRICAL : 480VAC, 3PH, 60 HZ, 10 AMP FUSED1 DROP FOR CASE SEALER AND 1 SEPERATE DROPFOR GLUE UNITMOTOR : 1/2 HPCONTROLS : AB MICROLOGIX 1400OIT : SCHNEIDER 3" TOUCH COLORAIR : 1/2" INLET 0.5 CFM AT 80 PSI GLUE UNIT : NORDSON PRO-BLUEELECTRICAL : 480 VAC, 3PH, 60HZ, 10 AMP FUSEDAIR : 1/2" INLET 0.5 CFM AT 80 PSI STANDARD CASE SIZE RANGELENGTH MIN. = 10 MAX. = 24WIDTH = 7 = 16HEIGHT = 4 = 12HEIGHT W/ FLAPS OPEN = 21 OVERSIZE AND UNDERSIZE OPTIONS AVAILABLE FOR BEST CASE CLOSING : THERE SHOULD BE AN 1/8"GAP WHEN MAJOR FLAPS ARE CLOSED TOGETHER

24 X 24 X 8CONTROL CABINETPOWER CORD ENTRANCETHROUGH BOTTOM

AIR DROP

CASE FLOW

2'-0"

2'-1 3/4"

3 3/4"

1'-3"

2'-0"

6 1/4"

3'-5 1/4"OVERALL WIDTH

GLUE SET PLATENSFOR GLUE ONLY

1'-5 1/2"

1

1

2

2

3

3

4

4

A A

B B


UNLESSNOTED

X.XX = +0.010X.XXX = +0.005

FRACTIONAL

ANGULAR

+0.5


DESIGNER

TITLE

DATE DRAWING NUMBER

REV BY

SHEET NO.


WG

STAGING CONVEYOR FOOTPRINT

04/26/12 FP - STAGING CONV 1 of 1

WG

DECIMAL

XX = 1

32+

1'-8"

5'-0"OVERALL LENGTH

PER REQUIREMENT(TYPICALLY 3'-0")

1'-4"BELT

WIDTHPRODUCT

FLOW2'-8 1/4"OVERALL

WIDTH

3"

1

1

2

2

3

3

4

4

A A

B B


UNLESSNOTED

X.XX = +0.010X.XXX = +0.005

FRACTIONAL

ANGULAR

+0.5


DESIGNER

TITLE

DATE DRAWING NUMBER

REV BY

SHEET NO.


WG

CE400 OPP FOOTPRINT

04/20/12 FP-CE400 OPP 1 of 1

WG

DECIMAL

XX = 1

32+

MAJOR FLAP

SIDE UPPRINTING THISH

L

MINOR FLAP

W

GLUE UNITSTAND

STANDARD SPECIFICATIONS FOR TAPEELECTRICAL : 120 VAC, 1 PH, 60 HZ, 15 AMP FUSEDMOTOR : 1/2 HPCONTROLS : AB MICROLOGIX 1400OIT : SCHNEIDER 3" TOUCH COLORAIR : 1/2" INLET 5 CFM AT 80 PSITAPE HEAD : DEKKA 22 STANDARD SPECIFICATIONS FOR GLUEELECTRICAL : 4800VAC, 3PH, 60 HZ, 10 AMP FUSED1 DROP FOR CASE ERECTOR AND 1 SEPERATE DROPFOR GLUE UNITMOTOR : 1/2 HPCONTROLS : AB MICROLOGIX 1400OIT : SCHNEIDER 3" TOUCH COLORAIR : 1/2" INLET .5 CFM AT 80 PSI GLUE UNIT : NORDSON PRO-BLUEELECTRICAL : 480 VAC, 3PH, 60HZ, 10 AMP FUSEDAIR : 1/2" INLET .5 CFM AT 80 PSI STANDARD CASE SIZE RANGELENGTH MIN = 10 MAX = 24WIDTH = 6 = 16HEIGHT = 4 = 12TOTAL BLANK HEIGHT = 28 OVERSIZE OPTIONS AVAILABLE CASE BLANK MAGAZINE = 4 FEET FOR BEST CASE CLOSING : THERE SHOULD BE AN 1/8"GAP WHEN MAJOR FLAPS ARE CLOSED TOGETHER

4'-6"FRAMEWIDTH

10 1/4"CASE DATUM

CASE WIDTH

ADJUSTABLESIDE BELT

4'-5 3/4"BELT LENGTH

2'-0"BELT

WIDTH

6'-0"FRAMELENGTH 10'- 1/2"

OVERALLLENGTH

1'-5 3/4"CASE

DISCHARGEELEVATION

4'-11"FRAMEHEIGHT

2'-11 1/4"

3'-5 1/4"CASE

BLANK ELEVATION

AIR DROP

10"

8"

2'-10"

FIXED SIDEBELT

FIXED SIDE GUIDEFOR CASE BLANKS

EMPTY CASE OUT

CONTROL PANEL

30 X 30 X 8 ELECTRICAL CABINETPOWER CORD ENTRANCETHROUGH BOTTOMFOR 120 VAC

36 X 32 X 8 ELECTRICAL CABINETDROP TO RIGHT SIDEOF CABINETFOR 480 VAC

3/8" SLOT (TYP)

CASE ORIENTATION FOR FALLASMODEL CE400-OPP CASE ERECTOR

LEFT HAND

5'-11"OVERALLHEIGHT

4"

1'-3"

2'-0"

6 1/4"

1

1

2

2

3

3

4

4

A A

B B


UNLESSNOTED

X.XX = +0.010X.XXX = +0.005

FRACTIONAL

ANGULAR

+0.5


DESIGNER

TITLE

DATE DRAWING NUMBER

REV BY

SHEET NO.


WG

CE400 FOOTPRINT

04/19/12 FP-CE400 1 of 1

WG

DECIMAL

XX = 1

32+

PRINTING THIS

MAJOR FLAP

MINOR FLAP

SIDE UP

LWH

GLUE UNITSTAND

2'-11"

3'-5 1/4"CASE

BLANK ELEVATION

6"

4'-5 3/4"HOPPER LENGTH

2'-0"CASE

DISCHARGEELEVATION

4'-11"FRAMEHEIGHT

2'-0"BELT

WIDTH2'-10"

8"

10"

10'- 1/2"OVERALL LENGTH

6'-0"FRAME

LENGTH

ADJUSTABLESIDE BELT

CASEWIDTH

10 1/4"CASE DATUM

4'-6"FRAMEWIDTH

CONTROLPANEL

EMPTYCASEOUT

30 X 30 X 8 ELECTRICAL CABINETPOWER CORD ENTRANCETHROUGH BOTTOMFOR 120 VAC

36 X 32 X 8 ELECTRICAL CABINETDROP TO LEFT SIDEOF CABINETFOR 480 VAC

3/8" SLOT (TYP)

CASE ORIENTATION FOR FALLASMODEL CE400 CASE ERECTOR

RIGHT HAND

STANDARD SPECIFICATIONS FOR TAPEELECTRICAL : 120 VAC, 1 PH, 60 HZ, 15 AMP FUSEDMOTOR : 1/2 HPCONTROLS : AB MICROLOGIX 1400OIT : SCHNEIDER 3" TOUCH COLORAIR : 1/2" INLET 5 CFM AT 80 PSITAPE HEAD : DEKKA 22 STANDARD SPECIFICATIONS FOR GLUEELECTRICAL : 4800VAC, 3PH, 60 HZ, 10 AMP FUSED1 DROP FOR CASE ERECTOR AND 1 SEPERATE DROPFOR GLUE UNITMOTOR : 1/2 HPCONTROLS : AB MICROLOGIX 1400OIT : SCHNEIDER 3" TOUCH COLORAIR : 1/2" INLET .5 CFM AT 80 PSI GLUE UNIT : NORDSON PRO-BLUEELECTRICAL : 480 VAC, 3PH, 60HZ, 10 AMP FUSEDAIR : 1/2" INLET .5 CFM AT 80 PSI STANDARD CASE SIZE RANGELENGTH MIN = 10 MAX = 24WIDTH = 6 = 16HEIGHT = 4 = 12TOTAL BLANK HEIGHT = 28 OVERSIZE OPTIONS AVAILABLE CASE BLANK MAGAZINE = 4 FEET FOR BEST CASE CLOSING : THERE SHOULD BE AN 1/8"GAP WHEN MAJOR FLAPS ARE CLOSED TOGETHER5'-11"

OVERALLHEIGHT

FIXED SIDE GUIDEFOR CASE BLANKS

AIR DROP

4"

2'-0"

1'-3"

6 1/4"

MACHINE SPECIFICATIONS

Component

AIR Requirements ½” Line, 5 CFM @ 80 PSI Valves Parker ISO, 24 vdc Cylinders NFPA Standard Vacuum Pump Republic KVHRB-802

MECHANICAL Construction Carbon Steel Painted w/ “Steel It”

Industrial Epoxy or Stainless steel option

Servo Motors ELAU Motors SEW Eurodrive Gear Reducers SEW Eurodrive Couplings Lovejoy Drive Belts Dyna-Sync, HTP, Gates Polychain Bearings Dodge, or equal Bearings, Linear Nook Excel, THK Shaft Locks Tran Torque, Taper Lock, Ringfeder Conveyor Belts Burrell, Intralox, Spantech Guarding LEXAN

ELECTRICAL AND CONTROLS System Voltage 480 VAC or 120 VAC Safety Circuit Category 2, 3 & 4 Control Voltage 24 VDC Electrical Cabinets Hoffman NEMA Rating NEMA 12, Painted w/ “Steel It”

Industrial Epoxy

Disconnect Rotary and flange mount PLC and Processors AB and ELAU OIT AB and Telemecanique Control Buttons AB 800H Variable Speed Drive AB and Yaskawa Control Relays AB 700F AC Motor Starters Telemecanique LC1 D25BD Starter Voltage 24 vdc AC Motor Overloads Telemecanique LRD Power Supply Telemecanique ABL-UL Transformer ACME Surge Suppressors RK Electronics Photo-Electric Cell Allen Bradley Right Sight, #42EF Limit Switch AB 802T Proximity Switch AB 872C Door Safety Switch AB and Schmersal Rigid Conduit Type Galvanized Steel or Aluminum Terminal Blocks Entrelec Wire Markers Brady-Self Laminating MISC.

Fallas Philosophy · 2016-09-08 · Fallas Philosophy The Fallas Philosophy is to retain our leadership in the case packing industry. Always seeking new ways to improve our case packing

Documents