EXTENDED SHAFT SERIES WITH WET SPLINE OUTPUT FLANGE INSTALLATION INSTRUCTIONS This extended shaft requires a PTO with an output flange option code “V” and will not connect to any other PTO output. Step 3 Remove the transmission capscrews from the rear of the transmission in the locations where the mounting bracket will install. Step 2 Remove the components from the extended shaft carton. This should include an installation kit with a 12TK5496 o-ring kit. Referring to the drawing R3205 locate the PTO end o-ring 12T43183. Lubricate and install O-Ring (12T43183) onto o-ring groove of the input flange on the extended shaft housing as shown. Step 4 Remove cap plug from PTO shaft. If the vehicle is to be moved before pump is installed, do not install shaft. Install appropriate pump flange cap kit* on the Extended Shaft housing pump flange. Place the thru-shaft in the box and place the box in the vehicle for transport and skip to Step 5. Locate the thru-shaft from kit. Align the splines of the shaft with the PTO output shaft. Slide the splines into the PTO shaft as far as possible. * Cap Kits: 16TK5504 (“E” SAE C), 16TK5507 (“K”, “P” SAE B, BB), 16TK5508 (“I” DIN 5462). Sold separately or can be ordered already installed. Step 5 Slide the Extended Shaft housing over the shaft and mate with the PTO flange. Step 6 For installations on the Allison 3000 series, locate 3 spac- ers, 3 capscrews, and the Extended Shaft bracket. Install bracket bolts through the bracket and the spacers. For the Allison 4000 series, these spacers are not needed. (Torque 68 FT-LBS). The extended shaft is supplied with the transmission bracket installed. If it is removed and reinstalled, the capscrew torque is 25 ft.lbs Shaft to the PTO by using the fluid prior to installation. with appropriate transmission All o'rings are to be lubricated uses the 12T43185. the SAE-B or B-B ("K" or "P" option) pump mount. The DIN 5462 ("I" USED ON VARIOUS EXTENDED SHAFT KITS-WET SPLINE VERSION ("E" option) uses the 12T34003, and 12T43183 o'ring. The size of this option) uses 12T36540, the SAE-C PTO END 12T43183 o'ring is shown above. The other o'rings are provided for use with your specific hydraulic The o'ring kit 12TK5496 is provided for the connection of the Extended N O I T P I R C S E D E N O Z . V E R ECN/ERN DATE BY REVISIONS 01 CHANGED 12T36540 TO 12T43360 10801 10-4-13 RGW - RGW INTERPRET GEOMETRIC 12TK5496 SCALE: 1:1 THIRD ANGLE IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF MUNCIE POWER PRODUCTS, INC. IS PROHIBITED. THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PR OPERTY OF MUNCIE POWER PRODUCTS, INC. ANY REPRODUCTION - - 125 SIMILAR TO: - 10-3-13 - R3205 - SHEET 1 OF 1 - FINISH - - 01 - 0.010 TOLERANCING PER: ASME Y14.5 MATERIAL PROJECTION VITON DRAWN CHECKED ENG APPR. MFG APPR. Q.A. COMMENTS: DATE NAME Muncie Power Products, Inc. TITLE: SIZE B DWG. NO. REV WEIGHT: UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH 1 BEND 1 TWO PLACE DECIMAL 0.030 THREE PLACE DECIMAL ORING KIT PROPRIETARY AND CONFIDENTIAL 4.00 12T43360 OUTPUT DIN5462 ("I") 3.15 80 12T43185 OUTPUT SAE B OR BB ("K" "P") OUTPUT SAE B W/C SHAFT ("Z") 12T34003 OUTPUT SAE-C ("E") 5.00 2.63 Step 1 INSTALL PTO. The PTO should be installed using its included instruction manual IN95-02.