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Extraction of Nutraceuticals From Plants_14

Jun 02, 2018

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Nikhil Chipade
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    Extraction of Nutraceuticals from

    Plants

    Nikhil Chipade

    11OIL1014

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    Introduction

    Plant contains broad range of bioactive compoundslike lipids, phytochemicals, pharmaceutics, flavours,

    fragrances and pigments.

    Bioactive widely used in food, pharmaceutical and

    cosmetics industry. Issues for each extraction method is matrix

    characteristics, solvent choice, liquid-solid ratio,

    temperature, pressure and extraction time.

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    Conventional Soxhlet Extraction

    Extractor holds plant materialto be extracted.

    Solvent from flask evaporates

    and condenses in extractor.

    Once liquid reaches overflowlevel, it gets siphoned back to

    solvent flask.

    Solute is separated from

    solvent using distillation.

    The operation is repeated with

    fresh solvent till complete

    extraction is achieved.

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    Practical issues for Soxhlet Extraction

    Solvent Choice: Suitable extracting solvent

    NonToxic, Environment Friendly

    Low Boiling and Inert

    Matrix Characteristics: Depends on particle size; internal diffusion is limiting step.

    Operating Condition:

    Higher temperature may cause undesirable coloration.

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    Advantages: Displacement of transfer equilibrium by repeatedly

    bringing fresh solvent in contact with solid.

    Maintaining high extraction temperature with heat form

    solvent flask.

    No filtration required.

    Disadvantages:

    Long extraction time.

    Agitation not possible. Large amount of solvent required.

    Possibility of thermal degradation.

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    Sonication-assisted Extraction

    Sound waves having frequency higher than 20KHzcreate mechanical vibrations.

    These mechanical effects induce greater penetration

    of solvent into cellular materials thereby improving

    mass transfer. Ultrasound also is responsible for efficient cell wall

    disruption facilitating release of contents.

    Therefore, efficient cell wall disruption and improved

    mass transfer are two major factors for enhancementof extraction.

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    Practical issues for sonication-assisted

    extraction

    Efficiency depends on: Moisture Content and Particle Size

    Solvent Selection

    Ultrasound Frequency

    Temperature Sonication Time (Crucial)

    Operating Conditions:

    Mild temperature (depending on R.M and Extract)

    Accurate Temperature Control is necessary

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    Advantage: Inexpensive, simple and efficient alternative to soxhlet.

    Reduce operating temperature allowing extraction of heat

    liable compounds.

    Disadvantage: Dispersions may attenuate ultrasound waves.

    Restricted to a zone located near ultrasound emitter.

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    Microwave-assisted Extraction

    Electromagnetic radiation with a frequency from 0.3to 300 GHz.

    Generally operated at 2.45 GHz.

    Rapid delivery of energy to total volume of solvent

    and solid matrix. Cell disruption is promoted by internal superheating,

    improving recovery of nutraceutics.

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    Microwave-assisted Extraction

    Two types of commercially available MAE: Closed Extraction Vessels

    Used when high extraction temperature is necessary.

    Pressure depends on boiling point of solvent used.

    Open Extraction Vessels

    Carried out at atmospheric pressure.

    Operating temperature depends on boiling point of solvent used.

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    Practical issues for MAE

    Matrix characteristics: Depends on dielectric susceptibility of solvent and matrix.

    Particle size and size distribution influence efficiency of

    MAE.

    Solvent Choice: Depends on solubility of extracts, interaction with plat

    matrix and microwave absorbing properties (dielectric

    constant).

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    Operating Conditions: Sufficient solvent to immerse solid mass.

    Higher solvent volume to solid mass ratio.

    Adequate Stirring.

    Elevated Temperature (depending on extract)

    Advantage: Reduced extraction time and solvent usage.

    Improved extraction yield.

    Disadvantage: Centrifugation or filtration is necessary.

    Efficiency is poor when either target compound or solventis non-polar or volatile.

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    Supercritical Fluid Extraction

    Supercritical state is achieved when thetemperature and the pressure of substance is raised

    over its critical value.

    Advantage:

    Dissolving power of fluid depends on its density whichcan be adjusted using temperature and pressure.

    Supercritical fluid has high diffusion coefficient , lower

    viscosity and surface tension than a liquid solvent, leading

    to more favourable mass transfer.

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    Practical issues for supercritical fluid

    extraction

    Fluid Choice: CO2 very popular choice for non-polar extracts.

    Freon-22, Nitrous Oxide good for polar extracts but there

    are environment and safety issues.

    Modifiers are added to CO2 so that it can also extractpolar components.

    Methanol is commonly used as its 20% miscible in CO2.

    Ethanol may be better choice as its less toxic.

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    Preparation of plant materials: High moisture content causes mechanical difficulties such

    as clogging due to ice formation.

    Water is only about 0.3% soluble in supercritical CO2 but

    polar components will prefer aqueous phase more over

    CO2.

    To avoid this, mix chemicals such as Na2SO4 and silica

    gel to absorb moisture from plant materials.

    Smaller size, better extraction but too small size may

    make CO2 impermissible from particle bed.

    Hence some rigid materials, like glass beads and sea

    sands are packed with fine plant powder.

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    Operating Conditions: Choice of proper density of supercritical fluid such as

    CO2 i.e optimum temperature and pressure.

    Extraction time also decides extract composition.

    Advantage: Unusual possibilities of selective extraction.

    Dissolved nutraceutical compound can be recovered by

    reducing density of supercritical fluid.

    No loss of volatiles while recovering nutraceuticalcompound.

    Higher diffusivity of supercritical fluid as compared to any

    other liquid, thus rapid mass transfer.

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    Advantage: SFE uses moderate temperature for extraction thus

    suitable for heat sensitive compounds.

    Environmental Friendly process.

    SFE can be directly coupled with chromatographicmethod for simultaneous extraction and quantification.

    Disadvantage:

    High initial cost of investment.

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