Oilpatch Orientation Facilities Presentation
Aug 20, 2015
Oilpatch Orientation
Facilities Presentation
Separator and Tank, Titusville, PA
• Comprehensive owner’s engineer services for gas gathering facilities and gas plant in Peruvian Amazon rainforest as well as fractionation plant and marine terminal on Pacific Coast.
• Provided total execution strategy
• Reviewed basic facilities design
• Prepared bid packages for detailed design, procurement and construction
Lima
Pisco
Malvinas
San Martin andCashiriari Fields
• Coordinated logistics
• Assisted in contractor selection
• Provided construction management and commissioning/start-up support
PLUSPETROL – CAMISEA PROJECT
300 MMSCFD, 15 MBCPD and 20 MBWPD
Dry Installed Weight 3,500 shts (w/o rig)
TIC - $50 Million ($769/BOEPD, $14,286/sht & 27 m-h/sht (dry)
Used 3D PDMS Drafting - Less than 0.5% Fabrication Errors and Improved Human Factors
ANADARKO HICKORY TOPSIDES
Location: Russia’s Timan-Pechora basin
Description: A 25,000 BPD modular oil facility in the Russian arctic. This project was the first grass-roots development of a new oil field by a Russian/Western joint venture.
CONOCO ARDALIN ONSHORE
ARCTIC OIL FACILITY
Horizontal Interface Control
Inlet
Gas Outlet
Oil Outlet
LC
Water Outlet
LC
Mist ExtractorInlet Diverter
Wier
Oil
Water Oil
Gas molecule
Liquid droplet
STAGE SEPARATIONMULTI FLOWING TUBING PRESSURE (FTP)
• Maximize use of reservoir energy as long as does not affect production rate.
• Keep each well in as high pressure system as possible for as long as possible.
• Manifold individual well flowlines to each stage to allow each well production to be routed individually without interfering with others.
Example Onshore Facility
SEPARATOR
BHFP Reservoir
Packer
Gas LiftValves
Tubing
Casing Gas Lift Gas
Q = flowrate into wellborePR = reservoir pressureBHFP = bottom hole flowing pressureFTP = Flowing tubing pressure = average density of fluid in tubingP = separator pressureH = depth of reservoir
FTPPC
LCQ = f (PR – BHFP)FTP = P +Pflowline
BHFP = FTP + H +PTubing
HorPtubing
Gas Lift Gas Flowrate
Ptubing
H
Summation
Mardi Gras
BP MARDI GRAS – TRANSPORTATION SYSTEM
Offshore Platform, 1960
Offshore Platform, Today
OFFSHORE FIELD DEVELOPMENT SYSTEMS
Production Systems
•Water Depth 1,700 ft•Steel weight, Jacket 40,000 tons
20,000 tons •Number of conductors 50•Installation method: Barge transported
2 pieces offshore mated
Export: Pipeline to shore
Payload / Hub Capacity HighCAPEX HighOPEX LowIndustry Experience High
EXAMPLE DEEPWATER GOM JACKET
EXAMPLE NORTH SEA CONCRETE GRAVITY BASED STRUCTURE (GBS)
• Water Depth 1,000 ft• Concrete weight 850,000 tons• Displacement at mating 1,200,000 tons • Number of wells 40• Installation method Floated out
to site• Export: Pipeline to shore
• Payload / Hub Capacity High• CAPEX High• OPEX Moderate• Industry Experience High
EXAMPLE COMPLIANT TOWER PLATFORM (CPT)
• Location GOM•Water depth 1,850 ft• Deck Weight 8,000 tons •Tower weight 40,000 tons• Pile weight 5,000 tons• Number of conductors 50• Export Pipeline to shore
• Payload / Hub Capacity High• CAPEX Moderate• OPEX Low• Industry Experience Moderate
EXAMPLE TENSION LEG PLATFORM (TLP)
• Location GOM•Water Depth 4,000 ft• Deck Weight 23,000 tons•Total steel weight 40,000 tons• Number of tendons 16• Displacement 98,000 tons •Number of wells 24•Installation method: - Hull & MSF floated out to site
- Deck modules installed offshore•Export: Pipeline to shore
•Payload / Hub Capacity Moderate•CAPEX Moderate•OPEX Moderate•Industry Experience High
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OffshoreEXAMPLE SPAR / DEEP DRAFT CAISSON VESSEL (DDCV)
• Location GOM• Water depth 2,600 ft.• Topsides weight 9,000 tons• Displacement 40,000 tons• Hull weight 27,000 tons• Number of wells 20• Export Pipeline to shore
• Payload / Hub Capacity High• CAPEX Moderate• OPEX Moderate• Industry Experience Moderate
Spring Buoy
Mooring Lines
RisersChainSeabed anchors
Hull Turret
Production Facilities
Gas Pipeline
EXAMPLE FLOATING PRODUCTION, STORAGE AND OFFTAKE SYSTEM (FPSO)
•Location GOM• Water depth 4,000 ft.• Displacement 125,000• Deck Payload 30,000 tons Number of wells 20• Export Oil Shuttle tanker Gas Pipeline to shore
• Payload / Hub Capacity High• CAPEX Low• OPEX High• Industry Experience High
EXAMPLE SEMISUBMERSIBLE VESSEL (SSV) BASED FIELD DEVELOPMENT
• Location GOM• Water depth 2,200 ft.• Displacement 35,000 tons• Hull weight 10,000 tons Number of wells 24• Export Flowlines to hub Pipeline hub to shore
• Payload / Hub Capacity Low• CAPEX Moderate• OPEX High• Industry Experience High
WATER DEPTH RANGES FOR DEEPWATER PLATFORMS
P-36 – Less Than One Year Old
Area of Technical Expertise
Conceptual/FEED
Field Development
Oil Dehydration and Produced Water Treating
Gas Sweetening and Dehydration
Gas Processing
Gas Compression
Offshore Structures
Pipeline Design
Riser System Design
Flow Assurance
Subsea Systems Design
Safety
Environmental Assessment
Human Factors