JSPL Structural Steel Division (SSD) Facilities, Capabilities & Products
JSPL Structural Steel Division (SSD)
Facilities, Capabilities & Products
SSD Key Strengths
One of the largest installed capacities in the country.
State-of-the-art manufacturing facilities.
Easy availability of steel.
Proximity to the market.
Good quality & on-time supplies.
Lowest cost producer & total solution provider.
Plant Details:
PlantsInstalled Capacity (MT/Anm.)
Plant area (Acr.)
Covered area*
(Sq. Mts)
Manpower (Nos.)
Punjipatra(Raigarh)
120,000 180 60,000 1,800
Angul(Odisa)
60,000 50 32,000 1,000
Total 180,000 92,000 2,800
4
PLANT FACILITIESPunjipatra (Raigarh)
Process Flow
RawMaterials Cutting Plate
ProcessingBeam
WeldingBeam
Processing
FitmentManualDrillingInspectionRectification
ShotBlasting Painting Finished
Goods Shipment
FACILITIES
Shot blasting & Painting Line:
MAKE : VOORTMAN , NetherlandPlate Width: 2500 mm, H-Beam 1000mmX300mm
CNC Plasma Plate Cutting M/C:
Make: Messer, GermanyPlate Width: 6500 mm, Thk: 80 mm
Plate butt welding Line
Make: Corimpex, ItalyThk.: 63 mm Width:3000mm
* Under Installation
Beam Welding Lines:Make: Corimpex, ItalyBeam Ht.: 3000 mm, Flange Thk: 63 mm
Star Beam
Drilling & Sawing Line
Make: Ficep, ItalyBeam Size: 2000X600mm Wt.: 500 Kg/Mtr
Drilled Beam
Drilling & Oxy-fuel cutting & coping Line
Make: Ficep, ItalyBeam Size: 2500X800mm Wt.: 700 Kg/Mtr
14
Heavy Duty Plate Processing Lines
Make: Ficep, ItalyPlate Size: 3000 mm Thk.: 125 mm
Shot blasting line-1
Make: Wheelabrator, GermanyEntrance Dim.: Width 3100 mm height: 1700 mm
* Under Installation
Shot Blasting Line-2
Process Support equipments
Beam Straightening Machine
Face Milling M/c.
Plate Straightener
Edge Milling M/c.
Fabrication in progress
Painted Finished Products
Quality Systems
Raw Material & Consumables• Visual Inspection• Review of T.C. & Co-relation of Heat Number• Dimension Inspection
Cutting: Flange, Web, Stiffeners & Gussets• Punching of ID-number• Review of Cutting Log Book• Punching of Heat No. & Co-relation with MTC• Dimension inspection at Messers, Tipo & Pug
Cutting
I-Beam Welding, Fit-up & Drilling• Corimpex Saw• Ficept Drilling & Sawing• Edge Preparation• Fitment of Child part• Orientation• Beam Dimension
START
Raw Material Inspection
Cutting inspection
In process/Fit-up Inspection
OK
Not OK
AOK
Not OK
Quality Inspection Flow
Quality Inspection FlowWelding: SMAW, GMAW & FCAW
• Review of Electrode heating Log Book• Pre-Heating• WPS• Welder Qualification• Welding size & Continuity• NDT• PWHT
Final Inspection: Dimension, Blasting & Painting• Final Dimension as per drawing• Reviewing of Blasting & painting Log Book• Surface profile at Shot Blasting line• Stencilling• Review of Paint batch number & Co-relation with
MTC• Painting quality, Adhesion Test & DFT
Welding Inspection
Final inspection
SAP Clearance
OK
Not OK
OK
Not OK
A
END
OK
Not OK
Quality Control Systems
Quality Team
TWI, UK - CSWIP Certified Engineers.
CWI certified Engineers by BHEL - WRI,Trichy.
IIW certified for surface Preparation &Painting.
ASNT NDT level-II Engineers
Dedicated team for…- Welding Inspection to confirming the
codel requirements as well customerneeds.
- Non Destructive Examination.- Trial assembly inspection.- Surface Preparation & Paintings- Documentations
Quality System Facilities
NABL approved lab for Mechanical &Chemical Testing.
Post Weld Heat Treatment for Stressrelieving.
In-house facility for all NDT i.e.Radiography, ultrasonic, MagneticParticle test & Penetrant tests
Post surface preparation method forcontrolling of dust & soluble saltcontamination
Mini whether station to control Paintingsystems
Raw Material Inspection
Dimension Inspection
Welding
Trial-Assembly
Incoming & In-Process Inspection
Non-Destructive Testing
2. Liquid Penetrant Testing1. Ultrasonic Testing
3. Magnetic Particle Testing 4. Radiographic Testing
Surface Profile & Painting Inspection1. Surface Roughness Comparator 2. Dust Test
3. DFT Measurement 4. Soluble Salt Contamination Test
5. Adhesion Test
Heat TreatmentPre- Heating
Post Weld Heat Treatment (SR)
Other Products
• Heavy & Complex Structures
• Light building structures
• Pre-Engineered Steel Buildings (PEBs)
• Light Gauge Structures (LGS) Buildings
HEAVY & COMPLEX STRUCTURES
Linear Assembly of Columns
3 & 4 Mtr Beams for Power Plants
Heavy Columns
33
Jindal Power - Tamnar
LIGHT BUILDING STRUCTURES
35
Hostel Buildings - Raigarh
36
Residential Building
37
Auditorium
38
JPL-Tamnar Office Building
39
Office Buildings
Under construction
40
OP-Jindal Institute of Technology RAIGARH
Pre-Engineered Steel Buildings (PEBs)
42
JSPL- Plate Mill RAIGARH
43
Structures Fabrication Plant RAIGARH
44
LGS Plant RAIGARH
45
Beam Welding Plant RAIGARH
Light Gauge Structures (LGS) Buildings
47
G+3 Residential Building RAIGARH
48
Hostel Building Expansion with LGSRAIGARH
49
Few Key Customers
JSPL Structural Steel Division:
Can Offer :
Institutional Buildings
Platform & foot-over bridges
Workshops
Commercial Buildings
Committed to serve all needs.
Thank You